CN107234207B - Six mould cold mound machines retooling auxiliary machinery hand systems - Google Patents
Six mould cold mound machines retooling auxiliary machinery hand systems Download PDFInfo
- Publication number
- CN107234207B CN107234207B CN201710406203.4A CN201710406203A CN107234207B CN 107234207 B CN107234207 B CN 107234207B CN 201710406203 A CN201710406203 A CN 201710406203A CN 107234207 B CN107234207 B CN 107234207B
- Authority
- CN
- China
- Prior art keywords
- gripper
- forearm
- cylinder
- mounting frame
- boom
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/085—Accessories for handling work or tools handling of tools
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Prostheses (AREA)
Abstract
本发明涉及一种六模冷墩机换模辅助机械手系统。其特征在于:所述辅助机械手系统包括大臂、小臂、主抓手、次抓手、气动扳手、气动控制器和其他链接零件。所述大臂通过螺母固定在冷墩机上,旋转连杆的圆管端直接套在中间连接柱上,实现水平面的旋转运动,大臂长、短连杆实现在竖直平面摆动;所述小臂通过对称布置的推力轴承与大臂连接杆链接在一起,实现小臂相对于大臂连接杆轴线做水平旋转运动,本发明设计合理、结构紧凑且使用方便。
The invention relates to an auxiliary manipulator system for mold changing of a six-mode cold pier machine. It is characterized in that: the auxiliary manipulator system includes a large arm, a small arm, a main gripper, a secondary gripper, a pneumatic wrench, a pneumatic controller and other linking parts. The boom is fixed on the cold pier machine by a nut, and the circular pipe end of the rotating connecting rod is directly sleeved on the middle connecting column to realize the rotation movement in the horizontal plane, and the long and short connecting rods of the boom can swing in the vertical plane; The arm is linked with the boom connecting rod through symmetrically arranged thrust bearings, so that the small arm can perform horizontal rotation relative to the axis of the boom connecting rod. The present invention has reasonable design, compact structure and convenient use.
Description
技术领域technical field
本发明涉及六模冷墩机换模辅助机械手系统。The invention relates to an auxiliary manipulator system for die changing of a six-die cold pier machine.
背景技术Background technique
目前,随着国家经济的飞速发展,社会对紧固件和异形件的需求日益扩大。紧固件和异形件是国家战略基础机械元件,冷墩工艺是加工这类零件的主要方式,由于冷加工通常需要几十、几百吨的力,所使用的模具通常也比较沉重,冷墩部位结构复杂,模具更换的空间狭窄,导致手动换模劳动强度大,容易损坏整机的其他关联零件,模具更换周期长,一般要2名以上熟练工人合作半天以上才能完成,而且由于工人技术熟练程度不同影响装配精度,工人自身也容易受伤。例如DBP206冷墩机使用的单个模具质量就超过40kg,动模和定模之间最大的距离不超过700mm, 且冷墩机实现冷墩动作部位结构复杂,组成零件超过千个。而如何实现低成本,高精度,高效率,安全换模一直都是困扰冷墩机换模工作的问题。国内目前还没有专门针对冷墩机快速、安全换模机械手产,相关的专利和论文成果也不多。例如,《装备》期刊发表了一种多工位冷镦成形机专用离线换模装置,将模具和型腔组成一个部件,实现一次换模。但是这种结构需要很高的加工精度,而大件高精度加工成本很高,且接触面精度也容易损坏,而冷墩机模具安装精度达到2丝以下,所实现较困难。At present, with the rapid development of the national economy, the society's demand for fasteners and special-shaped parts is expanding. Fasteners and special-shaped parts are the basic mechanical components of the national strategy. The cold pier process is the main way to process such parts. Since cold working usually requires tens or hundreds of tons of force, the molds used are usually heavy, and the cold pier parts The structure is complex and the space for mold replacement is narrow, which results in high labor intensity for manual mold replacement, which is easy to damage other related parts of the whole machine. The mold replacement cycle is long, and generally requires more than two skilled workers to cooperate for more than half a day to complete, and due to the technical proficiency of the workers Different effects affect the assembly accuracy, and the workers themselves are also easily injured. For example, the mass of a single die used by the DBP206 cold pier machine is more than 40kg, and the maximum distance between the movable die and the fixed die does not exceed 700mm, and the cold pier machine has a complex structure for the cold pier action part, with more than 1,000 components. And how to achieve low cost, high precision, high efficiency, and safe mold change has always been a problem that plagues the cold pier machine mold change work. At present, there is no manipulator for fast and safe die changing of cold pier machines in China, and there are not many related patents and papers. For example, the journal "Equipment" published a special off-line mold changing device for multi-station cold heading forming machine, which combines the mold and the cavity into one part to realize one-time mold change. However, this structure requires high machining accuracy, and the high-precision machining cost of large parts is high, and the accuracy of the contact surface is also easily damaged, and the installation accuracy of the cold pier machine mold is less than 2 wires, which is difficult to achieve.
发明内容SUMMARY OF THE INVENTION
为了克服技术背景的不足,本发明公开了一种六模冷墩机换模辅助机械手系统。不仅可以快速换模,还可以确保高精度和安全。为解决上述问题,本发明所采取的技术方案是:一种六模冷墩机换模辅助机械手系统,包括设置在冷墩机一侧的大臂、在大臂上端且其悬臂端上下摆动设置的小臂、 在水平面转动且设置在小臂悬臂端下方的主抓手、以及在主抓手上水平伸缩设置且用于夹持模具的次抓手;次抓手位于冷墩机型腔上方。In order to overcome the deficiencies of the technical background, the present invention discloses an auxiliary manipulator system for die changing of a six-die cold pier machine. Not only fast die change, but also high precision and safety. In order to solve the above-mentioned problems, the technical solution adopted by the present invention is: a six-die cold pier machine mold changing auxiliary manipulator system, comprising a large arm arranged on one side of the cold pier machine, an upper end of the big arm and its cantilever end swinging up and down. The forearm, the main gripper that rotates in the horizontal plane and is arranged below the cantilever end of the forearm, and the secondary gripper that is horizontally telescopically arranged on the main gripper and used to clamp the mold; the secondary gripper is located above the cavity of the cold pier machine .
