CN107313716B - Drilling method for coal-bed gas well crossing goaf by composite plugging broken rock at hole bottom - Google Patents
Drilling method for coal-bed gas well crossing goaf by composite plugging broken rock at hole bottom Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
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- E—FIXED CONSTRUCTIONS
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- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/14—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor using liquids and gases, e.g. foams
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/13—Methods or devices for cementing, for plugging holes, crevices or the like
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- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/13—Methods or devices for cementing, for plugging holes, crevices or the like
- E21B33/14—Methods or devices for cementing, for plugging holes, crevices or the like for cementing casings into boreholes
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/20—Driving or forcing casings or pipes into boreholes, e.g. sinking; Simultaneously drilling and casing boreholes
- E21B7/208—Driving or forcing casings or pipes into boreholes, e.g. sinking; Simultaneously drilling and casing boreholes using down-hole drives
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Abstract
Description
技术领域technical field
本发明属于煤层气资源开采技术领域,具体涉及一种孔底复合封堵破碎岩体的煤层气井穿越采空区的钻井方法,主要采用气动潜孔锤和辅助技术开凿钻井形成煤层气井,排采地下煤层或采空区的煤层气。The invention belongs to the technical field of mining of coalbed methane resources, and in particular relates to a drilling method for coalbed methane wells passing through goafs through composite plugging of broken rock mass at the bottom of holes, mainly adopting pneumatic down-the-hole hammers and auxiliary technologies to excavate and drill wells to form coalbed methane wells, and for drainage and mining. CBM in underground coal seams or gobs.
背景技术Background technique
在采空区中钻煤层气井,需要克服采空区的破碎岩体的钻进问题,通常煤层气井钻进的方法,主要有泥浆循环钻进和气动潜孔锤钻进,在钻孔的浅部使用表层套管,破碎岩体区段还可使用技术套管护壁,防止塌孔。套管与钻孔壁间隙充填水泥浆液。To drill coalbed methane wells in goafs, it is necessary to overcome the problem of drilling broken rock masses in goafs. Usually, the drilling methods for coalbed methane wells mainly include mud circulation drilling and pneumatic down-the-hole hammer drilling. The surface casing is used in the upper part, and the technical casing wall can also be used in the broken rock mass section to prevent the hole from collapsing. The gap between the casing and the borehole wall is filled with cement slurry.
山西晋城无烟煤矿业集团有限责任公司煤与煤层气共采国家重点实验室的技术人员结合施工现场分析,现有技术存在的主要问题是:(1)对于泥浆循环钻进,当穿越采空区的裂隙带或冒落带时将出现泥浆漏失,无法钻进;(2)对于气动潜孔锤钻进,当穿越采空区的裂隙带或冒落带同样会出现高压气体漏失,存在不返风或大量瓦斯涌出井口现象,导致无法继续安全钻至设计深度等等问题;(3)在岩体破碎地段,存在卡钻、夹钻现象,在冒落带的空洞区出现掉钻现象,可能导致生产安全问题。The technical staff of the State Key Laboratory of Coal and Coalbed Methane Co-mining in Shanxi Jincheng Anthracite Mining Group Co., Ltd. combined with the analysis of the construction site found that the main problems existing in the existing technology are: (1) For mud circulation drilling, when crossing the goaf There will be mud leakage in the fissure zone or the caving zone, and it will be impossible to drill; (2) For the drilling of the pneumatic down-the-hole hammer, when passing through the fissure zone or caving zone in the goaf, there will also be high-pressure gas leakage, and there will be no return wind Or a large amount of gas gushes out of the wellhead, which makes it impossible to continue drilling safely to the design depth; (3) In the broken rock mass section, there are drill sticking and pinching phenomena, and drill drop occurs in the cavity area of the caving zone, which may lead to production safety problems.
发明内容Contents of the invention
本发明针对穿越采空区施工煤层气井时存在钻进困难、钻进时存在安全隐患的问题,进而提供了一种孔底复合封堵破碎岩体的煤层气井穿越采空区的钻井方法。The invention aims at the problems of drilling difficulties and potential safety hazards in the construction of coalbed methane wells passing through goafs, and further provides a drilling method for coalbed methane wells passing through goafs in which the bottom of a hole is compounded to seal broken rock mass.
