CN107290246A - A kind of servicing unit and method for being used to determine concrete mix apparent density - Google Patents
A kind of servicing unit and method for being used to determine concrete mix apparent density Download PDFInfo
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- 239000000203 mixture Substances 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 22
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- 239000000463 material Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 abstract description 3
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- 238000007790 scraping Methods 0.000 abstract description 2
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- G01N9/00—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity
- G01N9/02—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity by measuring weight of a known volume
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N9/00—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity
- G01N9/02—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity by measuring weight of a known volume
- G01N2009/022—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity by measuring weight of a known volume of solids
- G01N2009/024—Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity by measuring weight of a known volume of solids the volume being determined directly, e.g. by size of container
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Abstract
本发明提供一种用于测定混凝土拌合物表观密度的辅助装置,包括内径与表观密度桶的直径相匹配的中心环形竖向压紧板、外围环形竖向挡板、向外倾斜一定角度地连接于所述中心环形竖向压紧板和外围环形竖向挡板之间的倾斜圆环板,所述倾斜圆环板的底部通过回弹装置对称地铰接设置有用于夹紧表观密度桶外周壁的支撑杆,所述的中心环形竖向压紧板与表观密度桶的接触面之间还设置有可伸缩的环形橡胶圈。本发明还提供了一种用于测定混凝土拌合物表观密度的方法。本发明具有构造简单,操作方便的特点,而且消除了刮平多余混凝土拌合物时所带来的浪费以及清理表观密度桶桶壁所带来的复杂步骤,保证了最终试验结果的准确性。
The invention provides an auxiliary device for measuring the apparent density of concrete mixture, which includes a central annular vertical compression plate whose inner diameter matches the diameter of the apparent density bucket, a peripheral annular vertical baffle, and a certain outward slope. The inclined circular plate is angularly connected between the central annular vertical pressing plate and the peripheral annular vertical baffle plate, and the bottom of the inclined circular plate is hinged symmetrically through a rebound device to clamp the surface The supporting rod on the outer peripheral wall of the density barrel, and the contact surface between the central annular vertical pressing plate and the apparent density barrel is also provided with a stretchable annular rubber ring. The invention also provides a method for measuring the apparent density of the concrete mixture. The invention has the characteristics of simple structure and convenient operation, and eliminates the waste caused by scraping the excess concrete mixture and the complicated steps caused by cleaning the wall of the apparent density barrel, ensuring the accuracy of the final test results .
Description
技术领域technical field
本发明属于混凝土性质测试实验领域,具体是一种用于测定混凝土拌合物表观密度的辅助装置及方法。The invention belongs to the field of concrete property test experiments, in particular to an auxiliary device and method for measuring the apparent density of concrete mixture.
背景技术Background technique
混凝土拌合物表观密度试验作为普通混凝土基本性能测定实验之一,受到广泛的应用。目前有应用于测定混凝土拌合物表观密度的5L容器,根据《普通混凝土拌合物性能试验方法标准》(GB 50080-2016),在容器中加入混凝土拌合物并振捣密实之后,需要刮去表面多余的混凝土拌合物。但是在刮平的过程中,多余的混凝土拌合物会依附并残留在容器的外表面。如果不加清理,会对最终所称量的质量有影响,进而会大大影响表观密度结果的准确性。但是,清理容器外表面的混凝土拌合物增加了人力物力的损耗,使得表观密度试验的过程变得更加复杂。因此,现在急需一种能够在测定表观密度时,盛放刮平混凝土拌合物的辅助装置及其使用方法。The apparent density test of concrete mixture is widely used as one of the basic performance testing tests of ordinary concrete. At present, there are 5L containers used to measure the apparent density of concrete mixtures. According to the "Standards for Test Methods of Performance of Ordinary Concrete Mixtures" (GB 50080-2016), after adding concrete mixtures into the container and vibrating it for compaction, it is necessary to Scrape excess concrete mix off the surface. However, in the process of leveling, excess concrete mixture will adhere to and remain on the outer surface of the container. If it is not cleaned, it will have an impact on the final weighed quality, which in turn will greatly affect the accuracy of the apparent density result. However, cleaning the concrete mixture on the outer surface of the container increases the loss of manpower and material resources, which makes the process of the apparent density test more complicated. Therefore, be badly in need of a kind of auxiliary device that can hold and level the concrete mixture and use method thereof when measuring apparent density now.
发明内容Contents of the invention
本发明内容针对现有技术存在的上述问题,提供了一种用于测定混凝土拌合物表观密度的辅助装置及方法。SUMMARY OF THE INVENTION Aiming at the above-mentioned problems existing in the prior art, an auxiliary device and method for measuring the apparent density of concrete mixture are provided.