大臂包括安装在冷墩机上的主立柱、设置在主立柱上的中间连接柱、下部转动或固定设置在中间连接柱上部的旋转连杆、两个平行设置在旋转连杆顶部的第一U型座内的转动轴、以及相互平行且根部套装在相对应的转动轴上的大臂长连杆与大臂短连杆;大臂长连杆位于大臂短连杆的正上方,大臂长连杆的根部露出于第一U型座,在大臂长连杆的根部下端以及中间连接柱上分别设置有连接支耳,在两个连接支耳之间设置有限位弹簧;小臂包括连接杆、水平设置在连接杆下方的小臂主梁、以及设置在连接杆下端轴与小臂主梁之间的推力轴承;在连接杆的第二U型座内插装有两个平行的连接销轴,连接销轴与第二U型座通过销轴螺母背紧连接;大臂长连杆的首部以及大臂短连杆的首部分别套装在相对的连接销轴上;大臂长连杆与大臂短连杆与所述两个连接销轴的两个交点以及大臂长连杆与大臂短连杆与所述两个转动轴的两个交点,这四个交点连线在竖直平面形成平行四边形结构;在小臂主梁下端设置有连接转轴,在连接转轴与小臂主梁之间设置有推力轴承,在推力轴承上方设置有轴承端盖,在连接转轴上端设置有用于背紧轴承端盖下方推力轴承的转轴固定螺母,在连接杆下端轴的下方安装有用于背紧推力轴承的转轴固定螺母;连接杆与连接转轴分别竖直位于小臂主梁的左右两端,且连接杆与连接转轴分别位于小臂主梁的上下两侧。在大臂上设置有配电箱;在小臂主梁上悬挂有气动扳手,在小臂主梁上设置有与配电箱电连接的三孔按钮盒;在三孔按钮盒上分别设置有主抓手气动开关、次抓手气动开关、以及气动扳手气源开关。 次抓手包括上部与连接转轴连接的抓手安装架;在抓手安装架下端设置有两个导轨支座,在两个导轨支座之间水平设置有直线导轨,在直线导轨水平滑动设置有直线轴承固定座,在直线轴承固定座两侧通过固定螺母连接有L型连接板,在L型连接板下端设置有旋转夹紧气缸安装架,在旋转夹紧气缸安装架一侧设置有水平放置的旋转夹紧气缸,旋转夹紧气缸通过气缸螺栓与气缸螺母和旋转夹紧气缸安装架连接,旋转夹紧气缸的活塞杆连接有联轴器,旋转夹紧气缸安装架的另一侧设置有与联轴器传动连接的两个同轴的夹爪安装架,在两个同轴的夹爪安装架内设置有之间设置有限位套筒,限位套筒 与夹爪安装架通过螺母和螺栓连接;在夹爪安装架上圆周阵列分布有至少三个第二夹爪;至少三个第二夹爪用于夹持模具;在夹爪安装架与夹爪安装架之间固定设置有圆弧导轨盘,在圆弧导轨盘与联轴器的输出轴之间设置有径向轴承,在圆弧导轨盘上圆周阵列分布有至少三个圆弧轨道,圆弧轨道沿其轨道长度方向在圆弧导轨盘上沿从圆外周到轴心渐进设置;第二夹爪的根部分别位于对应的圆弧轨道中; 主抓手包括设置在抓手安装架一侧的箱体、至少两个水平穿过箱体的直线导轨、以及设置在箱体内且与直线导轨接触的衬套;在箱体的两侧对称设置有链板,在链板上竖直设置有两个导向槽,在每个链板的内侧均设置有两个V型的第一夹爪,第一夹爪背面连接有穿过对应导向槽的螺栓,在链板外侧设置有与螺栓连接的螺母与垫片;在直线导轨与链板之间设置有直线轴承,在所述两个链板之间设置有与直线导轨平行的圆柱轴,在箱体内设置有套装在圆柱轴上的直线轴承,在箱体一侧设置有与气缸导杆与直线导轨平行的气缸;所述两个气缸反向设置,每个气缸的气缸导杆分别与对应的链板通过固定螺母连接;所述V型的第一夹爪用于夹持模具;所述V型的第一夹爪所在的轴向中心线与三个第二夹爪所在的轴向中心线同轴。 在第一夹爪的一侧设置有夹爪限位条。 在抓手安装架上设置有主把手。在旋转夹紧气缸安装架一侧设置有次把手。 The boom includes a main column installed on the cold pier machine, an intermediate connecting column arranged on the main column, a rotating link whose lower part is rotated or fixed on the upper part of the intermediate connecting column, and two first U columns arranged in parallel on the top of the rotating link. The rotating shaft in the mold seat, and the large arm long link and the big arm short link which are parallel to each other and whose roots are sleeved on the corresponding rotating shaft; the big arm long link is located just above the big arm short link, The root of the long connecting rod is exposed on the first U-shaped seat, the lower end of the root of the long connecting rod of the big arm and the middle connecting column are respectively provided with connecting lugs, and a limit spring is arranged between the two connecting lugs; the small arm includes The connecting rod, the main beam of the forearm arranged horizontally below the connecting rod, and the thrust bearing arranged between the lower end shaft of the connecting rod and the main beam of the forearm; The connecting pin, the connecting pin and the second U-shaped seat are tightly connected by the pin nut; the head of the long arm connecting rod and the head part of the short connecting rod of the big arm are respectively sleeved on the opposite connecting pin shafts; The two intersection points of the rod and the short link of the boom and the two connecting pin shafts, and the two intersection points of the long link of the boom and the short link of the boom and the two rotating shafts, the four intersection points are connected at The vertical plane forms a parallelogram structure; a connecting shaft is arranged at the lower end of the main beam of the forearm, a thrust bearing is arranged between the connecting shaft and the main beam of the forearm, a bearing end cover is arranged above the thrust bearing, and a useful tool is arranged on the upper end of the connecting shaft The shaft fixing nut of the thrust bearing under the back-tightening bearing end cover is installed below the lower end shaft of the connecting rod for the rotating shaft fixing nut for the back-tightening thrust bearing; the connecting rod and the connecting shaft are respectively vertically located at the left and right ends of the main beam of the forearm , and the connecting rod and the connecting shaft are respectively located on the upper and lower sides of the main beam of the forearm. A distribution box is arranged on the boom; a pneumatic wrench is suspended on the main beam of the forearm, and a three-hole button box electrically connected with the distribution box is arranged on the main beam of the forearm; Main gripper pneumatic switch, secondary gripper pneumatic switch, and pneumatic wrench air source switch. The secondary gripper includes a gripper mounting frame connected with the connecting shaft at the upper part; two guide rail supports are arranged at the lower end of the gripper mounting frame, a linear guide rail is horizontally arranged between the two guide rail supports, and a linear guide rail is horizontally slidable on the linear guide rail. The linear bearing fixed seat