本发明采用如下技术方案:The present invention adopts following technical scheme:
一种孔底复合封堵破碎岩体的煤层气井穿越采空区的钻井方法,采用三重套管结构、三开钻进施工工艺,煤层气井的井身由一开钻孔与表层套管、二开钻孔与技术套管、三开钻孔与生产套管组成,二开钻孔阶段穿越采空区,穿越采空区二开钻进施工时,对煤层气井钻孔围岩破碎岩体进行分段复合封堵;所述钻孔围岩破碎岩体依次分为三个阶段施工,第一阶段为在中等破碎岩体区段实施孔底注入泡沫液辅助措施、第二阶段为显著破碎岩体区段实施孔底注浆的辅助措施、第三阶段为冒落带空洞区段实施跟管钻进措施。A drilling method for a coalbed methane well crossing a goaf with composite plugging of the broken rock mass at the bottom of the hole, using a triple casing structure and a three-split drilling construction process. Drilling hole and technical casing, three-drilling drilling and production casing, the second drilling stage passes through the goaf, and during the construction of the second drilling through the goaf, the broken rock mass of the surrounding rock of the coalbed methane well drilling is carried out. Composite plugging in sections; the broken rock mass of the surrounding rock of the drilling hole is divided into three stages of construction in turn. The first stage is to implement the auxiliary measures of injecting foam liquid at the bottom of the hole in the moderately broken rock mass section, and the second stage is to implement the auxiliary measures of injecting foam liquid at the bottom of the hole, and the second stage is to significantly break the rock mass. The auxiliary measures of hole bottom grouting are implemented in the body section, and the third stage is the implementation of follow-up drilling measures in the cavity section of the caving zone.
所述表层套管、技术套管和生产套管的顶端孔口连接耦合,形成稳固管井结构体系。The top openings of the surface casing, the technical casing and the production casing are connected and coupled to form a stable pipe well structure system.
具体的钻井施工工艺如下:The specific drilling construction process is as follows:
1)煤层气井孔口定位,施工材料准备;1) Orifice positioning of coalbed methane wells, preparation of construction materials;
2)一开钻孔施工,穿越第四系至基岩面以下5m左右,一开钻孔完毕;2) First drill hole construction, through the Quaternary series to about 5m below the bedrock surface, and once drill hole is completed;
3)下入表层套管,在一开钻孔与表层套管间隙,注入外层套壳料,候凝;3) Run into the surface casing, inject the outer casing material into the gap between the first drill hole and the surface casing, and wait for solidification;
4)待外层套壳料初凝后,采用气动潜孔锤进行二开钻孔施工,穿越微弱破碎岩体,进入中等破碎岩体,注入泡沫液,降低破碎岩体的漏气性,减少高压气体漏失;4) After the initial setting of the casing material in the outer layer, use the pneumatic down-the-hole hammer to carry out the second drilling construction, pass through the weakly broken rock mass, enter the moderately broken rock mass, inject foam liquid, reduce the air leakage of the broken rock mass, and reduce the High pressure gas leakage;
5)继续钻进至显著破碎岩体,如出现大量漏风、卡钻现象,提出气动潜孔锤,选用分段高压注浆器在孔底注浆,形成直径2倍于钻孔直径的注浆体,再使用气动潜孔锤进行钻进;重复步骤5),直至钻进至冒落带空洞;5) Continue to drill until the rock mass is significantly broken. If there is a large amount of air leakage and drill stuck, a pneumatic down-the-hole hammer is proposed, and a segmented high-pressure grouter is used to inject grout at the bottom of the hole to form a grout with a diameter twice the diameter of the drill hole. body, and then use the pneumatic down-the-hole hammer to drill; repeat step 5) until drilling to the cave in the caving zone;
6)下入技术套管,气动潜孔锤跟管钻进,直接穿越冒落带空洞,钻至冒落带空洞下部的极破碎岩区域时提钻,再次下入分段高压注浆器在孔底注浆,候凝;6) Run into the technical casing, drill with the pneumatic down-the-hole hammer with the pipe, directly pass through the cavity in the caving zone, lift the drill when drilling to the extremely broken rock area below the cavity in the caving zone, and then run into the segmented high-pressure grouting device again. Bottom grouting, waiting for solidification;
