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CN107191505B - Hydraulic release bearing assembly with stepped double cavities - Google Patents

Hydraulic release bearing assembly with stepped double cavities Download PDF

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CN107191505B
CN107191505B CN201710409644.XA CN201710409644A CN107191505B CN 107191505 B CN107191505 B CN 107191505B CN 201710409644 A CN201710409644 A CN 201710409644A CN 107191505 B CN107191505 B CN 107191505B
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bearing
hydraulic
sliding sleeve
release
ring
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CN107191505A (en
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上官文斌
陈超
苏比哈什·如凯伽
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South China University of Technology SCUT
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/12Details not specific to one of the before-mentioned types

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)
  • Mechanical Operated Clutches (AREA)

Abstract

本发明公开了一种带有阶梯型双腔的液压分离轴承总成,包括轴承底座,所述轴承底座由内向外同轴的设置有三层圆筒形缸壁,从而形成两个内外相套且开口朝向汽车离合器膜片弹簧分离指端部的阶梯型液压腔,两个液压腔之间通过溢油阀相连通,两个液压腔内分别密封地设置有内滑套和外滑套,所述内滑套和外滑套朝向汽车离合器膜片弹簧分离指端部的一端分别装有内分离轴承和外分离轴承,另一端分别镶嵌密封贴合液压腔内壁的Y型动态密封圈,所述的轴承底座的底部插接有连通最外侧液压腔的进油管组件。本发明轴向尺寸小、结构紧凑、内外腔的阶次开启使汽车离合器踏板具有吸入感,操作舒适,易于驾驶员感觉离合器的结合点和分离点,便于换挡。

Figure 201710409644

The invention discloses a hydraulic separation bearing assembly with stepped double chambers, which includes a bearing base, and the bearing base is coaxially provided with three layers of cylindrical cylinder walls from the inside to the outside, thereby forming two inner and outer sleeves and The opening faces the step-shaped hydraulic cavity at the end of the separation finger of the diaphragm spring of the automobile clutch. The two hydraulic cavities are connected through an oil spill valve. The two hydraulic cavities are respectively sealed with an inner sliding sleeve and an outer sliding sleeve. One end of the inner sliding sleeve and the outer sliding sleeve facing the end of the release finger of the diaphragm spring of the automobile clutch is respectively equipped with an inner release bearing and an outer release bearing, and the other end is respectively inlaid with a Y-shaped dynamic seal ring that seals and fits the inner wall of the hydraulic chamber. The bottom of the bearing base is plugged with an oil inlet pipe assembly connected to the outermost hydraulic chamber. The invention has small axial size, compact structure, and the step-by-step opening of the inner and outer cavities makes the clutch pedal of the automobile have a suction feeling, is comfortable to operate, and is easy for the driver to feel the coupling point and separation point of the clutch, and is convenient for shifting gears.

Figure 201710409644

Description

一种带有阶梯型双腔的液压分离轴承总成A hydraulic release bearing assembly with stepped double chambers

技术领域technical field

本发明涉及汽车离合器操纵机构的液压分离轴承领域,具体涉及一种带有阶梯型双腔的液压分离轴承总成。The invention relates to the field of hydraulic release bearings of automobile clutch control mechanisms, in particular to a hydraulic release bearing assembly with stepped double cavities.

背景技术Background technique

由于交通堵塞日渐严重,汽车行驶过程中启停次数逐渐增多,人们对手动挡汽车离合器踏板的操纵舒适性、可靠性要求越来越高。现今,离合器操作机构正在面向小型化、轻量化、安全可靠、操纵舒适等方面迅速发展。离合器分离轴承也从原始的无调心性能、外圈旋转、内圈与缸套合为一体的低速单元发展成为现今的自动调心、内外圈可旋转的高性能轴承单元,使分离轴承的各项性能显著提高。Due to the increasingly serious traffic jams and the increasing number of starts and stops during driving, people have higher and higher requirements for the comfort and reliability of the clutch pedal of manual transmission cars. Nowadays, the clutch operating mechanism is developing rapidly in terms of miniaturization, light weight, safety and reliability, and comfortable operation. The clutch release bearing has also developed from the original low-speed unit with no centering performance, the outer ring rotates, and the inner ring and the cylinder liner are integrated into the current high-performance bearing unit that is self-aligning and the inner and outer rings can rotate. Item performance is significantly improved.

然而,由于手动挡小汽车在行驶过程中需要不断地变换档位,怎么样使驾驶员准确知道离合器已经分离或结合,从而进行换挡操作就显得十分重要。进一步的出于驾驶舒适性的要求,可以通过液压分离轴承的设计进一步控制离合器踏板力-位移大小及匹配关系,提高离合器踏板操纵的舒适性。由于汽车发动机与变速箱之间轴向空间较小,所以需要更加紧凑的液压分离轴承部件。因此,在考虑到驾驶员驾驶的舒适性、操控感、安装空间的前提下,发明一种带有阶梯型双腔的液压分离轴承就显得非常必要。However, since a manual transmission car needs to change gears constantly during driving, how to make the driver know exactly that the clutch has been separated or combined, so that it is very important to perform the gear shifting operation. Further, for the requirement of driving comfort, the clutch pedal force-displacement size and matching relationship can be further controlled through the design of the hydraulic release bearing, so as to improve the comfort of the clutch pedal operation. Due to the small axial space between the automotive engine and gearbox, more compact hydraulic release bearing components are required. Therefore, under the premise of considering the driver's driving comfort, handling feeling and installation space, it is very necessary to invent a hydraulic release bearing with a stepped double cavity.

