CN107241969B - A kind of automation wild rice stem picking method - Google Patents
A kind of automation wild rice stem picking method Download PDFInfo
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- CN107241969B CN107241969B CN201710521332.8A CN201710521332A CN107241969B CN 107241969 B CN107241969 B CN 107241969B CN 201710521332 A CN201710521332 A CN 201710521332A CN 107241969 B CN107241969 B CN 107241969B
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- 238000000034 method Methods 0.000 title claims abstract description 21
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- 210000000078 claw Anatomy 0.000 claims description 56
- 239000000872 buffer Substances 0.000 claims description 17
- 230000005484 gravity Effects 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
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- 230000007246 mechanism Effects 0.000 claims 8
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- 239000011159 matrix material Substances 0.000 claims 1
- 238000007790 scraping Methods 0.000 claims 1
- 235000020004 porter Nutrition 0.000 abstract description 5
- 238000013461 design Methods 0.000 description 15
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 11
- 235000017491 Bambusa tulda Nutrition 0.000 description 11
- 241001330002 Bambuseae Species 0.000 description 11
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 11
- 244000085595 Zizania latifolia Species 0.000 description 11
- 235000004259 Zizania latifolia Nutrition 0.000 description 11
- 239000011425 bamboo Substances 0.000 description 11
- 238000004140 cleaning Methods 0.000 description 6
- 241000209094 Oryza Species 0.000 description 4
- 235000007164 Oryza sativa Nutrition 0.000 description 4
- 238000003306 harvesting Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 235000009566 rice Nutrition 0.000 description 4
- 102000012498 secondary active transmembrane transporter activity proteins Human genes 0.000 description 4
- 108040003878 secondary active transmembrane transporter activity proteins Proteins 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 3
- 244000062793 Sorghum vulgare Species 0.000 description 2
- 235000019713 millet Nutrition 0.000 description 2
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- 241000272525 Anas platyrhynchos Species 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- 241000209504 Poaceae Species 0.000 description 1
- 244000184734 Pyrus japonica Species 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 244000098338 Triticum aestivum Species 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D46/00—Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs
- A01D46/30—Robotic devices for individually picking crops
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D90/00—Vehicles for carrying harvested crops with means for selfloading or unloading
- A01D90/02—Loading means
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- Engineering & Computer Science (AREA)
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- Harvesting Machines For Specific Crops (AREA)
Abstract
本发明公开了一种自动化茭白采摘方法,包括如下步骤:(1)将茭白种植基地划分成多个1m*1m的方格,再按照从外而内的原则进行方格内茭白的采摘;(2)采摘人员操控采摘车对茭白进行采摘处理;(3)采摘后茭白在收集箱内收集,再通过推料装置推出;(4)采摘茭白的同时,搬运人员操控搬运车对地面的茭白进行抓取搬运,将茭白搬运到卡车上,从而便于茭白的后续处理。本发明结构简单,实用性强,操作自动化,通过采摘车实现茭白的自动化采摘,再与搬运车相结合实现茭白的自动化搬运,加快茭白的采摘收集速率,使用更加的方便。
The invention discloses an automatic method for picking wild rice stems, which comprises the following steps: (1) dividing the wild rice stems planting base into a plurality of 1m*1m squares, and then picking the wild wild rice stems in the squares according to the principle from the outside to the inside; 2) Picking personnel control the picking vehicle to pick and process Zizania; (3) After picking, Zizania is collected in the collection box, and then pushed out through the pushing device; (4) While picking Zizania, the porter controls the truck to clean the Zizania on the ground. Grab and carry, and transport the wild rice stem to the truck, so as to facilitate the subsequent processing of the wild wild rice stem. The invention has the advantages of simple structure, strong practicability, and automatic operation. The picking vehicle realizes automatic picking of wild rice stems, and is combined with a transport vehicle to realize automatic handling of wild rice stems, speeds up the picking and collection rate of wild rice stems, and is more convenient to use.
Description
技术领域technical field
本发明涉及一种自动化茭白采摘方法。The invention relates to an automatic method for picking wild rice stems.
