CN107255501A - Gas-liquid mixed streaming vortex-shedding meter demarcates detection means system and control method - Google Patents
Gas-liquid mixed streaming vortex-shedding meter demarcates detection means system and control method Download PDFInfo
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Abstract
本发明提供一种气液混合流式涡街流量计标定检测装置系统及控制方法,其系统包括标定溶液输出单元、注气单元、标定管道、流量控制单元、标准计量桶和标定检测单元;本发明中的气液混合流式涡街流量计标定检测装置系统及控制方法,不仅能够输出与永磁式涡街流量计输出相同的工程参数,还可以输出气液混合式导电性被测介质溶液中气泡含量的流速,气泡总量等参数,既能满足永磁式涡街流量计产品的标定,又能满足气液混合流式涡街流量计产品的标定;本发明可以广泛应用于石油化工、城市供水管道等领域,可以有效的检测管道是否存在泄漏,通过本发明具有标定检测精度高,适用范围广的特点。
The invention provides a gas-liquid mixed flow type vortex flowmeter calibration detection device system and control method, the system includes a calibration solution output unit, a gas injection unit, a calibration pipeline, a flow control unit, a standard metering barrel and a calibration detection unit; The calibration detection device system and control method of the gas-liquid mixed flow vortex flowmeter in the invention can not only output the same engineering parameters as the permanent magnet vortex flowmeter, but also output the gas-liquid mixed conductive measured medium solution The flow rate of the bubble content, the total amount of bubbles and other parameters can not only meet the calibration of permanent magnet vortex flowmeter products, but also meet the calibration of gas-liquid mixed flow vortex flowmeter products; the invention can be widely used in petrochemical industry , urban water supply pipelines and other fields can effectively detect whether there is leakage in the pipeline, and the invention has the characteristics of high calibration detection accuracy and wide application range.
Description
技术领域technical field
本发明涉及流量计标定领域,尤其涉及一种气液混合流式涡街流量计标定检测装置系统及控制方法。The invention relates to the field of flowmeter calibration, in particular to a gas-liquid mixed flow type vortex flowmeter calibration detection device system and control method.
背景技术Background technique
涡街流量计是应用卡门涡街原理和现代电子技术设计而制造的一种流量计,是根据卡门涡街原理(Kármán Vortex Street)研究生产的,主要用于工业管道介质流体的流量测量,如气体、液体、蒸汽等多种介质。涡街流量计按检测方法主要分为热敏式、超声式、电容式、应力式、应变式、振动体式、光电式、光纤式、电磁式,其中,永磁式涡街流量计主要是应用于石油化工、冶金机械、食品、造纸,以及城市供热、供水等领域。但是,永磁式涡街流量计现有标定方法与计算输出上较单一,只输出与信号涡旋频率相关的导电性被测介质溶液的流速,进而得到计算输出与导电性被测介质溶液的流速相关的体积流量,体积总量等工程参数,但是,永磁式涡街流量计不能输出气液混合式导电性被测介质溶液中气泡含量的流速,气泡总量等参数。The vortex flowmeter is a kind of flowmeter designed and manufactured by applying the Karman vortex street principle and modern electronic technology. It is researched and produced according to the Karman vortex street principle (Kármán Vortex Street). Gas, liquid, steam and other media. Vortex flowmeters are mainly divided into thermal type, ultrasonic type, capacitive type, stress type, strain type, vibration type, photoelectric type, optical fiber type and electromagnetic type according to the detection method. Among them, the permanent magnet type vortex flowmeter is mainly used Used in petrochemical, metallurgical machinery, food, paper, and urban heating, water supply and other fields. However, the existing calibration method and calculation output of the permanent magnet vortex flowmeter are relatively simple, and only output the flow rate of the conductive measured medium solution related to the signal vortex frequency, and then obtain the calculated output and the measured conductive medium solution. Flow rate-related volume flow, total volume and other engineering parameters, however, permanent magnet vortex flowmeters cannot output parameters such as flow rate and total volume of bubbles in the gas-liquid mixed conductive measured medium solution.
气液混合流式涡街流量的工作原理与永磁式涡街流量计的工作原理基本相同,永磁式涡街流量计所能应用的领域气液混合流式涡街流量计均可使用,并且,气液混合流式涡街流量计在能够输出与永磁式涡街流量计输出相同的工程参数外,还能够输出气液混合式导电性被测介质溶液中气泡含量的流速,气泡总量等参数,因此,气液混合流式涡街流量计可以应用一些比较特殊的场合,而这些场合在石油化工、城市供水管道应用都比较广泛,但是,现有的标定装置无法提供气液混合式导电性被测介质溶液,不能够满足气液混合流式涡街流量计产品标定的需求,因此,有必要提出一种新的装置系统及控制方法,以解决上述技术问题。The working principle of the gas-liquid mixed flow vortex flowmeter is basically the same as that of the permanent magnet vortex flowmeter. The gas-liquid mixed flow vortex flowmeter can be used in the fields where the permanent magnet vortex flowmeter can be applied. In addition, the gas-liquid mixed flow vortex flowmeter can output the same engineering parameters as the permanent magnet vortex flowmeter, and it can also output the flow rate of the gas-liquid mixed conductive conductive medium solution, the total number of bubbles Therefore, the gas-liquid mixed flow vortex flowmeter can be used in some special occasions, and these occasions are widely used in petrochemical and urban water supply pipelines. However, the existing calibration devices cannot provide gas-liquid mixing. The measured medium solution with conductivity cannot meet the calibration requirements of gas-liquid mixed flow vortex flowmeter products. Therefore, it is necessary to propose a new device system and control method to solve the above technical problems.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明提供一种气液混合流式涡街流量计标定检测装置系统及控制方法,以解决上述技术问题。In view of the shortcomings of the prior art described above, the present invention provides a gas-liquid mixed flow vortex flowmeter calibration detection device system and control method to solve the above technical problems.
