CN107138044B - Diesel vehicle urea solution with low-temperature performance and preparation method thereof - Google Patents
Diesel vehicle urea solution with low-temperature performance and preparation method thereof Download PDFInfo
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- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 title claims abstract description 101
- 239000004202 carbamide Substances 0.000 title claims abstract description 101
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000007788 liquid Substances 0.000 claims abstract description 22
- 239000012498 ultrapure water Substances 0.000 claims abstract description 17
- 239000000126 substance Substances 0.000 claims abstract description 14
- 239000000243 solution Substances 0.000 claims description 141
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 36
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims description 23
- 238000003756 stirring Methods 0.000 claims description 23
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 20
- 238000001914 filtration Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 12
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 6
- 239000011259 mixed solution Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- 230000008014 freezing Effects 0.000 abstract description 19
- 238000007710 freezing Methods 0.000 abstract description 19
- -1 alcohol amine Chemical class 0.000 abstract description 11
- 150000003384 small molecules Chemical class 0.000 abstract description 10
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 44
- 238000000227 grinding Methods 0.000 description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 239000000203 mixture Substances 0.000 description 16
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 12
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 12
- 238000002347 injection Methods 0.000 description 10
- 239000007924 injection Substances 0.000 description 10
- 238000007789 sealing Methods 0.000 description 10
- 230000008859 change Effects 0.000 description 9
- 238000006073 displacement reaction Methods 0.000 description 9
- 230000001953 sensory effect Effects 0.000 description 9
- 239000003607 modifier Substances 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 7
- 239000003638 chemical reducing agent Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 6
- 238000001514 detection method Methods 0.000 description 6
- 238000000889 atomisation Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 150000001298 alcohols Chemical class 0.000 description 4
- 239000003344 environmental pollutant Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 231100000719 pollutant Toxicity 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000003760 magnetic stirring Methods 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 229910021642 ultra pure water Inorganic materials 0.000 description 2
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- VZTDIZULWFCMLS-UHFFFAOYSA-N ammonium formate Chemical compound [NH4+].[O-]C=O VZTDIZULWFCMLS-UHFFFAOYSA-N 0.000 description 1
- 230000002528 anti-freeze Effects 0.000 description 1
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000006297 carbonyl amino group Chemical group [H]N([*:2])C([*:1])=O 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N dimethyl sulfoxide Natural products CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000011020 pilot scale process Methods 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9404—Removing only nitrogen compounds
- B01D53/9409—Nitrogen oxides
- B01D53/9413—Processes characterised by a specific catalyst
- B01D53/9418—Processes characterised by a specific catalyst for removing nitrogen oxides by selective catalytic reduction [SCR] using a reducing agent in a lean exhaust gas
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/20—Reductants
- B01D2251/206—Ammonium compounds
- B01D2251/2067—Urea
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/01—Engine exhaust gases
- B01D2258/012—Diesel engines and lean burn gasoline engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/02—Adding substances to exhaust gases the substance being ammonia or urea
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Health & Medical Sciences (AREA)
- Mechanical Engineering (AREA)
- Toxicology (AREA)
- General Engineering & Computer Science (AREA)
- Biomedical Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
本发明提供了一种具有低温性能的柴油车用尿素溶液及其制备方法,其中具有低温性能的柴油车用尿素溶液,包括以下的各组分:组分A、组分B、组分C和组分D;所述组分A为高纯水,组分B为尿素,组分C为小分子液体醇胺类物质,组分D为小分子液体醇类物质;各组分的重量份数为:组分A 40~70份、组分B 20~35份、组分C 5~25份和组分D 5~40份。本发明所述的具有低温性能的柴油车用尿素溶液,所得产品冰点低于‑18℃~‑35℃,表面张力小于普通车用尿素,适合南北方各个季节,尤其是东北地区寒冷季节使用。The invention provides a diesel vehicle urea solution with low temperature performance and a preparation method thereof, wherein the diesel vehicle urea solution with low temperature performance comprises the following components: component A, component B, component C and Component D; the component A is high-purity water, the component B is urea, the component C is a small-molecule liquid alcohol amine substance, and the component D is a small-molecule liquid alcohol substance; the parts by weight of each component are: 40-70 parts of component A, 20-35 parts of component B, 5-25 parts of component C and 5-40 parts of component D. The urea solution for diesel vehicles with low temperature performance according to the present invention has a freezing point lower than -18°C to -35°C and a surface tension lower than that of ordinary vehicle urea, and is suitable for use in all seasons in the north and south, especially in the cold season in the northeast.
Description
技术领域technical field
本发明属于柴油发动机尾气处理领域,尤其是涉及一种具有低温性能的柴油车用尿素溶液及其制备方法。The invention belongs to the field of diesel engine exhaust gas treatment, in particular to a diesel vehicle urea solution with low temperature performance and a preparation method thereof.