背景技术Background technique
茭白,又名高瓜、菰笋、菰手、茭笋,高笋。是禾本科菰属多年生宿根草本植物。分为双季茭白和单季茭白(或分为一熟茭和两熟茭),双季茭白(两熟茭)产量较高,品质也好。古人称茭白为“菰”。在唐代以前,茭白被当作粮食作物栽培,它的种子叫菰米或雕胡,是“六谷”(稌、黍、稷、粱、麦、菰)之一。后来人们发现,有些菰因感染上黑粉菌而不抽穗,且植株毫无病象,茎部不断膨大,逐渐形成纺锤形的肉质茎,这就是现在食用的茭白。这样,人们就利用黑粉菌阻止茭白开花结果,繁殖这种有病在身的畸型植株作为蔬菜。可入药。世界上把茭白作为蔬菜栽培的,只有中国和越南。茭白在山东新泰白庄子被誉为三好之一(三好即茭白、春芽、野鸭蛋),自古流传至今。多生长于长江湖地一带,适合淡水里生长。目前的茭白采摘一般采用人工手动采摘,不仅采摘速率低,而且人工劳动强,费事又费力。Zizania, also known as high melon, wild bamboo shoots, wild wild hands, wild bamboo shoots, high bamboo shoots. It is a perennial herbaceous plant of the genus Poaceae. It is divided into double-crop and single-crop (or divided into one-cooked and two-cooked), and double-crop (two-cook) has a higher yield and good quality. The ancients called Zizania "wild". Before the Tang Dynasty, Zizania was cultivated as a food crop, and its seeds were called wild rice or Diaohu, which was one of the "six valleys" (稌, millet, millet, sorghum, wheat, and wild rice). Later, it was found that some wild rice plants did not head due to the infection of smut, and the plants showed no signs of disease. The stems continued to expand and gradually formed spindle-shaped fleshy stems. This is the wild rice stem that is now eaten. In this way, people use the smut fungus to prevent Zizania zizania from blooming and fruiting, and reproduce this sickly deformed plant as a vegetable. Can be used as medicine. In the world, Zizania is cultivated as a vegetable, only in China and Vietnam. Zizania rice stem is known as one of the three good things in Baizhuangzi, Xintai, Shandong Province (three good things are rice stem stem, spring buds, and wild duck eggs), and it has been passed down since ancient times. It mostly grows in the area of the Yangtze River and lakes, and is suitable for growing in fresh water. The current water bamboo picking generally adopts manual picking, which not only has a low picking rate, but also has a strong manual labor, which is troublesome and laborious.
发明内容Contents of the invention
本发明目的在于针对现有技术所存在的不足而提供一种自动化茭白采摘方法的技术方案,结构简单,操作自动化,通过采摘车实现茭白的自动化采摘,再与搬运车相结合实现茭白的自动化搬运,加快茭白的采摘收集速率,使用更加的方便。The purpose of the present invention is to provide a technical scheme of an automatic water bamboo picking method for the deficiencies in the prior art. The structure is simple and the operation is automatic. The automatic picking of water bamboo is realized by a picking vehicle, and then the automatic transportation of water bamboo is realized by combining with a transport vehicle. , to speed up the picking and collection rate of Zizania stems, and it is more convenient to use.
一种自动化茭白采摘方法,其特征在于,包括以下步骤:A kind of automatic Zizania japonica picking method is characterized in that, comprises the following steps:
(1)首先人工操控采摘车,将采摘车移动到指定的茭白种植基地,再启动视觉识别系统,将茭白种植基地的地形和实际尺寸传递到控制电脑,采摘人员在操作室内通过显示屏读取信息,再根据实际的信息确定茭白采摘方案,将茭白种植基地等分成多个1m*1m的方格,再逐个对单一方格进行采摘处理,依照从外而内的原则,将靠近茭白种植基地侧边的茭白采摘好,再对茭白种植基地中心处的茭白进行采摘,不仅使得茭白的采摘更加的科学合理,避免先对茭白种植基地中心处的茭白进行采摘时,采摘车在移动过程中对茭白种植基地侧边的茭白进行碾压,造成资源的浪费,而且有效控制了茭白的采摘速率和采摘量,更便于实际的操作;(1) First, manually control the picking vehicle, move the picking vehicle to the designated Zizania planting base, and then start the visual recognition system to transmit the terrain and actual size of the Zizania planting base to the control computer, and the pickers read it through the display screen in the operating room According to the actual information, the Zizania harvesting plan is determined, and the Zizania planting base is divided into multiple 1m*1m squares, and then the single squares are picked one by one. According to the principle from the outside to the inside, the Zizania planting base will The wild rice stems on the side are picked well, and then the wild rice stems at the center of the wild rice stem planting base are picked, which not only makes the harvesting of the wild wild rice stems more scientific and reasonable, but also avoids picking the wild wild rice stems at the center of the wild rice stem planting base first, and the picking trucks will not be caught during the movement. The wild rice stems on the side of the rice stem planting base are crushed, resulting in a waste of resources, and effectively control the picking rate and amount of wild rice stems, which is more convenient for actual operation;
