CN107144159B - Spiral plate double dryness split flow heat exchange evaporator - Google Patents
Spiral plate double dryness split flow heat exchange evaporator Download PDFInfo
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- 238000001704 evaporation Methods 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 13
- 230000008020 evaporation Effects 0.000 claims description 12
- 238000005192 partition Methods 0.000 claims description 7
- 230000001502 supplementing effect Effects 0.000 claims 3
- 230000009977 dual effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 238000009826 distribution Methods 0.000 description 23
- 239000012530 fluid Substances 0.000 description 15
- 230000008569 process Effects 0.000 description 10
- 239000012071 phase Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- -1 metallurgy Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000005501 phase interface Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
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Abstract
Description
技术领域technical field
本发明涉及一种蒸发器,特别涉及一种螺旋板式双干度分流换热蒸发器。The invention relates to an evaporator, in particular to a spiral plate type double dryness split flow heat exchange evaporator.
背景技术Background technique
螺旋板式蒸发器是一种高效换热器设备,适用于化学、石油、溶剂、医药、品、轻工、纺织、冶金、轧钢、焦化等行业,其紧凑性好,占地面积小,具有运行可靠性强、传热效率较高、换热面积大、阻力较低、不易结垢,并且可多台组合使用的特点,因此得到了较广泛的工业应用。但传统的螺旋板式蒸发器普遍存在以下缺陷:液体蒸发换热过程中低干度蒸发换热效率不高,且蒸发过程中后期流程的工质流速增大,气液相界面剪切力增大,导致压降显著增大。中国专利文献号CN202660739U于2013年1月9日公开了一种高效盘管式油水换热蒸发器,具体公开了包括筒体和盘管,盘管为内层螺旋盘管和外层螺旋盘管组成的双盘管,双盘管设置在直立筒体内部,筒体上部装有水位计和安全阀,筒体顶部中间装有人孔装置,筒体下部装有排污阀,内外层螺旋盘管的进出口与导热油管连接,筒体底部连接供水装置。该结构存在上述问题,因此,有必要对现有技术做进一步改进。Spiral plate evaporator is a high-efficiency heat exchanger equipment, which is suitable for chemical, petroleum, solvent, pharmaceutical, pharmaceutical, light industry, textile, metallurgy, steel rolling, coking and other industries. Strong reliability, high heat transfer efficiency, large heat transfer area, low resistance, not easy to scale, and can be used in combination with multiple units, so it has been widely used in industries. However, the traditional spiral plate evaporator generally has the following defects: the heat transfer efficiency of low-quality evaporation is not high during the liquid evaporation heat transfer process, and the flow rate of the working medium in the later process of the evaporation process increases, and the shear force of the gas-liquid phase interface increases. , resulting in a significant increase in pressure drop. Chinese Patent Document No. CN202660739U disclosed a high-efficiency coil-type oil-water heat exchange evaporator on January 9, 2013. It specifically discloses a cylinder and a coil, and the coil is an inner spiral coil and an outer spiral coil. It consists of double coils, the double coils are set inside the vertical cylinder, the upper part of the cylinder is equipped with a water level gauge and safety valve, the top of the cylinder is equipped with a manhole device, the lower part of the cylinder is equipped with a drain valve, and the inner and outer spiral coils The inlet and outlet are connected to the heat conduction oil pipe, and the bottom of the cylinder is connected to the water supply device. This structure has the above-mentioned problems, therefore, it is necessary to make further improvements to the prior art.
发明内容Contents of the invention
本发明的目的旨在提供一种结构简单合理、性能优异、体积小、换热效果好、节能环保、制造成本低、易生产、易实现、安全可靠、实用性强的螺旋板式双干度分流换热蒸发器,以克服现有技术中的不足之处。The purpose of the present invention is to provide a spiral plate type double dryness shunt with simple and reasonable structure, excellent performance, small volume, good heat exchange effect, energy saving and environmental protection, low manufacturing cost, easy production, easy realization, safety, reliability and strong practicability A heat exchange evaporator overcomes the deficiencies in the prior art.