本发明提供的气液混合流式涡街流量计标定检测装置系统,包括:The gas-liquid mixed flow vortex flowmeter calibration detection device system provided by the present invention includes:
标定溶液输出单元,用于输出标定溶液;Calibration solution output unit, used to output the calibration solution;
注气单元,用于对输出的标定溶液进行注气;The gas injection unit is used to inject gas to the output calibration solution;
标定管道,用于使输出的标定溶液依次通过待标定气液混合流式涡街流量计;The calibration pipeline is used to make the output calibration solution sequentially pass through the gas-liquid mixed flow vortex flowmeter to be calibrated;
流量控制单元,用于控制气体流量和标定溶液流量;A flow control unit for controlling gas flow and calibration solution flow;
标准计量桶,用于气液混合流式涡街流量计进行生产标定与检测的标准计量;Standard metering barrel, used for standard metering of gas-liquid mixed flow vortex flowmeter for production calibration and testing;
标定检测单元,用于计算标定输出系数和计算气体体积流量的精度。The calibration detection unit is used for calculating the calibration output coefficient and calculating the accuracy of the gas volume flow rate.
进一步,还包括流量积算仪,用于控制输出稳定恒流的气体流量至标定溶液,所述标定溶液为导电性被测介质溶液;Further, it also includes a flow totalizer, which is used to control the output of a stable and constant gas flow to the calibration solution, and the calibration solution is a conductive measured medium solution;
通过如下公式计算气体体积流量的精度:Calculate the accuracy of gas volume flow by the following formula:
FS%=fabs(Va-Va1)/Va×100%FS%=fabs(V a -V a1 )/V a ×100%
其中,FS为气体体积流量的精度,Va1为输出气体体积流量,Va为流量积算仪控制输出的气体体积流量示数。Among them, FS is the accuracy of the gas volume flow, V a1 is the output gas volume flow, and Va is the gas volume flow output controlled by the flow totalizer.
进一步,通过如下公式计算标定输出系数:Further, the calibration output coefficient is calculated by the following formula:
Kp=Kp1Va/Va1 K p =K p1 V a /V a1
其中,Kp为标定输出系数,Kp1为气液混合式涡街流量计标定前,转换器预先设定的系数。Among them, K p is the calibration output coefficient, and K p1 is the coefficient preset by the converter before calibration of the gas-liquid hybrid vortex flowmeter.
进一步,流量控制单元控制标定溶液充满标定管道和待标定的气液混合式涡街流量计,标定检测单元延时记录气液混合式涡街流量计输出的信号频率,并将所述信号频率依次进行分段数值截取,分别作为流量的标定点;Further, the flow control unit controls the calibration solution to fill the calibration pipeline and the gas-liquid hybrid vortex flowmeter to be calibrated, and the calibration detection unit delays recording the signal frequency output by the gas-liquid hybrid vortex flowmeter, and sequentially records the signal frequency Carry out segmental value interception, respectively as the calibration point of the flow rate;
流量控制单元调节标定溶液流量,使其满足标定点的频率值;The flow control unit adjusts the flow rate of the calibration solution to meet the frequency value of the calibration point;
标定检测单元将气液混合式涡街流量计的计量输出的总量清零,并排出标定溶液;The calibration detection unit resets the total amount of metering output of the gas-liquid hybrid vortex flowmeter to zero, and discharges the calibration solution;
流量控制单元控制标定溶液重新充满标定管道和待标定的气液混合式涡街流量计,标定检测单元记录待标定气液混合式涡街流量计的总体积示数和标准计量桶的示数;The flow control unit controls the calibration solution to refill the calibration pipeline and the gas-liquid hybrid vortex flowmeter to be calibrated, and the calibration detection unit records the total volume indication of the gas-liquid hybrid vortex flowmeter to be calibrated and the indication of the standard metering barrel;
重复上述步骤,直至完成所有标定点的标定。Repeat the above steps until the calibration of all calibration points is completed.
进一步,流量控制单元控制标定溶液充满标定管道和待标定的气液混合式涡街流量计,标定检测单元延时记录气液混合式涡街流量计输出的信号频率,并将所述信号频率依次进行分段数值截取,分别作为流量的检定点;Further, the flow control unit controls the calibration solution to fill the calibration pipeline and the gas-liquid hybrid vortex flowmeter to be calibrated, and the calibration detection unit delays recording the signal frequency output by the gas-liquid hybrid vortex flowmeter, and sequentially records the signal frequency Carry out segmental value interception, respectively as the verification point of the flow rate;
调节导电性被测介质溶液流量,使其满足检定点的频率值;Adjust the flow rate of the conductive measured medium solution to meet the frequency value of the verification point;
标定检测单元将气液混合式涡街流量计的计量输出的总量清零,并排出标定溶液;The calibration detection unit resets the total amount of metering output of the gas-liquid hybrid vortex flowmeter to zero, and discharges the calibration solution;
流量控制单元控制标定溶液重新充满标定管道和待标定的气液混合式涡街流量计,标定检测单元记录所有气液混合式涡街流量计的总体积示数以及标准计量桶的示数;The flow control unit controls the calibration solution to refill the calibration pipe and the gas-liquid hybrid vortex flowmeter to be calibrated, and the calibration detection unit records the total volume indications of all gas-liquid hybrid vortex flowmeters and the indications of the standard metering barrel;
重复上述步骤,直至完成所有检测点的标定检测;Repeat the above steps until the calibration detection of all detection points is completed;
标定检测单元按照与所述检定点同样的信号频率依次进行分段数值截取,并作为导电性被测介质溶液恒流下气体含量检测流量点;The calibration detection unit sequentially intercepts the segmented value according to the same signal frequency as the verification point, and uses it as the gas content detection flow point under the constant flow of the conductive measured medium solution;
标定检测单元选取不同数值的注气量点,分别注入导电性被测介质溶液中;The calibration detection unit selects gas injection volume points with different values, and injects them into the conductive measured medium solution respectively;
调节导电性被测介质溶液流量,使其满足检定点的频率值,流量控制单元控制输出与选取的注气量点相同数值的注气量,标定检测单元延时记录当前注气量数值,以及各气液混合式涡街流量计输出的导电性被测介质溶液中气泡含量;Adjust the flow rate of the conductive measured medium solution to meet the frequency value of the verification point. The flow control unit controls the output of the gas injection volume that is the same as the selected gas injection volume point. The calibration detection unit delays to record the current gas injection volume value, and each gas-liquid Bubble content in the conductive measured medium solution output by the hybrid vortex flowmeter;
重复上述步骤直至完成所有注气量点的导电性被测介质溶液中含气量的检定,以及所有频点下的所有注气量点的导电性被测介质溶液中含气量的检定,完成气泡含量检测。Repeat the above steps until the verification of the gas content in the conductive measured medium solution at all gas injection points is completed, and the verification of the gas content in the conductive measured medium solution at all gas injection points under all frequency points is completed, and the bubble content detection is completed.