背景技术Background technique
近些年,每至入冬,中东部大部地区雾霾频发,雾霾日数普遍在5天以上,且全国雾霾天总体呈增加趋势。尤其是近两年,雾霾天气持续时间更长,如2015年,北京空气达标天数仅为186天,2016年,北京11月空气达标天数不足5成。雾霾是对大气中上百种悬浮颗粒物含量超标的笼统表述,尤其是PM2.5(空气动力学当量直径小于等于2.5微米的颗粒物)被认为是造成雾霾天气的“元凶”。研究表明,汽车尾气排放占全国PM2.5污染物总量的约30%,是造成我国雾霾天气的“祸首”之一,其中,来自重型柴油车的尾气污染高达三分之二以上。数据显示,仅占我国汽车保有量17%的柴油车排放的氮氧化物和PM污染物,分别占机动车排放总量的60%和90%以上。为减轻汽车尾气给大气环境造成的污染,我国已全面推行国四排放标准。In recent years, every winter, smog occurs frequently in most of the central and eastern regions, and the number of smog days is generally more than 5 days, and the overall trend of smog days across the country is increasing. Especially in the past two years, the smog weather has lasted longer. For example, in 2015, the number of days that the air reached the standard in Beijing was only 186. In 2016, the number of days that the air reached the standard in Beijing in November was less than 50%. Smog is a general expression for the excessive content of hundreds of suspended particulate matter in the atmosphere, especially PM2.5 (particles with aerodynamic equivalent diameter less than or equal to 2.5 microns) is considered to be the "culprit" of haze weather. Studies have shown that vehicle exhaust emissions account for about 30% of the country's total PM2.5 pollutants, and it is one of the "culprits" that cause smog weather in my country. Among them, exhaust pollution from heavy-duty diesel vehicles is as high as more than two-thirds. Data show that the nitrogen oxides and PM pollutants emitted by diesel vehicles, which only account for 17% of my country's car ownership, account for more than 60% and 90% of the total vehicle emissions, respectively. In order to reduce the pollution caused by automobile exhaust to the atmospheric environment, my country has fully implemented the National IV emission standards.
2014年5月15日,国务院发布《2014-2015年节能减排低碳发展行动方案》,指出到2014年年底之前,在全国供应国四标准车用柴油。2014年“十一”期间,包括江苏、福建、四川等在内的多个省份,都发布了各自的国四油推广政策。工信部宣布从2015年1月1日起,全国范围内的柴油车将强制执行国IV排放标准。随着车用柴油国IV排放标准的推广实施,国内车用尿素市场发展迎来了新契机。尽管这一市场近几年刚刚起步,但国内需求潜力巨大,车用尿素销量会迅速增长。On May 15, 2014, the State Council issued the "2014-2015 Action Plan for Energy Conservation, Emission Reduction and Low-Carbon Development", which pointed out that by the end of 2014, the country will supply China IV standard vehicle diesel. During the "November" period in 2014, many provinces, including Jiangsu, Fujian, Sichuan, etc., issued their own national four oil promotion policies. The Ministry of Industry and Information Technology announced that from January 1, 2015, diesel vehicles nationwide will enforce the National IV emission standards. With the promotion and implementation of the National IV emission standards for vehicle diesel, the development of the domestic vehicle urea market has ushered in a new opportunity. Although this market has just started in recent years, the domestic demand potential is huge, and the sales of urea for vehicles will grow rapidly.
柴油发动机的主要污染排放物是NOx(氮氧化物)和PM(微粒),我国由于国情、油品等因素的影响,升级国四采用的是SCR路线。采取SCR技术路线的发动机在燃烧的过程中,已通过技术手段使柴油充分燃烧从而达到有效控制PM排放量的目标,而NOx则需要在排气的过程中将其还原为氮气(N2)和水(H2O),这一过程必需的还原剂就是车用尿素溶液。尾气从涡轮增压器出来后进入排气管,排气管上安装有尿素计量喷射装置,在温度达到300℃~500℃时喷入尿素溶液,在催化剂的作用下尿素(NH2CONH2)水解产生NH3和CO2,NH3与NOx反应,生成氮气和水排出,同时吸收有害的烟气颗粒。The main pollutant emissions of diesel engines are NOx (nitrogen oxides) and PM (particulate particles). Due to the influence of national conditions, oil products and other factors, the SCR route is adopted to upgrade the country IV. During the combustion process of the engine adopting the SCR technology route, the diesel has been fully burned by technical means to achieve the goal of effectively controlling PM emissions, while NOx needs to be reduced to nitrogen (N 2 ) and Water (H 2 O), the reducing agent necessary for this process is the vehicle urea solution. After the exhaust gas comes out of the turbocharger, it enters the exhaust pipe. The urea metering injection device is installed on the exhaust pipe. When the temperature reaches 300℃~500℃, the urea solution is injected. Under the action of the catalyst, the urea (NH 2 CONH 2 ) Hydrolysis produces NH 3 and CO 2 , which reacts with NOx to generate nitrogen and water for discharge, while absorbing harmful flue gas particles.
