CN107138044A - A kind of diesel vehicle urea liquid with cryogenic property and preparation method thereof - Google Patents
A kind of diesel vehicle urea liquid with cryogenic property and preparation method thereof Download PDFInfo
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Abstract
本发明提供了一种具有低温性能的柴油车用尿素溶液及其制备方法,其中具有低温性能的柴油车用尿素溶液,包括以下的各组分:组分A、组分B、组分C和组分D;所述组分A为高纯水,组分B为尿素,组分C为小分子液体醇胺类物质,组分D为小分子液体醇类物质;各组分的重量份数为:组分A 40~70份、组分B 20~35份、组分C 5~25份和组分D 5~40份。本发明所述的具有低温性能的柴油车用尿素溶液,所得产品冰点低于‑18℃~‑35℃,表面张力小于普通车用尿素,适合南北方各个季节,尤其是东北地区寒冷季节使用。The invention provides a urea solution for diesel vehicles with low temperature performance and a preparation method thereof, wherein the urea solution for diesel vehicles with low temperature performance comprises the following components: component A, component B, component C and Component D; the component A is high-purity water, component B is urea, component C is a small molecule liquid alcohol amine substance, and component D is a small molecule liquid alcohol substance; the parts by weight of each component are: 40-70 parts of component A, 20-35 parts of component B, 5-25 parts of component C and 5-40 parts of component D. The urea solution for diesel vehicles with low-temperature performance of the present invention has a freezing point lower than -18°C to -35°C and a surface tension lower than that of ordinary vehicle urea, and is suitable for use in all seasons in the north and south, especially in the cold seasons in the northeast region.
Description
技术领域technical field
本发明属于柴油发动机尾气处理领域,尤其是涉及一种具有低温性能的柴油车用尿素溶液及其制备方法。The invention belongs to the field of diesel engine tail gas treatment, and in particular relates to a urea solution for diesel vehicles with low-temperature performance and a preparation method thereof.
背景技术Background technique
近些年,每至入冬,中东部大部地区雾霾频发,雾霾日数普遍在5天以上,且全国雾霾天总体呈增加趋势。尤其是近两年,雾霾天气持续时间更长,如2015年,北京空气达标天数仅为186天,2016年,北京11月空气达标天数不足5成。雾霾是对大气中上百种悬浮颗粒物含量超标的笼统表述,尤其是PM2.5(空气动力学当量直径小于等于2.5微米的颗粒物)被认为是造成雾霾天气的“元凶”。研究表明,汽车尾气排放占全国PM2.5污染物总量的约30%,是造成我国雾霾天气的“祸首”之一,其中,来自重型柴油车的尾气污染高达三分之二以上。数据显示,仅占我国汽车保有量17%的柴油车排放的氮氧化物和PM污染物,分别占机动车排放总量的60%和90%以上。为减轻汽车尾气给大气环境造成的污染,我国已全面推行国四排放标准。In recent years, every winter, smog occurs frequently in most parts of the central and eastern regions, and the number of smog days generally exceeds 5 days, and the national smog days generally show an increasing trend. Especially in the past two years, the smoggy weather has lasted longer. For example, in 2015, Beijing had only 186 days when the air reached the standard. In 2016, less than 50% of the days in Beijing met the air standard in November. Haze is a general expression of the excessive content of hundreds of suspended particulate matter in the atmosphere, especially PM2.5 (particulate matter with an aerodynamic equivalent diameter less than or equal to 2.5 microns) is considered to be the "culprit" of haze weather. Studies have shown that vehicle exhaust emissions account for about 30% of the total PM2.5 pollutants in the country, and are one of the "culprits" that cause my country's haze weather. Among them, the exhaust pollution from heavy-duty diesel vehicles is as high as more than two-thirds. Statistics show that the nitrogen oxides and PM pollutants emitted by diesel vehicles, which only account for 17% of my country's car ownership, account for more than 60% and 90% of total motor vehicle emissions, respectively. In order to reduce the pollution caused by automobile exhaust to the atmospheric environment, my country has fully implemented the National IV emission standards.