is connected with an L-shaped connecting plate by fixing nuts on both sides of the linear bearing fixed seat, a rotary clamping cylinder mounting frame is arranged at the lower end of the L-shaped connecting plate, and a horizontally placed The rotary clamping cylinder is connected with the cylinder nut and the rotary clamping cylinder mounting frame through cylinder bolts, the piston rod of the rotary clamping cylinder is connected with a coupling, and the other side of the rotary clamping cylinder mounting frame is provided with a coupling. Two coaxial clamping jaw mounting brackets connected to the coupling are provided with a limiting sleeve between the two coaxial clamping jaw mounting brackets, and the limiting sleeve and the clamping jaw mounting bracket are connected by a nut and Bolt connection; at least three second clamping jaws are distributed in a circular array on the clamping jaw mounting frame; at least three second clamping jaws are used to clamp the mold; between the clamping jaw installation frame and the clamping jaw installation frame, a circular The arc guide plate is provided with a radial bearing between the arc guide plate and the output shaft of the coupling, and at least three arc tracks are distributed in a circumferential array on the arc guide plate. The upper edge of the circular arc guide plate is gradually arranged from the outer circumference of the circle to the shaft center; the roots of the second clamping jaws are respectively located in the corresponding circular arc tracks; Linear guide rails passing through the box body, and bushings arranged in the box body and in contact with the linear guide rails; chain plates are symmetrically arranged on both sides of the box body, and two guide grooves are vertically arranged on the chain plates, and each The inner side of the chain plate is provided with two V-shaped first clamping jaws, the back of the first clamping jaw is connected with bolts passing through the corresponding guide grooves, and the outside of the chain plate is provided with nuts and washers connected with the bolts; A linear bearing is arranged between the chain plate and the two chain plates, a cylindrical shaft parallel to the linear guide is arranged between the two chain plates, a linear bearing sleeved on the cylindrical shaft is arranged in the box body, and a side of the box body is arranged with a linear bearing. A cylinder parallel to the cylinder guide rod and the linear guide rail; the two cylinders are arranged in opposite directions, and the cylinder guide rod of each cylinder is respectively connected with the corresponding chain plate through a fixing nut; the V-shaped first clamping jaw is used for clamping Hold the mold; the axial centerline where the V-shaped first clamping jaw is located is coaxial with the axial centerline where the three second clamping jaws are located. A clamping jaw limit bar is arranged on one side of the first clamping jaw. A main handle is provided on the gripper mounting frame. A secondary handle is arranged on one side of the rotary clamping cylinder mounting frame.
采用上述方案在进行冷墩机换模时,通过辅助机械手系统可以快速、安全、可靠的实现冷墩机模具更换,即降低换模的成本,又提高换模的安全性和效率。本发明旋转连杆的圆管端直接套在中间连接柱上,结构简单可靠,大臂和小臂的连接方式是可以保证模具轴线始终保持水平状态,方便装配,为实现模具夹取和装配所设计专用夹具中,将直线夹爪和旋转夹爪联合使用,既可以保证重型模具的挟持强度,又可以满足模具安装行程要求,引入气动扳手既可以实现快速螺钉螺母的松紧,又可以控制速螺钉螺母的预紧力,多个推力轴承的使用,既可以顺利实现辅助机械手臂转动,又可以减小手臂的装配尺寸,使用限位弹簧可以控制机械手大臂的升降。When the cold pier machine is replaced by the above scheme, the auxiliary manipulator system can quickly, safely and reliably realize the die replacement of the cold pier machine, which not only reduces the cost of the die change, but also improves the safety and efficiency of the die change. The circular pipe end of the rotating connecting rod of the present invention is directly sleeved on the middle connecting column, the structure is simple and reliable, and the connection mode of the big arm and the small arm can ensure that the axis of the mold is always kept in a horizontal state, which is convenient for assembly. In the design of special fixtures, the combined use of linear clamping jaws and rotary clamping jaws can not only ensure the clamping strength of heavy-duty molds, but also meet the requirements of mold installation strokes. The introduction of pneumatic wrenches can not only realize the tightening of fast screw nuts, but also control the speed of screws. The pre-tightening force of the nut and the use of multiple thrust bearings can not only successfully realize the rotation of the auxiliary robot arm, but also reduce the assembly size of the arm. The use of limit springs can control the lifting and lowering of the robot arm.