按此目的设计的一种螺旋板式双干度分流换热蒸发器,包括螺旋高温换热板和螺旋双干度分流换热板,所述螺旋高温换热板和螺旋双干度分流换热板相互交替的从中心向外径向螺旋延伸;螺旋高温换热板的进口端连通有高温工质入口管,螺旋高温换热板的出口端连通有高温工质出口管;螺旋双干度分流换热板的进口端连通有蒸发工质入口管,螺旋双干度分流换热板的出口端连通有蒸发工质出口管;其特征在于:所述螺旋双干度分流换热板上设置有一个以上双干度分流器,以及一组以上由高干度流道与低干度流道上下并排配合构成的双干度流道组,双干度分流器设置于首尾对应的两双干度流道组之间,上一组双干度流道组中的高干度流道和低干度流道分别连通双干度分流器内的分流内腔和下一组双干度流道组中的高干度流道,下一组双干度流道组中的低干度流道连通双干度分流器内的分流内腔。A spiral plate type double dryness split flow heat exchange evaporator designed according to this purpose, including a spiral high temperature heat exchange plate and a spiral double dryness split flow heat exchange plate, the spiral high temperature heat exchange plate and the spiral double dryness split flow heat exchange plate Alternately extend radially from the center to the outside; the inlet end of the spiral high-temperature heat exchange plate is connected with a high-temperature working medium inlet pipe, and the outlet end of the spiral high-temperature heat exchange plate is connected with a high-temperature working medium outlet pipe; the spiral double dryness splitter The inlet end of the heat plate is connected with an evaporating working medium inlet pipe, and the outlet end of the spiral double-quality split heat exchange plate is connected with an evaporating working medium outlet pipe; The above double dryness splitters, and more than one set of double dryness flow channel groups composed of high dryness flow channels and low dryness flow channels arranged side by side. Between the channel groups, the high dryness flow channel and the low dryness flow channel in the last set of double dryness flow channel groups are respectively connected to the split flow cavity in the double dryness flow divider and the next set of double dryness flow channel groups. The high dryness flow passages in the next group of double dryness flow passages are connected to the split cavity in the double dryness flow divider.
所述高干度流道和低干度流道分别倾斜设有若干凹槽条纹,相邻两凹槽条纹相互间隔式并排布局,高干度流道上的凹槽条纹与低干度流道上的凹槽条纹一一对应,且相互连通。The high dryness flow channel and the low dryness flow channel are respectively provided with a number of groove stripes, and the adjacent two groove stripes are arranged side by side in a spaced manner. The groove stripes on the high dryness flow channel and the groove stripes on the low dryness flow channel The groove stripes correspond to each other and communicate with each other.
所述凹槽条纹的倾斜度a为15°-75°;所述高干度流道与低干度流道之间设置有中隔板,中隔板上设有若干补液孔,若干补液孔沿蒸发工质的流动方向排布,且面积逐渐增大。The inclination a of the groove stripes is 15°-75°; a middle partition is arranged between the high dryness flow channel and the low dryness flow channel, and a number of liquid replenishment holes are arranged on the middle partition, and a number of liquid replenishment holes Arranged along the flow direction of the evaporating working fluid, and the area gradually increases.
所述双干度分流器设置有硬质滤网,上一组双干度流道组中的高干度流道和低干度流道分别通过硬质滤网连通分流内腔,硬质滤网上设有若干通孔。The double dryness flow divider is provided with a hard filter screen, and the high dryness flow channel and the low dryness flow channel in the upper set of double dryness flow channel groups are respectively connected to the inner cavity of the flow through the hard filter screen, and the hard filter screen There are several through holes on the net.
所述通孔的孔径d为0.5-5mm。The diameter d of the through hole is 0.5-5 mm.