车用尿素溶液的纯度和洁净度要求较高,相对于工业尿素,缩二脲、不溶物、铁、硫化物、氯化物等的含量都有严格的要求。由于SCR催化剂载体极易发生金属离子中毒从而失去催化效果,因此车用尿素溶液必须使用电子行业一级超纯水。目前车用尿素溶液一般由32.5%高纯尿素和67.5%的超纯水组成。这个浓度的尿素溶液结晶点最低,在低于-11℃的时候会结晶,实际使用中在-20℃时会完全上冻,使其在北方尤其是东北等冬季寒冷天气下的使用受到限制。加入改性剂降低车用尿素溶液的凝固点是最方便和低成本的办法,但由于SCR催化剂对车用尿素溶液纯度和洁净度的高要求,能明显降低水溶液凝固点的金属盐不能使用,使得改性剂的选择范围非常有限,无机盐基本只能选择铵类物质,有机改性剂大多选择胺类或酰胺类物质。The purity and cleanliness of urea solution for vehicles are relatively high. Compared with industrial urea, the content of biuret, insoluble matter, iron, sulfide, chloride, etc. has strict requirements. Because the SCR catalyst carrier is easily poisoned by metal ions and loses its catalytic effect, the urea solution for vehicles must use first-class ultrapure water in the electronics industry. At present, the urea solution for vehicles generally consists of 32.5% high-purity urea and 67.5% ultrapure water. The urea solution with this concentration has the lowest crystallization point and will crystallize when it is lower than -11 °C. In actual use, it will completely freeze at -20 °C, which limits its use in cold winter weather such as the north, especially the northeast. Adding modifiers to reduce the freezing point of the urea solution for vehicles is the most convenient and low-cost method. However, due to the high requirements of SCR catalysts for the purity and cleanliness of urea solutions for vehicles, metal salts that can significantly reduce the freezing point of the aqueous solution cannot be used. The selection range of modifiers is very limited, inorganic salts can only choose ammonium substances, and most organic modifiers choose amine or amide substances.
检索发现,以尿素为氨源,加入改性剂改善冰点的现有专利比较多,但大多为铵类物质,如甲酸铵、碳酸铵、碳酸氢铵等,当含量较高时,CO2的检出量易超标,且稳定性差,容易分解。中国公开专利201410193227《汽车尾气排放净化处理液》中用到了三乙醇胺,但处理液的组成非常复杂,大大增加工艺成本和难度,且按照车用尿素通用标准,磷酸盐的检出量(≦0.5)也超标。复杂的成分极有可能易使具有敏感性的催化剂中毒从而影响其反应活性。The search found that there are many existing patents using urea as the ammonia source and adding modifiers to improve the freezing point, but most of them are ammonium substances, such as ammonium formate, ammonium carbonate, ammonium bicarbonate, etc. When the content is high, the CO 2 The detection amount is easy to exceed the standard, and the stability is poor and easy to decompose. Triethanolamine is used in Chinese published patent 201410193227 "Automobile exhaust emission purification treatment liquid", but the composition of the treatment liquid is very complex, which greatly increases the cost and difficulty of the process. ) is also exceeded. The complex composition is likely to easily poison the sensitive catalyst and affect its reactivity.
很多专利如中国专利CN201110134706.3《一种低温车用尿素溶液组合物》、CN201110134698.2《一种超低温车用尿素溶液组合物》、CN201510015958《一种低冰点氮氧化物还原剂及其制备方法》和CN 201510017530《一种超低冰点氮氧化物还原剂及其制备方法》都选用了小分子液体醇类作为复合添加剂,但成分相对本专利都要复杂,增加工艺难度。此外,其中都含有甲酰胺,甲酰胺具有可燃性,在催化剂存在下,加热至35℃以下,可分解出剧毒性氰化氢,且能强烈腐蚀铜、黄铜、铅、橡胶,不方便贮存及运输。CN201510015958和CN 201510017530中还包括含硫有机化合物二甲基亚砜,高温分解后可能会产生硫化污染物。本配方因改性剂成分简单,未引入限制含量的成分,故各项质量指标均合格。Many patents such as Chinese patent CN201110134706.3 "A kind of low-temperature vehicle urea solution composition", CN201110134698.2 "A kind of ultra-low temperature vehicle urea solution composition", CN201510015958 "A kind of low freezing point nitrogen oxide reducing agent and its preparation method" " and CN 201510017530 "A kind of ultra-low freezing point nitrogen oxide reducing agent and its preparation method" both use small molecule liquid alcohols as composite additives, but the components are more complicated than this patent, which increases the difficulty of the process. In addition, all of them contain formamide, which is flammable. In the presence of a catalyst, heating to below 35 ° C can decompose highly toxic hydrogen cyanide, and can strongly corrode copper, brass, lead, and rubber, which is inconvenient. storage and transportation. CN201510015958 and CN 201510017530 also include sulfur-containing organic compound dimethyl sulfoxide, which may generate sulfur pollutants after high temperature decomposition. Because the composition of the modifier is simple and no restricted content is introduced in this formula, all quality indicators are qualified.