发明内容Contents of the invention

本发明提供了一种带有阶梯型双腔的液压分离轴承总成。该双腔型液压分离轴承总成可以使驾驶员在踩踏离合器踏板时通过踏板力的变化感觉到离合器的分离与结合,从而进行换挡操作。并且出于驾驶舒适性的需求,可以通过液压分离轴承的设计控制离合器踏板力-位移的大小及匹配关系。The invention provides a hydraulic separation bearing assembly with stepped double chambers. The double-chamber hydraulic release bearing assembly can make the driver feel the separation and connection of the clutch through the change of the pedal force when stepping on the clutch pedal, so as to perform the gear shifting operation. And for driving comfort, the clutch pedal force-displacement size and matching relationship can be controlled through the design of the hydraulic release bearing.

本发明通过以下技术方式实现:The present invention is realized by the following technical means:

一种带有阶梯型双腔的液压分离轴承总成,安装于汽车离合器膜片弹簧分离指端部,用于控制离合器的接合与分离,包括双腔式的轴承底座,所述的轴承底座由内向外同轴的设置有三层圆筒形缸壁,从而形成两个内外相套且开口朝向汽车离合器膜片弹簧分离指端部的阶梯型液压腔,两个液压腔之间通过溢油阀相连通,两个液压腔内分别密封地设置有与液压腔滑动配合的筒状的内滑套和外滑套,所述内滑套和外滑套朝向汽车离合器膜片弹簧分离指端部的一端分别装有内分离轴承和外分离轴承,另一端分别镶嵌有随滑套往复运动并密封贴合液压腔内壁的Y型动态密封圈,所述的轴承底座的底部插接有连通最外侧液压腔的进油管组件。A hydraulic release bearing assembly with stepped double chambers, installed on the end of the release finger of the diaphragm spring of the automobile clutch, used to control the engagement and separation of the clutch, including a double-chamber bearing base, the bearing base is composed of There are three layers of cylindrical cylinder walls arranged coaxially from the inside to the outside, thus forming two stepped hydraulic chambers with inner and outer sleeves and openings facing the end of the separation finger of the diaphragm spring of the automobile clutch. The two hydraulic chambers are connected by an oil spill valve Through, the two hydraulic chambers are respectively sealed with a cylindrical inner sliding sleeve and an outer sliding sleeve that are slidingly fitted with the hydraulic chamber, and the inner sliding sleeve and the outer sliding sleeve face one end of the separation finger end of the diaphragm spring of the automobile clutch The inner release bearing and the outer release bearing are respectively installed, and the other ends are respectively inlaid with a Y-shaped dynamic sealing ring that reciprocates with the sliding sleeve and fits the inner wall of the hydraulic chamber. The bottom of the bearing base is connected to the outermost hydraulic chamber. oil inlet pipe assembly.

当液压油进入底座时,首先在最外侧液压腔中推动外滑套轴向移动,从而推动外分离轴承作用于离合器膜片弹簧分离指小端,使离合器进入半分离状态;当液压外腔的Y型动态密封圈运动到溢油阀时,溢油阀开启,此时液压油进入最内侧液压腔,腔内整体压强降低,此时内分离轴承也将作用于膜片弹簧分离指上,离合器踏板力减小,驾驶员可以明显感觉到离合器即将进入完全分离状态。When the hydraulic oil enters the base, the outer sliding sleeve is first pushed to move axially in the outermost hydraulic cavity, thereby pushing the outer release bearing to act on the small end of the release finger of the clutch diaphragm spring, so that the clutch enters a semi-separated state; when the hydraulic outer cavity When the Y-shaped dynamic sealing ring moves to the oil spill valve, the oil spill valve opens. At this time, the hydraulic oil enters the innermost hydraulic chamber, and the overall pressure in the chamber decreases. At this time, the inner release bearing will also act on the release finger of the diaphragm spring, and the clutch The pedal force is reduced, and the driver can clearly feel that the clutch is about to enter a fully disengaged state.

进一步地,所述的轴承底座的外周壁套设有回位弹簧,所述的回位弹簧的一端固定在液压轴承座外周壁预留的凸缘槽内,另一端卡入在外分离轴承内部预设的凹槽内,以确保在离合器踏板松开情况下,外分离轴承在回位弹簧拉力的作用下,使外分离轴承与膜片弹簧分离指小端脱开。Further, the outer peripheral wall of the bearing base is provided with a return spring, one end of the return spring is fixed in the flange groove reserved on the outer peripheral wall of the hydraulic bearing seat, and the other end is snapped into the pre-set inside the outer release bearing. To ensure that when the clutch pedal is released, the outer release bearing will disengage from the small end of the separation finger of the diaphragm spring under the tension of the return spring.

进一步地,所述的轴承底座的外周壁设置有用于保护所述回位弹簧的伸缩型防尘罩,所述防尘罩的一端固定在轴承底座上,另一端与最外侧分离轴承固定连接。Further, the outer peripheral wall of the bearing base is provided with a telescopic dust cover for protecting the return spring, one end of the dust cover is fixed on the bearing base, and the other end is fixedly connected to the outermost release bearing.

进一步地,所述的轴承底座整体呈筒状结构,底部设置有底座安装孔、插接进油管组件的进油口,所述的三层圆筒形缸壁由外向内依次包括外缸壁、中缸壁、内缸壁,进而形成两个阶梯型的液压腔,所述中缸壁底端设有溢油阀连通两个液压腔。Further, the bearing base has a cylindrical structure as a whole, and the bottom is provided with a base installation hole and an oil inlet for inserting the oil inlet pipe assembly. The three-layer cylindrical cylinder wall includes the outer cylinder wall, The middle cylinder wall and the inner cylinder wall further form two stepped hydraulic chambers, and an oil spill valve is provided at the bottom of the middle cylinder wall to communicate with the two hydraulic chambers.

进一步地,所述的轴承底座采用强化耐热尼龙PA6T/61-GF材料制成。Further, the bearing base is made of reinforced heat-resistant nylon PA6T/61-GF material.

进一步地,所述内滑套和外滑套与圆筒形缸壁的滑动接触面均设置有环形密封圈,防止液压油泄露,起到二次密封的作用。Further, annular sealing rings are provided on the sliding contact surfaces between the inner sliding sleeve and the outer sliding sleeve and the cylindrical cylinder wall to prevent leakage of hydraulic oil and play the role of secondary sealing.