所述双干度分流器包括基本垂直设置的分流凹槽及设置于分流凹槽槽口处的分流延长板,分流凹槽的槽口由硬质滤网和分流延长板共同封闭,且在凹槽内侧形成分流内腔。The double dryness splitter includes a substantially vertical distribution groove and a distribution extension plate arranged at the notch of the distribution groove, the notch of the distribution groove is jointly closed by a hard filter screen and a distribution extension plate, and The inner side of the groove forms a flow-distributing inner cavity.
所述分流延长板对应下一组双干度流道组中的低干度流道设有分流缺口,该低干度流道通过分流缺口连通分流内腔。The distribution extension plate is provided with a distribution gap corresponding to the low dryness flow channel in the next group of double dryness flow channels, and the low dryness flow channel communicates with the distribution cavity through the distribution gap.
所述高温工质入口管,径向向外延伸于螺旋高温换热板端部;所述蒸发工质出口管径向向外延伸于螺旋双干度分流换热板端部;所述高温工质出口管向下延伸于螺旋高温换热板端部;所述蒸发工质入口管向下延伸于螺旋双干度分流换热板端部。The high-temperature working medium inlet pipe extends radially outward at the end of the spiral high-temperature heat exchange plate; the evaporating working medium outlet pipe extends radially outward at the end of the spiral double-quality split heat exchange plate; the high-temperature working medium The substance outlet pipe extends downwards at the end of the spiral high-temperature heat exchange plate; the evaporation working medium inlet pipe extends downwards at the end of the spiral double-quality split flow heat exchange plate.
本发明通过上述结构的改良能使高干度核态沸腾的高效换热区在各段螺旋双干度换热板中的高干度流道内提前实现,从而提高整体换热效率,降低了阻力压降。与现有技术相比,本发明的有益技术效果是:基于蒸发换热原理,在螺旋板式蒸发器的工质蒸发过程,以“高、低干度分流换热”的方式蒸发,低干度流维持换热效率,高干度流强化换热,从而提高蒸发器的整体换热效率;通过高、低干度流体的分流,减弱两相流体中气、液界面的剪切力,降低管侧的阻力压降,并最终减小蒸发器的体积,节约耗材和能源。综合而言,其具有结构简单合理、性能优异、体积小、换热效果好、节能环保、制造成本低、易生产、易实现、安全可靠、实用性强等特点。Through the improvement of the above-mentioned structure, the present invention can realize the high-efficiency heat exchange zone of high-quality nucleate boiling in advance in the high-quality flow channels of the spiral double-quality heat exchange plates in each section, thereby improving the overall heat exchange efficiency and reducing resistance pressure drop. Compared with the prior art, the beneficial technical effect of the present invention is: based on the principle of evaporative heat transfer, in the evaporation process of the working medium of the spiral plate evaporator, the method of "high and low dryness split heat exchange" is used to evaporate, and the low dryness The heat exchange efficiency is maintained by the high dryness flow, and the heat exchange is enhanced by the high dryness flow, thereby improving the overall heat exchange efficiency of the evaporator; the shear force of the gas-liquid interface in the two-phase fluid is weakened by the split flow of the high and low dryness fluid, and the tube is reduced. side pressure drop, and ultimately reduce the volume of the evaporator, saving consumables and energy. In general, it has the characteristics of simple and reasonable structure, excellent performance, small size, good heat exchange effect, energy saving and environmental protection, low manufacturing cost, easy production, easy realization, safety and reliability, and strong practicability.
附图说明Description of drawings
图1为本发明一实施例的俯视图;Fig. 1 is a top view of an embodiment of the present invention;
图2为图1中A-A方向的剖视图;Fig. 2 is the sectional view of A-A direction in Fig. 1;
图3和图4分别为本发明一实施例不同方位的局部放大示意图;Figure 3 and Figure 4 are partial enlarged schematic diagrams of different orientations of an embodiment of the present invention;
图5为本发明一实施例中硬质滤网的结构示意图;Fig. 5 is a schematic structural view of a hard filter screen in an embodiment of the present invention;
图6为图5中B-B方向的剖视图;Fig. 6 is the sectional view of B-B direction in Fig. 5;
图7为本发明一实施例中双干度流道组的剖视图;Fig. 7 is a cross-sectional view of a double dryness runner group in an embodiment of the present invention;
图8为图7中C-C方向的剖视图;Fig. 8 is a sectional view of C-C direction in Fig. 7;
图9为本发明一实施例中螺旋高温换热板的剖视图。Fig. 9 is a cross-sectional view of a spiral high-temperature heat exchange plate in an embodiment of the present invention.