综上,本发明所用的小分子液体醇胺类改性剂不涉及现有专利的权利要求,且配方简单,效果显著。To sum up, the small-molecule liquid alcohol amine modifier used in the present invention does not involve the claims of the existing patent, and the formula is simple and the effect is remarkable.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明旨在提出一种具有低温性能的柴油车用尿素溶液,以克服现有技术的缺陷,液体醇胺和液体醇类改性剂能与水混溶,能与通常有机物混溶,组成和制备方法简单,操作方便,未引入限制含量的成分,各项质量指标均合格,能适应不同地区春夏秋初冬及寒冷季节使用。In view of this, the present invention aims to propose a kind of urea solution for diesel vehicles with low temperature performance, to overcome the defects of the prior art, the liquid alcohol amine and the liquid alcohol modifier can be miscible with water, and can be mixed with the usual organic matter. It is soluble, simple in composition and preparation method, convenient in operation, does not introduce ingredients with limited content, and all quality indicators are qualified, and can be adapted to use in different regions, spring, summer, autumn, early winter and cold seasons.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present invention is achieved in this way:
一种具有低温性能的柴油车用尿素溶液,包括以下的各组分:组分A、组分B、组分C和组分D;所述组分A为高纯水,组分B为尿素,组分C为小分子液体醇胺类物质,组分D为小分子液体醇类物质。A urea solution for diesel vehicles with low temperature performance, comprising the following components: component A, component B, component C, and component D; the component A is high-purity water, the component B is urea, and the component B is urea. Component C is a small molecule liquid alcohol amine substance, and component D is a small molecule liquid alcohol substance.
优选的,各组分的重量份数为:组分A 40~70份、组分B 20~35份、组分C 5~25份和组分D 5~40份。Preferably, the parts by weight of each component are: 40-70 parts of component A, 20-35 parts of component B, 5-25 parts of component C and 5-40 parts of component D.
优选的,各组分的重量份数为:组分A 45~65份、组分B 23~30份、组分C 8~22份,组分D 9~35份。Preferably, the parts by weight of each component are: 45-65 parts of component A, 23-30 parts of component B, 8-22 parts of component C, and 9-35 parts of component D.
优选的,各组分的重量份数为:组分A 50~60份、组分B 25~28份、组分C 13~20份,组分D 15~28份。Preferably, the parts by weight of each component are: 50-60 parts of component A, 25-28 parts of component B, 13-20 parts of component C, and 15-28 parts of component D.
优选的,所述组分C为乙醇胺和/或二乙醇胺;所述组分C的含量为20份。Preferably, the component C is ethanolamine and/or diethanolamine; the content of the component C is 20 parts.
优选的,所述组分D为甲醇、乙醇和乙二醇中的一种或两种以上。Preferably, the component D is one or more of methanol, ethanol and ethylene glycol.
所述高纯水为工业级高纯水。The high-purity water is industrial-grade high-purity water.
所述尿素需满足GB29518-2013《柴油发动机氮氧化物还原剂尿素水溶液(AUS32)》标准中AUS32专用尿素的技术要求。The urea needs to meet the technical requirements for AUS32 special urea in the GB29518-2013 "Diesel Engine Nitrogen Oxide Reductant Urea Aqueous Solution (AUS32)" standard.
所述纯水需满足GB29518-2013《柴油发动机氮氧化物还原剂尿素水溶液(AUS32)》标准中对纯水的技术要求The pure water needs to meet the technical requirements for pure water in the standard GB29518-2013 "Diesel Engine Nitrogen Oxide Reductant Urea Aqueous Solution (AUS32)"
所述小分子液体醇胺类物质和小分子液体醇类物质均为分析纯以上等级的产品。The small-molecule liquid alcohol amine substances and the small-molecule liquid alcohol substances are all products of analytical purity or above.
乙醇胺别名2-羟基乙胺,分子式是HO(CH2)2NH2,无色透明液体,与水、甲醇、乙醇、丙酮等混溶,稳定性较好。实验表明,在普通车用尿素中添加一定量的乙醇胺后,溶液的凝固点明显降低。为降低成本,乙醇胺的含量不宜过高,以20%为宜,可同时添加一些低分子量的液体醇类。此外,二乙醇胺也可与水、乙醇等混溶,可考虑添加其中一种或多种。Ethanolamine alias 2-hydroxyethylamine, molecular formula is HO(CH 2 ) 2 NH 2 , colorless and transparent liquid, miscible with water, methanol, ethanol, acetone, etc., with good stability. Experiments show that after adding a certain amount of ethanolamine to ordinary vehicle urea, the freezing point of the solution is significantly reduced. In order to reduce the cost, the content of ethanolamine should not be too high, preferably 20%, and some low molecular weight liquid alcohols can be added at the same time. In addition, diethanolamine is also miscible with water, ethanol, etc., and it is conceivable to add one or more of them.
小分子液体醇类由于具有很低的凝固点和较小的密度,如甲醇(-97℃,0.792g/cm3)、乙醇(-114℃,0.798g/cm3),可使尿素溶液具有更低的凝固点和黏度。但由于它们具有较强的挥发性,挥发物可燃性强,故添加量不可过多。与液体醇胺复配后,甲醇、乙醇的挥发性明显减弱,放置三个月后测定发现溶液的凝固点无明显下降。乙二醇虽然常用于汽车防冻液的配制,但密度稍大,会增加尿素溶液的黏度,降低流动性,不宜添加过多。考虑到成本、易得性、安全性及粘度,本发明中优选甲醇,也可根据性质、效果选定甲醇、乙醇、乙二醇中的多种组合。Small molecule liquid alcohols, such as methanol (-97°C, 0.792g/cm 3 ) and ethanol (-114°C, 0.798g/cm 3 ), can make the urea solution have a lower freezing point and lower density. Low freezing point and viscosity. However, due to their strong volatility and strong flammability of volatiles, they should not be added too much. After compounding with liquid alkanolamine, the volatility of methanol and ethanol is obviously weakened. Although ethylene glycol is often used in the preparation of automobile antifreeze, its density is slightly higher, which will increase the viscosity of the urea solution and reduce the fluidity, so it is not advisable to add too much. In consideration of cost, availability, safety and viscosity, methanol is preferred in the present invention, and various combinations of methanol, ethanol and ethylene glycol can be selected according to properties and effects.