2014年5月15日,国务院发布《2014-2015年节能减排低碳发展行动方案》,指出到2014年年底之前,在全国供应国四标准车用柴油。2014年“十一”期间,包括江苏、福建、四川等在内的多个省份,都发布了各自的国四油推广政策。工信部宣布从2015年1月1日起,全国范围内的柴油车将强制执行国IV排放标准。随着车用柴油国IV排放标准的推广实施,国内车用尿素市场发展迎来了新契机。尽管这一市场近几年刚刚起步,但国内需求潜力巨大,车用尿素销量会迅速增长。On May 15, 2014, the State Council issued the "2014-2015 Action Plan for Energy Conservation, Emission Reduction and Low-Carbon Development", pointing out that before the end of 2014, the national IV standard vehicle diesel will be supplied nationwide. During the "October" period of 2014, many provinces, including Jiangsu, Fujian, and Sichuan, issued their own national four oil promotion policies. The Ministry of Industry and Information Technology announced that starting from January 1, 2015, diesel vehicles nationwide will enforce the National IV emission standards. With the promotion and implementation of the National IV emission standard for vehicle diesel, the domestic vehicle urea market has ushered in a new opportunity. Although this market has just started in recent years, the domestic demand potential is huge, and the sales of urea for vehicles will grow rapidly.
柴油发动机的主要污染排放物是NOx(氮氧化物)和PM(微粒),我国由于国情、油品等因素的影响,升级国四采用的是SCR路线。采取SCR技术路线的发动机在燃烧的过程中,已通过技术手段使柴油充分燃烧从而达到有效控制PM排放量的目标,而NOx则需要在排气的过程中将其还原为氮气(N2)和水(H2O),这一过程必需的还原剂就是车用尿素溶液。尾气从涡轮增压器出来后进入排气管,排气管上安装有尿素计量喷射装置,在温度达到300℃~500℃时喷入尿素溶液,在催化剂的作用下尿素(NH2CONH2)水解产生NH3和CO2,NH3与NOx反应,生成氮气和水排出,同时吸收有害的烟气颗粒。The main pollutant emissions of diesel engines are NOx (nitrogen oxides) and PM (particles). Due to the influence of national conditions, oil products and other factors in my country, the SCR route is adopted for upgrading to China IV. During the combustion process of the engine adopting the SCR technology route, the diesel oil has been fully combusted through technical means to achieve the goal of effectively controlling PM emissions, while NOx needs to be reduced to nitrogen (N 2 ) and Water (H 2 O), the reducing agent necessary for this process is the vehicle urea solution. The exhaust gas comes out of the turbocharger and enters the exhaust pipe. A urea metering and injection device is installed on the exhaust pipe. When the temperature reaches 300°C to 500°C, the urea solution is sprayed. Under the action of the catalyst, the urea (NH 2 CONH 2 ) Hydrolysis produces NH 3 and CO 2 , NH 3 reacts with NOx to generate nitrogen and water to be discharged, while absorbing harmful smoke particles.
车用尿素溶液的纯度和洁净度要求较高,相对于工业尿素,缩二脲、不溶物、铁、硫化物、氯化物等的含量都有严格的要求。由于SCR催化剂载体极易发生金属离子中毒从而失去催化效果,因此车用尿素溶液必须使用电子行业一级超纯水。目前车用尿素溶液一般由32.5%高纯尿素和67.5%的超纯水组成。这个浓度的尿素溶液结晶点最低,在低于-11℃的时候会结晶,实际使用中在-20℃时会完全上冻,使其在北方尤其是东北等冬季寒冷天气下的使用受到限制。加入改性剂降低车用尿素溶液的凝固点是最方便和低成本的办法,但由于SCR催化剂对车用尿素溶液纯度和洁净度的高要求,能明显降低水溶液凝固点的金属盐不能使用,使得改性剂的选择范围非常有限,无机盐基本只能选择铵类物质,有机改性剂大多选择胺类或酰胺类物质。The purity and cleanliness of the urea solution for vehicles are relatively high. Compared with industrial urea, the content of biuret, insoluble matter, iron, sulfide, chloride, etc. has strict requirements. Since the SCR catalyst carrier is extremely prone to metal ion poisoning and thus loses its catalytic effect, the urea solution for vehicles must use first-grade ultrapure water in the electronics industry. At present, the urea solution for vehicles generally consists of 32.5% high-purity urea and 67.5% ultra-pure water. The urea solution with this concentration has the lowest crystallization point, and it will crystallize when it is lower than -11°C. In actual use, it will completely freeze at -20°C, which limits its use in cold winter weather in the north, especially in the northeast. Adding a modifier to reduce the freezing point of the urea solution for vehicles is the most convenient and low-cost method, but due to the high requirements of the SCR catalyst on the purity and cleanliness of the urea solution for vehicles, metal salts that can significantly reduce the freezing point of the aqueous solution cannot be used, making the modification The selection range of the modifier is very limited, the inorganic salt can basically only choose ammonium substances, and most of the organic modifiers choose amines or amides.
