CN107336149A - A kind of producing device of pattern mill - Google Patents
A kind of producing device of pattern mill Download PDFInfo
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- CN107336149A CN107336149A CN201710647445.2A CN201710647445A CN107336149A CN 107336149 A CN107336149 A CN 107336149A CN 201710647445 A CN201710647445 A CN 201710647445A CN 107336149 A CN107336149 A CN 107336149A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0072—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using adhesives for bonding abrasive particles or grinding elements to a support, e.g. by gluing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/009—Tools not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/06—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
本发明提供了一种图案磨盘的制作装置,其特征在于:包括一临时覆盖层,一龙门组件、一XYZ运动组件、一工作台、一工具库组件、一夹取组件,其中工具库包括一布粒头、一涂料头、一刮料头、一激光雕刻头、一固化头和一检测头,进步一步还介绍了具体使用本装置的使用方法。本发明可一站式解决磨粒排布模式规划、砂轮表面结合剂涂覆与磨料撒植工序,结合剂厚度控制准确,通用性强,极大提高了钎焊砂轮的制备效率与工艺稳定性控制,可以高效、高质量的实现磨粒砂轮的钎焊制备。
The invention provides a device for making a pattern grinding disc, which is characterized in that it includes a temporary covering layer, a gantry component, an XYZ movement component, a workbench, a tool storehouse component, and a clamping component, wherein the tool storehouse includes a A cloth grain head, a coating head, a scraping head, a laser engraving head, a curing head and a detection head, step by step also introduces the specific use method of this device. The invention can solve the planning of the abrasive particle arrangement pattern, the coating of the grinding wheel surface binder and the abrasive planting process in a one-stop manner, the thickness of the binder can be controlled accurately, and the versatility is strong, which greatly improves the preparation efficiency and process stability of the brazed grinding wheel Control, can realize the brazing preparation of abrasive grain grinding wheel efficiently and with high quality.
Description
技术领域technical field
本发明属于磨粒工具制备领域,具体涉及一种图案磨盘的制作装置。The invention belongs to the field of abrasive tool preparation, and in particular relates to a pattern grinding disk manufacturing device.
背景技术Background technique
借以磨粒的高硬度等优良物理机械性能,磨粒砂轮以其高效、稳定、耐用等优秀磨削特性,成为零件成型加工和高质量表面形成的关键手段,在金属、工程陶瓷、光学晶体、半导体及天然岩石等高效和精密磨削、硬质合金、光学晶体、工程陶瓷、航空航天钛合金等材料的高效和精密磨削加工中发挥着无可替代的支柱作用。Due to the excellent physical and mechanical properties of abrasive grains such as high hardness, abrasive grain grinding wheels have become a key means of forming parts and forming high-quality surfaces with their excellent grinding characteristics such as high efficiency, stability, and durability. They are used in metals, engineering ceramics, optical crystals, High-efficiency and precision grinding of semiconductors and natural rocks, cemented carbide, optical crystals, engineering ceramics, aerospace titanium alloys and other materials play an irreplaceable role as a pillar.
由于磨削技实际上是通过固结在磨轮表面的众多磨料对材料的微量去除从而实现工件材料的整体去除加工,因此磨轮表面磨粒的分布对磨轮性能影响巨大。一直以来,人们都在努力如何使得磨料或者微磨粒群能够按照一定的方式分布在磨轮表面,以确保磨粒间能够均匀的承担切削载荷,从而有效的提高磨粒的磨削性能,如中国实用新型专利公开号CN1528565A中公布了一种基于壳膜布料的带图案优化的磨料制备技术,中国实用新型专利CN101073882公布了一种磨料三维多层可控优化排布电镀工具制备方法等。这些方法从不同方面上针对磨粒图案排布磨轮制作中的磨料的排布实施问题进行了突破,但是所制工具依然与预期的设计目的相差甚远。究其原因,在于现有方法大都只是针对磨粒排布方式,而忽略了高性能磨轮的另一个重要问题——磨轮轮廓精度问题。磨轮轮廓的高精度是高精度工件成型的基本保证,但受结合剂层厚度的影响很大。CN105965408A公开了一种单层磨粒砂轮的制作方法,其核心点在于通过跳动补偿机构间接控制结合剂均匀涂敷以解决磨粒等高性问题,但是其设备复杂,操作繁琐。另一方面,现有的网筛,孔板,模板法材料主要是金属,陶瓷等,成本高且难加工,排布图案样式少,而且也仅是起到动磨粒位置限制的作用,并没有起到控制结合剂厚度的作用。因此,开发一种高效实现图案磨粒排布磨盘的制备设备具有重要的现实意义。Since the grinding technology actually achieves the overall removal of the workpiece material through the removal of a small amount of material by numerous abrasives solidified on the surface of the grinding wheel, the distribution of abrasive particles on the surface of the grinding wheel has a great impact on the performance of the grinding wheel. For a long time, people have been working hard on how to make abrasives or micro-abrasive particles distributed on the surface of the grinding wheel in a certain way, so as to ensure that the abrasive particles can evenly bear the cutting load, thereby effectively improving the grinding performance of the abrasive particles, such as China Utility Model Patent Publication No. CN1528565A discloses a pattern-optimized abrasive preparation technology based on shell-membrane cloth, and Chinese Utility Model Patent CN101073882 discloses a three-dimensional multi-layer controllable and optimally arranged abrasive preparation method for electroplating tools, etc. These methods have made breakthroughs in the implementation of the arrangement of abrasives in the manufacture of abrasive grain pattern arrangement grinding wheels from different aspects, but the tools produced are still far from the expected design purpose. The reason is that most of the existing methods only focus on the arrangement of abrasive grains, while ignoring another important issue of high-performance grinding wheels - the accuracy of the grinding wheel profile. The high precision of the grinding wheel profile is the basic guarantee for high precision workpiece forming, but it is greatly affected by the thickness of the bond layer. CN105965408A discloses a method for manufacturing a single-layer abrasive wheel, the core point of which is to indirectly control the uniform coating of the bonding agent through a runout compensation mechanism to solve the problem of abrasive grain contours, but the equipment is complicated and the operation is cumbersome. On the other hand, the existing screens, orifice plates, and template methods are mainly made of metals, ceramics, etc., which are costly and difficult to process, with few patterns and patterns, and only serve to limit the position of dynamic abrasive particles, and do not Did not play a role in controlling the thickness of the binder. Therefore, it is of great practical significance to develop a preparation equipment for efficiently realizing patterned abrasive grain arrangement grinding discs.