车用尿素溶液在被雾化喷射进发动机排气管中的过程中,雾化效果是一个很关键的问题。雾化效果好,喷射出的尿素小颗粒尺寸小,可快速的水解、热解、进入催化剂载体段、扩散到催化剂表面、吸附、反应,反应后NH3逃逸少,还原NOx的效率提高。雾化效果与还原剂溶液的表面张力有密切关系。在室温下,水的表面张力为72mN/m,传统的车用尿素溶液是采用高纯度的尿素和水配制而成,其表面张力达到66mN/m以上,而100%的甲醇或乙醇都在25mN/m以下,乙二醇为50mN/m。可以预测,传统尿素溶液中加入上述物质后溶液的表面张力必定会下降,喷射出的还原剂液滴越小,从而改善车用尿素溶液的雾化效果。When the urea solution for vehicle is sprayed into the exhaust pipe of the engine, the atomization effect is a very critical issue. The atomization effect is good, and the injected urea has a small particle size, which can be rapidly hydrolyzed, pyrolyzed, entered into the catalyst carrier section, diffused to the catalyst surface, adsorbed, and reacted. The atomization effect is closely related to the surface tension of the reducing agent solution. At room temperature, the surface tension of water is 72mN/m. The traditional vehicle urea solution is prepared with high-purity urea and water. /m or less, ethylene glycol is 50 mN/m. It can be predicted that the surface tension of the traditional urea solution will definitely decrease after the above substances are added, and the smaller the reducing agent droplets are injected, thereby improving the atomization effect of the urea solution for vehicles.
电导率在尿素溶液的使用过程中也有一定影响,电导率越低,反应系统中溶液电荷的流动越慢,容易造成电荷积累,形成流动电势,流动电势高到一定程度易产生电火花,对车辆有潜在危险。由于有机醇胺基本不电离,电导率很小,添加入尿素溶液中必然会导致其电导率降低。但即使添加量为20%时,相比一级工业电子水小于1μS/cm的电导率,尿素溶液的电导率仍大于300μS/cm,具有较高的导电性。The conductivity also has a certain influence on the use of the urea solution. The lower the conductivity, the slower the flow of the solution charge in the reaction system, which is easy to cause charge accumulation and form a flowing potential. Potentially dangerous. Since the organic alcohol amine is basically not ionized and the conductivity is very small, adding it into the urea solution will inevitably lead to a decrease in its conductivity. However, even when the addition amount is 20%, the conductivity of the urea solution is still greater than 300 μS/cm compared with the conductivity of the first-grade industrial electronic water less than 1 μS/cm, which has higher conductivity.
本发明的另一目的在于提出一种制备如上所述的具有低温性能的柴油车用尿素溶液的方法,以制备上述具有低温性能的柴油车用尿素溶液。Another object of the present invention is to provide a method for preparing the above-mentioned urea solution for diesel vehicles with low temperature performance, so as to prepare the above-mentioned urea solution for diesel vehicles with low temperature performance.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present invention is achieved in this way:
一种制备如上所述的具有低温性能的柴油车用尿素溶液的方法,包括以下步骤:A method for preparing the above-mentioned urea solution for diesel vehicles with low temperature performance, comprising the following steps:
(1)将组分B加入组分A中,使其充分溶解,得到透明溶液;(1) Component B is added to Component A, and it is fully dissolved to obtain a transparent solution;
(2)在步骤(1)所述的透明溶液中依次加入组分C和组分D,充分搅拌混匀,所得混合溶液即得本发明所述的具有低温性能的柴油车用尿素溶液。(2) Component C and Component D are sequentially added to the transparent solution described in step (1), fully stirred and mixed, and the obtained mixed solution obtains the urea solution for diesel vehicles with low temperature performance according to the present invention.
优选的,所述步骤(2)中,在步骤(1)所述的透明溶液中依次加入组分C和组分D,充分搅拌混匀,所得混合溶液过滤,即得本发明所述的具有低温性能的柴油车用尿素溶液。Preferably, in the step (2), the component C and the component D are sequentially added to the transparent solution described in the step (1), fully stirred and mixed, and the obtained mixed solution is filtered to obtain the Low temperature performance of urea solution for diesel vehicles.
优选的,所述步骤(2)中,所得混合溶液经0.5-0.8μm、0.6Mpa的滤芯压力过滤后即得本发明所述的具有低温性能的柴油车用尿素溶液。Preferably, in the step (2), the obtained mixed solution is pressure filtered with a filter element of 0.5-0.8 μm and 0.6 Mpa to obtain the urea solution for diesel vehicles with low temperature performance according to the present invention.
优选的,所述步骤(1)中,将组分B加入组分A中,于35℃~40℃下使其充分溶解,得到透明溶液;所述步骤(2)中,待步骤(1)中的透明溶液冷却至室温后,再加入组分C,待组分C完全溶解后,再加入组分D。Preferably, in the step (1), the component B is added to the component A, and it is fully dissolved at 35°C to 40°C to obtain a transparent solution; in the step (2), after the step (1) After the transparent solution in the solution is cooled to room temperature, component C is added, and after component C is completely dissolved, component D is added.