进一步地,所述的内缸壁和中缸壁在开口端分别设置有环形限位槽, 所述限位槽内装有限位卡环,所述内滑套和外滑套的上端内侧均设置有与所述限位卡环相配合起到限制滑套极限位置的限位凸台,避免内滑套和外滑套脱落。Further, the inner cylinder wall and the middle cylinder wall are respectively provided with annular limiting grooves at the opening ends, and the limiting snap rings are installed in the limiting grooves, and the inner sides of the upper ends of the inner and outer sliding sleeves are provided with Cooperate with the limit snap ring to act as a limit boss to limit the limit position of the sliding sleeve, so as to prevent the inner sliding sleeve and the outer sliding sleeve from falling off.

进一步地,所述外分离轴承的轴承内圈和轴承外圈之间由轴承钢球支撑且可自由的相对转动,所述轴承内圈固定在外滑套上,在所述轴承钢球之间装有轴承保持架,所述的轴承内圈和轴承外圈之间还设置有轴承密封圈及防尘圈。Further, the bearing inner ring and the bearing outer ring of the outer release bearing are supported by bearing steel balls and can rotate freely, the bearing inner ring is fixed on the outer sliding sleeve, and the bearing steel balls are installed There is a bearing cage, and a bearing sealing ring and a dustproof ring are also arranged between the bearing inner ring and the bearing outer ring.

进一步地,所述外滑套外周壁设置环形安装凸台,所述的安装凸台和外分离轴承端部之间设置有使轴外分离轴承转动时自动对心的碟形弹簧,主要起到自动对心的作用,防止轴承运动时偏心。Further, the outer peripheral wall of the outer sliding sleeve is provided with an annular installation boss, and a disc spring is arranged between the installation boss and the end of the outer release bearing to automatically align the center when the outer release bearing rotates, which mainly plays the role of The function of automatic centering prevents the eccentricity of the bearing during movement.

进一步地,所述的进油管组件包括与所述轴承底座相插接的进油管、放气阀、保护罩,所述的进油管的插接头设置有O型密封圈和用于定位的第一卡簧;所述的放气阀通过第二卡簧固定连接在进油管上;所述的保护罩通过第二卡簧固定连接在进油管上,所述保护罩与进油管间用密封圈进行密封。当液压系统中进入空气后,由于空气的可压缩性大,会使踏板空行程增加。因此,可以通过拔出放气阀放出系统中存在的空气。保护罩主要起到保护液压油路并排除多余油液的作用。Further, the oil inlet pipe assembly includes an oil inlet pipe inserted into the bearing base, an air release valve, and a protective cover, and the plug joint of the oil inlet pipe is provided with an O-ring and a first positioning pin for positioning. circlip; the air release valve is fixedly connected to the oil inlet pipe through the second circlip; the protective cover is fixedly connected to the oil inlet pipe through the second circlip, and the sealing ring is used between the protective cover and the oil inlet pipe. seal. When air enters the hydraulic system, due to the high compressibility of the air, the pedal idle stroke will increase. Therefore, the air present in the system can be bled out by pulling out the bleed valve. The protective cover mainly plays the role of protecting the hydraulic oil circuit and removing excess oil.

相比现有技术,本发明提供的带有阶梯型双腔式液压分离轴承轴向尺寸小,结构紧凑,内外腔的阶次开启使汽车离合器踏板具有吸入感,易于驾驶员感觉离合器的结合点、分离点,便于换挡。可以更好的控制汽车离合器踏板的力-位移曲线的大小和匹配关系,为汽车驾驶提供更加舒适的驾驶体验。Compared with the prior art, the step-type double-chamber hydraulic release bearing provided by the present invention has a small axial dimension and a compact structure, and the step-by-step opening of the inner and outer chambers makes the automobile clutch pedal have a suction feeling, which is easy for the driver to feel the joint point of the clutch , Separation point, easy to shift. The size and matching relationship of the force-displacement curve of the automobile clutch pedal can be better controlled to provide a more comfortable driving experience for automobile driving.

附图说明Description of drawings

图1为本发明实施例的带有阶梯型双腔的液压分离轴承总成剖视图。Fig. 1 is a cross-sectional view of a hydraulic release bearing assembly with stepped double chambers according to an embodiment of the present invention.

图2为本发明实施例的带有阶梯型双腔的底座正等测视图。Fig. 2 is an isometric view of a base with stepped double cavities according to an embodiment of the present invention.

图3为本发明实施例的带有阶梯型双腔的底座剖视图。Fig. 3 is a cross-sectional view of a base with stepped double cavities according to an embodiment of the present invention.

图4为本发明实施例的进油管组件剖视图。Fig. 4 is a sectional view of an oil inlet pipe assembly according to an embodiment of the present invention.

图5 为本发明实施例的小Y型动态密封圈安装放大剖视图。Fig. 5 is an enlarged sectional view of the installation of the small Y-shaped dynamic sealing ring according to the embodiment of the present invention.

图6为本发明实施例的外分离轴承安装放大剖视图。Fig. 6 is an enlarged sectional view of the installation of the outer release bearing according to the embodiment of the present invention.

图7双腔式液压分离轴承与单腔式液压分离轴承的踏板力-位移曲线示意图。Fig. 7 Schematic diagram of the pedal force-displacement curves of double-chamber hydraulic release bearings and single-chamber hydraulic release bearings.