7)待孔底注浆体初凝后,采用气动潜孔锤跟管钻进至煤层底板内20m左右,二开钻孔完毕;7) After the initial setting of the grout at the bottom of the hole, use the pneumatic down-the-hole hammer to follow the pipe to drill to about 20m in the bottom of the coal seam, and the second drilling is completed;
8)在二开钻孔孔底高压注浆,使水泥浆上返至冒落带空洞;在技术套管与表层套管之间注入内层套壳料,候凝,使技术套管顶端、底端稳固;8) High-pressure grouting at the bottom of the second drill hole, so that the cement slurry returns to the cavity in the caving zone; inject the inner casing material between the technical casing and the surface casing, and wait for solidification, so that the top of the technical casing, firm bottom;
9)三开钻孔钻进施工,钻进至下部煤层底板,三开钻孔完毕;9) Drilling construction of three-hole drilling, drilling to the bottom of the lower coal seam, and completion of three-hole drilling;
10)下入生产套管,在三开钻孔孔底高压注入水泥浆,使浆液沿生产套管与技术套管的间隙上返至孔口;10) Run into the production casing, and inject cement slurry at the bottom of the third drill hole under high pressure, so that the slurry returns to the hole along the gap between the production casing and the technical casing;
11)在孔口部位,使用锁口钢制固件,将表层套管、技术套管、生产套管锁固,完成钻井施工。11) At the orifice, use locking steel fasteners to lock the surface casing, technical casing and production casing to complete the drilling construction.
所述外层套壳料、内层套壳料分别是由水泥、土、水按1∶1.5∶1.80混合配制而成。The outer shell material and the inner shell material are respectively prepared by mixing cement, soil and water at a ratio of 1:1.5:1.8.
所述孔底注浆也为水灰比0.5-1.0的纯水泥浆。The grouting at the bottom of the hole is also pure cement slurry with a water-cement ratio of 0.5-1.0.
步骤10)下入生产套管时,生产套管的管口至少高出地表0.5m。Step 10) When running the production casing, the nozzle of the production casing should be at least 0.5m above the surface.
孔底注浆时采用分段高压注浆器,所述分段高压注浆器包括管体,所述管体为三段一体式结构,管体的中部为开有若干注浆槽的花管,管体的上部和下部分别为丝扣,上、下部丝扣处分别安装有止浆塞组合,上、下部止浆塞组合之间的区间段为注浆段,其中,上部止浆塞组合可沿注浆器上部丝扣上下移动;所述注浆器上部丝扣的顶端安装有用于配合连接钻杆、注浆管的锁接头。The segmental high-pressure grouting device is used for grouting at the bottom of the hole. The segmental high-pressure grouting device includes a pipe body. The pipe body is a three-section integrated structure. The middle part of the pipe body is a flower tube with several grouting grooves , the upper and lower parts of the pipe body are respectively threaded, and the upper and lower threaded parts are respectively equipped with a grout stopper combination, and the section between the upper and lower grout stopper combinations is the grouting section, wherein the upper grout stopper combination It can move up and down along the screw thread on the upper part of the grouting device; the top end of the screw thread on the upper part of the grouting device is equipped with a locking joint for cooperating with the drill pipe and the grouting pipe.
所述止浆塞组合包括夹持螺栓、橡胶密封圈和弹性软胶环,夹持螺栓与丝扣配合连接,橡胶密封圈和弹性软胶环相互平行、同轴紧贴套接于夹持螺栓与套管之间,形成双层密封止浆结构。所述橡胶密封圈设于弹性软胶环外侧。即对于上部的止浆塞组合,弹性软胶环安装于橡胶密封圈下方,而对于下部的止浆塞组合,弹性软胶环安装于橡胶密封圈上方,因此,内侧是相对注浆液描述,弹性软胶环构成与注浆液直接接触的第一层密封,橡胶密封圈构成第二层密封。The stopper assembly includes clamping bolts, rubber sealing rings and elastic soft rubber rings, the clamping bolts are connected with threads, and the rubber sealing rings and elastic soft rubber rings are parallel to each other and coaxially tightly sleeved on the clamping bolts Between the casing and the casing, a double-layer sealed slurry structure is formed. The rubber sealing ring is arranged outside the elastic soft rubber ring. That is, for the upper grout stopper combination, the elastic soft rubber ring is installed under the rubber sealing ring, while for the lower grout stopper combination, the elastic soft rubber ring is installed above the rubber seal ring, so the inner side is described relative to the grouting fluid, The elastic soft rubber ring constitutes the first layer of sealing that is in direct contact with the grouting fluid, and the rubber sealing ring constitutes the second layer of sealing.