将本发明所述的制备方法应用到实验室产品小试制备中,其制备过程包括以下步骤:The preparation method of the present invention is applied to the small-scale preparation of laboratory products, and the preparation process comprises the following steps:
(1)将高纯尿素加入已添加高纯水的圆底烧瓶中,用磨口塞封口后,加热至35℃~40℃,搅拌至尿素完全溶解,溶液呈透明状;(1) Add high-purity urea into the round-bottomed flask to which high-purity water has been added, seal with a ground plug, heat to 35°C to 40°C, and stir until the urea is completely dissolved, and the solution is transparent;
(2)将步骤(1)所得溶液冷却至室温,加入小分子液体醇胺类物质,用磨口塞封口后,搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add a small molecule liquid alcohol amine substance, seal with a grinding plug, and stir until the solution is completely mixed evenly.
(3)将步骤(2)所得溶液中加入小分子液体醇类,用磨口塞封口,搅拌至溶液完全混合均匀。(3) adding small molecular liquid alcohols to the solution obtained in step (2), sealing with a grinding plug, and stirring until the solution is completely mixed evenly.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6Mpa的滤芯压力过滤,即得到本发明所述具有低温性能的柴油车用尿素溶液。(4) Filtering the solution obtained in step (3) with filter element pressure with a filtration precision of 0.8 pm and 0.6 Mpa to obtain the urea solution for diesel vehicles with low temperature performance according to the present invention.
将本发明所述的制备方法应用到中试及商品化产品的制备中,其制备方法为:所有原料成比例放大,强力搅拌至尿素完全溶解后,依次加入固体酰胺类物质和小分子液体醇类物质,强力搅拌至完全混合均匀,得到的溶液经0.5-0.8μm、0.6Mpa的滤芯压力过滤后即为本发明所述具有低温性能的柴油车用尿素溶液。The preparation method of the present invention is applied to the preparation of pilot scale and commercial products, and the preparation method is as follows: all raw materials are proportionally enlarged, vigorously stirred until the urea is completely dissolved, and then solid amide substances and small molecular liquid alcohol are added in sequence After the solution is pressure filtered with a filter element of 0.5-0.8 μm and 0.6 Mpa, it is the urea solution for diesel vehicles with low temperature performance according to the present invention.
相对于现有技术,本发明所述的一种具有低温性能的柴油车用尿素溶液具有以下优势:Compared with the prior art, the urea solution for diesel vehicles with low temperature performance of the present invention has the following advantages:
本发明所述的一种具有低温性能的柴油车用尿素溶液,其液体醇胺和液体醇类改性剂能与水混溶,能与通常有机物混溶,组成和制备方法简单,操作方便,未引入限制含量的成分,各项质量指标均合格,(达到ISO 22241-1:2006国际标准、DIN 70070:2005德国标准和DB11/552-2008北京标准的要求),产品冰点低于-18℃~-35℃,表面张力小于普通车用尿素溶液,雾化效果好,具有较高的导电性,可提高NOx还原效率,适合南北方各个季节,尤其是东北地区寒冷季节使用。The urea solution for diesel vehicles with low temperature performance according to the present invention, the liquid alcohol amine and the liquid alcohol modifier are miscible with water, miscible with common organic matter, simple in composition and preparation method, convenient in operation, No ingredients with restricted content are introduced, all quality indicators are qualified, (meeting the requirements of ISO 22241-1:2006 international standard, DIN 70070:2005 German standard and DB11/552-2008 Beijing standard), the freezing point of the product is lower than -18 ℃ ~-35℃, the surface tension is lower than that of ordinary vehicle urea solution, the atomization effect is good, and it has high conductivity, which can improve the NOx reduction efficiency.
本发明所述的一种具有低温性能的柴油车用尿素溶液,碳酸盐和氯化物的检出量均达到DB11/552-2008北京标准中的要求(由于ISO 22241-1:2006国际标准和DIN 70070:2005德国标准对碳酸盐及氯化物的检出量不做要求,故参考了DB11/552-2008北京标准),两者的检出量分别为:碳酸盐(以CO2计)检出量≤0.2%,氯化物检出量≤0.2%。In the urea solution for diesel vehicles with low temperature performance according to the present invention, the detected amounts of carbonate and chloride both meet the requirements in the DB11/552-2008 Beijing standard (due to the ISO 22241-1:2006 international standard and The DIN 70070:2005 German standard does not require the detection amount of carbonate and chloride, so the DB11/552-2008 Beijing standard is referenced), and the detection amount of the two are: carbonate (calculated as CO 2 ) . ) detection amount ≤ 0.2%, chloride detection amount ≤ 0.2%.
所述制备如上所述的具有低温性能的柴油车用尿素溶液的方法与上述具有低温性能的柴油车用尿素溶液相对于现有技术所具有的优势相同,在此不再赘述。The method for preparing the above-mentioned urea solution for diesel vehicles with low temperature performance has the same advantages as the above-mentioned urea solution for diesel vehicles with low temperature performance relative to the prior art, and will not be repeated here.