发明内容Contents of the invention
本发明的目的在于克服现有技术缺陷,提供一种图案磨盘的制作装置。The purpose of the present invention is to overcome the defects of the prior art and provide a pattern grinding disc manufacturing device.
本发明的具体技术方案如下:Concrete technical scheme of the present invention is as follows:
一种图案磨盘的制作装置,包括龙门组件、XYZ运动组件、工作台、工具库组件、夹取组件、控制系统和临时覆盖层;A device for making a pattern grinding disc, including a gantry component, an XYZ movement component, a workbench, a tool library component, a clamping component, a control system and a temporary covering layer;
所述龙门组件包括第一立柱、第二立柱、横梁和底座;第一立柱和第二立柱的下端固定在底座上,上端通过横梁连接;The gantry assembly includes a first column, a second column, a beam and a base; the lower ends of the first column and the second column are fixed on the base, and the upper ends are connected by a beam;
所述XYZ运动组件包括X轴驱动件、Y轴驱动件和Z轴驱动件,所述的X 轴驱动件、Y轴驱动件和Z轴驱动件均包括滑块、驱动座;滑块沿着X轴或Y 轴或Z轴往复运动;所述X轴的驱动座固定在横梁上,Y轴的驱动座固定在X 轴的滑块上,Y轴的滑块运动方向与X的滑块运动方向在平行与底座的平面内垂直;Z轴的驱动座固定在Y轴的滑块上,Z轴驱动件的滑块的运动方向与Y 轴的滑块运动方向相垂直;Z轴滑块在X、Y、Z三轴运动控制下,实现XYZ三维空间运动;The XYZ motion assembly includes an X-axis drive, a Y-axis drive and a Z-axis drive, and the X-axis drive, Y-axis drive and Z-axis drive all include a slider and a drive seat; the slider along The X-axis or the Y-axis or the Z-axis reciprocates; the driving seat of the X-axis is fixed on the beam, the driving seat of the Y-axis is fixed on the slider of the X-axis, and the moving direction of the slider of the Y-axis is the same as that of the X-axis The direction is perpendicular to the plane parallel to the base; the driving seat of the Z-axis is fixed on the slider of the Y-axis, and the moving direction of the slider of the Z-axis driver is perpendicular to the moving direction of the slider of the Y-axis; the Z-axis slider is in the Under X, Y, Z three-axis motion control, realize XYZ three-dimensional space motion;
所述的驱动座设有螺杆、电机、导轨座和防尘盖;螺杆设于导轨座上,螺杆与滑块通过螺母连接,电机固定在导轨座上,并通过电机驱动丝杆正反转从而使滑块沿丝杆轴线方向往返运动,防尘盖固定在导轨座上;The drive seat is provided with a screw, a motor, a guide rail seat and a dust cover; the screw is arranged on the guide rail seat, the screw and the slide block are connected by nuts, the motor is fixed on the guide rail seat, and the motor drives the screw to rotate forward and backward so that Make the slider move back and forth along the axis of the screw rod, and the dust cover is fixed on the guide rail seat;
所述工具库组件包括工具架、布粒头、涂料头、刮料头、雕刻头、固化头和检测头;工具架固定在底座上,布粒头、涂料头、刮料头、激光雕刻头、固化头和检测头分别卡持在工具架上;The tool library assembly includes a tool rack, a cloth head, a paint head, a scraper head, an engraving head, a curing head and a detection head; the tool rack is fixed on the base, and the cloth head, the paint head, the scraper head, and the laser engraving head , the curing head and the detection head are respectively clamped on the tool holder;
夹取组件,包括电磁铁、卡爪和夹座,夹座固定在Z轴驱动件的滑块上,定位卡爪和电磁铁均固定在夹座上,定位卡爪上与工具库组件中的各种工具头卡持连接;The clamping assembly includes an electromagnet, claws and a clamping seat. The clamping seat is fixed on the slider of the Z-axis drive member. Both the positioning claw and the electromagnet are fixed on the clamping seat. Various tool heads are clamped and connected;
所述的控制系统,与XYZ运动组件、布粒头、涂料头、雕刻头、固化头和检测头电连接,用于控制这些模块工作。The control system is electrically connected with the XYZ movement assembly, the cloth grain head, the coating head, the engraving head, the curing head and the detection head, and is used to control the work of these modules.
所述临时覆盖层由面材、不干黏胶层和底纸构成,去除底纸后将所述不干黏胶层与磨盘基体的表面粘黏。The temporary covering layer is composed of a surface material, a non-drying adhesive layer and a backing paper, and after removing the backing paper, the non-drying adhesive layer is adhered to the surface of the disc substrate.
在一较佳实施例中:所述面材的材料包括铜版纸,PVC,PET,镭射纸,耐温纸,聚丙烯,聚碳酸酯,牛皮纸,荧光纸,镀金纸,镀银纸,合成纸,铝箔纸,易碎纸,防伪纸,美纹纸,布标纸,珠光纸,夹心铜版纸,热敏纸中的一种;所述面材厚度为25-500um;In a preferred embodiment: the material of the surface material includes coated paper, PVC, PET, laser paper, heat-resistant paper, polypropylene, polycarbonate, kraft paper, fluorescent paper, gold-plated paper, silver-plated paper, synthetic paper , one of aluminum foil paper, fragile paper, anti-counterfeiting paper, masking paper, cloth label paper, pearl paper, sandwich coated paper, and thermal paper; the thickness of the surface material is 25-500um;
在一较佳实施例中:所述不干黏胶层具有胶黏剂,胶黏剂包括丙烯酸乳胶,或热熔胶,或橡胶基类乳胶,或溶剂型丙烯酸中的一种或多种。In a preferred embodiment: the non-drying adhesive layer has an adhesive, and the adhesive includes one or more of acrylic latex, or hot melt adhesive, or rubber-based latex, or solvent-based acrylic.