所述注浆段的长度为0.5-1m。The length of the grouting section is 0.5-1m.
所述注浆槽为平行管体轴线方向的长方形槽口,沿管体轴线方向设置不少于三层,每层不少于3个槽口,相邻层的槽口错位设置。保证在该注浆段内出浆均匀。The grouting groove is a rectangular notch parallel to the axial direction of the pipe body, and there are no less than three layers along the axial direction of the pipe body, each layer has no less than 3 notches, and the notches of adjacent layers are arranged in dislocation. Ensure uniform grouting in the grouting section.
本发明主要解决了以下技术问题:The present invention mainly solves the following technical problems:
(1)安全高效穿越破碎岩体区段的钻井技术。即在中等破碎岩体区段(裂隙带中上部)采用气动潜孔锤结合孔底注入泡沫液的联合钻进措施;在显著破碎岩体区段(裂隙带下部)采用气动潜孔锤结合孔底注浆的联合钻进措施。(1) Drilling technology for safe and efficient crossing of broken rock mass sections. That is, in the moderately broken rock mass section (middle and upper part of the fracture zone), the combined drilling measures of pneumatic down-the-hole hammer combined with injection of foam liquid at the bottom of the hole are adopted; Combined drilling measures for bottom grouting.
(2)安全高效穿越冒落带空洞的钻进技术。即在冒落带空洞处采用气动潜孔锤结合跟管钻进,在冒落带空洞底部适量注浆加固破碎岩体,使技术套管生根的措施。(2) Drilling technology for safely and efficiently crossing the cavity in the caving zone. That is to use pneumatic down-the-hole hammer combined with pipe drilling in the cavity of the caving zone, and inject an appropriate amount of grouting at the bottom of the cavity in the caving zone to reinforce the broken rock mass and make the technical casing take root.
(3)表层套管、技术套管、生产套管综合稳固技术。即在表层套管和一开钻孔间隙充填外层套壳料;在孔口上部的技术套管与表层套管间隙充填内层套壳料,在二开钻孔的底部的技术套管与孔壁间隙充填水泥浆,使技术套管上下端稳固;在生产套管与技术套管、三开钻孔间隙充填水泥浆液至孔口,将大大增强钻井的整体刚度和稳定性。(3) Comprehensive stabilization technology for surface casing, technical casing and production casing. That is, the outer casing material is filled in the gap between the surface casing and the first drilling; the inner casing material is filled in the gap between the technical casing and the surface casing at the upper part of the orifice, and the technical casing and the surface casing at the bottom of the second drilling are filled. The gap between the hole walls is filled with cement slurry to stabilize the upper and lower ends of the technical casing; the gap between the production casing and the technical casing and the three-hole drilling is filled with cement slurry to the hole opening, which will greatly enhance the overall rigidity and stability of the drilling.
同时,利用分段高压注浆器可解决如下技术问题:At the same time, the following technical problems can be solved by using the segmented high-pressure grouting device:
(a)实现在套管中分段进行套管与井壁间注浆,且可选择注浆段长度;(a) Realize segmental grouting between the casing and the well wall in the casing, and the length of the grouting section can be selected;
(b)设置双层止浆阀,实现高压力注浆;(b) Set up double-layer stop grout valves to realize high-pressure grouting;
(c)设置独立高压注浆管,可使用普通勘探钻杆与注浆器连接,简化了注浆装备。(c) An independent high-pressure grouting pipe is set up, which can be connected with the grouting device by common exploration drill pipe, which simplifies the grouting equipment.
因此,采用该注浆装置进行煤层气井的套管外注浆加固,可以在指定的钻井内区段或位置,实现可变区段长度的高压注浆,对指定区域的套管外井壁围岩进行加固,套管与井壁密贴,大大增强了煤层气井的稳定性。Therefore, the use of this grouting device for external casing grouting reinforcement of coalbed methane wells can realize high-pressure grouting with a variable section length in the specified drilling section or position, and the outer wall of the casing in the specified area. The rock is reinforced, and the casing is closely attached to the well wall, which greatly enhances the stability of the coalbed methane well.