(2)采摘人员在操控室内通过操控按钮控制采摘爪的工作,首先启动采摘气缸,通过采摘气缸带动采摘架的移动,将第一采摘爪和第二采摘爪移动到茭白种植基地上方后,采摘气缸停止移动,然后第一旋转气缸和第二旋转气缸同时启动,通过第一旋转气缸和第二旋转气缸分别带动第一采摘爪和第二采摘爪的旋转,从而对第一采摘爪和第二采摘爪的位置进行调整,使得第一采摘爪位于一块采摘方格的上方,第二采摘爪位于另一块采摘方格的上方,第一驱动器和第二驱动器同时启动,带动第一采摘爪和第二采摘爪工作,同时对两块采摘方格内的茭白进行采摘处理,第一采摘爪和第二采摘爪摘取到茭白后,同时启动第一旋转气缸和第二旋转气缸,将第一采摘爪和第二采摘爪旋转到收集箱的上方,再将第一采摘爪和第二采摘爪松开,使得茭白掉落到收集箱内,便于后续的处理,有效加快茭白的采摘速率;(2) The picking personnel control the work of the picking claws through the control buttons in the control room. First, start the picking cylinder, drive the movement of the picking frame through the picking cylinder, move the first picking claw and the second picking claw to the top of the Zizania planting base, and pick The cylinder stops moving, and then the first rotary cylinder and the second rotary cylinder are started simultaneously, and the first rotary cylinder and the second rotary cylinder drive the rotation of the first picking claw and the second picking claw respectively, so that the first picking claw and the second picking claw are rotated. The position of the picking claws is adjusted so that the first picking claw is located above one picking grid, and the second picking claw is positioned above another picking grid. The first driver and the second driver are simultaneously activated to drive the first picking claw and the second picking claw The two picking claws work to pick the wild rice stems in the two picking grids at the same time. After the first picking claws and the second picking claws pick the wild rice stems, they start the first rotary cylinder and the second rotary cylinder at the same time, and the first picking Rotate the claw and the second picking claw to the top of the collection box, and then loosen the first picking claw and the second picking claw, so that the bamboo shoots will fall into the collection box, which is convenient for subsequent processing and effectively speeds up the picking speed of bamboo shoots;
(3)步骤(2)中的茭白进入到收集箱内后,当收集箱底部的重力传感器感应到收集箱内茭白达到一定的重量后,收集箱出料口上的闸门开启,同时推料装置开启,推料气缸带动弧形推料板的移动,将收集箱内的茭白从出料口推出,再在倾斜导向板的引导作用下,快速排出收集箱在地面堆积,从而便于后续茭白的采摘收集处理;(3) After the water bamboo in step (2) enters the collection box, when the gravity sensor at the bottom of the collection box senses that the water bamboo in the collection box has reached a certain weight, the gate on the discharge port of the collection box is opened, and the pushing device is turned on at the same time , the pushing cylinder drives the movement of the arc-shaped pushing plate, pushes the wild rice stems in the collection box from the discharge port, and then, under the guidance of the inclined guide plate, quickly discharges the collection box to accumulate on the ground, so as to facilitate the subsequent picking and collection of wild rice stems deal with;
(4)采摘人员驱动采摘车对茭白进行采摘处理的同时,搬运人员操控搬运车对地面上的茭白进行搬运处理,将茭白搬运到卡车上,首先搬运人员操控搬运车将其移动到茭白堆旁,同时液压缸开启带动机架移动,对抓斗装置的位置进行调整,使得抓斗装置位于茭白堆的上方,然后调节装置开启,调节气缸通过调节杆的伸长和缩回对抓斗装置进行旋转操作,从而调节抓斗装置的角度,使得抓斗组件正对于茭白堆上方,提高抓斗组件的抓取速率,同时伸缩气缸开启,通过伸缩杆的伸长和缩回进行抓斗装置上下位置的调整,伸缩杆伸长,使得抓斗组件移动到待抓取茭白的位置,第三驱动器开启,通过左抓斗和右抓斗对茭白进行抓取作业,当抓斗装置抓取好茭白后,伸缩杆缩回,操作人员再对搬运车进行移动,将茭白搬运到卡车上,整体操作自动化,使用更加的方便,实现茭白的一体化采摘运输处理,有效加快茭白的采摘速率。(4) While the pickers drive the picking truck to pick and process the wild rice stems, the porters control the trucks to carry the wild rice stems on the ground, and move them to the trucks. First, the porters control the trucks to move them to the wild rice stems pile At the same time, the hydraulic cylinder is opened to drive the frame to move, and the position of the grab device is adjusted so that the grab device is located above the Zizania heap. Rotate the operation to adjust the angle of the grab device, so that the grab component is facing the top of the bamboo pile, and the grabbing rate of the grab component is increased. The adjustment of the telescopic rod is extended, so that the grab assembly moves to the position where the wild rice stem is to be grabbed, the third driver is turned on, and the wild rice stem is grabbed by the left grab bucket and the right grab bucket. , the telescopic rod is retracted, and the operator moves the truck to transport the wild rice stem to the truck. The overall operation is automated, and it is more convenient to use.