附图说明Description of drawings
图1 为本发明专利主抓手结构示意图。Figure 1 is a schematic structural diagram of the main gripper of the patent of the present invention.
图2 为本发明专利次抓手结构示意图。Figure 2 is a schematic structural diagram of the secondary gripper of the patent of the present invention.
图3 为本发明专利小臂手结构示意图。Figure 3 is a schematic diagram of the structure of the patent forearm hand of the present invention.
图4 为本发明专利大臂手结构示意图。Figure 4 is a schematic diagram of the structure of the patented arm hand of the present invention.
图5 为本发明专利六模冷墩机换模辅助机械手系统手结构示意图。Figure 5 is a schematic diagram of the hand structure of the auxiliary manipulator system for die changing of the six-die cold pier machine of the patent of the present invention.
图6 为本发明专利夹持模具后结构示意图。FIG. 6 is a schematic diagram of the structure of the patent of the present invention after clamping the mold.
图7为本发明专利次抓手另一视角结构示意图。FIG. 7 is a schematic structural diagram of the secondary gripper of the present invention from another perspective.
图8 为本发明专利大臂手另一视角结构示意图。FIG. 8 is a schematic structural diagram of the large arm hand of the present invention from another perspective.
具体实施方式Detailed ways
如图1-8所示,如图1所示,本实施例的六模冷墩机换模辅助机械手系统,包括设置在冷墩机一侧的大臂400、在大臂400上端且其悬臂端上下摆动设置的小臂300、 在水平面转动且设置在小臂300悬臂端下方的主抓手100、以及在主抓手100上水平伸缩设置且用于夹持模具211的次抓手200;次抓手200位于冷墩机型腔001上方。 大臂400包括安装在冷墩机上的主立柱408、设置在主立柱408上的中间连接柱407、下部转动或固定设置在中间连接柱407上部的旋转连杆403、两个平行设置在旋转连杆403顶部的第一U型座内的转动轴、以及相互平行且根部套装在相对应的转动轴上的大臂长连杆401与大臂短连杆402;大臂长连杆401位于大臂短连杆402的正上方,大臂长连杆401的根部露出于第一U型座,在大臂长连杆401的根部下端以及中间连接柱407上分别设置有连接支耳406,在两个连接支耳406之间设置有限位弹簧404;小臂300包括连接杆301、水平设置在连接杆301下方的小臂主梁306、以及设置在连接杆301下端轴与小臂主梁306之间的推力轴承304;在连接杆301的第二U型座内插装有两个平行的连接销轴302,连接销轴302与第二U型座通过销轴螺母303背紧连接;大臂长连杆401的首部以及大臂短连杆402的首部分别套装在相对的连接销轴302上;大臂长连杆401与大臂短连杆402与两个连接销轴302的两个交点以及大臂长连杆401与大臂短连杆402与两个转动轴的两个交点,这四个交点连线在竖直平面形成平行四边形结构;在小臂主梁306下端设置有连接转轴312,在连接转轴312与小臂主梁306之间设置有推力轴承,在推力轴承上方设置有轴承端盖313,在连接转轴312上端设置有用于背紧轴承端盖313下方推力轴承的转轴固定螺母314,在连接杆301下端轴的下方安装有用于背紧推力轴承304的转轴固定螺母315;连接杆301与连接转轴312分别竖直位于小臂主梁306的左右两端,且连接杆301与连接转轴312分别位于小臂主梁306的上下两侧。在大臂400上设置有配电箱405;在小臂主梁306上悬挂有气动扳手305,在小臂主梁306上设置有与配电箱405电连接的三孔按钮盒307;在三孔按钮盒307上分别设置有主抓手气动开关308、次抓手气动开关309、以及气动扳手气源开关310。 次抓手200包括上部与连接转轴312连接的抓手安装架202;在抓手安装架202下端设置有两个导轨支座203,在两个导轨支座203之间水平设置有直线导轨204,在直线导轨204水平滑动设置有直线轴承固定座219,在直线轴承固定座219两侧通过固定螺母218连接有L型连接板217,在L型连接板217下端设置有旋转夹紧气缸安装架220,在旋转夹紧气缸安装架220一侧设置有水平放置的旋转夹紧气缸208,旋转夹紧气缸208通过气缸螺栓206与气缸螺母207和旋转夹紧气缸安装架220连接,旋转夹紧气缸208的活塞杆连接有联轴器221,旋转夹紧气缸安装架220的另一侧设置有与联轴器221传动连接的两个同轴的夹爪安装架213,在两个同轴的夹爪安装架213内设置有之间设置有限位套筒216,限位套筒216 与夹爪安装架213通过螺母214和螺栓215连接;在夹爪安装架213上圆周阵列分布有至少三个第二夹爪212;至少三个第二夹爪212用于夹持模具211;在夹爪安装架213与夹爪安装架213之间固定设置有圆弧导轨盘210,在圆弧导轨盘210与联轴器221的输出轴之间设置有径向轴承209,在圆弧导轨盘210上圆周阵列分布有至少三个圆弧轨道2101,圆弧轨道2101沿其轨道长度方向在圆弧导轨盘210上沿从圆外周到轴心渐进设置;第二夹爪212的根部分别位于对应的圆弧轨道2101中; 主抓手100包括设置在抓手安装架202一侧的箱体109、至少两个水平穿过箱体109的直线导轨105、以及设置在箱体109内且与直线导轨105接触的衬套107;在箱体109的两侧对称设置有链板101,在链板101上竖直设置有两个导向槽,在每个链板101的内侧均设置有两个V型的第一夹爪114,第一夹爪114背面连接有穿过对应导向槽的螺栓104,在链板101外侧设置有与螺栓104连接的螺母102与垫片103;在直线导轨105与链板101之间设置有直线轴承106,在两个链板101之间设置有与直线导轨105平行的圆柱轴,在箱体109内设置有套装在圆柱轴上的直线轴承108,在箱体109一侧设置有与气缸导杆111与直线导轨105平行的气缸110;两个气缸110反向设置,每个气缸110的气缸导杆111分别与对应的链板101通过固定螺母112连接;V型的第一夹爪114用于夹持模具211;V型的第一夹爪114所在的轴向中心线与三个第二夹爪212所在的轴向中心线同轴。 在第一夹爪114的一侧设置有夹爪限位条113。 在抓手安装架202上设置有主把手201。在旋转夹紧气缸安装架220一侧设置有次把手205。 As shown in Fig. 1-8, as shown in Fig. 1, the auxiliary manipulator system for die changing of the six-die cold pier machine in this embodiment includes a