附图说明Description of drawings
图1为一开钻孔阶段剖面图;Fig. 1 is a sectional view of drilling stage;
图2为二开钻孔阶段剖面图;Fig. 2 is a section view of the second drilling stage;
图3三开钻孔阶段剖面图;Fig. 3 section view of drilling stage three;
图4为分段高压注浆器的结构示意图。Fig. 4 is a structural schematic diagram of a segmented high-pressure grouting device.
1.第四系;2.微弱破碎岩体(基岩弯沉带);3.中等破碎岩体(裂隙带中上部);4.显著破碎岩体(裂隙带下部);5.冒落带空洞;6.上部煤层;7.煤层底板;8.下部煤层;9.孔口;10.一开钻孔;11.表层套管;12.外层套壳料;13.技术套管;14.内层套壳料;15.二开钻孔;16.孔底注浆体;17.技术套管外注浆体;18.三开钻孔;19.生产套管;20.生产套管外注浆体;21.锁口钢制固件;1. Quaternary; 2. Weakly broken rock mass (bedrock deflection zone); 3. Moderately broken rock mass (middle and upper part of the fissure zone); 4. Significantly broken rock mass (lower part of the fissure zone); 5. Caving zone Hollow; 6. Upper coal seam; 7. Coal seam floor; 8. Lower coal seam; 9. Orifice; 10. First drilling; 11. Surface casing; .Inner layer casing material; 15. Second drilling; 16. Bottom grouting body; 17. Outer grouting body of technical casing; 18. Third drilling; 19. Production casing; 20. Production casing External grouting body; 21. Locking steel fasteners;
31.钻杆;32.注浆管;33.套管;34.锁接头;35.注浆器上部丝扣;36.夹持螺栓;37.橡胶密封圈;38.弹性软胶环;39.注浆槽;40.注浆器底部丝扣;41.管体。31. Drill pipe; 32. Grouting pipe; 33. Casing; 34. Locking joint; 35. Screw thread on the upper part of the grouting device; 36. Clamping bolt; 37. Rubber sealing ring; 38. Elastic soft rubber ring; 39 . Grouting groove; 40. Bottom screw thread of the grouting device; 41. Pipe body.
具体实施方式Detailed ways
本发明针对采空区有大量破碎岩体或空洞的煤层气井钻井的不利地质条件,基于气动潜孔锤钻孔方法,结合孔底注入泡沫液、关键破碎岩体部位孔底注浆、套管跟进、技术套管端部注浆稳固等辅助技术,解决了煤层气井难以穿越采空区破碎岩体或空洞区段的钻井技术问题。其技术要点是,煤层气井分阶段依次三个开孔直径钻孔施工,二开钻孔阶段穿越采空区。其中,在中等破碎岩体区段(裂隙带中上部)实施孔底注入泡沫液辅助措施;在显著破碎岩体区段(裂隙带下部)实施孔底注浆的辅助措施;在冒落带空洞处实施跟管钻进措施;在技术套管顶端、底端注浆稳固管体,最后将表层套管、技术套管、生产套管在孔口焊接一体,完成钻井施工。Aiming at the unfavorable geological conditions of coalbed methane well drilling with a large number of broken rock masses or cavities in the goaf, the present invention is based on the pneumatic down-the-hole hammer drilling method, combined with injection of foam liquid at the bottom of the hole, grouting at the bottom of the key broken rock mass, and casing Auxiliary technologies such as follow-up and technical casing end grouting stabilization have solved the drilling technical problems that it is difficult for coalbed methane wells to penetrate the broken rock mass or hollow section of the goaf. The key point of the technique is that the coalbed methane wells are drilled in stages with three opening diameters in sequence, and the second drilling stage passes through the goaf. Among them, in the section of moderately broken rock mass (the middle and upper part of the fracture zone), the auxiliary measures of injecting foam liquid at the bottom of the hole are implemented; in the section of significantly broken rock mass (the lower part of the fracture zone), the auxiliary measures of grouting at the bottom of the hole are implemented; Implement follow-up drilling measures; grout the top and bottom of the technical casing to stabilize the casing, and finally weld the surface casing, technical casing, and production casing at the orifice to complete the drilling construction.