在一较佳实施例中:所述底纸为涂有硅保护层的底纸,包括格拉辛纸、蒜皮纸、牛皮纸、聚酯pet、铜版纸、聚乙烯、塑料薄膜中的一种。In a preferred embodiment: the bottom paper is a bottom paper coated with a silicon protective layer, including one of glassine paper, garlic paper, kraft paper, polyester pet, coated paper, polyethylene, and plastic film.
在一较佳实施例中:所述磨盘为磨轮、端面磨盘、滚轮、修整器、CMP修整器、磨垫、钻头中的一种。In a preferred embodiment: the grinding disc is one of a grinding wheel, an end face grinding disc, a roller, a dresser, a CMP dresser, a grinding pad, and a drill bit.
在一较佳实施例中:所述的雕刻头包括快换柄、固定座和雕刻器;In a preferred embodiment: the engraving head includes a quick-change handle, a fixed seat and an engraver;
所述雕刻器为激光雕刻系统,能发出光斑直径为0.01-0.5mm直径的高能量激光束;或者,所述雕刻器为电主轴雕刻系统,包括电主轴、雕刻刀及夹头,雕刻刀通过夹头固定在电主轴的主轴上,雕刻刀在电主轴驱动下可以以0.1-10 万转/每分钟旋转,单次进给雕刻宽度为0.1-1mm。The engraver is a laser engraving system, which can emit a high-energy laser beam with a spot diameter of 0.01-0.5 mm in diameter; or, the engraver is an electric spindle engraving system, including an electric spindle, an engraving knife and a chuck, and the engraving knife passes through The collet is fixed on the main shaft of the electric spindle, and the engraving knife can rotate at 0.1-100,000 revolutions per minute under the drive of the electric spindle, and the engraving width in a single feed is 0.1-1mm.
在一较佳实施例中:所述的涂料头包括快换柄、固定座、挤料嘴、挤料器和连接管;所述挤料嘴通过连接管和挤料器连接;In a preferred embodiment: the paint head includes a quick-change handle, a fixed seat, a nozzle, an extruder and a connecting pipe; the extruder is connected to the extruder through a connecting pipe;
所述的刮料头包括快换柄、固定座、刮料片和弹簧;所述刮片固定在固定座下方,固定座的上方固定在快换柄上,弹簧套于固定座、刮片之间;The scraper head includes a quick-change handle, a fixed seat, a scraper and a spring; the scraper is fixed under the fixed seat, the top of the fixed seat is fixed on the quick-change handle, and the spring is set between the fixed seat and the scraper. between;
所述的布料头包括快换柄、固定座、粒仓、导料板和振动器;所述粒仓中的磨粒通过快换柄落入固定座中,所述振动器驱动固定座振动,使得磨粒沿着导料板掉落;The cloth head includes a quick-change handle, a fixed seat, a grain bin, a material guide plate and a vibrator; the abrasive grains in the grain bin fall into the fixed seat through the quick-change handle, and the vibrator drives the fixed seat to vibrate. Make the abrasive particles fall along the guide plate;
所述的检测头包括快换柄、固定座、摄像头;The detection head includes a quick-change handle, a fixing seat, and a camera;
所述的固化头包括快换柄、固定座、和固化发生器;The curing head includes a quick-change handle, a fixed seat, and a curing generator;
在一较佳实施例中:所述的固化发生器为光固化发生器,其发出波长为 0.01-0.40微米紫外光;或者,所述固化发生器为热固化发生器,其产生辐射热。In a preferred embodiment: the curing generator is a light curing generator, which emits ultraviolet light with a wavelength of 0.01-0.40 microns; or, the curing generator is a thermal curing generator, which generates radiant heat.
在一较佳实施例中:所述快换柄设有卡持定位台阶,所述定位卡爪上设有与卡持定位台阶配合的卡槽。In a preferred embodiment: the quick-change handle is provided with a clamping and positioning step, and the positioning claw is provided with a slot that cooperates with the clamping and positioning step.
本发明的有益效果是:The beneficial effects of the present invention are:
1)采用工具库模块化设计,将图案磨盘制备过程的多个工序所需的工具头自动化集成,从而实现多工序集成式一体化完成。2)临时覆盖层以及其图案的镂空处理成本低且速度快,磨粒表面图案更换自由。3)依据临时覆盖层的厚度来控制结合剂厚度,从根源上避免了因加工制造、制备及使用装配基准不一致等误差所造成的结合剂涂覆层厚度不一致,有效提高了砂轮表面结合剂厚度均匀性,极大改进了砂轮的轮廓精度。4)集结合剂涂覆、结合剂定厚、磨粒布植、结合剂固化等功能为一体的集成式设备,一站式实现磨料图案分布磨盘的高质量、高精度、高效制备,极大提高了磨盘的制备效率与工艺稳定性控制。1) The modular design of the tool library is adopted to automatically integrate the tool heads required for multiple processes in the pattern grinding disc preparation process, so as to realize the integrated integration of multiple processes. 2) The hollowing process of the temporary covering layer and its pattern is low in cost and fast in speed, and the patterns on the surface of abrasive grains can be replaced freely. 3) The thickness of the bonding agent is controlled according to the thickness of the temporary covering layer, which fundamentally avoids the inconsistency of the bonding agent coating layer thickness caused by the inconsistency of manufacturing, preparation and use of assembly standards, and effectively improves the thickness of the bonding agent on the surface of the grinding wheel. Uniformity, greatly improving the contour accuracy of the grinding wheel. 4) An integrated equipment that integrates functions such as bond coating, bond thickness setting, abrasive grain implantation, and bond curing. It can realize high-quality, high-precision, and efficient preparation of abrasive pattern distribution grinding discs in one stop, greatly improving The preparation efficiency and process stability control of grinding discs are studied.