具体实施方式detailed description
下面结合附图及实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
参见图1-图9,本螺旋板式双干度分流换热蒸发器包括螺旋高温换热板1和螺旋双干度分流换热板2,螺旋高温换热板1和螺旋双干度分流换热板2相互交替的从中心向外径向螺旋延伸;螺旋高温换热板1的进口端连通有高温工质入口管3,螺旋高温换热板1的出口端连通有高温工质出口管3’;螺旋双干度分流换热板2的进口端连通有蒸发工质入口管4,螺旋双干度分流换热板2的出口端连通有蒸发工质出口管4’;其中,螺旋双干度分流换热板2侧壁设置有一个以上双干度分流器5,内侧设有一组以上由高干度流道6与低干度流道7上下并排配合构成的双干度流道组;双干度分流器5设置于首尾对应的两双干度流道组之间,上一组双干度流道组中的高干度流道6和低干度流道7分别连通双干度分流器5内的分流内腔5.3和下一组双干度流道组中的高干度流道6,下一组双干度流道组中的低干度流道7连通双干度分流器5内的分流内腔5.3。本结构能使高干度核态沸腾的高效换热区在双干度分流换热板中的高干度流道内提前实现,从而提高整体换热效率,降低了阻力压降;此外,本结构在工质蒸发过程,以“高、低干度分流换热”的方式蒸发,低干度流维持换热效率,高干度流强化换热,从而提高蒸发器的整体换热效率;通过双干度分流器5对高、低干度流体的分流,减弱两相流体中气、液界面的剪切力,降低管侧的阻力压降,并最终减小蒸发器的体积,节约耗材和能源;具有性能优异、体积小、换热效果好、节能环保、制造成本低、易生产、易实现、安全可靠、实用性强等有益效果。Referring to Fig. 1-9, the spiral plate type double dryness diversion heat exchange evaporator includes spiral high temperature
进一步说,高干度流道6内壁和低干度流道7内壁分别倾斜设有若干凹槽条纹11.1,相邻两凹槽条纹11.1相互间隔式并排布局,相邻两凹槽条纹11.1之间必然形成凸槽条纹11.2,高干度流道6上的凹槽条纹11.1与低干度流道7上的凹槽条纹11.1一一对应,且相互连通;低干度流道7中的工质可在换热过程中通过凹槽条纹11.1自动向高干度流道6进行补液,以防止高干度流道6发生缺液现象。Furthermore, the inner wall of the high
进一步说,参见图7,凹槽条纹11.1的倾斜度a为15°-75°;参见图8,高干度流道6与低干度流道7之间设置有中隔板8,中隔板8上设有若干补液孔8.1,若干补液孔8.1沿蒸发工质的流动方向排布,且面积逐渐增大。Further, referring to Fig. 7, the inclination a of the groove stripes 11.1 is 15°-75°; referring to Fig. 8, an
进一步说,双干度分流器5设置有硬质滤网5.2,上一组双干度流道组中的高干度流道6和低干度流道7分别通过硬质滤网5.2连通分流内腔5.3,硬质滤网5.2上设有若干通孔5.21,该通孔5.21的孔径d为0.5-5mm。Furthermore, the double
进一步说,参见图3和图4,双干度分流器5包括基本垂直设置的分流凹槽5.1及设置于分流凹槽5.1槽口处的分流延长板9,分流凹槽5.1的槽口由硬质滤网5.2和分流延长板9共同封闭,且在凹槽5.1内侧形成分流内腔5.3。具体是,分流延长板9前侧与硬质滤网5.2的末端相连,后侧仅与下一组双干度流道组中的高干度流流道6相连;双干度分流器5依各层换热板的实际高度布置。Further, referring to Fig. 3 and Fig. 4, the
进一步说,分流延长板9对应下一组双干度流道组中的低干度流道7设有分流缺口10,该低干度流道7通过分流缺口10连通分流内腔5.3。具体是,分流缺口10位于分流凹槽5.1去流侧的下部,分流缺口10的范围为分流凹槽5.1包含的低干度流道7至中隔板8,形成三角形形状的缺口。Furthermore, the distribution extension plate 9 is provided with a distribution gap 10 corresponding to the low