本发明施工工艺主要涉及以下关键技术:Construction technique of the present invention mainly relates to following key technology:
(1)煤层气井钻孔围岩破碎岩体分段复合封堵技术。包括:第一阶段在中等破碎岩体(裂隙带中上部)3中,孔底注入泡沫液(泡沫剂浓度和泵量根据工况调整),以降低破碎岩体的漏气性,提高钻进效率。第二阶段在显著破碎岩体(裂隙带下部)4,采用分段高压注浆器在孔底注浆,形成直径2倍于钻孔直径的注浆体16,注浆液为纯水泥浆(水灰比0.5-1.0,速凝剂水玻璃3%,必要时加入1%玻璃纤维),有效封堵与加固严重破碎岩体,避免气动潜孔锤卡钻、高压气体漏风等事故,提高施工安全性。(1) Segmented composite plugging technology of broken rock mass in surrounding rock of coalbed methane well drilling. Including: In the first stage, in the moderately broken rock mass (the middle and upper part of the fractured zone) 3, foam liquid is injected into the bottom of the hole (the concentration of foam agent and the pump volume are adjusted according to the working conditions) to reduce the air leakage of the broken rock mass and improve the drilling performance. efficiency. In the second stage, in the significantly broken rock mass (the lower part of the fracture zone) 4, a segmented high-pressure grouter is used to grout at the bottom of the hole to form a
(2)煤层气井三重套管结构钻井施工及其连接耦合技术。包括:表层套管11穿越第四系1地层嵌固于下伏基岩5m左右;技术套管从孔口9穿越弯沉带2、裂隙带中上部3和下部4、冒落带及其空洞5,结合跟管钻进,到达煤层底板7内20m左右;生产套管19在三开钻孔18完毕后,全孔深安装,其管口高出孔口0.5m;三重套管间相互连接耦合,形成刚度较大的管井结构。其中,表层套管11外充填外层套壳料12(配比:水泥∶土∶水=1∶1.5∶1.80),表层套管11与技术套管13间由内层套壳料14粘结(配比:水泥∶土∶水=1∶1.5∶1.80),技术套管13底部由技术套管外注浆体17粘结于二开钻孔15孔壁;生产套管19与技术套管13由生产套管外注浆体20粘结;在孔口采用锁口钢制固件21将表层套管11、技术套管13、生产套管19焊接,形成稳固管井结构体系。(2) Drilling construction of coalbed methane well with triple casing structure and its connection and coupling technology. Including: the surface casing 11 passes through the
本发明的具体钻井施工工艺过程如下:Concrete drilling construction process of the present invention is as follows:
1)煤层气井孔口9定位,施工材料准备;1) Positioning of the
2)一开钻孔10施工,穿越第四系1至基岩面以下5m左右,一开钻孔完毕;2) Construction of
3)下入表层套管11,在一开钻孔10与表层套管11间隙,注入外层套壳料12,候凝;3) Run into the
4)待外层套壳料12初凝后,采用气动潜孔锤进行二开钻孔15施工,穿越微弱破碎岩体(基岩弯沉带)2,进入中等破碎岩体(裂隙带中上部)3,注入泡沫液,降低破碎岩体的漏气性,减少高压气体漏失;4) After the initial setting of the
5)继续钻进至显著破碎岩体(裂隙带下部)4,如出现大量漏风、卡钻等现象,提出气动潜孔锤,选用分段高压注浆器在孔底注浆,形成直径2倍于钻孔直径的注浆体16,再使用气动潜孔锤进行钻进。重复步骤5),直至钻进至冒落带空洞5。5) Continue to drill to the significantly broken rock mass (the lower part of the fracture zone) 4. If a large amount of air leakage, drill sticking, etc. occur, a pneumatic down-the-hole hammer is proposed, and a segmented high-pressure grouter is used to inject grout at the bottom of the hole to form a diameter twice that of the hole. The
6)下入技术套管13,气动潜孔锤跟管钻进,直接穿越冒落带空洞5,钻至冒落带下部的极破碎岩区域时提钻,再次下入分段高压注浆器在孔底注浆,候凝。6) Run into the
7)待孔底注浆体16初凝后,采用气动潜孔锤跟管钻进至煤层底板7内约20m左右,二开钻孔15完毕。7) After the initial setting of the
8)在二开钻孔15孔底高压注浆,使水泥浆上返至冒落带空洞5;在技术套管13与表层套管11之间注入内层套壳料14,候凝,使技术套管顶端、底端稳固。8) High-pressure grouting at the bottom of the