附图说明Description of drawings
图1为本发明优选实施例中图案磨盘制作装置的结构示意图之一;Fig. 1 is one of the structural representations of the pattern grinding disc making device in the preferred embodiment of the present invention;
图2为本发明优选实施例中图案磨盘制作装置的结构示意图之二;Fig. 2 is the second structural schematic diagram of the pattern grinding disc making device in the preferred embodiment of the present invention;
图3为本发明优选实施例中图案磨盘制作装置的结构示意图之三;Fig. 3 is the third schematic diagram of the structure of the pattern grinding disc manufacturing device in the preferred embodiment of the present invention;
图4为本发明优选实施例中X轴、Y轴、Z轴的结构示意图;Fig. 4 is a schematic structural view of the X-axis, Y-axis, and Z-axis in a preferred embodiment of the present invention;
图5为本发明优选实施例中雕刻头的结构示意图;Fig. 5 is the structural representation of engraving head in the preferred embodiment of the present invention;
图6为本发明优选实施例中电主轴雕刻的结构示意图;Fig. 6 is a schematic structural diagram of electric spindle engraving in a preferred embodiment of the present invention;
图7为本发明优选实施例中涂料头的结构示意图;Fig. 7 is a schematic structural view of a coating head in a preferred embodiment of the present invention;
图8为本发明优选实施例中刮料头的结构示意图;Fig. 8 is a schematic structural view of a scraper head in a preferred embodiment of the present invention;
图9为本发明优选实施例中布粒头的结构示意图;Fig. 9 is a schematic structural view of a cloth grain head in a preferred embodiment of the present invention;
图10为本发明优选实施例中固化头的结构示意图;Fig. 10 is a schematic structural view of a curing head in a preferred embodiment of the present invention;
图11为本发明优选实施例中检测头的结构示意图。Fig. 11 is a schematic structural diagram of a detection head in a preferred embodiment of the present invention.
图12为本发明优选实施例中夹取组件的结构示意图Figure 12 is a schematic structural view of the clipping assembly in a preferred embodiment of the present invention
图13为本发明优选实施例中临时覆盖层的结构示意图Fig. 13 is a schematic structural view of a temporary covering layer in a preferred embodiment of the present invention
图14为本发明优选实施例中临时覆盖层贴在磨盘基体上的示意图Figure 14 is a schematic diagram of the temporary covering layer attached to the base of the disc in a preferred embodiment of the present invention
图15为本发明优选实施例中临时覆盖层雕刻镂空后的示意图Figure 15 is a schematic diagram of the temporary covering layer after engraving and hollowing out in the preferred embodiment of the present invention
图16为本发明优选实施例中刮料处理后图案磨盘的结构示意图Figure 16 is a schematic view of the structure of the patterned grinding disc after the scraping process in the preferred embodiment of the present invention
图17为本发明优选实施例中布粒后的图案磨盘的结构示意图Figure 17 is a schematic structural view of the patterned grinding disc after the grains are distributed in a preferred embodiment of the present invention
图18为本发明优选实施例所制备的图案磨盘的结构示意图Figure 18 is a schematic structural view of a patterned grinding disc prepared in a preferred embodiment of the present invention
具体实施方式detailed description
以下通过具体实施方式结合附图对本发明的技术方案进行进一步的说明和描述。The technical solutions of the present invention will be further illustrated and described below through specific embodiments in conjunction with the accompanying drawings.
如图1-3所示,一种图案磨盘的制作装置,所述磨盘为磨轮、端面磨盘、滚轮、修整器、CMP修整器、磨垫、钻头中的一种;该制作装置设有龙门组件 1、XYZ运动组件2、工具库组件3、夹取组件4,工作台5,控制系统10,临时覆盖层6。所述的龙门组件1,包括底座11,立柱一12、立柱二13、横梁 14,立柱一12和立柱二13下端固定在底座11上,上端通过横梁14连接。As shown in Figure 1-3, a kind of manufacturing device of pattern grinding disc, described grinding disc is a kind of in grinding wheel, end face grinding disc, roller, trimmer, CMP trimmer, grinding pad, drill bit; This manufacturing device is provided with gantry assembly 1. XYZ motion component 2. Tool magazine component 3. Clamping component 4. Workbench 5. Control system 10. Temporary covering layer 6. Described gantry assembly 1 comprises base 11, column one 12, column two 13, crossbeam 14, and column one 12 and column two 13 lower ends are fixed on the base 11, and the upper end is connected by crossbeam 14.
所述的XYZ运动组件2,包括X轴驱动件21、Y轴驱动件22和Z轴驱动件 23,图所述的X轴驱动件21、Y轴驱动件22和Z轴驱动件23均包括滑块i、驱动座ii,滑块i沿着X轴或Y轴或Z轴往复运动,X轴驱动件21的驱动座 ii固定在横梁14上,Y轴22的驱动座ii固定在X轴21的滑块i上,Y轴22 的滑块i运动方向与X轴21的滑块i运动方向在平行于底座11的平面内相垂直。Z轴23的驱动座ii固定在Y轴22的滑块i上,Z轴23的滑块i的运动方向与Y轴22的滑块i运动方向相垂直。Z轴23的滑块i在X、Y、Z三轴运动控制下,可以实现在底座11上方的XYZ三维空间内运动。The XYZ motion assembly 2 includes an X-axis driver 21, a Y-axis driver 22 and a Z-axis driver 23. The X-axis driver 21, Y-axis driver 22 and Z-axis driver 23 in the figure all include Slider i, drive seat ii, slide block i reciprocates along the X-axis or Y-axis or Z-axis, the drive seat ii of the X-axis driver 21 is fixed on the beam 14, and the drive seat ii of the Y-axis 22 is fixed on the X-axis On the slider i of 21 , the movement direction of the slider i on the Y-axis 22 is perpendicular to the movement direction of the slider i on the X-axis 21 in a plane parallel to the base 11 . The driving base ii of the Z-axis 23 is fixed on the slider i of the Y-axis 22 , and the movement direction of the slider i of the Z-axis 23 is perpendicular to the movement direction of the slider i of the Y-axis 22 . The slider i of the Z axis 23 can move in the XYZ three-dimensional space above the base 11 under the motion control of the X, Y, and Z axes.