进一步,在步骤(4)中,抓斗装置对茭白进行抓取作业的同时,摄像组件通过摄像头对抓斗装置的工作状况进行时刻监控,并且将监控画面传送到操控室内,以便操作人员及时发现问题,提高操作安全性能,降低事故的发生速率。Further, in step (4), while the grab device is grabbing the wild rice stem, the camera component monitors the working status of the grab device through the camera at all times, and transmits the monitoring picture to the control room, so that the operator can find out in time problems, improve operational safety performance, and reduce the rate of accidents.
进一步,步骤4)中的搬运车包括移动叉车、机架和搬运装置,机架通过液压缸与移动叉车相连接,搬运装置包括调节装置和抓斗装置,调节装置包括伸缩气缸、调节气缸、支撑架和连接板,伸缩气缸与机架固定连接,伸缩气缸通过伸缩杆与支撑架相连接,调节气缸与支撑架固定连接,调节气缸通过调节杆与连接板相连接,支撑架的一端与机架固定连接,抓斗装置包括第三驱动器和抓斗组件,抓斗组件包括左抓斗和右抓斗,左抓斗和右抓斗对称设置在第三驱动器的左右两侧。Further, the truck in step 4) includes a mobile forklift, a frame and a handling device, the frame is connected to the mobile forklift through a hydraulic cylinder, the handling device includes an adjustment device and a grab device, and the adjustment device includes a telescopic cylinder, an adjustment cylinder, a support Frame and connecting plate, the telescopic cylinder is fixedly connected with the frame, the telescopic cylinder is connected with the supporting frame through the telescopic rod, the adjusting cylinder is fixedly connected with the supporting frame, the adjusting cylinder is connected with the connecting plate through the adjusting rod, and one end of the supporting frame is connected with the frame Fixedly connected, the grab device includes a third driver and a grab assembly, the grab assembly includes a left grab and a right grab, and the left grab and right grab are symmetrically arranged on the left and right sides of the third driver.
进一步,机架与移动叉车之间设置有弹性缓冲架,弹性缓冲架包括左固定板、缓冲主体和右固定板,缓冲主体位于左固定板和右固定板之间,左固定板与移动叉车固定连接,右固定板与机架固定连接,弹性缓冲架的不仅可以提高机架与移动叉车之间的连接强度,同时弹性缓冲架的又可以使得机架的移动更加的平稳可靠。Further, an elastic buffer frame is arranged between the frame and the mobile forklift, the elastic buffer frame includes a left fixed plate, a buffer body and a right fixed plate, the buffer body is located between the left fixed plate and the right fixed plate, and the left fixed plate is fixed to the mobile forklift Connection, the right fixed plate is fixedly connected with the frame, the elastic buffer frame can not only improve the connection strength between the frame and the mobile forklift, but also the elastic buffer frame can make the movement of the frame more stable and reliable.
进一步,左抓斗和右抓斗的表面均均匀设置有漏水孔,漏水孔的设计可以便于后期清洗装置对左抓斗和右抓斗的清洗,避免清洗后污水残留在左抓斗和右抓斗内,设计更合理。Furthermore, the surface of the left grab and the right grab are uniformly provided with water leakage holes. The design of the water leakage holes can facilitate the cleaning of the left and right grabs by the cleaning device in the later stage, and prevent the sewage from remaining in the left and right grabs after cleaning. Inside the bucket, the design is more reasonable.
进一步,左抓斗和右抓斗上均设置有连接杆件,左抓斗与右抓斗均通过连接杆件与第三驱动器活动连接,连接杆件的设计可以便于左抓斗、右抓斗与第三驱动器之间的连接固定。Further, the left grab and the right grab are provided with connecting rods, and the left grab and the right grab are movably connected with the third driver through the connecting rod, and the design of the connecting rod can facilitate the operation of the left grab and the right grab The connection to the third drive is fixed.
进一步,左抓斗与右抓斗之间相互铰接,铰接的设计符合设计要求。Further, the left grab and the right grab are hinged to each other, and the design of the hinge meets the design requirements.
进一步,第三驱动器的上方设置有连接柱,第三驱动器通过连接柱与连接板相连接,连接柱的设计可以便于第三驱动器与连接板的安装固定,安装拆卸便捷。Furthermore, a connecting column is arranged above the third driver, and the third driver is connected to the connecting plate through the connecting column. The design of the connecting column can facilitate the installation and fixing of the third driver and the connecting plate, and the installation and disassembly are convenient.