如图1-8,作为详细描述,本发明主要包括主抓手100、次抓手200、小臂300、大臂400、气动扳手305,气动控制器等部件。大臂400一端连接冷墩机,大臂400另一端连接小臂300,在小臂300的另一端下端连接次抓手200,主抓手100安装在次抓手安装架202上。气动控制器安装在小臂主梁306上,气动扳手305放置在小臂主梁306一侧。1-8, as a detailed description, the present invention mainly includes a
主抓手100包括链板101、水平设置的直线导轨105、直线轴承106、衬套107、直线轴承108、箱体109、气缸110、气缸导杆111、导杆固定螺母112、夹爪限位条113、第一夹爪114。第一夹爪114通过螺母102、垫片103、螺栓104与链板101相连,链板101通过直线轴承106与直线导轨105相连,链板101对称布置在箱体109前后两侧;直线导轨105通过衬套107与箱体109相连;气缸110对称布置在箱体109左右两侧,链板101通过气缸导杆111和导杆固定螺母112与气缸109相连,在气缸110伸缩运动时,带动箱体109前后侧链板101同步运动。The
其中夹爪在链板上的位置可以在一定范围内调整;夹爪限位条113通过若干螺母、若干垫片和若干螺栓与夹爪连接,夹爪限位条113的一侧面与夹爪的一测面接触。The position of the clamping jaw on the chain plate can be adjusted within a certain range; the clamping
本发明在夹取模具时,先调整第一夹爪114与模具211的相对位置,使第一夹爪114对称线与模具211轴线重合,按下主抓手气动开关308,对称布置气缸110带动气缸导杆111做收缩运动,牵连链板101沿着直线导轨105做相向运动,两连板101之间距离缩小,从而牵连第一夹爪114夹紧模具211。在松开模具时,按下主抓手气动开关308,对称布置气缸110带动气缸导杆111做伸展运动,牵连链板101沿着直线导轨105做反向运动,两连板101之间距离增大,从而牵连第一夹爪114放开模具211。In the present invention, when the mold is clamped, the relative position of the
所述次抓手200包括主把手201、抓手安装架202、导轨支座203、直线导轨204、次把手205、气缸螺栓206、气缸螺母207、旋转夹紧气缸208、径向轴承209、圆弧导轨盘210、第二夹爪212、夹爪安装架213、螺母214、螺栓215、限位套筒216、L型连接板217、固定螺母218、直线轴承固定座219。主把手201与抓手安装架202连接,导轨支座203对称安装在抓手安装架202上,直线导轨204与导轨支座203过盈配合,L型连接板217通过直线轴承固定座219在直线导轨204滑动,次把手205焊接在L型连接板217上,旋转夹紧气缸安装架220与L型连接板217焊接,圆弧导轨盘210的圆弧轨道与第二夹爪212的圆柱面相切,夹爪安装架213通过限位套筒216与旋转夹紧气缸208相连接,第二夹爪212与夹爪安装架213移动副间隙配合。The
次抓手通过抓手安装架与连接转轴焊接在一起,主把手通过螺栓与抓手安装架连接;若干直线导轨与直线轴承固定座轴向配合;直线轴承固定座与若干L型连接板通过若干固定螺母连接,其中若干L型连接板对称布置在直线轴承固定座两侧,若干L型连接板与旋转夹紧气缸安装架焊接;旋转夹紧气缸通过若干螺母和若干螺栓与旋转夹紧气缸架连接;圆弧导轨盘通过径向轴承与旋转夹紧气缸架连接,通过联轴器与旋转夹紧气缸连接;夹爪安装架通过若干螺母、若干螺栓和若干限位套筒与旋转夹紧气缸架连接,其中限位套筒圆周等间距配置;若干夹爪的肩部平面与夹爪安装架上的直线轨道间隙配合,夹爪圆周等间距配置。The secondary gripper is welded with the connecting shaft through the gripper mounting frame, and the main handle is connected with the gripper mounting frame by bolts; several linear guide rails are axially matched with the linear bearing fixing seat; Fixed nut connection, in which several L-shaped connecting plates are symmetrically arranged on both sides of the linear bearing fixed seat, and several L-shaped connecting plates are welded with the rotary clamping cylinder mounting frame; the rotary clamping cylinder is connected to the rotary clamping cylinder frame through a number of nuts and bolts. Connection; the arc guide plate is connected with the rotary clamping cylinder frame through radial bearings, and is connected with the rotary clamping cylinder through the coupling; the clamping jaw mounting frame is connected with the rotary clamping cylinder through several nuts, several bolts and several limit sleeves The limit sleeves are arranged at equal intervals around the circumference; the shoulder planes of several clamping jaws are in clearance fit with the linear tracks on the clamping jaw mounting frame, and the clamping jaws are arranged at equal intervals around the circumference.