所述的驱动座ii包括螺杆ii-1、电机ii-2、导轨座ii-3和防护盖iii-4;螺杆ii-2沿着导轨座ii-3的长度方向设置于导轨座ii-3上,螺杆ii-2与滑块i通过丝杆螺母传动连接,电机ii-2固定在导轨座ii-3上并与螺杆ii-2 连接;通过电机ii-2驱动螺杆ii-1正反转从而使滑块i沿螺杆轴向作往返运动,防护盖iii-4固定在导轨座ii-3,见图4.The drive seat ii includes a screw ii-1, a motor ii-2, a rail seat ii-3 and a protective cover iii-4; the screw ii-2 is arranged on the rail seat ii-3 along the length direction of the rail seat ii-3 Above, the screw ii-2 is connected with the slider i through the screw nut, and the motor ii-2 is fixed on the guide rail seat ii-3 and connected with the screw ii-2; the screw ii-1 is driven forward and reverse by the motor ii-2 As a result, the slider i moves back and forth along the screw axis, and the protective cover iii-4 is fixed on the guide rail seat ii-3, as shown in Figure 4.
所述的工具库组件3,包括工具架31、雕刻头32、涂料头33、刮料头34、布粒头35、固化头36和检测头37。工具架31固定在底座11上,其上设有系列卡持口。The tool magazine assembly 3 includes a tool rack 31 , an engraving head 32 , a paint head 33 , a scraper head 34 , a cloth grain head 35 , a curing head 36 and a detection head 37 . The tool holder 31 is fixed on the base 11 and has a series of clamping openings on it.
雕刻头32,包括快换柄32-1、固定座32-2和雕刻器32-3,雕刻器32-3 通过固定座32-2固定在快换柄32-1上,雕刻器32-3可以是可发出光斑直径为0.01-0.5mm的高能量激光束的激光雕刻系统32-3,见图5The engraving head 32 includes a quick-change handle 32-1, a fixed seat 32-2 and an engraver 32-3, the engraver 32-3 is fixed on the quick-change handle 32-1 through the fixed seat 32-2, and the engraver 32-3 It can be a laser engraving system 32-3 that can emit a high-energy laser beam with a spot diameter of 0.01-0.5 mm, see FIG. 5
涂料头33,包括快换柄33-1、固定座33-2、挤料嘴33-3、挤料器33-4 和连接管33-5。挤料嘴33-3通过固定座33-2固定在快换柄33-1上,挤料器 33-4固定在底座11上并与挤料嘴33-3通过连接管33-5连接,见图7。The paint head 33 includes a quick-change handle 33-1, a fixed seat 33-2, a material extruder 33-3, an extruder 33-4 and a connecting pipe 33-5. The extrusion nozzle 33-3 is fixed on the quick-change handle 33-1 through the fixing seat 33-2, and the extruder 33-4 is fixed on the base 11 and connected with the extrusion nozzle 33-3 through the connecting pipe 33-5, see Figure 7.
刮料头34,设置有快换柄34-1、固定座34-2、刮片34-3和弹簧34-4,刮片34-3固定在固定座34-2下方,固定座34-2的上方固定在快换柄34-1上,弹簧34-4套于固定座34-2、刮片34-3之间,见图8。The scraper head 34 is provided with a quick-change handle 34-1, a fixed seat 34-2, a scraper 34-3 and a spring 34-4, the scraper 34-3 is fixed below the fixed seat 34-2, and the fixed seat 34-2 The top is fixed on the quick-change handle 34-1, and the spring 34-4 is sleeved between the fixed seat 34-2 and the scraper 34-3, as shown in Figure 8.
布粒头35,包括快换柄35-1、固定座35-2、粒仓35-3、导料板35-4和振动器35-5。所述粒仓35-3中的磨粒通过快换柄落入固定座35-2中,所述振动器35-5驱动固定座35-2振动,使得磨粒沿着导料板35-4掉落,见图9;The cloth grain head 35 includes a quick-change handle 35-1, a fixed seat 35-2, a grain bin 35-3, a material guide plate 35-4 and a vibrator 35-5. The abrasive grains in the grain bin 35-3 fall into the fixed seat 35-2 through the quick-change handle, and the vibrator 35-5 drives the fixed seat 35-2 to vibrate, so that the abrasive grains move along the guide plate 35-4. drop, see Figure 9;
固化头36,包括快换柄36-1、固定座36-2和固化发生器36-3,所述的固化发生器为光固化发生器,其发出波长为0.01-0.40微米紫外光;或者,所述固化发生器为热固化发生器,其产生辐射热,见图10。The curing head 36 includes a quick-change handle 36-1, a fixed seat 36-2 and a curing generator 36-3, and the curing generator is a light curing generator, which emits ultraviolet light with a wavelength of 0.01-0.40 microns; or, The curing generator is a thermal curing generator, which generates radiant heat, see FIG. 10 .
检测头37,包括快换柄37-1、固定座37-2、摄像头37-3,见图11。The detection head 37 includes a quick-change handle 37-1, a fixing seat 37-2, and a camera 37-3, as shown in FIG. 11 .
所述控制系统10,与XYZ运动组件2、布粒头35、涂料头33、雕刻头32、固化头36和检测头37电连接,用于控制这些模块工作。The control system 10 is electrically connected with the XYZ movement assembly 2, the cloth grain head 35, the paint head 33, the engraving head 32, the curing head 36 and the detection head 37, and is used to control the work of these modules.