图中标号说明:1车用液压分离轴承;2轴承底座;201进油口;202底座安装孔;203溢油阀;204外缸壁;205中缸壁;206内缸壁;207限位槽;3进油管组件;301 O型密封圈;302第一卡簧;303放气阀;304第二卡簧;305-密封圈;306保护盖;4小Y型动态密封圈;401密封唇;402密封圈橡胶本体;403密封圈橡胶固定块;5大Y型动态密封圈; 6外滑套;7内滑套;8外分离轴承;801轴承内圈;802轴承密封圈;803轴承钢球;804轴承保持架;805轴承外圈;806防尘圈;807碟形弹簧;9内分离轴承;10防尘罩;11回位弹簧;12外壁静态密封圈;13内壁静态密封圈;14限位卡环。Explanation of symbols in the figure: 1 Hydraulic release bearing for vehicle; 2 Bearing base; 201 Oil inlet; 202 Base installation hole; 203 Oil spill valve; 204 Outer cylinder wall; ;3 oil inlet pipe assembly; 301 O-shaped sealing ring; 302 the first circlip; 303 air release valve; 304 the second circlip; 305-sealing ring; 306 protective cover; 402 sealing ring rubber body; 403 sealing ring rubber fixing block; 5 large Y-shaped dynamic sealing rings; 6 outer sliding sleeve; 7 inner sliding sleeve; 8 outer separation bearing; 801 bearing inner ring; 802 bearing sealing ring; 803 bearing steel ball ;804 bearing cage; 805 bearing outer ring; 806 dust ring; 807 disc spring; 9 inner separation bearing; 10 dust cover; 11 return spring; 12 outer wall static seal ring; snap ring.

具体实施方式Detailed ways

为了使本领域研究人员更进一步了解本发明及相关技术内容,下面结合附图对本发明做进一步的说明。In order to enable researchers in the field to further understand the present invention and related technical contents, the present invention will be further described below in conjunction with the accompanying drawings.

如图1所示,一种带有阶梯型双腔的液压分离轴承总成,安装于汽车离合器膜片弹簧分离指端部,用于控制离合器的接合与分离,包括双腔式的轴承底座2,所述的轴承底座2由内向外同轴的设置有三层圆筒形缸壁,从而形成两个内外相套且开口朝向汽车离合器膜片弹簧分离指端部的阶梯型液压腔,两个液压腔之间通过溢油阀203相连通,两个液压腔内分别密封地设置有与液压腔滑动配合的筒状的内滑套7和外滑套6,所述内滑套7和外滑套6朝向汽车离合器膜片弹簧分离指端部的一端分别装有内分离轴承9和外分离轴承8,另一端分别镶嵌有随滑套往复运动并密封贴合液压腔内壁的大Y型动态密封圈5和小Y型动态密封圈4,所述的轴承底座2的底部插接有连通最外侧液压腔的进油管组件3。As shown in Figure 1, a hydraulic release bearing assembly with a stepped double cavity is installed at the end of the release finger of the diaphragm spring of the automobile clutch to control the engagement and separation of the clutch, including a double cavity bearing base 2 , the bearing base 2 is provided with three layers of cylindrical cylinder walls coaxially from the inside to the outside, thereby forming two stepped hydraulic chambers that are nested inside and outside and open toward the end of the separation finger of the diaphragm spring of the automobile clutch. The cavities are connected through the oil spill valve 203, and the two hydraulic cavities are respectively provided with a cylindrical inner sliding sleeve 7 and an outer sliding sleeve 6 which are slidingly matched with the hydraulic chamber, and the inner sliding sleeve 7 and the outer sliding sleeve 6 One end facing the end of the separation finger of the diaphragm spring of the automobile clutch is respectively equipped with an inner release bearing 9 and an outer release bearing 8, and the other end is respectively inlaid with a large Y-shaped dynamic sealing ring that reciprocates with the sliding sleeve and fits the inner wall of the hydraulic chamber 5 and a small Y-shaped dynamic seal ring 4, the bottom of the bearing base 2 is plugged with an oil inlet pipe assembly 3 communicating with the outermost hydraulic chamber.

当驾驶员踩下离合器踏板时,液压油从进油管组件3进入轴承底座2,随着液压油进入,外滑套6在液压油的压力下沿轴向Ax-Ax移动,并推动外分离轴承8作用于离合器膜片弹簧分离指小端,使离合器进入半分离状态;当连接外滑套6的小Y型动态密封圈运动到溢油阀203时,溢油阀203开启,此时液压油进入最内侧液压腔,所述内滑套7在液压油的作用下也迅速沿轴线Ax-Ax运动,并带动内分离轴承9作用于离合器膜片弹簧分离指小端。由于最内侧液压腔的开启,内分离轴承9和外分离轴承8同时作用,使液压系统的油压迅速降低,从而使离合器踏板力也相应的下降。驾驶员主观感觉踏板变得轻松,此时离合器即将分离,驾驶员准备进行换挡操作。腔内整体压强降低,此时内分离轴承也将作用于膜片弹簧分离指上,离合器踏板力减小,驾驶员可以明显感觉到离合器即将进入完全分离状态。When the driver depresses the clutch pedal, the hydraulic oil enters the bearing base 2 from the oil inlet pipe assembly 3, and as the hydraulic oil enters, the outer sliding sleeve 6 moves along the axial direction Ax-Ax under the pressure of the hydraulic oil, and pushes the outer release bearing 8 acts on the small end of the separation finger of the clutch diaphragm spring to make the clutch enter a semi-disengagement state; when the small Y-shaped dynamic sealing ring connected to the outer sliding sleeve 6 moves to the oil spill valve 203, the oil spill valve 203 opens, and the hydraulic oil at this time Entering the innermost hydraulic chamber, the inner sliding sleeve 7 also quickly moves along the axis Ax-Ax under the action of hydraulic oil, and drives the inner release bearing 9 to act on the small end of the release finger of the clutch diaphragm spring. Due to the opening of the innermost hydraulic chamber, the inner release bearing 9 and the outer release bearing 8 act at the same time, so that the oil pressure of the hydraulic system is rapidly reduced, so that the clutch pedal force is also correspondingly reduced. The driver feels that the pedal becomes easy subjectively, and at this moment the clutch is about to disengage, and the driver is ready to perform a gear shift operation. The overall pressure in the cavity decreases, and at this time, the inner release bearing will also act on the release finger of the diaphragm spring, the clutch pedal force decreases, and the driver can clearly feel that the clutch is about to enter a completely disengaged state.