本发明还提供一种气液混合流式涡街流量计标定检测控制方法,包括:The present invention also provides a calibration detection control method for a gas-liquid mixed flow vortex flowmeter, including:
抽取标定溶液并输出;Draw the calibration solution and output it;
对输出的标定溶液进行注气,并使输出的标定溶液依次通过待标定气液混合流式涡街流量计;Inject gas into the output calibration solution, and make the output calibration solution pass through the gas-liquid mixed flow vortex flowmeter to be calibrated sequentially;
控制气体流量和标定溶液流量;Control gas flow and calibration solution flow;
根据气体流量和标定溶液流量以及标准计量桶的示数,计算标定输出系数和计算气体体积流量的精度,完成待标定气液混合流式涡街流量计的标定和测量。According to the gas flow rate and calibration solution flow rate and the reading of the standard metering barrel, calculate the calibration output coefficient and the accuracy of the gas volume flow rate calculation, and complete the calibration and measurement of the gas-liquid mixed flow vortex flowmeter to be calibrated.
进一步,控制输出稳定恒流的气体流量至标定溶液,所述标定溶液为导电性被测介质溶液;Further, control the output of a stable and constant gas flow to the calibration solution, the calibration solution is a conductive measured medium solution;
通过如下公式计算气体体积流量的精度:Calculate the accuracy of gas volume flow by the following formula:
FS%=fabs(Va-Va1)/Va×100%FS%=fabs(V a -V a1 )/V a ×100%
其中,FS为气体体积流量的精度,Va1为输出气体体积流量,Va为流量积算仪控制输出的气体体积流量示数。Among them, FS is the accuracy of the gas volume flow, V a1 is the output gas volume flow, and V a is the gas volume flow output controlled by the flow totalizer.
进一步,通过如下公式计算标定输出系数:Further, the calibration output coefficient is calculated by the following formula:
Kp=Kp1Va/Va1 K p =K p1 V a /V a1
其中,Kp为标定输出系数,Kp1为气液混合式涡街流量计标定前,转换器预先设定的系数。Among them, K p is the calibration output coefficient, and K p1 is the coefficient preset by the converter before calibration of the gas-liquid hybrid vortex flowmeter.
进一步,控制标定溶液充满标定管道和待标定的气液混合式涡街流量计,延时记录气液混合式涡街流量计输出的信号频率,并将所述信号频率依次进行分段数值截取,分别作为流量的标定点;Further, control the calibration solution to fill the calibration pipeline and the gas-liquid hybrid vortex flowmeter to be calibrated, record the signal frequency output by the gas-liquid hybrid vortex flowmeter in a delayed manner, and sequentially intercept the signal frequency in segments, Respectively as the calibration point of the flow rate;
通过流量控制单元调节标定溶液流量,使其满足标定点的频率值;Adjust the flow rate of the calibration solution through the flow control unit to meet the frequency value of the calibration point;
将气液混合式涡街流量计的计量输出的总量清零,并排出标定溶液;Clear the total metering output of the gas-liquid hybrid vortex flowmeter to zero, and discharge the calibration solution;
控制标定溶液重新充满标定管道和待标定的气液混合式涡街流量计,记录待标定气液混合式涡街流量计的总体积示数和标准计量桶的示数;Control the calibration solution to refill the calibration pipeline and the gas-liquid hybrid vortex flowmeter to be calibrated, record the total volume indication of the gas-liquid hybrid vortex flowmeter to be calibrated and the indication of the standard metering barrel;
重复上述步骤,直至完成所有标定点的标定。Repeat the above steps until the calibration of all calibration points is completed.
进一步,控制标定溶液充满标定管道和待标定的气液混合式涡街流量计,延时记录气液混合式涡街流量计输出的信号频率,并将所述信号频率依次进行分段数值截取,分别作为流量的检定点;Further, control the calibration solution to fill the calibration pipeline and the gas-liquid hybrid vortex flowmeter to be calibrated, record the signal frequency output by the gas-liquid hybrid vortex flowmeter in a delayed manner, and sequentially intercept the signal frequency in segments, As the verification point of the flow rate respectively;
通过流量控制单元调节标定溶液流量,使其满足检定点的频率值;Adjust the flow rate of the calibration solution through the flow control unit to meet the frequency value of the verification point;
将气液混合式涡街流量计的计量输出的总量清零,并排出标定溶液;Clear the total metering output of the gas-liquid hybrid vortex flowmeter to zero, and discharge the calibration solution;
控制标定溶液重新充满标定管道和待标定的气液混合式涡街流量计,记录所有气液混合式涡街流量计的总体积示数以及标准计量桶的示数;Control the calibration solution to refill the calibration pipeline and the gas-liquid hybrid vortex flowmeter to be calibrated, record the total volume indications of all gas-liquid hybrid vortex flowmeters and the indications of the standard metering barrel;
重复上述步骤,直至完成所有检测点的标定检测;Repeat the above steps until the calibration detection of all detection points is completed;
按照与所述检定点同样的信号频率依次进行分段数值截取,并作为导电性被测介质溶液恒流下气体含量检测流量点;According to the same signal frequency as the verification point, segmental value interception is sequentially carried out, and it is used as the gas content detection flow point under the constant flow of the conductive measured medium solution;
选取不同数值的注气量点,分别注入导电性被测介质溶液中;Select gas injection volume points with different values, and inject them into the conductive measured medium solution respectively;
通过流量控制单元调节导电性被测介质溶液流量,使其满足检定点的频率值,控制输出与选取的注气量点相同数值的注气量,延时记录当前注气量数值,以及各气液混合式涡街流量计输出的导电性被测介质溶液中气泡含量;Adjust the flow rate of the conductive measured medium solution through the flow control unit to make it meet the frequency value of the verification point, control the output of the gas injection volume that is the same as the selected gas injection volume point, and record the current gas injection volume value with a delay, and each gas-liquid mixed type The bubble content in the conductive measured medium solution output by the vortex flowmeter;
重复上述步骤直至完成所有注气量点的导电性被测介质溶液中含气量的检定,以及所有频点下的所有注气量点的导电性被测介质溶液中含气量的检定,完成气泡含量检测。Repeat the above steps until the verification of the gas content in the conductive measured medium solution at all gas injection points is completed, and the verification of the gas content in the conductive measured medium solution at all gas injection points under all frequency points is completed, and the bubble content detection is completed.