本发明的辅助装置通过如下技术方案实现:The auxiliary device of the present invention is realized through the following technical solutions:
一种用于测定混凝土拌合物表观密度的辅助装置,包括内径与表观密度桶的直径相匹配的中心环形竖向压紧板、外围环形竖向挡板、向外倾斜一定角度地连接于所述中心环形竖向压紧板和外围环形竖向挡板之间的倾斜圆环板,所述倾斜圆环板的底部通过回弹装置对称地铰接设置有用于夹紧表观密度桶外周壁的支撑杆,所述的中心环形竖向压紧板与表观密度桶的接触面之间还设置有可伸缩的环形橡胶圈。An auxiliary device for measuring the apparent density of concrete mixtures, including a central annular vertical compression plate whose inner diameter matches the diameter of the apparent density barrel, a peripheral annular vertical baffle, and connected outwards at a certain angle An inclined ring plate between the central annular vertical pressure plate and the peripheral annular vertical baffle plate, the bottom of the inclined ring plate is symmetrically hinged by a rebound device and is provided for clamping the outer circumference of the apparent density barrel The supporting rod of the wall, and a stretchable annular rubber ring is also arranged between the contact surface of the central annular vertical pressing plate and the apparent density bucket.
进一步地,所述的支撑杆为门形,通过两个回弹装置铰接在所述倾斜圆环板的底部。Further, the support rod is in the shape of a door, and is hinged to the bottom of the inclined circular plate through two rebound devices.
进一步地,所述的支撑杆为T形,通过一个回弹装置铰接在所述倾斜圆环板的底部。Further, the support rod is T-shaped, and is hinged to the bottom of the inclined circular plate through a rebound device.
进一步地,所述的支撑杆为工字形,通过两个回弹装置铰接在所述倾斜圆环板的底部。Further, the support rod is I-shaped, and is hinged to the bottom of the inclined circular plate through two rebound devices.
进一步地,所述的支撑杆与表观密度桶外周壁接触部呈弧形。Further, the contact portion between the support rod and the outer peripheral wall of the apparent density barrel is arc-shaped.
进一步地,所述接触部的弧度与表观密度桶外周壁的弧度相匹配。Further, the curvature of the contact portion matches the curvature of the outer peripheral wall of the apparent density barrel.
进一步地,所述倾斜圆环板与中心环形竖向压紧板所夹角度为45°~75°。Further, the angle formed by the inclined circular plate and the central circular vertical pressure plate is 45°-75°.
进一步地,所述的中心环形竖向压紧板、外围环形竖向挡板、倾斜圆环板、支撑杆的材料均为金属。Further, the materials of the central annular vertical pressing plate, the peripheral annular vertical baffle, the inclined annular plate and the support rod are all metal.
本发明的使用方法通过如下技术方案实现:Using method of the present invention is realized through following technical scheme:
一种用于测定混凝土拌合物表观密度的方法,基于如所述辅助装置,包括步骤:A method for determining the apparent density of concrete mixtures, based on the auxiliary device as described, comprising the steps of:
1)称量表观密度桶的质量m1; 1 ) weigh the mass m of the apparent density bucket;
2)将可以伸缩的橡胶圈套在表观密度桶外桶壁口处;2) Put the stretchable rubber ring on the wall opening of the outer barrel of the apparent density barrel;
3)将辅助装置的两个支撑杆拉开,向下移动辅助装置,使其中心环形竖向压紧板的上表面与表观密度桶边缘口上表面平齐;3) Pull apart the two support rods of the auxiliary device, and move the auxiliary device downwards so that the upper surface of the central circular vertical compression plate is flush with the upper surface of the edge of the apparent density barrel;
4)松开支撑杆,使其在弹簧回力的作用下夹紧表观密度桶外壁,防止该辅助装置掉落;4) Loosen the support rod so that it clamps the outer wall of the apparent density barrel under the action of the spring return force to prevent the auxiliary device from falling;
5)将混凝土拌合物一次性(机器振捣)或分两次(人工插捣)装满表观密度桶,使稍有富余,采用人工或机械的方法进行捣实;5) Fill the apparent density bucket with the concrete mixture once (machine vibrating) or twice (manually inserting and tamping), so that there is a little surplus, and use manual or mechanical methods for tamping;
6)捣实或振动后将表观密度桶边缘口多余的混凝土拌合物刮到辅助装置中,使混凝土拌合物表面平整,然后拉开支撑杆,缓慢提起辅助装置,使其与表观密度桶分离;6) After tamping or vibrating, scrape the excess concrete mixture from the edge of the apparent density bucket into the auxiliary device to make the surface of the concrete mixture smooth, then pull the support rod, and slowly lift the auxiliary device to make it consistent with the apparent density. density bucket separation;
7)移去橡胶圈并称量表观密度桶和混凝土拌合物的质量m2,混凝土拌合物的表观密度按下式计算:7) Remove the rubber ring and weigh the apparent density bucket and the mass m2 of the concrete mixture. The apparent density of the concrete mixture is calculated according to the following formula:
ρ=1000(m2-m1)/Vρ=1000(m 2 -m 1 )/V
式中:In the formula:
ρ--混凝土拌合物的表观密度(kg/m3),ρ--apparent density of concrete mixture (kg/m 3 ),
V--表观密度桶容积(L),V--apparent density barrel volume (L),
m2--表观密度桶及混凝土拌合物质量(kg),m 2 -- mass of apparent density bucket and concrete mixture (kg),
m1--表观密度桶质量(kg)。m 1 -- the apparent density barrel mass (kg).