所述的轴承底座2的外周壁套设有回位弹簧11,所述的回位弹簧11的一端固定在液压轴承座2外周壁预留的凸缘槽内,另一端卡入在外分离轴承11内部预设的凹槽内,以确保在离合器踏板松开情况下,外分离轴承在回位弹簧11拉力的作用下,使外分离轴承与膜片弹簧分离指小端脱开。所述的轴承底座2的外周壁设置有用于保护所述回位弹簧11的伸缩型防尘罩10,所述防尘罩10的一端固定在轴承底座2上,另一端与最外侧分离轴承固定连接。防尘罩10可以随外分离轴承8的往复运动而伸缩,起到防尘作用。The outer peripheral wall of the bearing base 2 is provided with a return spring 11, one end of the return spring 11 is fixed in the flange groove reserved on the outer peripheral wall of the hydraulic bearing seat 2, and the other end is snapped into the outer release bearing 11 Inside the preset groove, to ensure that when the clutch pedal is released, the outer release bearing will be disengaged from the small end of the diaphragm spring release finger under the action of the tension of the return spring 11. The outer peripheral wall of the bearing base 2 is provided with a telescopic dust cover 10 for protecting the return spring 11. One end of the dust cover 10 is fixed on the bearing base 2, and the other end is fixed to the outermost separating bearing. connect. The dustproof cover 10 can expand and contract with the reciprocating motion of the outer release bearing 8, so as to play a dustproof role.

如图2和图3所示,所述的轴承底座2整体呈筒状结构,采用强化耐热尼龙PA6T/61-GF材料制成,底部设置有三个底座安装孔202、插接进油管组件3的进油口201,所述的三层圆筒形缸壁由外向内依次包括外缸壁204、中缸壁205、内缸壁206,进而形成两个阶梯型的液压腔,所述中缸壁205底端设有溢油阀203连通两个液压腔。As shown in Figures 2 and 3, the bearing base 2 has a cylindrical structure as a whole, and is made of reinforced heat-resistant nylon PA6T/61-GF material. There are three base mounting holes 202 at the bottom, and the oil inlet pipe assembly 3 is inserted into it. The oil inlet 201, the three-layer cylindrical cylinder wall sequentially includes the outer cylinder wall 204, the middle cylinder wall 205, and the inner cylinder wall 206 from outside to inside, thereby forming two stepped hydraulic chambers, the middle cylinder An oil spill valve 203 is provided at the bottom end of the wall 205 to communicate with the two hydraulic chambers.

所述内滑套7和外滑套6与圆筒形缸壁的滑动接触面均设置有环形密封圈,包括外壁静态密封圈12、内壁静态密封圈13,采用不会与刹车油起反应的“三元乙丙”材料制成,防止液压油泄露,起到二次密封的作用,在内腔回油的过程中,外壁静态密封圈12和内壁静态密封圈13还有利于将液压油密封,从而顺利的使内腔的液压油从溢油孔203再经过小Y型动态密封圈侧壁回流。The sliding contact surfaces of the inner sliding sleeve 7 and the outer sliding sleeve 6 and the cylindrical cylinder wall are all provided with annular sealing rings, including an outer wall static sealing ring 12 and an inner wall static sealing ring 13. Made of "EPDM" material, it prevents hydraulic oil from leaking and acts as a secondary seal. During the oil return process of the inner cavity, the outer wall static seal ring 12 and the inner wall static seal ring 13 are also conducive to sealing the hydraulic oil. , so as to smoothly make the hydraulic oil in the inner cavity flow back from the oil overflow hole 203 through the side wall of the small Y-shaped dynamic sealing ring.

所述的内缸壁206和中缸壁205在开口端分别设置有环形限位槽207,所述限位槽207内装有限位卡环14,所述内滑套7和外滑套6的上端内侧均设置有与所述限位卡环14相配合起到限制滑套极限位置的限位凸台,当内滑套7和外滑套6运到极限位置时,镶嵌在内缸壁和中缸壁的限位卡环14将会卡住内滑套7和外滑套6,从而起到限位作用,避免内滑套7和外滑套6脱落。The inner cylinder wall 206 and the middle cylinder wall 205 are respectively provided with annular limiting grooves 207 at the opening ends, and the limiting grooves 207 are equipped with a limiting snap ring 14, and the upper ends of the inner sliding sleeve 7 and the outer sliding sleeve 6 The inner side is provided with a limit boss that cooperates with the limit snap ring 14 to limit the limit position of the sliding sleeve. The limit snap ring 14 of the cylinder wall will block the inner sliding sleeve 7 and the outer sliding sleeve 6, so as to play a position-limiting effect and prevent the inner sliding sleeve 7 and the outer sliding sleeve 6 from falling off.

如图4所示,所述的进油管组件3包括与所述轴承底座2相插接的进油管、放气阀303、保护罩306,所述的进油管的插接头设置有O型密封圈301和用于定位的第一卡簧302;所述的放气阀303通过第二卡簧304固定连接在进油管上,;所述的保护罩306通过第二卡簧304固定连接在进油管上,所述保护罩306与进油管间用密封圈305进行密封。当液压系统中进入空气后,由于空气的可压缩性大,会使踏板空行程增加。因此,可以通过拔出放气阀303放出系统中存在的空气。保护罩306主要起到保护液压油路并排除多余油液的作用。As shown in Figure 4, the oil inlet pipe assembly 3 includes an oil inlet pipe inserted into the bearing base 2, an air release valve 303, and a protective cover 306, and the plug connector of the oil inlet pipe is provided with an O-ring 301 and the first circlip 302 for positioning; the air release valve 303 is fixedly connected to the oil inlet pipe through the second circlip 304; the protective cover 306 is fixedly connected to the oil inlet pipe through the second circlip 304 Above, the sealing ring 305 is used to seal between the protection cover 306 and the oil inlet pipe. When air enters the hydraulic system, due to the high compressibility of the air, the pedal idle stroke will increase. Therefore, the air present in the system can be released by pulling out the purge valve 303 . The protection cover 306 mainly plays the role of protecting the hydraulic oil circuit and removing excess oil.