检索发现,以尿素为氨源,加入改性剂改善冰点的现有专利比较多,但大多为铵类物质,如甲酸铵、碳酸铵、碳酸氢铵等,当含量较高时,CO2的检出量易超标,且稳定性差,容易分解。中国公开专利201410193227《汽车尾气排放净化处理液》中用到了三乙醇胺,但处理液的组成非常复杂,大大增加工艺成本和难度,且按照车用尿素通用标准,磷酸盐的检出量(≦0.5)也超标。复杂的成分极有可能易使具有敏感性的催化剂中毒从而影响其反应活性。The search found that there are many existing patents that use urea as the ammonia source and add modifiers to improve the freezing point, but most of them are ammonium substances, such as ammonium formate, ammonium carbonate, ammonium bicarbonate, etc. When the content is high, the CO 2 The detected amount is easy to exceed the standard, and the stability is poor, and it is easy to decompose. Triethanolamine is used in China's published patent 201410193227 "Automobile Exhaust Emission Purification Treatment Liquid", but the composition of the treatment liquid is very complicated, which greatly increases the cost and difficulty of the process, and according to the general standard of urea for vehicles, the detection amount of phosphate (≦0.5 ) also exceeded the standard. The complex composition is likely to easily poison the sensitive catalyst and affect its reactivity.
很多专利如中国专利CN201110134706.3《一种低温车用尿素溶液组合物》、CN201110134698.2《一种超低温车用尿素溶液组合物》、CN201510015958《一种低冰点氮氧化物还原剂及其制备方法》和CN 201510017530《一种超低冰点氮氧化物还原剂及其制备方法》都选用了小分子液体醇类作为复合添加剂,但成分相对本专利都要复杂,增加工艺难度。此外,其中都含有甲酰胺,甲酰胺具有可燃性,在催化剂存在下,加热至35℃以下,可分解出剧毒性氰化氢,且能强烈腐蚀铜、黄铜、铅、橡胶,不方便贮存及运输。CN201510015958和CN 201510017530中还包括含硫有机化合物二甲基亚砜,高温分解后可能会产生硫化污染物。本配方因改性剂成分简单,未引入限制含量的成分,故各项质量指标均合格。Many patents such as Chinese patents CN201110134706.3 "A Urea Solution Composition for Low-Temperature Vehicles", CN201110134698.2 "A Urea Solution Composition for Ultra-low Temperature Vehicles", CN201510015958 "A Low Freezing Point Nitrogen Oxide Reductant and Its Preparation Method " and CN 201510017530 "An Ultra-Low Freezing Point Nitrogen Oxide Reductant and Its Preparation Method" both use small molecular liquid alcohols as composite additives, but the composition is more complicated than this patent, which increases the difficulty of the process. In addition, all of them contain formamide, which is flammable. In the presence of a catalyst, heated to below 35°C, it can decompose highly toxic hydrogen cyanide, and can strongly corrode copper, brass, lead, and rubber, which is inconvenient. Storage and transportation. CN201510015958 and CN 201510017530 also include sulfur-containing organic compound dimethyl sulfoxide, which may produce sulfur pollutants after pyrolysis. Because the composition of the modifier is simple and no content-limited components are introduced in this formula, all quality indicators are qualified.
综上,本发明所用的小分子液体醇胺类改性剂不涉及现有专利的权利要求,且配方简单,效果显著。In summary, the small molecule liquid alcohol amine modifier used in the present invention does not involve the claims of existing patents, and has a simple formula and remarkable effect.
发明内容Contents of the invention
有鉴于此,本发明旨在提出一种具有低温性能的柴油车用尿素溶液,以克服现有技术的缺陷,液体醇胺和液体醇类改性剂能与水混溶,能与通常有机物混溶,组成和制备方法简单,操作方便,未引入限制含量的成分,各项质量指标均合格,能适应不同地区春夏秋初冬及寒冷季节使用。In view of this, the present invention aims to propose a kind of urea solution for diesel vehicles with low temperature performance, to overcome the defects of the prior art, liquid alcohol amine and liquid alcohol modifier can be miscible with water, can be mixed with common organic matter It has the advantages of simple composition and preparation method, convenient operation, no ingredients with limited content, all quality indicators are qualified, and can be used in spring, summer, autumn, early winter and cold seasons in different regions.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, technical solution of the present invention is achieved in that way:
一种具有低温性能的柴油车用尿素溶液,包括以下的各组分:组分A、组分B、组分C和组分D;所述组分A为高纯水,组分B为尿素,组分C为小分子液体醇胺类物质,组分D为小分子液体醇类物质。A urea solution for diesel vehicles with low temperature performance, comprising the following components: component A, component B, component C and component D; the component A is high-purity water, component B is urea, and the component Component C is a small molecule liquid alcohol amine substance, and component D is a small molecule liquid alcohol substance.