本发明的有益效果:本发明中的气液混合流式涡街流量计标定检测装置系统及控制方法,不仅能够输出与永磁式涡街流量计输出相同的工程参数,还可以输出气液混合式导电性被测介质溶液中气泡含量的流速,气泡总量等参数,既能满足永磁式涡街流量计产品的标定,又能满足气液混合流式涡街流量计产品的标定;本发明可以广泛应用于石油化工、城市供水管道等领域,可以有效的检测管道是否存在泄漏,通过本发明具有标定检测精度高,适用范围广的特点。Beneficial effects of the present invention: the gas-liquid mixed flow vortex flowmeter calibration detection device system and control method in the present invention can not only output the same engineering parameters as the permanent magnet vortex flowmeter, but also output gas-liquid mixed The parameters such as the flow rate of the bubble content in the measured medium solution, the total amount of bubbles, etc., can not only meet the calibration of permanent magnet vortex flowmeter products, but also meet the calibration of gas-liquid mixed flow vortex flowmeter products; The invention can be widely used in the fields of petrochemical industry, urban water supply pipelines, etc., and can effectively detect whether there is leakage in the pipeline. The invention has the characteristics of high calibration detection accuracy and wide application range.
附图说明Description of drawings
图1是本发明的系统结构示意图。Fig. 1 is a schematic diagram of the system structure of the present invention.
图2是本发明的方法流程示意图。Fig. 2 is a schematic flow chart of the method of the present invention.
附图标记说明:Explanation of reference signs:
1-标定溶液装置,2-溶液泵,3-氩气瓶,4-减压阀,5-气阀开关,6-流量控制器,7-流量积算仪,8-第一电动阀,9-液压缸,10-第一涡街流量计,11-固定支架,12-安装固定台,13-第二涡街流量计,14-第三涡街流量计,15-第二电动阀,16-标定管道,17-标准计量桶,18-排水气动阀,19-恒压恒流罐。1-calibration solution device, 2-solution pump, 3-argon cylinder, 4-pressure reducing valve, 5-air valve switch, 6-flow controller, 7-flow totalizer, 8-first electric valve, 9 -Hydraulic cylinder, 10-first vortex flowmeter, 11-fixed bracket, 12-installation fixed platform, 13-second vortex flowmeter, 14-third vortex flowmeter, 15-second electric valve, 16 -Calibration pipeline, 17-Standard measuring barrel, 18-Drain pneumatic valve, 19-Constant pressure and constant flow tank.
具体实施方式detailed description
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需说明的是,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, in the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。It should be noted that the diagrams provided in the following embodiments are only schematically illustrating the basic ideas of the present invention, and only the components related to the present invention are shown in the diagrams rather than the number, shape and shape of the components in actual implementation. Dimensional drawing, the type, quantity and proportion of each component can be changed arbitrarily during actual implementation, and the component layout type may also be more complicated.
如图1所示,本实施例中的气液混合流式涡街流量计标定检测装置系统,包括:As shown in Figure 1, the gas-liquid mixed flow vortex flowmeter calibration detection device system in this embodiment includes:
标定溶液输出单元,用于输出标定溶液;Calibration solution output unit, used to output the calibration solution;
注气单元,用于对输出的标定溶液进行注气;The gas injection unit is used to inject gas to the output calibration solution;
标定管道16,用于使输出的标定溶液依次通过待标定气液混合流式涡街流量计;The calibration pipeline 16 is used to make the output calibration solution sequentially pass through the gas-liquid mixed flow vortex flowmeter to be calibrated;
流量控制单元,用于控制气体流量和标定溶液流量;A flow control unit for controlling gas flow and calibration solution flow;
标准计量桶17,用于气液混合流式涡街流量计进行生产标定与检测的标准计量装置;标定检测单元,用于计算标定输出系数和计算气体体积流量的精度。The standard metering barrel 17 is a standard metering device used for production calibration and testing of the gas-liquid mixed flow vortex flowmeter; the calibration detection unit is used for calculating the calibration output coefficient and calculating the accuracy of the gas volume flow.
本实施例中的标定溶液输出单元包括标定溶液装置1、溶液泵2和恒流恒压罐19,注气单元包括氩气瓶3、流量控制单元包括减压阀4、气阀开关5、流量控制器6、液压缸9、电动阀8和电动阀15,通过标记检测单元计算标定输出系数和计算气体体积流量的精度,完成气液混合流式涡街流量计标定检测。The calibration solution output unit in this embodiment includes a calibration solution device 1, a solution pump 2, and a constant current and constant pressure tank 19. The gas injection unit includes an argon bottle 3, and the flow control unit includes a pressure reducing valve 4, an air valve switch 5, a flow rate The controller 6, the hydraulic cylinder 9, the electric valve 8 and the electric valve 15 calculate the calibration output coefficient and the accuracy of the gas volume flow through the mark detection unit to complete the calibration detection of the gas-liquid mixed flow vortex flowmeter.