如附图5所示为小Y型动态密封圈4安装放大剖视图。所述的小Y型动态密封圈4主要包括密封唇膜401、密封圈橡胶本体402、密封圈橡胶固定块403,大Y型动态密封圈5与其构造基本相同。安装时首先将密封圈橡胶固定块403在低温下压入外滑套6的凹槽中,从而将其固定在滑套端部。当液压油进入液压腔时,对Y型密封圈的压力使其两个叶片受到向两侧缸壁的张力,从而使其与底座2的外缸壁204和中缸壁205贴合更加紧密。并且,在密封圈两个叶片上粘附有密封唇膜401,密封唇膜401采用柔韧耐磨的树脂材料精炼而成,其沿Y型密封圈的两个叶片展开,并贴向两侧缸壁,在液压的作用下单向密封效果好。在液压腔回油过程中,由于所受液压力背离缸壁,因此可以使内腔油液通过溢油阀203沿侧壁顺利回流。As shown in accompanying drawing 5, it is an enlarged sectional view of the installation of the small Y-shaped dynamic sealing ring 4 . The small Y-shaped dynamic sealing ring 4 mainly includes a sealing lip film 401, a sealing ring rubber body 402, and a sealing ring rubber fixing block 403, and the large Y-shaped dynamic sealing ring 5 is basically the same in structure. When installing, first press the sealing ring rubber fixing block 403 into the groove of the outer sliding sleeve 6 at low temperature, so as to fix it at the end of the sliding sleeve. When the hydraulic oil enters the hydraulic chamber, the pressure on the Y-shaped sealing ring makes the two blades receive tension to the cylinder walls on both sides, so that it fits more closely with the outer cylinder wall 204 and the middle cylinder wall 205 of the base 2 . In addition, a sealing lip film 401 is attached to the two blades of the sealing ring. The sealing lip film 401 is refined from a flexible and wear-resistant resin material. It expands along the two blades of the Y-shaped sealing ring and sticks to the cylinders on both sides The wall has a good one-way sealing effect under the action of hydraulic pressure. During the oil return process of the hydraulic chamber, since the received hydraulic pressure deviates from the cylinder wall, the oil in the inner chamber can flow back smoothly along the side wall through the oil spill valve 203 .

如图6所示,所述外分离轴承8的轴承内圈801和轴承外圈805之间由轴承钢球804支撑且可自由的相对转动,所述轴承内圈801固定在外滑套6上,在所述轴承钢球803之间装有轴承保持架804,所述轴承内圈801有内圈安装部,所述的轴承外圈805设有外圈安装部,所述的内圈安装部朝滑套内安装凸台延伸设置,所述的外圈安装部朝缸壁外安装凸台延伸设置,所述的外安装部和内圈安装部与滑套安装凸台相抵。所述的轴承内圈801和轴承外圈805之间还设置有轴承密封圈802及防尘圈806。在液压分离轴承压紧离合器膜片弹簧分离指时,轴承外圈805与分离指一起高速旋转,轴承内圈801则起支撑作用,不会转动。所述外滑套6外周壁设置环形安装凸台,所述的安装凸台和外分离轴承8端部之间设置有使轴外分离轴承8转动时自动对心的碟形弹簧807,主要起到自动对心的作用,防止轴承运动时偏心。As shown in Figure 6, the bearing inner ring 801 and the bearing outer ring 805 of the outer release bearing 8 are supported by bearing steel balls 804 and can rotate freely relative to each other, and the bearing inner ring 801 is fixed on the outer sliding sleeve 6, A bearing cage 804 is installed between the bearing steel balls 803, the bearing inner ring 801 has an inner ring mounting portion, the bearing outer ring 805 has an outer ring mounting portion, and the inner ring mounting portion faces The inner mounting boss of the sliding sleeve is extended, the outer ring mounting portion is extended toward the outer mounting boss of the cylinder wall, and the outer mounting portion and the inner ring mounting portion are in contact with the sliding sleeve mounting boss. A bearing sealing ring 802 and a dustproof ring 806 are also arranged between the bearing inner ring 801 and the bearing outer ring 805 . When the hydraulic release bearing presses the release finger of the clutch diaphragm spring, the bearing outer ring 805 and the release finger rotate together at a high speed, while the bearing inner ring 801 plays a supporting role and cannot rotate. The outer peripheral wall of the outer sliding sleeve 6 is provided with an annular installation boss, and a disc spring 807 is arranged between the installation boss and the end of the outer release bearing 8 to automatically center the outer release bearing 8 when it rotates. To the effect of automatic centering, to prevent the eccentricity of the bearing movement.