旋转夹紧气缸安装架220与L型连接板217焊接,旋转夹紧气缸208安装在旋转夹紧气缸安装架220上,圆弧导轨盘210通过联轴器221与旋转夹紧气缸208转轴连接,圆弧导轨盘210的圆弧轨道2101与第二夹爪212的根部圆柱导向端相内切,夹爪安装架213通过限位套筒216与旋转夹紧气缸208相连接,第二夹爪212与夹爪安装架213移动副间隙配合。第二夹爪212的圆柱导向端在圆弧轨道2101内做靠近或远离旋转夹紧气缸208轴心的运动。The rotary clamping
在夹取模具时,主抓手100夹紧模具211后,通过牵引次把手205,第二夹爪212与模具211水平相对合适夹持位置,按下次抓手气动开关309,旋转夹紧气缸208做逆时针转动,通过联轴器221带动圆弧导轨盘210做定轴转动,从而带动第二夹爪212沿着夹爪安装架213直轨道做向心收缩运动,从而夹紧模具。When clamping the mold, after the
在松开模具时,主抓手100松开模具211后,按下次抓手气动开关309,旋转夹松开缸208做顺时针转动,通过联轴器221带动圆弧导轨盘210做定轴转动,从而带动第二夹爪212沿着夹爪安装架213直轨道做向外扩展运动,从而松开模具,然后通过牵引次把手205将次抓手牵引到水平相对合适距离。When releasing the mold, after the
所述小臂300包括连接杆301、连接销轴302、销轴螺母303、推力轴承304、小臂主梁306、连接转轴312、轴承端盖313和、转轴固定螺母314和315。连接杆301一侧通过若干连接销轴302,连接杆301下端轴通过推力轴承304、推力轴承、轴承端盖、转轴固定螺母314、转轴固定螺母315、销轴螺母303与小臂主梁306连接,在运动的过程中小臂主梁306上平面始终保持与连接杆301的联结轴轴线垂直,连接转轴312通过转轴固定螺母314、推力轴承、轴承端盖313和小臂主梁306连接;由于连接转轴312轴线始终垂直小臂主梁306上平面,从而保证模具轴线在挟持状态始终保持与小臂主梁306上平面始终保持平行,轴承端盖313和销轴螺母303配合使用,控制模具与小臂主梁306的高度差始终为定值。The
在实现模具空间转移的过程中,在主把手201的牵引下牵引转手运动,从而牵引连接转轴312做圆周运动,同时牵引小臂主梁做空间运动。In the process of realizing the space transfer of the mold, under the pulling of the
进一步说,小臂通过连接杆、若干连接销轴和若干销轴螺母连接在大臂上;连接杆另一侧通过若干推力轴承、轴承端盖和转轴固定螺母与小臂主梁连接,其中推力轴承对称布置小臂主梁配合轴的两端面,实现小臂主梁绕连接杆轴端的圆周水平运动,轴承端盖和转轴固定螺母的配合使用限定小臂主梁相对连接杆的竖直高度;小臂主梁的另一端推力轴承、轴承端盖和转轴固定螺母与连接转轴连接,实现连接转轴绕小臂主梁的圆周水平运动,轴承端盖和转轴固定螺母的配合使用限定连接转轴相对小臂主梁的竖直高度;连接转轴与抓手安装架焊接在一起。Further, the forearm is connected to the boom through a connecting rod, a number of connecting pins and a number of pin nuts; the other side of the connecting rod is connected to the main beam of the forearm through a number of thrust bearings, bearing end covers and rotating shaft fixing nuts, wherein the thrust The bearings are symmetrically arranged on both ends of the forearm main beam with the shaft to realize the circular horizontal movement of the forearm main beam around the shaft end of the connecting rod. The cooperation of the bearing end cover and the rotating shaft fixing nut limits the vertical height of the forearm main beam relative to the connecting rod; The thrust bearing at the other end of the main beam of the forearm, the bearing end cover and the fixing nut of the rotating shaft are connected with the connecting shaft to realize the horizontal movement of the connecting shaft around the main beam of the forearm. The use of the bearing end cover and the fixing nut of the rotating shaft limits the relatively small size of the connecting shaft The vertical height of the main beam of the arm; the connecting shaft and the gripper mounting frame are welded together.
所述大臂400包括大臂长连杆401、大臂短连杆402、旋转连杆403、限位弹簧404、配电箱405、连接支耳406、 中间连接柱407、主立柱408。The
大臂长连杆401与大臂短连杆402平行连接在旋转连杆403和连接杆301,在实现大臂摆动时旋转连杆403的上端面和连接杆301的上端面始终保持平行。The boom long link 401 and the boom
大臂400一端连接小臂300,小臂300的另一端连接次抓手200,主抓手安装在次抓手安装架上。在运动过程中同,通过按动不同的气动开关实现气源地供给断开,通过主把手的牵引运动实现机械手的大距离空间运动,通过次把手的牵引运动实现模具装入和拉出型腔。One end of the
主立柱408与冷墩机螺栓连接,主立柱408与中间连接柱407同轴线焊接,旋转连杆403同轴套装在中间连接柱407上,大臂长连杆401、大臂短连杆402通过连接销轴302、销轴螺母303与旋转连杆403连接,限位弹簧404连接大臂长连杆401和旋转连杆403。在小臂300的牵引运动作用下,大臂400做绕中间连接柱407轴线的圆周运动和绕连接销轴302轴线摆动,通过限位弹簧404来限制大臂400的摆动角度。The
气动扳手通过进气管路与气动扳手气源开关连接。气动扳手闲置时放置小臂主梁的一侧面盛放架上。The air wrench is connected to the air source switch of the air wrench through the air inlet pipeline. When the pneumatic wrench is idle, place it on the holding rack on one side of the main beam of the forearm.