进一步地,所述步骤4)中,Further, in the step 4),
当采用人工插捣法进行捣实时,将混凝土拌合物分两层装入表观密度桶,每层用捣棒由边缘向中心均匀地插捣至少25次,每层插捣完后用木橡皮锤沿容器外壁敲击5~10下,第二层插捣过程中若混凝土拌合物沉落到低于桶口,则应随时添加混凝土拌合物;When the manual tamping method is used for tamping, the concrete mixture is divided into two layers and put into the apparent density bucket, and each layer is tamped evenly from the edge to the center with a tamping rod for at least 25 times. Tap the rubber hammer along the outer wall of the container for 5 to 10 times. If the concrete mixture sinks below the barrel mouth during the second layer of tamping, add concrete mixture at any time;
当采用机械振动法进行捣实时,将混凝土拌合物一次装满表观密度桶连同该辅助装置在振动台上振至少10s,振动过程中如混凝土拌合物沉入到低于桶口,应随时添加混凝土拌合物。When the mechanical vibration method is used for tamping, the concrete mixture is filled with the apparent density bucket together with the auxiliary device and vibrated on the vibration table for at least 10s. If the concrete mixture sinks below the mouth of the bucket during the vibration process, it should be Add concrete mix as you go.
本发明具有构造简单,操作方便的特点,而且消除了刮平多余混凝土拌合物时所带来的浪费以及清理表观密度桶桶壁所带来的复杂步骤,保证了最终试验结果的准确性。The invention has the characteristics of simple structure and convenient operation, and eliminates the waste caused by scraping the excess concrete mixture and the complicated steps caused by cleaning the wall of the apparent density barrel, ensuring the accuracy of the final test result .
附图说明Description of drawings
图1为本发明实施例一的辅助装置的俯视图。Fig. 1 is a top view of an auxiliary device according to Embodiment 1 of the present invention.
图2为本发明实施例一的辅助装置的仰视图。Fig. 2 is a bottom view of the auxiliary device according to Embodiment 1 of the present invention.
图3是本发明实施例二的支撑杆结构示意图。Fig. 3 is a schematic diagram of the structure of the support rod according to the second embodiment of the present invention.
图4是本发明实施例三的支撑杆结构示意图。Fig. 4 is a schematic diagram of the structure of the supporting rod according to the third embodiment of the present invention.
图5为本发明实施例一的辅助装置安置在表观密度桶上时的示意图。Fig. 5 is a schematic diagram of the auxiliary device according to Embodiment 1 of the present invention when it is placed on the apparent density barrel.
图中:1、中心环形竖向压紧板,2、倾斜圆环板,3、外围环形竖向挡板,4、回弹装置,5、支撑杆,6、橡胶圈。In the figure: 1. Central circular vertical compression plate, 2. Inclined circular plate, 3. Peripheral circular vertical baffle, 4. Rebound device, 5. Support rod, 6. Rubber ring.
具体实施方式detailed description
下面结合附图和具体实施例对本发明的发明目的作进一步详细地描述,实施例不能在此一一赘述,但本发明的实施方式并不因此限定于以下实施例。The purpose of the invention of the present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments, and the embodiments cannot be repeated here one by one, but the implementation of the present invention is not therefore limited to the following embodiments.