所述夹取组件4包括电磁铁41、定位卡爪42和夹座43,夹座43固定在Z 轴驱动件23的滑块ii上,定位卡爪42和电磁铁41均固定在夹座43上,定位卡爪42上与工具库组件中的各种工具头卡持连接;本实施例中,所述快换柄设有卡持定位台阶,所述定位卡爪42上设有与卡持定位台阶配合的卡槽,见图12。The clamping assembly 4 includes an electromagnet 41, a positioning claw 42 and a clip seat 43, the clip seat 43 is fixed on the slide block ii of the Z-axis drive member 23, and the positioning claw 42 and the electromagnet 41 are all fixed on the clip seat 43 On, the positioning claw 42 is clamped and connected with various tool heads in the tool magazine assembly; See Figure 12 for the card slot for positioning step fit.
所述临时覆盖层6由面材61、不干黏胶层62和底纸63构成,去除底纸 63后将所述不干黏胶层62与磨盘基体7的表面粘黏,将图13。Described temporary covering layer 6 is made of surface material 61, non-drying adhesive layer 62 and base paper 63, after removing base paper 63, described non-drying adhesive layer 62 is stuck with the surface of grinding disc substrate 7, with Fig. 13.
用上述制作装置在磨粒图案磨盘的具体方法如下:The specific method of using the above-mentioned manufacturing device on the abrasive grain pattern grinding disc is as follows:
磨粒9的材质为硬质材料,优选为金刚石、聚晶金刚石、立方氮化硼、聚晶立方氮化硼、硬质合金、碳化硅、氧化铝;所述磨粒直径为1-2000um;所述结合剂8为光固化树脂,优先为含有1-20%光引发剂的光敏树脂;所述的光敏树脂在紫外线照射下会发生固化行为;所述的光敏树脂包括但不局限于丙烯酰氧基,甲基丙烯酰氧基,丙烯基,环氧基团和乙烯基醚。The material of the abrasive grain 9 is a hard material, preferably diamond, polycrystalline diamond, cubic boron nitride, polycrystalline cubic boron nitride, hard alloy, silicon carbide, aluminum oxide; the diameter of the abrasive grain is 1-2000um; The binder 8 is a photocurable resin, preferably a photosensitive resin containing 1-20% photoinitiator; the photosensitive resin will cure under ultraviolet radiation; the photosensitive resin includes but is not limited to acryl Oxygen, Methacryloxy, Acryl, Epoxy and Vinyl Ether.
磨盘基体7可以是金属基体、陶瓷基体、复合材料、塑料等。The disc matrix 7 can be metal matrix, ceramic matrix, composite material, plastic and so on.
临时覆盖层6优先由面材61、不干黏胶层62和底纸63构成,所述面材 61的材料包括优先采用但不限于:铜版纸,PVC,PET,镭射纸,耐温纸,聚丙烯,聚碳酸酯,牛皮纸,荧光纸,镀金纸,镀银纸,合成纸,铝箔纸,易碎纸,防伪纸,美纹纸,布标纸,珠光纸,夹心铜版纸,热敏纸中的一种;所述面材 61厚度为25-500um;所述不干黏胶层62具有胶黏剂,优先采用但不限于丙烯酸乳胶,或热熔胶,或橡胶基类乳胶,或溶剂型丙烯酸;所述底纸63为涂有硅保护层的底纸,优先采用但不限于格拉辛纸、蒜皮纸、牛皮纸、聚酯pet、铜版纸、聚乙烯、塑料薄膜。The temporary cover layer 6 is preferably composed of a surface material 61, a non-drying adhesive layer 62 and a bottom paper 63. The material of the surface material 61 includes but is not limited to: coated paper, PVC, PET, laser paper, temperature-resistant paper, Polypropylene, polycarbonate, kraft paper, fluorescent paper, gold-plated paper, silver-plated paper, synthetic paper, aluminum foil paper, fragile paper, anti-counterfeiting paper, textured paper, cloth label paper, pearlescent paper, sandwich coated paper, thermal paper One of them; the thickness of the surface material 61 is 25-500um; the non-drying adhesive layer 62 has an adhesive, preferably but not limited to acrylic latex, or hot melt adhesive, or rubber-based latex, or solvent Type acrylic; the bottom paper 63 is a bottom paper coated with a silicon protective layer, preferably but not limited to glassine paper, garlic paper, kraft paper, polyester pet, coated paper, polyethylene, plastic film.
具体步骤为:The specific steps are:
(1)使用时,将磨盘基体7固定在工作台5上,将临时覆盖层6去除底纸63后粘覆在磨盘基体7表面,临时覆盖层6厚度根据所需结合剂厚度确定,见图14。(1) When in use, fix the disc substrate 7 on the workbench 5, remove the backing paper 63 from the temporary covering layer 6 and stick it on the surface of the disc substrate 7, the thickness of the temporary covering layer 6 is determined according to the thickness of the required bonding agent, see Fig. 14.
(2)卡爪42在X轴驱动件21、Y轴驱动件22、Z轴驱动件23的联合驱动下,运动到工具架3卡取雕刻头32,再依据磨粒图案排布对临时覆盖层6进行镂空雕刻,使得要放置结合剂和磨粒的区域内临时覆盖层6材料被清空,形成镂空区,见图15。(2) Under the joint drive of the X-axis driver 21, the Y-axis driver 22, and the Z-axis driver 23, the claw 42 moves to the tool holder 3 to pick up the engraving head 32, and then arranges the temporary covering according to the pattern of abrasive grains Layer 6 is hollowed out, so that the material of the temporary covering layer 6 in the area where the bonding agent and abrasive grains are to be placed is emptied to form a hollowed out area, as shown in FIG. 15 .
(3)卡爪42回到工具架3放下雕刻头32,并卡取涂料头33,将结合剂涂覆在临时覆盖层6上。(3) The claw 42 returns to the tool rack 3 to put down the engraving head 32 , and picks up the paint head 33 to coat the bonding agent on the temporary covering layer 6 .