9)三开钻孔18钻进施工,钻进至下部煤层8底板,三开钻孔18完毕。9) Drilling construction of the
10)下入生产套管19,管口高出地表0.5m,在三开钻孔18孔底高压注入水泥浆,使浆液沿生产套管19与技术套管13的间隙上返至孔口。10) Run into the
11)在孔口9部位,使用锁口钢制固件21,将表层套管11、技术套管13、生产套管19锁固,完成钻井施工。11) At the
其中,施工过程主要涉及以下几点关键部位连接:Among them, the construction process mainly involves the connection of the following key parts:
(1)表层套管11与一开钻孔10孔壁间隙由外层套壳料12粘结;(1) The gap between the
(2)技术套管13的管口顶端部位由内层套壳料14粘结于表层套管11上,套管底部由技术套管外注浆体17粘结于二开钻孔15孔壁;(2) The top part of the nozzle of the
(3)生产套管19与技术套管13由生产套管外注浆体20粘结;(3) The
(4)表层套管11、技术套管13、生产套管19的管口由锁口钢制固件21焊接在一起。(4) The nozzles of the
注浆时采用如图4所示的分段高压注浆器,分段高压注浆器的管体分上中下三部分,上部为长度0.1-0.5m的注浆器上部丝扣,中部为开有3对注浆槽的花管部分,长度0.5m左右,下部为0.2m长度的注浆器底部丝扣。在注浆器上部丝扣和注浆器底部丝扣处均安装止浆塞组合(包括三个夹持螺栓、橡胶密封圈和弹性软胶环)。上部止浆塞组合可沿注浆器上部丝扣移动,从而实现在套管中分段进行套管与井壁间注浆,且可选择注浆段长度,一般选择长度范围0.5-1.0m。止浆塞组合中设置橡胶密封圈和弹性软胶环,具备双层止浆的作用,在注浆压力作用下,弹性软胶环受挤压与套管密贴,显著提高了止浆性能,实现了高压力注浆。The segmental high-pressure grouting device as shown in Figure 4 is used for grouting. The pipe body of the segmental high-pressure grouting device is divided into upper, middle and lower parts. The upper part is the upper part of the grouting device with a length of 0.1-0.5m. There are 3 pairs of grouting grooves in the flower tube part, the length is about 0.5m, and the lower part is the bottom thread of the grouting device with a length of 0.2m. The grout stopper assembly (including three clamping bolts, rubber sealing ring and elastic soft rubber ring) is installed at the upper threaded thread of the grouter and the bottom threaded thread of the grouter. The upper grout stopper assembly can move along the upper screw thread of the grouter, so as to realize the grouting between the casing and the well wall in sections in the casing, and the length of the grouting section can be selected, and the length range is generally 0.5-1.0m. The rubber sealing ring and elastic soft rubber ring are set in the grout stopper combination, which has the function of double-layer grout stop. Under the action of grouting pressure, the elastic soft rubber ring is squeezed and closely attached to the casing, which significantly improves the grout stop performance. Realized high pressure grouting.
专用锁接头可以连接钻杆、注浆管和注浆器上部丝扣,钻杆可选择普通的勘探钻杆,注浆管采用高压注浆管,提高了设备材料选择的灵活性,降低了成本。The special lock joint can connect the drill pipe, the grouting pipe and the screw on the upper part of the grouting device. The drill pipe can be an ordinary exploration drill pipe, and the grouting pipe is a high-pressure grouting pipe, which improves the flexibility of equipment material selection and reduces the cost .