实施例一Embodiment one
如图1至图2所示,一种用于测定混凝土拌合物表观密度的辅助装置,包括内径与表观密度桶的直径相匹配的中心环形竖向压紧板1、外围环形竖向挡板3、向外倾斜一定角度地连接于所述中心环形竖向压紧板1和外围环形竖向挡板3之间的倾斜圆环板2,所述倾斜圆环板2的底部通过回弹装置4对称地铰接设置有用于夹紧表观密度桶外周壁的支撑杆5,所述的中心环形竖向压紧板1与表观密度桶的接触面之间还设置有可伸缩的环形橡胶圈6。As shown in Figures 1 to 2, an auxiliary device for measuring the apparent density of concrete mixtures includes a central annular vertical compression plate 1 whose inner diameter matches the diameter of the apparent density bucket, and a peripheral annular vertical The baffle plate 3, the inclined circular ring plate 2 connected outwardly at a certain angle between the central annular vertical compression plate 1 and the peripheral annular vertical baffle plate 3, the bottom of the inclined circular ring plate 2 passes through the back The elastic device 4 is symmetrically hinged and provided with a support rod 5 for clamping the outer peripheral wall of the apparent density barrel, and a telescopic annular ring is also arranged between the contact surface of the central annular vertical pressing plate 1 and the apparent density barrel. Rubber ring6.
所述的支撑杆5为门形,通过两个回弹装置4铰接在所述倾斜圆环板2的底部,两回弹装置4的中心距离为130mm。所述的支撑杆5与表观密度桶外周壁接触部呈弧形,同时,所述接触部的弧度与表观密度桶外周壁的弧度相匹配,以增加接触面积,提高夹紧的稳固性。The support rod 5 is in the shape of a door, and is hinged to the bottom of the inclined circular plate 2 through two rebound devices 4, and the distance between the centers of the two rebound devices 4 is 130 mm. The contact portion between the support rod 5 and the outer peripheral wall of the apparent density barrel is arc-shaped, and at the same time, the radian of the contact portion matches the arc of the outer peripheral wall of the apparent density barrel to increase the contact area and improve the stability of the clamping .
当不使用的时候,左右两处的支撑杆5会被回弹装置4压紧而处于图1和图2所示的闭合的状态,回弹装置4一般包括铰链副及扭转弹簧。When not in use, the left and right support rods 5 will be compressed by the rebound device 4 to be in the closed state shown in Figures 1 and 2. The rebound device 4 generally includes a hinge pair and a torsion spring.
本实施例中,所述中心环形竖向压紧板1展开后的尺寸为596mm(长度)×20mm(宽度)×2mm(厚度)。In this embodiment, the expanded size of the central circular vertical compression plate 1 is 596 mm (length)×20 mm (width)×2 mm (thickness).
所述中心环形竖向压紧板1所包围的圆形的直径(内径)为189mm。The diameter (inner diameter) of the circle surrounded by the central annular vertical pressure plate 1 is 189 mm.
所述倾斜圆环板2展开后的尺寸为973mm(外边长)×596mm(内边长)×60mm(宽度)×2mm(厚度)。The dimension of the inclined ring plate 2 after unfolding is 973mm (outer side length)×596mm (inner side length)×60mm (width)×2mm (thickness).
所述倾斜圆环板2与中心环形竖向压紧板1所夹的锐角为75°。The acute angle between the inclined circular plate 2 and the central circular vertical pressure plate 1 is 75°.
所述外围环形竖向挡板3展开后的尺寸为973mm(长度)×40mm(宽度)×2mm(厚度)。The expanded size of the peripheral annular vertical baffle 3 is 973mm (length)×40mm (width)×2mm (thickness).
所述支撑杆5的直径为5mm,总长度为380mm,其中支撑杆5在使用时与桶壁的接触部分呈弧线形。所述辅助装置的材料均为金属。The diameter of the support rod 5 is 5 mm, and the total length is 380 mm, wherein the contact part between the support rod 5 and the barrel wall is arc-shaped when in use. The materials of the auxiliary device are all metal.
所述橡胶圈6可以在一定范围内伸缩而不发生破坏,其尺寸由橡胶的伸缩性而定。The rubber ring 6 can expand and contract within a certain range without damage, and its size is determined by the flexibility of the rubber.
实施例二Embodiment two
如图3所述,本实施例与实施例1的区别在于:所述的支撑杆5为T形,通过一个回弹装置4铰接在所述倾斜圆环板2的底部,结构简单,安装方便。As shown in Figure 3, the difference between this embodiment and Embodiment 1 is that the support rod 5 is T-shaped and hinged to the bottom of the inclined circular plate 2 through a rebound device 4, which has a simple structure and is easy to install. .