(4)卡爪42回到工具架3放下涂料头33,并卡取刮料头34,将刮片通过弹簧弹性压紧于临时覆盖层上,将镂空区外的结合剂8刮除,使得的镂空区内填充满与临时覆盖层6等高的结合剂8,见图16。(4) The claw 42 returns to the tool rack 3 to put down the paint head 33, and picks up the scraper head 34, and the scraper is elastically compressed on the temporary covering layer by the spring, and the bonding agent 8 outside the hollowed out area is scraped off, so that The hollowed-out area is filled with bonding agent 8 at the same height as the temporary covering layer 6, as shown in FIG. 16 .
(5)卡爪42回到工具架3放下刮料头34,并卡取布粒头35,储存于磨粒仓的磨粒9在振动作用经导料板均匀落下,结合卡爪42在工作台上方运动,使得磨粒9均匀在临时结合层和镂空区的结合剂上,见图17。(5) The jaws 42 return to the tool rack 3 to put down the scraper head 34, and grab the cloth grain head 35. The abrasive grains 9 stored in the abrasive grain bin fall evenly through the material guide plate under the action of vibration, and the jaws 42 are combined to work Movement above the table makes the abrasive grains 9 evenly on the bonding agent of the temporary bonding layer and the hollowed out area, as shown in FIG. 17 .
(6)卡爪42回到工具架3放下布粒头35,并卡取检测头36,通过摄像头对磨盘基体7上的磨粒9进行拍照和分析,判断磨粒9排布均匀性及浓度。若未及预期要求,可以重复上述(6)步骤。(6) The jaws 42 return to the tool rack 3 to put down the cloth grain head 35, and pick up the detection head 36, take pictures and analyze the abrasive grains 9 on the grinding disc substrate 7 through the camera, and judge the uniformity and concentration of the abrasive grains 9 arrangement . If the expected requirements are not met, the above step (6) can be repeated.
(7)卡爪42回到工具架3放下检测头36,并卡取固化头37,使得固化发生器发出紫外光,然后通过XYZ运动对磨盘基体7表面的结合剂8进行固化处理,使得结合剂8将位于其上的磨粒9牢固连接在磨盘基体7上,然后去除临时覆盖层6,得到磨粒9图案排布磨盘。也可以先将临时覆盖层6及其上的磨粒9移除,然后进行固化处理,得到磨料9图案排布磨盘,见图18。(7) The jaws 42 return to the tool rack 3 to put down the detection head 36, and hold the curing head 37, so that the curing generator emits ultraviolet light, and then the bonding agent 8 on the surface of the grinding disc substrate 7 is cured by XYZ movement, so that the bonding The agent 8 firmly connects the abrasive grains 9 thereon to the disc substrate 7, and then the temporary covering layer 6 is removed to obtain a disc with the pattern arrangement of the abrasive grains 9. It is also possible to firstly remove the temporary covering layer 6 and the abrasive grains 9 thereon, and then perform curing treatment to obtain a grinding disc with a pattern arrangement of the abrasive grains 9 , as shown in FIG. 18 .
在实施案例的实施方法的基础上,进一步:结合剂8为热固化剂,优先为所述的热敏树脂包括但不局限于酚醛树脂,脲醛树脂,三聚氰胺-甲醛树脂,环氧树脂,不饱和树脂,聚氨酯,聚酰亚胺,呋喃树脂,聚丁二烯树脂,有机硅树脂,在上步骤(7)中的固化头中固化发生器为热固化发生器,通过发热的热辐射作用使得结合剂8发生热固化从而实现结合剂8热固化。On the basis of the implementation method of the implementation case, further: the binder 8 is a thermosetting agent, preferably the thermosensitive resin includes but is not limited to phenolic resin, urea-formaldehyde resin, melamine-formaldehyde resin, epoxy resin, unsaturated Resin, polyurethane, polyimide, furan resin, polybutadiene resin, silicone resin, the curing generator in the curing head in the previous step (7) is a thermal curing generator, which makes the combination The agent 8 is thermally cured so as to realize the thermal curing of the binder 8 .
在实施案例的实施方法的基础上,进一步:雕刻器32-3可以是电主轴雕刻系统,包括电主轴、雕刻刀及夹头,雕刻刀通过夹头固定在电主轴的主轴上,雕刻刀在电主轴驱动下可以以0.1-10万转/每分钟旋转,单次进给雕刻宽度为 0.1-1mm,见图6。On the basis of the implementation method of the implementation case, further: the engraving device 32-3 can be an electric spindle engraving system, including an electric spindle, an engraving knife and a collet, and the engraving knife is fixed on the main shaft of the electric spindle through the collet, and the engraving knife is on the main shaft of the electric spindle. Driven by the electric spindle, it can rotate at 0.1-100,000 revolutions per minute, and the engraving width in a single feed is 0.1-1mm, as shown in Figure 6.