具体实施方式Detailed ways
除有定义外,以下实施例中所用的技术术语具有与本发明所属领域技术人员普遍理解的相同含义。以下实施例中所用的试验试剂,如无特殊说明,均为常规生化试剂;所述实验方法,如无特殊说明,均为常规方法。Unless otherwise defined, technical terms used in the following embodiments have the same meanings as commonly understood by those skilled in the art to which the present invention belongs. The test reagents used in the following examples are conventional biochemical reagents unless otherwise specified; the experimental methods are conventional methods unless otherwise specified.
下面结合实施例来详细说明本发明。The present invention will be described in detail below in conjunction with the embodiments.
实施例1Example 1
(1)将4.9376g高纯尿素加入已添加10.2411g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) 4.9376g of high-purity urea was added to the round-bottomed flask to which 10.2411g of high-purity water had been added, after sealing with a grinding plug, heated to 40°C in a water bath, and magnetically stirred until the urea was completely dissolved, and the solution was transparent;
(2)将步骤(1)所得溶液冷却至室温,加入2.5629g乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 2.5629 g of ethanolamine, seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(3)将步骤(2)所得溶液中加入1.1335g甲醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 1.1335 g of methanol to the solution obtained in step (2), seal it with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is filtered with a filter element pressure with a filtration precision of 0.8 pm and 0.6 MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-18℃,表面张力为70.3mN/m,电导率为555μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。After measurement, the freezing point of the mixture solution is -18°C, the surface tension is 70.3mN/m, the conductivity is 555μS/cm, the appearance is clear and transparent, the product quality index meets the requirements of ISO 22241-I:2006 international standard, and carbonate and chloride The detected amount complies with the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no sensory change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the national four. standard.
实施例2Example 2
(1)将5.0335g高纯尿素加入已添加10.4505g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) 5.0335g of high-purity urea was added to the round-bottomed flask to which 10.4505g of high-purity water had been added, and after sealing with a grinding plug, heated to 40°C in a water bath, and magnetically stirred until the urea was completely dissolved, and the solution was transparent;
(2)将步骤(1)所得溶液冷却至室温,加入2.626g乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 2.626 g of ethanolamine, seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(3)将步骤(2)所得溶液中加入2.6200g甲醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 2.6200 g of methanol to the solution obtained in step (2), seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(4)将步骤(3)所得溶液用过滤精度为0.8pm的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) pressure filtering the solution obtained in step (3) with a filter element having a filtration precision of 0.8 pm, to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-24℃,表面张力为65.5mN/m,电导率为449μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。After measurement, the freezing point of the mixture solution is -24°C, the surface tension is 65.5mN/m, the conductivity is 449μS/cm, the appearance is clear and transparent, the product quality index meets the requirements of ISO 22241-I:2006 international standard, and carbonate and chloride are The detected amount complies with the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no sensory change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the national four. standard.
实施例3Example 3
(1)将5.0342g高纯尿素加入已添加10.4476g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) 5.0342g of high-purity urea was added to the round-bottomed flask to which 10.4476g of high-purity water had been added, and after sealing with a grinding plug, the water bath was heated to 40°C, and the magnetic stirring was performed until the urea was completely dissolved, and the solution was transparent;
(2)将步骤(1)所得溶液冷却至室温,加入2.6135g乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 2.6135 g of ethanolamine, seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(3)将步骤(2)所得溶液中加入4.4703g甲醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 4.4703 g of methanol to the solution obtained in step (2), seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is filtered with a filter element pressure with a filtration precision of 0.8 pm and 0.6 MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-28℃,表面张力为60.3mN/m,电导率为380μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。After measurement, the freezing point of the mixture solution is -28°C, the surface tension is 60.3mN/m, the conductivity is 380μS/cm, the appearance is clear and transparent, the product quality index meets the requirements of ISO 22241-I:2006 international standard, and carbonate and chloride The detected amount complies with the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no sensory change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the national four. standard.
实施例4Example 4
(1)将4.9765g高纯尿素加入已添加10.3377g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) 4.9765g of high-purity urea was added to the round-bottomed flask to which 10.3377g of high-purity water had been added, and after sealing with a grinding plug, heated to 40°C in a water bath, and magnetically stirred until the urea was completely dissolved, and the solution was transparent;
(2)将步骤(1)所得溶液冷却至室温,加入2.5896g乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 2.5896 g of ethanolamine, seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(3)将步骤(2)所得溶液中加入6.898g甲醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 6.898 g of methanol to the solution obtained in step (2), seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is filtered with a filter element pressure with a filtration precision of 0.8 pm and 0.6 MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-32℃,表面张力为57.3mN/m,电导率为299μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -32°C, the surface tension is 57.3mN/m, the conductivity is 299μS/cm, the appearance is clear and transparent, the product quality index meets the requirements of ISO 22241-I:2006 international standard, and carbonate and chloride are The detected amount complies with the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no sensory change in appearance and smell.
将本实施例的产品在功233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being treated by the SCR post-treatment system, the NOx emission can reach the national four. standard.