进一步,左抓斗和右抓斗的上方均设置有摄像组件,摄像组件包括摄像头和连接架,连接架包括第一固定杆和第二固定杆,第一固定杆的一端与第三驱动器相连接,第一固定杆的另一端与第二固定杆活动连接,摄像头与第二固定杆相连接,摄像组件的设计可以对抓斗装置的工作情况进行时刻的监控,以便及时发现问题和解决问题,有效提高操作安全性能,结构设计更合理。Further, a camera assembly is arranged above the left grab and the right grab, the camera assembly includes a camera and a connecting frame, the connecting frame includes a first fixed rod and a second fixed rod, and one end of the first fixed rod is connected to the third driver , the other end of the first fixed rod is movably connected with the second fixed rod, and the camera is connected with the second fixed rod. The design of the camera component can monitor the working conditions of the grab device at all times, so as to find and solve problems in time. The operation safety performance is effectively improved, and the structural design is more reasonable.
本发明由于采用了上述技术方案,具有以下有益效果:The present invention has the following beneficial effects due to the adoption of the above technical solution:
1、本发明通过采摘车对茭白进行自动化采摘,通过第一采摘爪和第二采摘爪同时对搅拌进行采摘处理,加快茭白的采摘速率,并且通过合理规划茭白的采摘方案,将茭白种植基地均分成多个1m*1m方格进行采摘,不仅可以控制搅拌的采摘速率和采摘量,使得茭白的采摘更加的科学;1. The present invention automatically picks Zizania stems by a picking car, and simultaneously picks them with stirring by the first picking claw and the second picking claw, so as to speed up the picking rate of Zizania stems, and through rational planning of the picking scheme of Zizania stems, the Zizania stem planting bases are evenly harvested. Divide into multiple 1m*1m squares for picking, not only can control the picking rate and picking amount of stirring, but also make the picking of wild rice more scientific;
2、本发明通过搬运车对采摘后的茭白进行搬运移动,将茭白搬运到卡车上,从而便于茭白的后续集中处理,伸缩气缸通过伸缩杆的伸长与缩回来进行抓斗装置上下位置的调整,当抓斗装置对茭白进行夹紧时,伸缩杆伸长,使得抓斗装置移动到待搬茭白堆处,当左抓斗和右抓斗抓取茭白时,伸缩杆缩回,再对移动叉车进行移动,将茭白搬运到卡车上,调节气缸通过调节杆的伸长和缩回可以对抓斗装置进行旋转,从而对左抓斗和右抓斗的位置进行微调,使得抓斗装置正对待搬运茭白的上方,更便于实际的操作和使用。2. In the present invention, the harvested Zizania is transported and moved by the truck, and the Zizania is transported to the truck, so as to facilitate the subsequent centralized processing of the Zizania. The telescopic cylinder adjusts the upper and lower positions of the grab device through the extension and retraction of the telescopic rod. , when the grab device clamps the wild rice stem, the telescopic rod is extended, so that the grab device moves to the pile of wild rice stems to be moved, when the left and right grabs grab the wild rice stem, the telescopic rod retracts, and then moves The forklift is moved to transport the bamboo to the truck, and the adjustment cylinder can rotate the grab device through the extension and retraction of the adjustment rod, so as to fine-tune the positions of the left grab and the right grab, so that the grab device is facing It is more convenient for actual operation and use to carry the above water bamboo.
本发明结构简单,实用性强,操作自动化,通过采摘车实现茭白的自动化采摘,再与搬运车相结合实现茭白的自动化搬运,加快茭白的采摘收集速率,使用更加的方便。The invention has the advantages of simple structure, strong practicability and automatic operation. The picking vehicle realizes the automatic picking of wild rice stems, and then combines with the transport truck to realize automatic handling of wild wild rice stems, speeds up the picking and collection rate of wild wild rice stems, and is more convenient to use.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
图1为本发明一种自动化茭白采摘方法中污泥脱水系统的结构示意图;Fig. 1 is the structural representation of the sludge dewatering system in a kind of automatic water bamboo picking method of the present invention;
图2为本发明中调节装置的结构示意图;Fig. 2 is the structural representation of adjusting device among the present invention;
图3为图1中I处的局部放大图。Fig. 3 is a partial enlarged view of I in Fig. 1 .
图中:1-搬运车;2-移动叉车;3-机架;4-液压缸;5-调节装置;6-抓斗装置;7-伸缩气缸;8-调节气缸;9-支撑架;10-连接板;11-伸缩杆;12-调节杆;13-第三驱动器;14-左抓斗;15-右抓斗;16-弹性缓冲架;17-左固定板;18-缓冲主体;19-右固定板;20-漏水孔;21-连接杆件;22-连接柱;23-摄像组件;24-第一固定杆;25-第二固定杆;26-摄像头。In the figure: 1-truck; 2-mobile forklift; 3-frame; 4-hydraulic cylinder; 5-adjustment device; 6-grab device; 7-telescopic cylinder; 8-adjustment cylinder; -connecting plate; 11-telescopic rod; 12-adjusting rod; 13-third driver; 14-left grab; 15-right grab; 16-elastic buffer frame; 17-left fixed plate; 18-buffer main body; 19 -right fixing plate; 20-leakage hole; 21-connecting rod; 22-connecting column; 23-camera assembly; 24-first fixing rod; 25-second fixing rod; 26-camera.