附图7所示为本实施例所述的带有阶梯型双腔的液压分离轴承总成与传统单腔型液压分离轴承的踏板力-位移曲线示意图。本示意图为增加对比效果,假设双腔型液压分离轴承的外腔与普通单腔型液压分离轴承的液压腔截面积大小相同。由图可见在双腔型液压分离轴承的内腔尚未开启时,双腔型和普通单腔型液压分离轴承的踏板力-位移曲线重合,都是随着踏板行程的增加而非线性增加,这主要是由于离合器膜片弹簧力-位移的非线性特性引起的。但是当带有阶梯型双腔的液压分离轴承内腔开启时,可以看到,驾驶员会清晰的感觉到踏板力在减小,踏板带有明显的“吸入感”,操纵舒适。若把此踏板行程点设计的与离合器分离点和结合点靠近,就可以使驾驶员清楚的知道什么时候离合器分离或结合,从而进行换挡操作。并且带有阶梯型双腔的液压分离轴承踏板力较小,可以轻松的使离合器踏板最大力值保持在90N-105N之间,增加踏板的舒适性和操纵感,减小交通拥堵及踏板沉重带来的疲劳感。Figure 7 is a schematic diagram of the pedal force-displacement curves of the stepped double-chamber hydraulic release bearing assembly in this embodiment and the traditional single-chamber hydraulic release bearing. In order to increase the comparison effect, this schematic diagram assumes that the outer cavity of the double-cavity hydraulic release bearing has the same cross-sectional area as the hydraulic cavity of the ordinary single-cavity hydraulic release bearing. It can be seen from the figure that when the inner chamber of the double-chamber hydraulic release bearing has not been opened, the pedal force-displacement curves of the double-chamber hydraulic release bearing and the ordinary single-chamber hydraulic release bearing coincide, and they all increase non-linearly with the increase of the pedal stroke. It is mainly caused by the nonlinear characteristic of clutch diaphragm spring force-displacement. However, when the inner cavity of the hydraulic release bearing with stepped double cavity is opened, it can be seen that the driver will clearly feel that the pedal force is decreasing, the pedal has an obvious "suction feeling", and the operation is comfortable. If this pedal travel point is designed to be close to the clutch separation point and the coupling point, the driver can clearly know when the clutch is separated or combined, so as to perform the gear shifting operation. And the pedal force of the hydraulic release bearing with stepped double cavity is small, which can easily keep the maximum force value of the clutch pedal between 90N-105N, increase the comfort and control feeling of the pedal, reduce traffic congestion and pedal heavy belt coming fatigue.

以上所述仅为本发明较佳的实施方案,并非用以局限本发明的范围。因此,凡是运用本发明说明书及附图内容所作的等效结构变换,均同理包含在本发明范围内。The above descriptions are only preferred implementations of the present invention, and are not intended to limit the scope of the present invention. Therefore, all equivalent structural transformations made by using the contents of the description and drawings of the present invention are equally included in the scope of the present invention.

Claims (10)