分段高压注浆器的使用流程如下:The use process of the segmented high-pressure grouting device is as follows:
(1)选择合适直径的注浆器管体,准备好相应配件,包括钻杆、注浆管、锁接头、夹持螺栓、橡胶密封圈、弹性软胶环等。(1) Select the appropriate diameter of the grouter body, and prepare the corresponding accessories, including drill pipe, grouting pipe, lock joint, clamping bolt, rubber sealing ring, elastic soft rubber ring, etc.
(2)将下部的止浆塞组合(包括三个夹持螺栓、橡胶密封圈和弹性软胶环)依次旋拧到注浆器底部丝扣上。(2) Screw the lower grout stopper assembly (including three clamping bolts, rubber sealing ring and elastic soft rubber ring) to the screw thread at the bottom of the grouter in sequence.
(3)将上部的止浆塞组合(包括三个夹持螺栓、橡胶密封圈和弹性软胶环)依次旋拧到注浆器上部丝扣上,并根据需要调节注浆段的长度,使止浆塞组合停在某个固定位置。(3) Screw the upper grout stopper combination (including three clamping bolts, rubber sealing ring and elastic soft rubber ring) to the upper threaded thread of the grouting device in sequence, and adjust the length of the grouting section as required, so that The stopper assembly stops at a fixed position.
(4)将第一节钻杆和相应的注浆管与锁接头丝扣连接,并将注浆器起吊送入套管中。(4) Connect the first section of drill pipe and the corresponding grouting pipe with the threaded lock joint, and lift the grouting device into the casing.
(5)按上述方法,依次接续钻杆和注浆管,直达套管中需要注浆的部位。(5) According to the above method, connect the drill pipe and the grouting pipe in sequence until reaching the part in the casing that needs to be grouted.
(6)在地面套管口,从注浆管高压注入清水,高压水进入注浆器中,将挤压弹性软胶环,使其与管壁密贴,同时将套管上的注浆孔破开。(6) At the casing port on the ground, inject clean water under high pressure from the grouting pipe, and the high-pressure water enters the grouting device, which will squeeze the elastic soft rubber ring to make it closely adhere to the pipe wall, and at the same time seal the grouting hole on the casing break open.
(7)在地面井口,调配好注浆液,从注浆管高压注入浆液,浆液从套管注浆孔压入套管与井壁空隙中,实现了分段注浆加固。(7) Prepare the grouting fluid at the surface wellhead, inject the grouting fluid under high pressure from the grouting pipe, and press the grouting fluid into the gap between the casing and the well wall through the grouting hole of the casing, realizing segmental grouting reinforcement.
(8)达到注浆要求,及时提升注浆器至管口,冲洗注浆器。(8) When the grouting requirements are met, lift the grouting device to the nozzle in time and flush the grouting device.
分段高压注浆器的连接要点及关系如下:The connection points and relations of the segmented high-pressure grouting device are as follows:
钻杆和注浆管通过锁接头连接,锁接头与上部注浆器丝扣连接。注浆器上部的止浆塞组合包括夹持螺栓(3个)、橡胶密封圈和弹性软胶环,具有内环,内环中内套螺纹,依次通过注浆器上部一端,沿着注浆器上部丝扣旋拧至固定位置。橡胶密封圈和弹性软胶环均被夹持螺栓夹持。同样,注浆器下部的止浆塞组合包括夹持螺栓(3个)、橡胶密封圈和弹性软胶环,具有内环,内环中内套螺纹,依次通过注浆器底部丝扣,旋拧至固定位置。橡胶密封圈和弹性软胶环均被三个夹持螺栓夹持。上下止浆塞组合与套管密贴。The drill pipe and the grouting pipe are connected through a lock joint, and the lock joint is connected with the upper grouting device with threads. The grout stopper assembly on the upper part of the grouter includes clamping bolts (3 pieces), rubber sealing rings and elastic soft rubber rings. It has an inner ring, and the inner thread in the inner ring passes through one end of the upper part of the grouter in turn, along the grouting Screw the screw on the upper part of the device to a fixed position. Both the rubber sealing ring and the elastic soft rubber ring are clamped by clamping bolts. Similarly, the grout stopper assembly at the lower part of the grouting device includes clamping bolts (3), rubber sealing rings and elastic soft rubber rings. Screw to secure position. Both the rubber sealing ring and the elastic soft rubber ring are clamped by three clamping bolts. The combination of the upper and lower grout stoppers is closely attached to the casing.
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