在本实施例中,气液混合式涡街流量计计量被测的介质溶液必须具有导电特性,由于传感器检测输出漩涡信号的频率大小正比例于导电性被测介质溶液的流速,因此,建立漩涡信号频率f1与导电性被测介质溶液体积流速v1数学关系式:In this embodiment, the gas-liquid hybrid vortex flowmeter measures the measured medium solution must have conductivity characteristics, because the sensor detects the frequency of the output eddy signal is proportional to the flow rate of the conductive measured medium solution, therefore, the establishment of the vortex signal Mathematical relationship between frequency f1 and conductivity measured medium solution volume flow rate v1:
v1=k1f1 (1)v 1 = k 1 f 1 (1)
式中,v1为通过传感器管道内的导电性被测介质溶液平均流速,m/s;f1为漩涡信号频率,Hz;k1为与体积流量相关的系数,也是实际生产标定中需要标定求解的系数,无量纲;In the formula, v1 is the average flow velocity of the conductive measured medium solution passing through the sensor pipeline, m/s; f1 is the frequency of the vortex signal, Hz; k1 is the coefficient related to the volume flow rate, which is also required to be calibrated and solved in the actual production calibration Coefficient, dimensionless;
应用公式(1)求解的导电性被测介质溶液在管道内的流速v1,依据传感器自身管道的截面积和通过截面积的单位时间的累计量即可得出流经涡街流量计导电性被测介质溶液的体积总量:The flow velocity v 1 of the conductivity measured medium solution in the pipeline obtained by applying the formula (1), and the conductivity of the vortex flowmeter flowing through the vortex flowmeter can be obtained according to the cross-sectional area of the sensor’s own pipeline and the cumulative amount per unit time passing through the cross-sectional area. The total volume of the measured medium solution:
式中,q1为导电性被测介质溶液的体积总量,m3;S为涡街流量计传感器测量管道的截面积,m2;ti为单位时间,S。In the formula, q 1 is the total volume of the conductive measured medium solution, m 3 ; S is the cross-sectional area of the vortex flowmeter sensor measuring pipeline, m 2 ; t i is the unit time, S.
在进行气液混合式涡街流量计计量标定前,预先设定系数k,并赋初值;然后使导电性被测介质溶液处于完全充满管道状态流经涡流发生器一段时间,然后依据涡街流量计输出计量的总量q和标准计量桶的计量示数q1进行标定输出系数k1计算Before the measurement calibration of the gas-liquid hybrid vortex flowmeter, the coefficient k is preset and assigned an initial value; then the conductive measured medium solution is completely filled with the pipeline and flows through the vortex generator for a period of time, and then The total amount q measured by the flowmeter and the measurement indication q 1 of the standard metering barrel are calculated by the calibration output coefficient k 1
在本实施例中,当被测的介质溶液中含有一定比例的气泡流经传感器信号检测电极时,在漩涡发生体后产生的涡街信号强烈且稳定,随着气液两相流中含气率的增加,气泡的存在影响了漩涡的形成和脱落,涡街信号和近似涡街信号的能量逐渐减弱,建立漩涡信号信噪比与导电性被测介质溶液气泡含量体积流速Va数学关系式:In this embodiment, when the measured medium solution contains a certain proportion of air bubbles and flows through the sensor signal detection electrode, the vortex street signal generated behind the vortex generator is strong and stable, and as the gas-liquid two-phase flow contains gas The increase of the rate, the existence of bubbles affects the formation and shedding of the vortex, the energy of the vortex signal and the approximate vortex signal gradually weakens, and the mathematical relationship between the signal-to-noise ratio of the vortex signal and the volume flow rate Va of the bubble content of the conductive measured medium solution is established:
Va=Kp/(10×lg(Ps/Pn)) (4)V a =K p /(10×lg(P s /P n )) (4)
式中,Va为导电性被测介质溶液气泡含量的体积流量,L/min;Kp为气液混合式涡街流量计传感器测量导电性被测介质溶液气泡含量相关的系数,无量纲;Ps为导电性被测介质溶液不含气泡时流量信号的功率谱密度,W/Hz;Pn为导电性被测介质溶液含气泡时流量信号的功率谱密度,W/Hz。In the formula, Va is the volume flow rate of the bubble content of the conductive measured medium solution, L/min; K p is the coefficient related to the measurement of the conductive measured medium solution bubble content by the gas-liquid hybrid vortex flowmeter sensor, dimensionless; P s is the power spectral density of the flow signal when the conductive measured medium solution contains no bubbles, W/Hz; P n is the power spectral density of the flow signal when the conductive measured medium solution contains bubbles, W/Hz.
在进行气液混合式涡街流量计计量标定前,预先设定系数Kp1,并赋初值;然后开启流量积算仪7,设置并控制流量控制器6,使导电性被测介质溶液被注入稳定恒流的气体,工作一段时间后,依据气液混合式涡街流量计计算输出气泡体积流量Va1和流量积算仪的计量输出的气体体积流量示数Va进行标定输出系数kp计算,即仪表检测介质溶液体积流量输出与体积总量输出所需的最终系数。Before carrying out the measurement calibration of the gas-liquid hybrid vortex flowmeter, preset the coefficient K p1 and assign the initial value; then turn on the flow totalizer 7, set and control the flow controller 6, so that the conductive measured medium solution is Inject a stable and constant flow of gas, and after working for a period of time, calibrate the output coefficient k p based on the calculated output bubble volume flow V a1 of the gas-liquid hybrid vortex flowmeter and the gas volume flow indication V a of the metering output of the flow totalizer Calculation, that is, the final coefficient required by the meter to detect the volume flow output of the medium solution and the volume total output.