气动控制器包括三孔按钮盒、主抓手气动开关、次抓手气动开关、气动扳手气源开关和其他若干气动元件。主抓手气动开关通过进气管路与主抓手气缸相连;次抓手气动开关通过进气管路与旋转夹紧气缸相连;气动扳手气源开关通过进气管路与气动扳手相连;三孔按钮盒与小臂主梁的一端通过螺栓来连接The pneumatic controller includes a three-hole button box, a main gripper pneumatic switch, a secondary gripper pneumatic switch, a pneumatic wrench air source switch and several other pneumatic components. The main gripper pneumatic switch is connected to the main gripper cylinder through the air intake pipeline; the secondary gripper pneumatic switch is connected to the rotary clamping cylinder through the air intake pipeline; the air source switch of the pneumatic wrench is connected to the pneumatic wrench through the intake pipeline; the three-hole button box It is connected with one end of the main beam of the forearm by bolts
冷墩机换模流程:分两步,第一步是将冷墩机上的模具取下放置一边,第二步是将备换模具装入冷墩机,具体操作流程如下:The mold changing process of the cold pier machine is divided into two steps. The first step is to remove the mold on the cold pier machine and put it aside, and the second step is to load the spare mold into the cold pier machine. The specific operation process is as follows:
第一步,从冷墩机上取下模具。从小臂主梁306一侧取下气动扳手305,按下气动扳手气源开关310,用气动扳手305将冷墩机模具型腔上用来固定模具的紧定螺钉拧松合适行程,再将模具限位块和限位块紧定螺钉拧松取走,再将气动扳手305放在小臂主梁306一侧。通过牵引主把手201将次抓手200牵引到合适位置,通过次抓手205微调调整第二夹爪212与模具211的合适挟持距离,按下次抓手气动开关309,旋转夹紧气缸208带动圆弧导轨盘210做逆时针圆周运动,牵连第二夹爪212沿着夹爪安装架213直轨道做向心收缩运动,从而夹紧模具211,牵引次抓手205做直线运动,将模具大部分牵引出冷墩机型腔,按下主抓手气动开关308,对称布置气缸110带动气缸导杆111第一做收缩运动,牵连链板101沿着直线导轨105做相向运动,两连板101之间距离缩小,牵连夹爪114夹紧模具211,将模具完全牵引出冷墩机型腔001,牵引主把手201将模具转移到盛放架,按下主抓手气动开关308,对称布置气缸110带动气缸导杆111做伸展运动,牵连链板101沿着直线导轨105做反向运动,两连板101之间距离增大,从而牵连第一夹爪114放开模具211。主抓手100松开模具211后,按下次抓手气动开关309,旋转夹松开缸208做顺时针转动,通过联轴器221带动圆弧导轨盘210做定轴转动,从而带动第二夹爪212沿着夹爪安装架213直轨道做向外扩展运动,从而松开模具,然后通过牵引次把手205将次抓手牵引到水平相对合适距离,完成取下面具动作。The first step is to remove the mold from the cold block machine. Remove the
第二步,通过牵引主把手201将主抓手100牵引到合适位置,按下主抓手气动开关308,牵连第一夹爪114夹紧模具211,通过次抓手205微调调整第二夹爪212与模具211的合适挟持距离,按下次抓手气动开关309,从而夹紧模具211,牵引主把手201将模具转移到距离冷墩机型腔合适距离,调整模具211的空间位置,使其轴线与型腔轴线重合,缓慢牵引主把手201将模具部分装入冷墩机型腔,按下主抓手气动开关308牵连第一夹爪114放开模具211,牵引次抓手205做直线运动,将模具装入冷墩机型腔合适距离,按下次抓手气动开关309松开模具211,然后通过牵引次把手205将次抓手牵引到水平相对合适距离,从小臂主梁306一侧取下气动扳手305,按下气动扳手气源开关310,用气动扳手305将冷墩机模具型腔上用来固定模具的紧定螺钉拧紧合适行程,再将模具限位块和限位块紧定螺钉拧松装入冷墩机,再将气动扳手305放在小臂主梁306一侧,完成模具装配动作。In the second step, the main gripper 100 is pulled to an appropriate position by pulling the main gripper 201 , the pneumatic switch 308 of the main gripper is pressed, the first gripper 114 is involved to clamp the mold 211 , and the second gripper is fine-tuned and adjusted by the secondary gripper 205 212 and the appropriate clamping distance of the mold 211, press the pneumatic switch 309 of the next gripper to clamp the mold 211, pull the main handle 201 to transfer the mold to a suitable distance from the cavity of the cold pier machine, and adjust the spatial position of the mold 211 to make it The axis coincides with the axis of the cavity, slowly pull the main handle 201 to install the mold part into the cold pier machine cavity, press the main gripper pneumatic switch 308 to implicate the first gripper 114 to release the mold 211, and pull the secondary gripper 205 to make a linear motion , put the mold into the cavity of the cold pier machine at a suitable distance, press the pneumatic switch 309 of the secondary gripper to release the mold 211, and then pull the secondary gripper to a horizontal relative appropriate distance by pulling the secondary handle 205, from the side of the main beam 306 of the forearm Remove the pneumatic wrench 305, press the pneumatic wrench air source switch 310, use the pneumatic wrench 305 to tighten the set screw used to fix the mold on the mold cavity of the cold pier machine to an appropriate stroke, and then tighten the mold limit block and limit block. Loosen the set screw and put it into the cold pier machine, and then put the
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710406203.4A CN107234207B (en) | 2017-06-02 | 2017-06-02 | Six mould cold mound machines retooling auxiliary machinery hand systems |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710406203.4A CN107234207B (en) | 2017-06-02 | 2017-06-02 | Six mould cold mound machines retooling auxiliary machinery hand systems |
Publications (2)
Publication Number | Publication Date |
---|---|
CN107234207A CN107234207A (en) | 2017-10-10 |
CN107234207B true CN107234207B (en) | 2020-01-14 |
Family
ID=59984647