具体实施方式Detailed ways
如图1至图3所示,为本发明一种自动化茭白采摘方法,包括以下步骤:As shown in Fig. 1 to Fig. 3, it is a kind of automatic water bamboo picking method of the present invention, comprises the following steps:
(1)首先人工操控采摘车,将采摘车移动到指定的茭白种植基地,再启动视觉识别系统,将茭白种植基地的地形和实际尺寸传递到控制电脑,采摘人员在操作室内通过显示屏读取信息,再根据实际的信息确定茭白采摘方案,将茭白种植基地等分成多个1m*1m的方格,再逐个对单一方格进行采摘处理,依照从外而内的原则,将靠近茭白种植基地侧边的茭白采摘好,再对茭白种植基地中心处的茭白进行采摘,不仅使得茭白的采摘更加的科学合理,避免先对茭白种植基地中心处的茭白进行采摘时,采摘车在移动过程中对茭白种植基地侧边的茭白进行碾压,造成资源的浪费,而且有效控制了茭白的采摘速率和采摘量,更便于实际的操作;(1) First, manually control the picking vehicle, move the picking vehicle to the designated Zizania planting base, and then start the visual recognition system to transmit the terrain and actual size of the Zizania planting base to the control computer, and the pickers read it through the display screen in the operating room According to the actual information, the Zizania harvesting plan is determined, and the Zizania planting base is divided into multiple 1m*1m squares, and then the single squares are picked one by one. According to the principle from the outside to the inside, the Zizania planting base will The wild rice stems on the side are picked well, and then the wild rice stems at the center of the wild rice stem planting base are picked, which not only makes the harvesting of the wild wild rice stems more scientific and reasonable, but also avoids picking the wild wild rice stems at the center of the wild rice stem planting base first, and the picking trucks will not be caught during the movement. The wild rice stems on the side of the rice stem planting base are crushed, resulting in a waste of resources, and effectively control the picking rate and amount of wild rice stems, which is more convenient for actual operation;
(2)采摘人员在操控室内通过操控按钮控制采摘爪的工作,首先启动采摘气缸,通过采摘气缸带动采摘架的移动,将第一采摘爪和第二采摘爪移动到茭白种植基地上方后,采摘气缸停止移动,然后第一旋转气缸和第二旋转气缸同时启动,通过第一旋转气缸和第二旋转气缸分别带动第一采摘爪和第二采摘爪的旋转,从而对第一采摘爪和第二采摘爪的位置进行调整,使得第一采摘爪位于一块采摘方格的上方,第二采摘爪位于另一块采摘方格的上方,第一驱动器和第二驱动器同时启动,带动第一采摘爪和第二采摘爪工作,同时对两块采摘方格内的茭白进行采摘处理,第一采摘爪和第二采摘爪摘取到茭白后,同时启动第一旋转气缸和第二旋转气缸,将第一采摘爪和第二采摘爪旋转到收集箱的上方,再将第一采摘爪和第二采摘爪松开,使得茭白掉落到收集箱内,便于后续的处理,有效加快茭白的采摘速率;(2) The picking personnel control the work of the picking claws through the control buttons in the control room. First, start the picking cylinder, drive the movement of the picking frame through the picking cylinder, move the first picking claw and the second picking claw to the top of the Zizania planting base, and pick The cylinder stops moving, and then the first rotary cylinder and the second rotary cylinder are started simultaneously, and the first rotary cylinder and the second rotary cylinder drive the rotation of the first picking claw and the second picking claw respectively, so that the first picking claw and the second picking claw are rotated. The position of the picking claws is adjusted so that the first picking claw is located above one picking grid, and the second picking claw is positioned above another picking grid. The first driver and the second driver are simultaneously activated to drive the first picking claw and the second picking claw The two picking claws work to pick the wild rice stems in the two picking grids at the same time. After the first picking claws and the second picking claws pick the wild rice stems, they start the first rotary cylinder and the second rotary cylinder at the same time, and the first picking Rotate the claw and the second picking claw to the top of the collection box, and then loosen the first picking claw and the second picking claw, so that the bamboo shoots will fall into the collection box, which is convenient for subsequent processing and effectively speeds up the picking speed of bamboo shoots;