优选的,各组分的重量份数为:组分A 40~70份、组分B 20~35份、组分C 5~25份和组分D 5~40份。Preferably, the parts by weight of each component are: 40-70 parts of component A, 20-35 parts of component B, 5-25 parts of component C and 5-40 parts of component D.
优选的,各组分的重量份数为:组分A 45~65份、组分B 23~30份、组分C 8~22份,组分D 9~35份。Preferably, the parts by weight of each component are: 45-65 parts of component A, 23-30 parts of component B, 8-22 parts of component C, and 9-35 parts of component D.
优选的,各组分的重量份数为:组分A 50~60份、组分B 25~28份、组分C 13~20份,组分D 15~28份。Preferably, the parts by weight of each component are: 50-60 parts of component A, 25-28 parts of component B, 13-20 parts of component C, and 15-28 parts of component D.
优选的,所述组分C为乙醇胺和/或二乙醇胺;所述组分C的含量为20份。Preferably, the component C is ethanolamine and/or diethanolamine; the content of the component C is 20 parts.
优选的,所述组分D为甲醇、乙醇和乙二醇中的一种或两种以上。Preferably, the component D is one or more of methanol, ethanol and ethylene glycol.
所述高纯水为工业级高纯水。The high-purity water is industrial-grade high-purity water.
所述尿素需满足GB29518-2013《柴油发动机氮氧化物还原剂尿素水溶液(AUS32)》标准中AUS32专用尿素的技术要求。The urea needs to meet the technical requirements for AUS32-specific urea in the standard GB29518-2013 "Aqueous Solution of Nitrogen Oxide Reductant for Diesel Engines (AUS32)".
所述纯水需满足GB29518-2013《柴油发动机氮氧化物还原剂尿素水溶液(AUS32)》标准中对纯水的技术要求The pure water needs to meet the technical requirements for pure water in the GB29518-2013 "Diesel Engine Nitrogen Oxide Reductant Urea Aqueous Solution (AUS32)" standard
所述小分子液体醇胺类物质和小分子液体醇类物质均为分析纯以上等级的产品。Both the small molecule liquid alcohol amines and the small molecule liquid alcohols are products of analytical grade or above.
乙醇胺别名2-羟基乙胺,分子式是HO(CH2)2NH2,无色透明液体,与水、甲醇、乙醇、丙酮等混溶,稳定性较好。实验表明,在普通车用尿素中添加一定量的乙醇胺后,溶液的凝固点明显降低。为降低成本,乙醇胺的含量不宜过高,以20%为宜,可同时添加一些低分子量的液体醇类。此外,二乙醇胺也可与水、乙醇等混溶,可考虑添加其中一种或多种。Ethanolamine, also known as 2-hydroxyethylamine, has a molecular formula of HO(CH 2 ) 2 NH 2 . It is a colorless and transparent liquid, miscible with water, methanol, ethanol, acetone, etc., and has good stability. Experiments have shown that when a certain amount of ethanolamine is added to ordinary urea for vehicles, the freezing point of the solution is significantly lowered. In order to reduce the cost, the content of ethanolamine should not be too high, preferably 20%, and some low molecular weight liquid alcohols can be added at the same time. In addition, diethanolamine is also miscible with water, ethanol, etc., and adding one or more of them may be considered.