在实施案例的实施方法的基础上,进一步:结合剂8为含有一种或多种能与磨粒发生化学键合元素(Co、Ti、Fe、W、Cr)的高温熔点合金(300-1200 摄氏度),在完成上述(1)-(6),将磨盘基体放入专门加热装置进行加热固化,包括感应加热、激光加热或炉中辐射加热。On the basis of the implementation method of the implementation case, further: the bonding agent 8 is a high-temperature melting point alloy (300-1200 degrees Celsius) containing one or more elements (Co, Ti, Fe, W, Cr) that can chemically bond with abrasive grains ), after completing the above (1)-(6), put the disc substrate into a special heating device for heating and curing, including induction heating, laser heating or radiation heating in a furnace.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of changes or modifications within the technical scope disclosed in the present invention. Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
Claims (9)
- A kind of 1. producing device of pattern mill, it is characterised in that:Including gantry component, XYZ moving parts, workbench, instrument Library component, gripper assembly, control system temporary cover layer,;Gantry component includes the first column, the second column, crossbeam and base;The lower end of first column and the second column is fixed On base, upper end is connected by crossbeam;The XYZ moving parts include X, Y-axis actuator and Z axis actuator, described X, Y-axis driving Part and Z axis actuator include sliding block, drive seat;Sliding block moves back and forth along X-axis or Y-axis or Z axis;The drive seat of the X-axis It is fixed on crossbeam, the drive seat of Y-axis is fixed on the sliding block of X-axis, the slide block movement direction of Y-axis and X slide block movement direction It is vertical in the parallel plane with base;The drive seat of Z axis is fixed on the sliding block of Y-axis, the motion side of the sliding block of Z axis actuator To perpendicular with the slide block movement direction of Y-axis;Z axis sliding block realizes XYZ three-dimensional space motions under the control of X, Y, Z three-axis moving;Described drive seat is provided with screw rod, motor, track base and dust cap;On track base, screw rod passes through screw rod with sliding block Nut is connected, and motor is fixed on track base, and by the rotating of motor drive screw so that sliding block is along screw mandrel axis direction Back and forth movement, dust cap are fixed on track base;The instrument library component include tool rack,;Tool rack is fixed on base, cloth grain head, dope head, scrapes material head, laser carving Head, solidification head and detector is carved to be held on tool rack respectively;Gripper assembly, including electromagnet, claw and holder, holder are fixed on the sliding block of Z axis actuator, position claw and electromagnetism Iron is each attached on holder, is positioned and is connected on claw with the various tool heads clampings in instrument library component;Control system, electrically connected with XYZ moving parts, cloth grain head, dope head, engraving member, solidification head and detector.The temporary cover layer is by plane materiel, not dry mucigel and base stock are formed, and removes not dry mucigel described in general and mill after base stock The surface of disk matrix is viscous glutinous.
- A kind of 2. producing device of pattern mill according to claim 1, it is characterised in that:The material of the plane materiel includes Art paper, PVC, PET, laser paper, heatproof paper, polypropylene, makrolon, brown paper, fluorescent paper, gold-plated paper, silver-plated paper, synthesis Paper, aluminium-foil paper, fragile paper, cheque paper, U.S. line paper, cloth millimeter paper, iridescent paper, sandwich art paper, one kind in heat-sensitive paper;The face Material thickness is 25-500um.
- A kind of 3. producing device of pattern mill according to claim 1, it is characterised in that:The not dry mucigel has Adhesive, adhesive include acrylic based emulsion, or PUR, or rubber base class latex, or one kind in solvent-type acrylic or It is a variety of.
- A kind of 4. producing device of pattern mill according to claim 1, it is characterised in that:The base stock is protected to scribble silicon One kind in the base stock of sheath, including Ge Laxin paper, garlic skin paper, brown paper, polyester pet, art paper, polyethylene, plastic sheeting.
- A kind of 5. producing device of pattern mill according to claim 1, it is characterised in that:The mill is emery wheel, end One kind in face mill, roller, trimmer, CMP pad dresser, mill pad, drill bit.
- A kind of 6. producing device of pattern mill according to claim 1, it is characterised in that:Described engraving member includes fast Change handle, fixed seat and bruin;The bruin is laser engraving system, can send the high energy laser beam that spot diameter is 0.01-0.5mm diameters;Or Person, the bruin are electro spindle engraving system, including electro spindle, graver and chuck, graver are fixed on electricity by chuck On the main shaft of main shaft, graver can be rotated under electro spindle driving with the rev/min of 0.1-10 ten thousand, single feeding engraving width For 0.1-1mm.
- A kind of 7. producing device of pattern mill according to claim 1, it is characterised in that:Described dope head includes fast Change handle, fixed seat, material-extruding nozzle, material extruder and connecting tube;The material-extruding nozzle is connected by connecting tube with material extruder;Described material head of scraping includes quick change handle, fixed seat, scrapes tablet and spring;The scraping blade is fixed on below fixed seat, fixed The top of seat is fixed on quick change handle, and spring is placed between fixed seat, scraping blade;Described cloth material head includes quick change handle, fixed seat, grain storehouse, stock guide and vibrator;Abrasive particle in the grain storehouse passes through fast Change handle to fall into fixed seat, the vibrator driving fixed seat vibration so that abrasive particle drops along stock guide;Described detector includes quick change handle, fixed seat, camera;Described solidification head includes quick change handle, fixed seat and solidification generator.
- A kind of 8. producing device of pattern mill according to claim 7, it is characterised in that:Described solidification generator is Photocuring generator, it is 0.01-0.40 micron ultraviolet lights that it, which sends wavelength,;Or the solidification generator is heat cure Device, it produces radiant heat.
- A kind of 9. producing device of pattern mill according to claim 7, it is characterised in that:The quick change handle is provided with clamping Positioning step, the positioning claw are provided with the neck coordinated with clamping positioning step.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111482910A (en) * | 2020-04-20 | 2020-08-04 | 西北民族大学 | Nano silicon carbide products synthesis equipment and process |
CN115592581A (en) * | 2022-12-13 | 2023-01-13 | 太原理工大学(Cn) | Laser brazing manufacturing device for grinding wheel with orderly arranged abrasive particles |
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2017
- 2017-08-01 CN CN201710647445.2A patent/CN107336149A/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111482910A (en) * | 2020-04-20 | 2020-08-04 | 西北民族大学 | Nano silicon carbide products synthesis equipment and process |
CN111482910B (en) * | 2020-04-20 | 2021-04-02 | 西北民族大学 | Nano silicon carbide product synthesis equipment and process |
CN115592581A (en) * | 2022-12-13 | 2023-01-13 | 太原理工大学(Cn) | Laser brazing manufacturing device for grinding wheel with orderly arranged abrasive particles |
CN115592581B (en) * | 2022-12-13 | 2023-03-10 | 太原理工大学 | Laser brazing preparation device for grinding wheel with orderly arranged abrasive particles |
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