Kp=Kp1Va/Va1 (5)K p =K p1 V a /V a1 (5)
本实施例中还包括流量积算仪7,用于控制输出稳定恒流的气体流量至标定溶液,通过流量积算仪控制气体输出量大小,通过如下公式计算气体体积流量的精度:In this embodiment, a flow totalizer 7 is also included, which is used to control the output of a stable and constant gas flow to the calibration solution, and the gas output is controlled by the flow totalizer, and the accuracy of the gas volume flow is calculated by the following formula:
FS%=fabs(Va-Va1)/Va×100% (6)FS%=fabs(V a -V a1 )/V a ×100% (6)
其中,FS为气体体积流量的精度,Va1为输出气体体积流量,Va为流量积算仪控制输出的气体体积流量示数。Among them, FS is the accuracy of the gas volume flow, V a1 is the output gas volume flow, and V a is the gas volume flow output controlled by the flow totalizer.
相应地,本实施例还提供一种气液混合流式涡街流量计标定检测控制方法,包括抽取标定溶液并输出;Correspondingly, this embodiment also provides a calibration detection control method for a gas-liquid mixed flow vortex flowmeter, including extracting and outputting a calibration solution;
对输出的标定溶液进行注气,并使输出的标定溶液依次通过待标定气液混合流式涡街流量计;Inject gas into the output calibration solution, and make the output calibration solution pass through the gas-liquid mixed flow vortex flowmeter to be calibrated sequentially;
控制气体流量和标定溶液流量;Control gas flow and calibration solution flow;
根据气体流量和标定溶液流量,计算标定输出系数和计算气体体积流量的精度,完成待标定气液混合流式涡街流量计的标定和测量。According to the gas flow rate and the calibration solution flow rate, calculate the calibration output coefficient and the accuracy of the gas volume flow rate calculation, and complete the calibration and measurement of the gas-liquid mixed flow vortex flowmeter to be calibrated.
在本实施例中,流量控制单元控制标定溶液充满标定管道和待标定的气液混合式涡街流量计,标定检测单元延时记录气液混合式涡街流量计输出的信号频率,并将所述信号频率依次进行分段数值截取,分别作为流量的标定点;In this embodiment, the flow control unit controls the calibration solution to fill the calibration pipeline and the gas-liquid hybrid vortex flowmeter to be calibrated, and the calibration detection unit delays recording the signal frequency output by the gas-liquid hybrid vortex flowmeter, and sends the The above-mentioned signal frequencies are sequentially intercepted by segments, and they are respectively used as the calibration points of the flow rate;
调节标定溶液流量,使其满足标定点的频率值;Adjust the flow rate of the calibration solution to meet the frequency value of the calibration point;
标定检测单元将气液混合式涡街流量计的计量输出的总量清零,并排出标定溶液;The calibration detection unit resets the total amount of metering output of the gas-liquid hybrid vortex flowmeter to zero, and discharges the calibration solution;
流量控制单元控制标定溶液重新充满标定管道和待标定的气液混合式涡街流量计,标定检测单元记录待标定气液混合式涡街流量计的总体积示数和标准计量桶的示数;The flow control unit controls the calibration solution to refill the calibration pipeline and the gas-liquid hybrid vortex flowmeter to be calibrated, and the calibration detection unit records the total volume indication of the gas-liquid hybrid vortex flowmeter to be calibrated and the indication of the standard metering barrel;
重复上述步骤,直至完成所有标定点的标定。Repeat the above steps until the calibration of all calibration points is completed.
流量控制单元控制标定溶液充满标定管道和待标定的气液混合式涡街流量计,标定检测单元延时记录气液混合式涡街流量计输出的信号频率,并将所述信号频率依次进行分段数值截取,分别作为流量的检定点;The flow control unit controls the calibration solution to fill the calibration pipeline and the gas-liquid hybrid vortex flowmeter to be calibrated. The calibration detection unit delays recording the signal frequency output by the gas-liquid hybrid vortex flowmeter, and divides the signal frequency in turn. Segment value interception, respectively as the verification point of the flow;
调节标定溶液流量,使其满足检定点的频率值;Adjust the flow rate of the calibration solution to meet the frequency value of the verification point;
标定检测单元将气液混合式涡街流量计的计量输出的总量清零,并排出标定溶液;The calibration detection unit resets the total amount of metering output of the gas-liquid hybrid vortex flowmeter to zero, and discharges the calibration solution;
流量控制单元控制标定溶液重新充满标定管道和待标定的气液混合式涡街流量计,标定检测单元记录所有气液混合式涡街流量计的总体积示数以及标准计量桶的示数;The flow control unit controls the calibration solution to refill the calibration pipe and the gas-liquid hybrid vortex flowmeter to be calibrated, and the calibration detection unit records the total volume indications of all gas-liquid hybrid vortex flowmeters and the indications of the standard metering barrel;
重复上述步骤,直至完成所有检测点的标定检测;Repeat the above steps until the calibration detection of all detection points is completed;
标定检测单元按照与所述检定点同样的信号频率依次进行分段数值截取,并作为导电性被测介质溶液恒流下气体含量检测流量点;The calibration detection unit sequentially intercepts the segmented value according to the same signal frequency as the verification point, and uses it as the gas content detection flow point under the constant flow of the conductive measured medium solution;
标定检测单元选取不同数值的注气量点,分别注入导电性被测介质溶液中;The calibration detection unit selects gas injection volume points with different values, and injects them into the conductive measured medium solution respectively;
调节导电性被测介质溶液流量,使其满足检定点的频率值,流量控制单元控制输出与选取的注气量点相同数值的注气量,标定检测单元延时记录当前注气量数值,以及各气液混合式涡街流量计输出的导电性被测介质溶液中气泡含量;Adjust the flow rate of the conductive measured medium solution to meet the frequency value of the verification point. The flow control unit controls the output of the gas injection volume that is the same as the selected gas injection volume point. The calibration detection unit delays to record the current gas injection volume value, and each gas-liquid Bubble content in the conductive measured medium solution output by the hybrid vortex flowmeter;
重复上述步骤直至完成所有注气量点的导电性被测介质溶液中含气量的检定,以及所有频点下的所有注气量点的导电性被测介质溶液中含气量的检定,完成气泡含量检测。Repeat the above steps until the verification of the gas content in the conductive measured medium solution at all gas injection points is completed, and the verification of the gas content in the conductive measured medium solution at all gas injection points under all frequency points is completed, and the bubble content detection is completed.