(3)步骤(2)中的茭白进入到收集箱内后,当收集箱底部的重力传感器感应到收集箱内茭白达到一定的重量后,收集箱出料口上的闸门开启,同时推料装置开启,推料气缸带动弧形推料板的移动,将收集箱内的茭白从出料口推出,再在倾斜导向板的引导作用下,快速排出收集箱在地面堆积,从而便于后续茭白的采摘收集处理;(3) After the water bamboo in step (2) enters the collection box, when the gravity sensor at the bottom of the collection box senses that the water bamboo in the collection box has reached a certain weight, the gate on the discharge port of the collection box is opened, and the pushing device is turned on at the same time , the pushing cylinder drives the movement of the arc-shaped pushing plate, pushes the wild rice stems in the collection box from the discharge port, and then, under the guidance of the inclined guide plate, quickly discharges the collection box to accumulate on the ground, so as to facilitate the subsequent picking and collection of wild rice stems deal with;
(4)采摘人员驱动采摘车对茭白进行采摘处理的同时,搬运人员操控搬运车1对地面上的茭白进行搬运处理,将茭白搬运到卡车上,首先搬运人员操控搬运车1将其移动到茭白堆旁,同时液压缸4开启带动机架3移动,对抓斗装置6的位置进行调整,使得抓斗装置6位于茭白堆的上方,然后调节装置5开启,调节气缸8通过调节杆12的伸长和缩回对抓斗装置6进行旋转操作,从而调节抓斗装置6的角度,使得抓斗组件正对于茭白堆上方,提高抓斗组件的抓取速率,同时伸缩气缸7开启,通过伸缩杆11的伸长和缩回进行抓斗装置6上下位置的调整,伸缩杆11伸长,使得抓斗组件移动到待抓取茭白的位置,第三驱动器13开启,通过左抓斗14和右抓斗15对茭白进行抓取作业,当抓斗装置6抓取好茭白后,伸缩杆11缩回,操作人员再对搬运车1进行移动,将茭白搬运到卡车上,整体操作自动化,使用更加的方便,实现茭白的一体化采摘运输处理,有效加快茭白的采摘速率,抓斗装置6对茭白进行抓取作业的同时,摄像组件23通过摄像头26对抓斗装置6的工作状况进行时刻监控,并且将监控画面传送到操控室内,以便操作人员及时发现问题,提高操作安全性能,降低事故的发生速率。(4) While the picking personnel drive the picking vehicle to pick and process the wild rice stems, the porters control the transport vehicle 1 to carry the wild rice stems on the ground, and transport the wild rice stems to the truck. First, the porters control the transport vehicle 1 to move them to the wild rice stem At the same time, the hydraulic cylinder 4 is turned on to drive the frame 3 to move, and the position of the grab device 6 is adjusted so that the grab device 6 is located above the bamboo pile. Changhe retracts to rotate the grab device 6, thereby adjusting the angle of the grab device 6, so that the grab component is directly above the bamboo pile, and the grabbing rate of the grab component is improved. At the same time, the telescopic cylinder 7 is opened, and the telescopic cylinder 7 is The extension and retraction of 11 adjust the upper and lower positions of the grab device 6, the telescopic rod 11 is extended, so that the grab assembly moves to the position to be grabbed, the third driver 13 is turned on, and the left grab 14 and the right grab Bucket 15 grabs wild rice stems. When the grab device 6 grabs wild wild rice stems, the telescopic rod 11 retracts, and the operator moves the truck 1 to transport the wild rice stems to the truck. The overall operation is automated and the use is more efficient. It is convenient, realizes the integrated picking and transportation of Zizania, effectively speeds up the picking rate of Zizania, while the grab device 6 is grabbing the Zizania, the camera component 23 monitors the working condition of the grab device 6 through the camera 26 at all times, and The monitoring screen is sent to the control room, so that the operators can find problems in time, improve the safety performance of the operation, and reduce the rate of accidents.