进一步说,高温工质入口管3径向向外延伸于螺旋高温换热板1端部;所述蒸发工质出口管4’径向向外延伸于螺旋双干度分流换热板2端部;所述高温工质出口管3’向下延伸于螺旋高温换热板1端部;蒸发工质入口管4向下延伸于螺旋双干度分流换热板2端部。即,高温工质入口管3和蒸发工质出口管4’分别向外延伸于本螺旋板式双干度分流换热蒸发器的外侧壁,高温工质出口管3’和蒸发工质入口管4分别向下延伸于本螺旋板式双干度分流换热蒸发器的底部中心。Furthermore, the high-temperature working
具体工作原理:Specific working principle:
蒸发工质从蒸发工质入口管4进入螺旋双干度分流换热板2,高温流体从高温工质入口管3进入螺旋高温换热板1;蒸发工质进入螺旋双干度换热板2换热,形成一定干度的两相工质,随后经过双干度分流器5进行双干度分流,高干度流进入后续的高干度流道6,低干度流进入后续的低干度流道7;双干度分流器5的离心分流过程如下:低干度的两相流体经过硬质滤网5.2的表面,由于离心力的作用,两相流体中的液体,处于贴近流道壁面的外侧,而气相工质处于远离流道壁面的内侧,因此,大部分液相工质在离心作用下,穿过通孔5.21进入分流内腔5.3,最后从分流缺口10流出,进入后续的低干度流道7进行换热;而通过硬质滤网5.2表面后的少量液体和高干度流体则分别经分流延长板9的导流后,进入后续的高干度流道6进行换热;由于高干度流道6和低干度流道7内壁都设有凹槽条纹11.1,因此低干度流道7中的部分液相工质将随着凹槽条纹11.1的引流作用,将沿凹槽道11.1引流并穿过相应的补液孔8.1,随之进入高干度流道6中进行补液,因此,在凹槽条纹11.1和补液孔8.1的作用下,低干度流道7中的工质可在换热过程中自动向高干度流道6进行补液,以防止高干度流道6发生缺液现象,此外,凹槽条纹11.1的引流作用与工质自身的重力相互作用,还可改善工质在螺旋高温换热板1和螺旋双干度分流换热板2中的均匀性。蒸发器后续换热板段,不断重复上述分流换热的过程,直至蒸发工质完全蒸发完全,最后气态蒸发工质从蒸发工质出口管4’流出,高温流体则从高温工质出口管3’流出,最终实现了蒸发液的全程高、低双干度蒸发强化换热机制,其换热效率将明显提升,阻力压降将明显降低。The evaporating working medium enters the spiral double-quality split
上述为本发明的优选方案,显示和描述了本发明的基本原理、主要特征和本发明的优点。本领域的技术人员应该了解本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。The above is the preferred solution of the present invention, showing and describing the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principle of the present invention, and the present invention also has various aspects without departing from the spirit and scope of the present invention. Variations and improvements, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (4)
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FR2790825A1 (en) * | 1999-03-12 | 2000-09-15 | Sanden Corp | STACK TYPE MULTI-CIRCULATION HEAT EXCHANGER |
CN201425434Y (en) * | 2009-04-03 | 2010-03-17 | 清华大学 | A vapor-liquid separation evaporator |
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