下面列举一个具体实施例进行详细说明:List a specific embodiment below and describe in detail:
以DN40口径为例,Take DN40 caliber as an example,
1)将第一电动阀8和第二电动阀15调节至全开状态,使导电性标定介质溶液充分充满标定管道16和待标定的第一气液混合式涡街流量计10、第二气液混合式涡街流量计13、第三气液混合式涡街流量计14;1) Adjust the first electric valve 8 and the second electric valve 15 to the fully open state, so that the conductive calibration medium solution is fully filled with the calibration pipeline 16 and the first gas-liquid hybrid vortex flowmeter 10 to be calibrated, the second gas Liquid hybrid vortex flowmeter 13, the third gas-liquid hybrid vortex flowmeter 14;
2)延时2分钟,然后记录气液混合式涡街流量计10输出的信号频率,并将该频率按照1.0、0.8、0.6、0.4、0.2、0.1、0.05、0.02的比例进行数值截取,作为流量的标定点,从前至后共计8个流量标定点;2) Delay for 2 minutes, then record the signal frequency output by the gas-liquid hybrid vortex flowmeter 10, and intercept the frequency according to the ratio of 1.0, 0.8, 0.6, 0.4, 0.2, 0.1, 0.05, 0.02, as Calibration points of the flow rate, a total of 8 flow calibration points from front to back;
3)调节电动阀8的开度,使其满足第1个标定的频率值,然后关闭第二电动阀15,并将第一气液混合式涡街流量计10上计量输出的总量进行清零操作,同时开启排水气动阀18,将标准计量桶17内的导电性被测介质溶液通排出,最大限度除净;3) Adjust the opening of the electric valve 8 so that it meets the first calibrated frequency value, then close the second electric valve 15, and clear the total amount measured and output on the first gas-liquid hybrid vortex flowmeter 10. Zero operation, open the drainage pneumatic valve 18 at the same time, discharge the conductive measured medium solution in the standard metering barrel 17, and remove it to the maximum extent;
4)延时1分钟,关闭排水气动阀18;4) Delay for 1 minute, close the drainage pneumatic valve 18;
5)手动快速开启电动阀15至全开状态,延时3-5分钟左右计量,然后关闭第二电动阀15;5) Manually and quickly open the electric valve 15 to the fully open state, delay the measurement for about 3-5 minutes, and then close the second electric valve 15;
6)从前至后依次记录第一至第三气液混合式涡街流量计的总体积示数,然后再记录标准计量桶17的示数;6) Record the total volume readings of the first to third gas-liquid hybrid vortex flowmeters from front to back, and then record the readings of the standard metering barrel 17;
7)重复步骤3)至步骤6),完成其它频率输出点的标定;7) Repeat step 3) to step 6) to complete the calibration of other frequency output points;
8)从前之后依次进行待标定气液混合式涡街流量计的仪表系数k,然后将每台对应计算输出的的系数k写入至对应待标定气液混合式涡街流量计的转换器中;8) Carry out the instrument coefficient k of the gas-liquid hybrid vortex flowmeter to be calibrated sequentially from front to back, and then write the coefficient k corresponding to the calculated output of each unit into the converter corresponding to the gas-liquid hybrid vortex flowmeter to be calibrated ;
9)依据步骤2)中记录气液混合式涡街流量计10输出的信号频率,同样按照该频率1.0、0.8、0.6、0.4、0.2、0.1的比例进行数值截取,作为恒流下气体流量标定的选择;9) According to the signal frequency output by the gas-liquid hybrid vortex flowmeter 10 recorded in step 2), the numerical value is also intercepted according to the ratio of the frequency 1.0, 0.8, 0.6, 0.4, 0.2, 0.1, as the gas flow calibration under constant flow choose;
10)调节第一电动阀8的开度,使其满足步骤9)中第1个恒流点的频率值,保持第二电动阀15和排水气动阀18处于全开状态;10) Adjust the opening of the first electric valve 8 so that it meets the frequency value of the first constant current point in step 9), and keep the second electric valve 15 and the drainage pneumatic valve 18 in a fully open state;
11)依据气液混合式涡街流量计传感器口径不同,选择一定数量点的气体流量标定,该实例中选择了一台口径为DN40的气液混合式涡街流量计进行气体流量的标定,分别选取6.0L/min、5.0L/min、4.0L/min 3.0L/min、2.0L/min、1.0L/min、0.5L/min7个点的注气量进行导电性被测介质溶液中含气量标定点;11) According to the different calibers of gas-liquid hybrid vortex flowmeter sensors, select a certain number of points for gas flow calibration. In this example, a gas-liquid hybrid vortex flowmeter with a caliber of DN40 is selected for gas flow calibration. Select the gas injection volume of 6.0L/min, 5.0L/min, 4.0L/min 3.0L/min, 2.0L/min, 1.0L/min, 0.5L/min to measure the gas content in the conductive measured medium solution Fixed point;
12)开启气阀开关5,然后依据步骤11)中的第1个点注气量(6.0L/min)的大小来设置流量计计算仪7,延时2分钟,等待注气稳定;12) Turn on the gas valve switch 5, and then set the flow meter calculator 7 according to the gas injection volume (6.0L/min) at the first point in step 11), delay for 2 minutes, and wait for the gas injection to stabilize;
12)记录当前注气量的值,然后从前至后记录第一至第三气液混合式涡街流量计整机仪表上输出的漩涡信号信噪比,即10×lg(Ps/Pn);12) Record the value of the current gas injection volume, and then record the signal-to-noise ratio of the vortex signal output from the first to third gas-liquid hybrid vortex flowmeters from the front to the back, that is, 10×lg(P s /P n ) ;
14)重复步骤12)至13),完成其它注气量点的导电性被测介质溶液中含气量的标定;14) Repeat steps 12) to 13) to complete the calibration of the gas content in the conductive measured medium solution at other gas injection points;