搬运车1包括移动叉车2、机架3和搬运装置,机架3通过液压缸4与移动叉车2相连接,机架3与移动叉车2之间设置有弹性缓冲架16,弹性缓冲架16包括左固定板17、缓冲主体18和右固定板19,缓冲主体18位于左固定板17和右固定板19之间,左固定板17与移动叉车2固定连接,右固定板19与机架3固定连接,弹性缓冲架16的不仅可以提高机架3与移动叉车2之间的连接强度,同时弹性缓冲架16的又可以使得机架3的移动更加的平稳可靠,搬运装置包括调节装置5和抓斗装置6,调节装置5包括伸缩气缸7、调节气缸8、支撑架9和连接板10,伸缩气缸7与机架3固定连接,伸缩气缸7通过伸缩杆11与支撑架9相连接,调节气缸8与支撑架9固定连接,调节气缸8通过调节杆12与连接板10相连接,支撑架9的一端与机架3固定连接,抓斗装置6包括第三驱动器13和抓斗组件,第三驱动器13的上方设置有连接柱22,第三驱动器13通过连接柱22与连接板10相连接,连接柱22的设计可以便于第三驱动器13与连接板10的安装固定,安装拆卸便捷,抓斗组件包括左抓斗14和右抓斗15,左抓斗14与右抓斗15之间相互铰接,铰接的设计符合设计要求,左抓斗14和右抓斗15对称设置在第三驱动器13的左右两侧,左抓斗14和右抓斗15的表面均均匀设置有漏水孔20,漏水孔20的设计可以便于后期清洗装置对左抓斗14和右抓斗15的清洗,避免清洗后污水残留在左抓斗14和右抓斗15内,设计更合理,左抓斗14和右抓斗15的上方均设置有摄像组件23,摄像组件23包括摄像头26和连接架,连接架包括第一固定杆24和第二固定杆25,第一固定杆24的一端与第三驱动器13相连接,第一固定杆24的另一端与第二固定杆25活动连接,摄像头26与第二固定杆25相连接,摄像组件23的设计可以对抓斗装置6的工作情况进行时刻的监控,以便及时发现问题和解决问题,有效提高操作安全性能,结构设计更合理。The truck 1 includes a mobile forklift 2, a frame 3 and a handling device. The frame 3 is connected with the mobile forklift 2 through a hydraulic cylinder 4. An elastic buffer frame 16 is arranged between the frame 3 and the mobile fork truck 2. The elastic buffer frame 16 includes Left fixed plate 17, buffer main body 18 and right fixed plate 19, buffer main body 18 is positioned between left fixed plate 17 and right fixed plate 19, left fixed plate 17 is fixedly connected with mobile forklift 2, right fixed plate 19 is fixed with frame 3 connection, the elastic buffer frame 16 can not only improve the connection strength between the frame 3 and the mobile forklift 2, but also the elastic buffer frame 16 can make the movement of the frame 3 more stable and reliable. Bucket device 6, adjustment device 5 comprises telescopic cylinder 7, adjustment cylinder 8, support frame 9 and connecting plate 10, telescopic cylinder 7 is fixedly connected with frame 3, telescopic cylinder 7 is connected with support frame 9 by telescopic rod 11, adjusts cylinder 8 is fixedly connected with the support frame 9, the adjusting cylinder 8 is connected with the connection plate 10 through the adjustment rod 12, one end of the support frame 9 is fixedly connected with the frame 3, the grab device 6 includes a third driver 13 and a grab assembly, the third A connecting column 22 is arranged above the driver 13, and the third driver 13 is connected to the connecting plate 10 through the connecting column 22. The design of the connecting column 22 can facilitate the installation and fixing of the third driver 13 and the connecting plate 10, and the installation and disassembly are convenient. The assembly includes a left grab bucket 14 and a right grab bucket 15. The left grab bucket 14 and the right grab bucket 15 are hinged to each other. The design of the hinge meets the design requirements. On the left and right sides, the surfaces of the left grab bucket 14 and the right grab bucket 15 are evenly provided with water leakage holes 20. The design of the water leakage holes 20 can facilitate the cleaning of the left grab bucket 14 and the right grab bucket 15 by the cleaning device in the later stage, and avoid sewage after cleaning. Residue in the left grab bucket 14 and the right grab bucket 15, the design is more reasonable, the top of the left grab bucket 14 and the right grab bucket 15 are all provided with a camera assembly 23, the camera assembly 23 includes a camera 26 and a connecting frame, and the connecting frame includes a first Fixed rod 24 and the second fixed rod 25, one end of the first fixed rod 24 is connected with the third driver 13, the other end of the first fixed rod 24 is movably connected with the second fixed rod 25, the camera 26 is connected with the second fixed rod 25 Connected, the design of the camera assembly 23 can monitor the working conditions of the grab device 6 all the time, so as to find and solve problems in time, effectively improve the operation safety performance, and the structural design is more reasonable.
以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为实现基本相同的技术效果,所作出地简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications based on the present invention to achieve substantially the same technical effect are covered by the protection scope of the present invention.
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RU2453102C1 (en) * | 2010-12-20 | 2012-06-20 | Государственное образовательное учреждение высшего профессионального образования "Астраханский государственный университет" (АГУ) | Cane harvester for mainly level areas |
KR101249355B1 (en) * | 2013-01-24 | 2013-04-03 | 경북대학교 산학협력단 | Hander for oriental melon harvesting robot |
CN103503639A (en) * | 2013-09-30 | 2014-01-15 | 常州大学 | Double-manipulator fruit and vegetable harvesting robot system and fruit and vegetable harvesting method thereof |
CN105340471A (en) * | 2015-11-12 | 2016-02-24 | 北京师范大学 | Waterweed collection device and waterweed collection method used for shallow water |
CN205755585U (en) * | 2016-05-24 | 2016-12-07 | 王艳新 | A kind of automatic picking machine of Citrullus vulgaris |
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