实施例5Example 5
(1)将10.3200g高纯尿素加入已添加21.4329g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) 10.3200g of high-purity urea was added to the round-bottomed flask to which 21.4329g of high-purity water had been added, and after sealing with a ground stopper, heated to 40°C in a water bath, and magnetically stirred until the urea was completely dissolved, and the solution was transparent;
(2)将步骤(1)所得溶液冷却至室温,加入5.3551g乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 5.3551 g of ethanolamine, seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(3)将步骤(2)所得溶液中加入5.3610g乙醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 5.3610 g of ethanol to the solution obtained in step (2), seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is filtered with a filter element pressure with a filtration precision of 0.8 pm and 0.6 MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-26℃,表面张力为54.0mN/m,电导率为316μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。After measurement, the freezing point of the mixture solution is -26°C, the surface tension is 54.0mN/m, the conductivity is 316μS/cm, the appearance is clear and transparent, the product quality index meets the requirements of ISO 22241-I:2006 international standard, and carbonate and chloride are The detected amount complies with the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no sensory change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the national four. standard.
实施例6Example 6
(1)将9.2948g高纯尿素加入已添加19.3036g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) 9.2948g of high-purity urea was added to the round-bottomed flask to which 19.3036g of high-purity water had been added, and after sealing with a grinding plug, the water bath was heated to 40°C, and the magnetic stirring was performed until the urea was completely dissolved, and the solution was transparent;
(2)将步骤(1)所得溶液冷却至室温,加入4.8283g乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 4.8283 g of ethanolamine, seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(3)将步骤(2)所得溶液中加入8.2698g乙二醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 8.2698 g of ethylene glycol to the solution obtained in step (2), seal with a grinding plug, and stir magnetically until the solution is completely mixed evenly.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is filtered with a filter element pressure with a filtration precision of 0.8 pm and 0.6 MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-32℃,表面张力为63.8mN/m,电导率为470.5μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -32°C, the surface tension is 63.8mN/m, the conductivity is 470.5μS/cm, the appearance is clear and transparent, and the product quality index meets the requirements of ISO 22241-I:2006 international standards, and carbonate and chlorine The detection amount of the chemical conforms to the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no sensory change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the national four. standard.
实施例7Example 7
(1)将11.0341g高纯尿素加入已添加22.9221g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) 11.0341g of high-purity urea was added to the round-bottomed flask to which 22.9221g of high-purity water had been added, and after sealing with a grinding plug, heated to 40°C in a water bath, and magnetically stirred until the urea was completely dissolved, and the solution was transparent;
(2)将步骤(1)所得溶液冷却至室温,加入5.6311g二乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 5.6311 g of diethanolamine, seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(3)将步骤(2)所得溶液中加入9.8861g甲醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 9.8861 g of methanol to the solution obtained in step (2), seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is filtered with a filter element pressure with a filtration precision of 0.8 pm and 0.6 MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-35℃,表面张力为55.9mN/m,电导率为183μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -35°C, the surface tension is 55.9mN/m, the conductivity is 183μS/cm, the appearance is clear and transparent, the product quality index meets the requirements of ISO 22241-I:2006 international standard, and carbonate and chloride The detected amount complies with the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no sensory change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the national four. standard.
实施例8Example 8
(1)将9.9590g高纯尿素加入已添加20.6847g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) 9.9590g of high-purity urea was added to the round-bottomed flask to which 20.6847g of high-purity water had been added, and after sealing with a grinding plug, heated to 40°C in a water bath, and magnetically stirred until the urea was completely dissolved, and the solution was transparent;
(2)将步骤(1)所得溶液冷却至室温,加入5.1768g二乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 5.1768 g of diethanolamine, seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(3)将步骤(2)所得溶液中加入5.1719g乙醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 5.1719 g of ethanol to the solution obtained in step (2), seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is filtered with a filter element pressure with a filtration precision of 0.8 pm and 0.6 MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-27℃,表面张力为52.7mN/m,电导率为212μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -27°C, the surface tension is 52.7mN/m, the conductivity is 212μS/cm, the appearance is clear and transparent, the product quality index meets the requirements of ISO 22241-I:2006 international standard, and carbonate and chloride The detected amount complies with the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no sensory change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the national four. standard.
实施例9Example 9
(1)将11.6944g高纯尿素加入已添加24.2808g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) 11.6944g of high-purity urea was added to the round-bottomed flask to which 24.2808g of high-purity water had been added, and after sealing with a grinding plug, heated to 40°C in a water bath, and magnetically stirred until the urea was completely dissolved, and the solution was transparent;
(2)将步骤(1)所得溶液冷却至室温,加入6.0732g二乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 6.0732 g of diethanolamine, seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(3)将步骤(2)所得溶液中加入10.4111g乙二醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 10.4111 g of ethylene glycol to the solution obtained in step (2), seal with a grinding plug, and stir magnetically until the solution is completely mixed uniformly.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is filtered with a filter element pressure with a filtration precision of 0.8 pm and 0.6 MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-31℃,表面张力为62.3mN/m,电导率为210μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。After measurement, the freezing point of the mixture solution is -31°C, the surface tension is 62.3mN/m, the conductivity is 210μS/cm, the appearance is clear and transparent, the product quality index meets the requirements of ISO 22241-I:2006 international standard, and carbonate and chloride are The detected amount complies with the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no sensory change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the national four. standard.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
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