15)重复步骤10)至14),完成所有频率点下的所有注气量点的导电性被测介质溶液中含气量的标定;15) Repeat steps 10) to 14) to complete the calibration of the gas content in the conductive measured medium solution at all gas injection points under all frequency points;
16)从前之后依次进行待标定气液混合式涡街流量计仪表的与气泡含量输出相关系数Kp的计算,然后将计算的结果写入到对应每台待标定气液混合式涡街流量计的转换器中;16) Carry out the calculation of the correlation coefficient Kp of the gas-liquid hybrid vortex flowmeter to be calibrated and the bubble content output in sequence from front to back, and then write the calculated results into the corresponding gas-liquid hybrid vortex flowmeter to be calibrated in the converter;
17)将步骤2)第一气液混合式涡街流量计10输出的最大信号频率分别按照1.0、0.75、0.5、0.25和0.1的比例进行数值截取,作为流量的检定点;17) The maximum signal frequency output by the first gas-liquid hybrid vortex flowmeter 10 in step 2) is numerically intercepted according to the ratio of 1.0, 0.75, 0.5, 0.25 and 0.1, and used as the verification point of the flow rate;
18)手动调节第一电动阀8的开度,使其满足第1个检定的频率值,然后关闭第二电动阀15,并将涡街流量计上计量输出的总量进行清零操作,同时开启排水气动阀18,将标准计量桶17内的导电性被测介质溶液通排出,最大限度除净;18) Manually adjust the opening of the first electric valve 8 to make it meet the frequency value of the first test, then close the second electric valve 15, and perform a zero-clearing operation on the total metering output of the vortex flowmeter, and at the same time Open the drainage pneumatic valve 18 to discharge the conductive measured medium solution in the standard metering barrel 17 to remove it to the maximum extent;
19)延时1分钟,关闭排水气动阀18;19) Delay for 1 minute, close the drainage pneumatic valve 18;
20)手动快速开启第二电动阀15至全开状态,延时3-5分钟左右计量,然后关闭第二电动阀15;20) Manually quickly open the second electric valve 15 to the fully open state, delay the measurement for about 3-5 minutes, and then close the second electric valve 15;
21)从前至后依次第一至第三记录气液混合式涡街流量计的总体积示数,然后再记录标准计量桶的示数;21) Record the total volume indication of the gas-liquid hybrid vortex flowmeter first to third from front to back, and then record the indication of the standard metering barrel;
22)重复步骤18)至步骤21),完成其它频率输出点的检定;22) Repeat step 18) to step 21) to complete the verification of other frequency output points;
23)从前之后依次进行待检定气液混合式涡街流量计的仪表的精度FS%计算,完成标定检测;23) Calculate the accuracy FS% of the instrument of the gas-liquid hybrid vortex flowmeter to be verified sequentially from front to back, and complete the calibration test;
24)依据步骤17)中记录第一气液混合式涡街流量计10输出的5个信号频率点作为气体流量检测的,同样按照该频率1.0、0.8、0.6、0.4、0.2、0.1的比例进行数值截取,作为导电性被测介质溶液恒流下气体含量检测流量点;24) According to step 17), record the 5 signal frequency points output by the first gas-liquid hybrid vortex flowmeter 10 as gas flow detection, and also perform according to the frequency ratio of 1.0, 0.8, 0.6, 0.4, 0.2, 0.1 Numerical interception, as the gas content detection flow point under the constant flow of the conductivity measured medium solution;
25)选取6.0L/min、4.0L/min、2.0L/min、1.0L/min、0.5L/min5个点的注气量进行导电性被测介质溶液中含气量检测点;25) Select gas injection volumes of 6.0L/min, 4.0L/min, 2.0L/min, 1.0L/min, and 0.5L/min to measure the gas content in the conductive measured medium solution;
26)手动调节第一电动阀8的开度,使其满足第1个检定的频率值,保持第二电动阀15和排水气动阀处于全开状态;26) Manually adjust the opening of the first electric valve 8 to make it meet the frequency value of the first verification, and keep the second electric valve 15 and the drainage pneumatic valve in a fully open state;
27)控制调节流量积算仪7,使其控制质量流量控制器输出6.0L/min的注气量;27) Control and adjust the flow totalizer 7 to make it control the mass flow controller to output the gas injection volume of 6.0L/min;
28)延时2分钟左右,记录当前注气量的值,然后从前至后记录气液混合式涡街流量计1-3整机仪表上输出的导电性被测介质溶液中气泡含量;28) Delay for about 2 minutes, record the value of the current gas injection volume, and then record the air bubble content in the conductive measured medium solution output by the gas-liquid hybrid vortex flowmeter 1-3 from the front to the back;
29)重复步骤27)至步骤28),完成其它注气量点的导电性被测介质溶液中含气量的检定;29) Repeat step 27) to step 28) to complete the verification of the gas content in the conductive measured medium solution at other gas injection points;
30)重复步骤24)至步骤29),完成所有频率点下的所有注气量点的导电性被测介质溶液中含气量的检定;30) Repeat step 24) to step 29) to complete the verification of the gas content in the conductive measured medium solution at all gas injection points under all frequency points;
31)从前之后依次进行气液混合式涡街流量计的仪表气液混合体重气泡含量的精度计算,完成气泡含量的检测。31) Carry out the accuracy calculation of the gas-liquid mixture weight bubble content of the gas-liquid hybrid vortex flowmeter in sequence from front to back, and complete the detection of bubble content.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
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