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710406203.4A Active CN107234207B (en) | 2017-06-02 | 2017-06-02 | Six mould cold mound machines retooling auxiliary machinery hand systems |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN107234207B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110154302B (en) * | 2018-04-12 | 2024-01-09 | 淮阴师范学院 | Automatic change hot briquetting machine of removable mould |
CN109732027B (en) * | 2019-02-27 | 2024-07-09 | 温州大学 | Automatic die changing device of multi-station cold heading machine |
CN114888786A (en) * | 2022-07-13 | 2022-08-12 | 江苏派屹锋智能科技有限公司 | Mechanical positioning absolute coordinate axis industrial mechanical hand |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11886A (en) * | 1997-06-10 | 1999-01-06 | Mitsubishi Nagasaki Mach Co Ltd | Clamping device for forging manipulator |
JP2001105118A (en) * | 1999-10-12 | 2001-04-17 | Toshiba Mach Co Ltd | Chucking structure of forged product |
CN103402735A (en) * | 2011-03-08 | 2013-11-20 | 西德尔合作公司 | System for aiding in the replacement of a mould of a molding unit of a machine for manufacturing containers |
CN203495117U (en) * | 2013-09-17 | 2014-03-26 | 宁波腾工精密机械制造有限公司 | Semi-automatic die change assisting mechanical arm of cold header |
CN204136065U (en) * | 2014-08-21 | 2015-02-04 | 中山市乾润精密钢球制造有限公司 | Cold headers manipulator |
CN206779365U (en) * | 2017-06-02 | 2017-12-22 | 温州大学 | Six mould Cold headers change the mold aided arm prosthesis system |
-
2017
- 2017-06-02 CN CN201710406203.4A patent/CN107234207B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11886A (en) * | 1997-06-10 | 1999-01-06 | Mitsubishi Nagasaki Mach Co Ltd | Clamping device for forging manipulator |
JP2001105118A (en) * | 1999-10-12 | 2001-04-17 | Toshiba Mach Co Ltd | Chucking structure of forged product |
CN103402735A (en) * | 2011-03-08 | 2013-11-20 | 西德尔合作公司 | System for aiding in the replacement of a mould of a molding unit of a machine for manufacturing containers |
CN203495117U (en) * | 2013-09-17 | 2014-03-26 | 宁波腾工精密机械制造有限公司 | Semi-automatic die change assisting mechanical arm of cold header |
CN204136065U (en) * | 2014-08-21 | 2015-02-04 | 中山市乾润精密钢球制造有限公司 | Cold headers manipulator |
CN206779365U (en) * | 2017-06-02 | 2017-12-22 | 温州大学 | Six mould Cold headers change the mold aided arm prosthesis system |
Also Published As
Publication number | Publication date |
---|---|
CN107234207A (en) | 2017-10-10 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105128023B (en) | A kind of manipulator | |
CN107234207B (en) | Six mould cold mound machines retooling auxiliary machinery hand systems | |
CN111331588A (en) | Multi-freedom industrial mechanical arm | |
CN105921670B (en) | A kind of vehicle beam general assembly hydraulic clamp, positioning riveting tool | |
CN209668152U (en) | A kind of disk high-precision turnover device for clean environment | |
CN206779365U (en) | Six mould Cold headers change the mold aided arm prosthesis system | |
CN111702445B (en) | Special hydraulic cylinder maintenance machine equipment | |
CN220741145U (en) | Truss grabbing mechanism for round pipe workpieces | |
CN218340753U (en) | Special punch device for pipe machining | |
CN216990591U (en) | Clamping mechanism for automobile welding fixture | |
CN112378649B (en) | Speed reducer fixing device for speed reducer comprehensive experiment table | |
CN212241095U (en) | a pneumatic manipulator | |
CN212444211U (en) | Novel electric clamping jaw | |
CN210173600U (en) | Robot clamping jaw carrying mechanism | |
CN222404212U (en) | Clamp for shaft sleeve assembly | |
CN221190568U (en) | Material taking mechanism | |
CN221134693U (en) | Positioning device for positioning groove type workpiece | |
CN218310474U (en) | Workpiece positioning device for punch press | |
CN219944491U (en) | Hydraulic forging equipment | |
CN222511798U (en) | A multi-specification gripping mechanism suitable for commercial vehicle crankshafts | |
CN111482837A (en) | Workpiece feeding manipulator | |
CN115302268B (en) | Torque converter clamp, turning equipment and system | |
CN219581728U (en) | Multi-station steel product drilling device | |
CN222726729U (en) | Pneumatic clamping jaw | |
CN222038576U (en) | A kind of equipment manipulator for automatic stretch bending forming |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20171010 Assignee: INSTITUTE OF LASER AND OPTOELECTRONICS INTELLIGENT MANUFACTURING, WENZHOU University Assignor: Wenzhou University Contract record no.: X2020330000103 Denomination of invention: Auxiliary manipulator system of six mold cold pier machine Granted publication date: 20200114 License type: Common License Record date: 20201125 |
|
EE01 | Entry into force of recordation of patent licensing contract |