1.一种带有阶梯型双腔的液压分离轴承总成,安装于汽车离合器膜片弹簧分离指端部,用于控制离合器的接合与分离,其特征在于:包括双腔式的轴承底座(2),所述的轴承底座(2)由内向外同轴的设置有三层圆筒形缸壁,从而形成两个内外相套且开口朝向汽车离合器膜片弹簧分离指端部的具备高度差的阶梯型液压腔,两个阶梯型液压腔之间通过溢油阀(203)相连通以实现两个液压腔的阶次开启,两个液压腔内分别密封地设置有与液压腔滑动配合的筒状的内滑套(7)和外滑套(6),所述内滑套(7)和外滑套(6)朝向汽车离合器膜片弹簧分离指端部的一端分别装有内分离轴承(9)和外分离轴承(8),另一端分别镶嵌有随滑套往复运动并密封贴合液压腔内壁的Y型动态密封圈,所述的轴承底座(2)的底部插接有连通最外侧液压腔的进油管组件(3),当最外侧液压腔内的Y型动态密封圈运动到溢油阀(203)时,溢油阀(203)开启,液压油进入最内侧的液压腔,所述内滑套(7)在液压油的作用下运动,并带动内分离轴承(9)作用于离合器膜片弹簧分离指小端,内分离轴承(9)和外分离轴承(8)同时作用以使离合器踏板力下降。1. A hydraulic release bearing assembly with a stepped double cavity is installed on the end of the release finger of the diaphragm spring of the automobile clutch, and is used to control the engagement and separation of the clutch. It is characterized in that it includes a double cavity bearing base ( 2), the bearing base (2) is provided with three layers of cylindrical cylinder walls coaxially from the inside to the outside, thus forming two inner and outer sleeves with openings facing the end of the separation finger of the diaphragm spring of the automobile clutch. Step-type hydraulic chambers, the two stepped-type hydraulic chambers are connected through the oil spill valve (203) to realize the step-by-step opening of the two hydraulic chambers, and the two hydraulic chambers are respectively sealed with cylinders that are slidingly fitted with the hydraulic chambers Shaped inner sliding sleeve (7) and outer sliding sleeve (6), said inner sliding sleeve (7) and outer sliding sleeve (6) are respectively equipped with an inner release bearing ( 9) and the outer release bearing (8), the other ends are respectively inlaid with a Y-shaped dynamic sealing ring that reciprocates with the sliding sleeve and fits tightly against the inner wall of the hydraulic chamber, and the bottom of the bearing base (2) is connected to the outermost The oil inlet pipe assembly (3) of the hydraulic chamber, when the Y-shaped dynamic sealing ring in the outermost hydraulic chamber moves to the oil spill valve (203), the oil spill valve (203) opens, and the hydraulic oil enters the innermost hydraulic chamber, so The inner sliding sleeve (7) moves under the action of hydraulic oil, and drives the inner release bearing (9) to act on the small end of the release finger of the clutch diaphragm spring, and the inner release bearing (9) and the outer release bearing (8) act simultaneously to Decrease clutch pedal force. 2.根据权利要求1所述的带有阶梯型双腔的液压分离轴承总成,其特征在于:所述的轴承底座(2)的外周壁套设有回位弹簧(11),所述的回位弹簧(11)的一端固定在轴承底座(2)外周壁预留的凸缘槽内,另一端卡入在外分离轴承(8)内部预设的凹槽内。2. The hydraulic release bearing assembly with stepped double chambers according to claim 1, characterized in that: the outer peripheral wall sleeve of the bearing base (2) is provided with a return spring (11), and the One end of the return spring (11) is fixed in a flange groove reserved on the outer peripheral wall of the bearing base (2), and the other end is snapped into a preset groove inside the outer release bearing (8). 3.根据权利要求2所述的带有阶梯型双腔的液压分离轴承总成,其特征在于:所述的轴承底座(2)的外周壁设置有用于保护所述回位弹簧(11)的伸缩型防尘罩(10),所述防尘罩(10)的一端固定在轴承底座(2)上,另一端与最外侧分离轴承固定连接。3. The hydraulic release bearing assembly with stepped double chambers according to claim 2, characterized in that: the outer peripheral wall of the bearing base (2) is provided with a spring for protecting the return spring (11). A telescopic dust cover (10), one end of the dust cover (10) is fixed on the bearing base (2), and the other end is fixedly connected with the outermost separation bearing. 4.根据权利要求1所述的带有阶梯型双腔的液压分离轴承总成,其特征在于:所述的轴承底座(2)整体呈筒状结构,底部设置有底座安装孔(202)、插接进油管组件(3)的进油口(201),所述的三层圆筒形缸壁由外向内依次包括外缸壁(204)、中缸壁(205)、内缸壁(206),进而形成两个阶梯型的液压腔,所述中缸壁(205)底端设有溢油阀(203)连通两个液压腔。4. The hydraulic release bearing assembly with stepped double chambers according to claim 1, characterized in that: the bearing base (2) has a cylindrical structure as a whole, and the bottom is provided with base mounting holes (202), Insert the oil inlet (201) of the oil inlet pipe assembly (3), and the three-layer cylindrical cylinder wall includes the outer cylinder wall (204), the middle cylinder wall (205), the inner cylinder wall (206) from the outside to the inside. ), and then form two stepped hydraulic chambers, and the bottom end of the middle cylinder wall (205) is provided with an oil spill valve (203) to communicate with the two hydraulic chambers. 5.根据权利要求1所述的带有阶梯型双腔的液压分离轴承总成,其特征在于:所述的轴承底座(2)采用强化耐热尼龙PA6T/61-GF材料制成。5. The hydraulic release bearing assembly with stepped double chambers according to claim 1, characterized in that: the bearing base (2) is made of reinforced heat-resistant nylon PA6T/61-GF material. 6.根据权利要求1所述的带有阶梯型双腔的液压分离轴承总成,其特征在于:所述内滑套(7)和外滑套(6)与圆筒形缸壁的滑动接触面均设置有环形密封圈。6. The hydraulic release bearing assembly with stepped double cavity according to claim 1, characterized in that: the sliding contact between the inner sliding sleeve (7) and the outer sliding sleeve (6) and the cylindrical cylinder wall The surface is provided with an annular sealing ring. 7.根据权利要求4所述的带有阶梯型双腔的液压分离轴承总成,其特征在于:所述的内缸壁(206)和中缸壁(205)在开口端分别设置有环形限位槽(207), 所述限位槽(207)内装有限位卡环(14),所述内滑套(7)和外滑套(6)的上端内侧均设置有与所述限位卡环(14)相配合起到限制滑套极限位置的限位凸台。7. The hydraulic release bearing assembly with stepped double chambers according to claim 4, characterized in that: the inner cylinder wall (206) and the middle cylinder wall (205) are respectively provided with ring-shaped limiters at the opening ends. Position slot (207), the limit slot (207) is equipped with a limit snap ring (14), and the inside of the upper end of the inner sliding sleeve (7) and the outer sliding sleeve (6) are provided with the limit snap ring Ring (14) cooperates and plays the position-limiting boss that limits sliding sleeve limit position. 8.根据权利要求1所述的带有阶梯型双腔的液压分离轴承总成,其特征在于:所述外分离轴承(8)的轴承内圈(801)和轴承外圈(805)之间由轴承钢球(803)支撑且可自由的相对转动,所述轴承内圈(801)固定在外滑套(6)上,在所述轴承钢球(803)之间装有轴承保持架(804),所述的轴承内圈(801)和轴承外圈(805)之间还设置有轴承密封圈(802)及防尘圈(806)。8. The hydraulic release bearing assembly with stepped double chambers according to claim 1, characterized in that: between the bearing inner ring (801) and the bearing outer ring (805) of the outer release bearing (8) It is supported by bearing steel balls (803) and can rotate freely relative to each other. The bearing inner ring (801) is fixed on the outer sliding sleeve (6), and a bearing cage (804) is installed between the bearing steel balls (803). ), a bearing sealing ring (802) and a dustproof ring (806) are also arranged between the bearing inner ring (801) and the bearing outer ring (805). 9.根据权利要求8所述的带有阶梯型双腔的液压分离轴承总成,其特征在于:所述外滑套(6)外周壁设置环形安装凸台,所述的安装凸台和外分离轴承(8)端部之间设置有使轴外分离轴承(8)转动时自动对心的碟形弹簧(807)。9. The hydraulic release bearing assembly with stepped double chambers according to claim 8, characterized in that: the outer peripheral wall of the outer sliding sleeve (6) is provided with an annular installation boss, and the installation boss and the outer Disc springs (807) are arranged between the ends of the release bearings (8) to automatically align the centers when the off-axis release bearings (8) rotate. 10.根据权利要求1所述的带有阶梯型双腔的液压分离轴承总成,其特征在于:所述的进油管组件(3)包括与所述轴承底座(2)相插接的进油管、放气阀(303)、保护罩(306),所述的进油管的插接头设置有O型密封圈(301)和用于定位的第一卡簧(302);所述的放气阀(303)通过第二卡簧(304)固定连接在进油管上;所述的保护罩(306)通过第二卡簧(304)固定连接在进油管上,所述保护罩(306)与进油管间用密封圈(305)进行密封。10. The hydraulic release bearing assembly with stepped double chambers according to claim 1, characterized in that: the oil inlet pipe assembly (3) includes an oil inlet pipe inserted into the bearing base (2) , air release valve (303), protective cover (306), the plug joint of described oil inlet pipe is provided with O-type sealing ring (301) and the first snap ring (302) that is used for positioning; Described air release valve (303) is fixedly connected on the oil inlet pipe through the second jump ring (304); the described protection cover (306) is fixedly connected on the oil inlet pipe through the second jump ring (304), and the protection cover (306) is connected with the inlet pipe Oil pipes are sealed with sealing rings (305).
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