实施例三Embodiment three
如图4所述,本实施例与实施例1的区别在于:所述的支撑杆5为工字形,通过两个回弹装置4铰接在所述倾斜圆环板2的底部。As shown in FIG. 4 , the difference between this embodiment and Embodiment 1 is that the support rod 5 is I-shaped, and is hinged to the bottom of the inclined circular plate 2 through two rebound devices 4 .
实施例四Embodiment four
一种用于测定混凝土拌合物表观密度的方法,基于如实施例一所述辅助装置,包括步骤:A method for measuring the apparent density of concrete mixture, based on the auxiliary device as described in embodiment one, comprising steps:
1)称量表观密度桶的质量m1; 1 ) weigh the mass m of the apparent density bucket;
2)将可以伸缩的橡胶圈6套在表观密度桶外桶壁口处;2) Put the stretchable rubber ring 6 on the outer barrel wall of the apparent density barrel;
3)将辅助装置的两个支撑杆5拉开,向下移动辅助装置,使其中心环形竖向压紧板1的上表面与表观密度桶边缘口上表面平齐;3) Pull apart the two support rods 5 of the auxiliary device, and move the auxiliary device downwards so that the upper surface of the central annular vertical compression plate 1 is flush with the upper surface of the edge mouth of the apparent density barrel;
4)松开支撑杆5,使其在弹簧回力的作用下夹紧表观密度桶外壁,防止该辅助装置掉落;4) Loosen the support rod 5 so that it clamps the outer wall of the apparent density barrel under the action of the spring return force to prevent the auxiliary device from falling;
5)将混凝土拌合物一次性(机器振捣)或分两次(人工插捣)装满表观密度桶,使稍有富余,采用人工或机械的方法进行捣实;5) Fill the apparent density bucket with the concrete mixture once (machine vibrating) or twice (manually inserting and tamping), so that there is a little surplus, and use manual or mechanical methods for tamping;
6)捣实或振动后将表观密度桶边缘口多余的混凝土拌合物刮到辅助装置中,使混凝土拌合物表面平整,被刮除的混凝土拌合物会随着倾斜圆环板2下滑,并被外围环形竖向挡板3挡住然后拉开支撑杆5,缓慢提起辅助装置,使其与表观密度桶分离;6) After tamping or vibrating, scrape the excess concrete mixture at the edge of the apparent density bucket into the auxiliary device to make the surface of the concrete mixture smooth, and the scraped concrete mixture will follow the inclined ring plate 2 Slide down and be blocked by the peripheral annular vertical baffle 3, then pull the support rod 5, and slowly lift the auxiliary device to separate it from the apparent density bucket;
7)移去橡胶圈6并称量表观密度桶和混凝土拌合物的质量m2,混凝土拌合物的表观密度按下式计算:7) Remove the rubber ring 6 and weigh the apparent density bucket and the mass m2 of the concrete mixture. The apparent density of the concrete mixture is calculated according to the following formula:
ρ=1000(m2-m1)/Vρ=1000(m 2 -m 1 )/V
式中:In the formula:
ρ--混凝土拌合物的表观密度(kg/m3),ρ--apparent density of concrete mixture (kg/m 3 ),
V--表观密度桶容积(L),V--apparent density barrel volume (L),
m2--表观密度桶及混凝土拌合物质量(kg),m 2 -- mass of apparent density bucket and concrete mixture (kg),
m1--表观密度桶质量(kg)。m 1 -- the apparent density barrel mass (kg).
具体而言,所述步骤4)中,Specifically, in the step 4),
当采用人工插捣法进行捣实时,将混凝土拌合物分两层装入表观密度桶,每层用捣棒由边缘向中心均匀地插捣至少25次,每层插捣完后用木橡皮锤沿容器外壁敲击5~10下,第二层插捣过程中若混凝土拌合物沉落到低于桶口,则应随时添加混凝土拌合物;When the manual tamping method is used for tamping, the concrete mixture is divided into two layers and put into the apparent density bucket, and each layer is tamped evenly from the edge to the center with a tamping rod for at least 25 times. Tap the rubber hammer along the outer wall of the container for 5 to 10 times. If the concrete mixture sinks below the barrel mouth during the second layer of tamping, add concrete mixture at any time;
当采用机械振动法进行捣实时,将混凝土拌合物一次装满表观密度桶连同该辅助装置在振动台上振至少10s,振动过程中如混凝土拌合物沉入到低于桶口,应随时添加混凝土拌合物。When the mechanical vibration method is used for tamping, the concrete mixture is filled with the apparent density bucket together with the auxiliary device and vibrated on the vibration table for at least 10s. If the concrete mixture sinks below the mouth of the bucket during the vibration process, it should be Add concrete mix as you go.
本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。The above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.
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