小分子液体醇类由于具有很低的凝固点和较小的密度,如甲醇(-97℃,0.792g/cm3)、乙醇(-114℃,0.798g/cm3),可使尿素溶液具有更低的凝固点和黏度。但由于它们具有较强的挥发性,挥发物可燃性强,故添加量不可过多。与液体醇胺复配后,甲醇、乙醇的挥发性明显减弱,放置三个月后测定发现溶液的凝固点无明显下降。乙二醇虽然常用于汽车防冻液的配制,但密度稍大,会增加尿素溶液的黏度,降低流动性,不宜添加过多。考虑到成本、易得性、安全性及粘度,本发明中优选甲醇,也可根据性质、效果选定甲醇、乙醇、乙二醇中的多种组合。Small molecular liquid alcohols have a very low freezing point and low density, such as methanol (-97°C, 0.792g/cm 3 ), ethanol (-114°C, 0.798g/cm 3 ), which can make the urea solution more Low freezing point and viscosity. However, due to their strong volatility and strong flammability of volatile substances, the amount of addition should not be too much. After compounding with liquid alcohol amine, the volatility of methanol and ethanol is obviously weakened, and it is found that the freezing point of the solution does not drop significantly after being placed for three months. Although ethylene glycol is often used in the preparation of automobile antifreeze, its density is slightly higher, which will increase the viscosity of urea solution and reduce the fluidity, so it is not suitable to add too much. In consideration of cost, availability, safety and viscosity, methanol is preferred in the present invention, and various combinations of methanol, ethanol, and ethylene glycol can also be selected according to properties and effects.
车用尿素溶液在被雾化喷射进发动机排气管中的过程中,雾化效果是一个很关键的问题。雾化效果好,喷射出的尿素小颗粒尺寸小,可快速的水解、热解、进入催化剂载体段、扩散到催化剂表面、吸附、反应,反应后NH3逃逸少,还原NOx的效率提高。雾化效果与还原剂溶液的表面张力有密切关系。在室温下,水的表面张力为72mN/m,传统的车用尿素溶液是采用高纯度的尿素和水配制而成,其表面张力达到66mN/m以上,而100%的甲醇或乙醇都在25mN/m以下,乙二醇为50mN/m。可以预测,传统尿素溶液中加入上述物质后溶液的表面张力必定会下降,喷射出的还原剂液滴越小,从而改善车用尿素溶液的雾化效果。When the urea solution for vehicles is atomized and sprayed into the exhaust pipe of the engine, the atomization effect is a key issue. The atomization effect is good, the sprayed urea particles are small in size, can be quickly hydrolyzed, pyrolyzed, enter the catalyst carrier section, diffuse to the catalyst surface, absorb, and react. After the reaction, NH 3 escapes less, and the efficiency of reducing NOx is improved. The atomization effect is closely related to the surface tension of the reducing agent solution. At room temperature, the surface tension of water is 72mN/m. The traditional urea solution for vehicles is made of high-purity urea and water. /m or less, ethylene glycol is 50mN/m. It can be predicted that the surface tension of the solution will decrease after adding the above substances to the traditional urea solution, and the sprayed reducing agent droplets will be smaller, thereby improving the atomization effect of the urea solution for vehicles.
电导率在尿素溶液的使用过程中也有一定影响,电导率越低,反应系统中溶液电荷的流动越慢,容易造成电荷积累,形成流动电势,流动电势高到一定程度易产生电火花,对车辆有潜在危险。由于有机醇胺基本不电离,电导率很小,添加入尿素溶液中必然会导致其电导率降低。但即使添加量为20%时,相比一级工业电子水小于1μS/cm的电导率,尿素溶液的电导率仍大于300μS/cm,具有较高的导电性。The conductivity also has a certain influence during the use of urea solution. The lower the conductivity, the slower the flow of solution charge in the reaction system, which is easy to cause charge accumulation and form a flowing potential. When the flowing potential is high to a certain extent, it is easy to generate electric sparks, which is harmful to vehicles. Potentially dangerous. Since the organic alcohol amine is basically non-ionized and has a very small electrical conductivity, adding it to the urea solution will inevitably lead to a decrease in its electrical conductivity. However, even when the addition amount is 20%, the conductivity of the urea solution is still greater than 300 μS/cm, which is higher than that of the first-grade industrial electronic water, which is less than 1 μS/cm.
本发明的另一目的在于提出一种制备如上所述的具有低温性能的柴油车用尿素溶液的方法,以制备上述具有低温性能的柴油车用尿素溶液。Another object of the present invention is to propose a method for preparing the above-mentioned urea solution for diesel vehicles with low-temperature performance, so as to prepare the above-mentioned urea solution for diesel vehicles with low-temperature performance.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, technical solution of the present invention is achieved in that way:
一种制备如上所述的具有低温性能的柴油车用尿素溶液的方法,包括以下步骤:A method for preparing the urea solution for diesel vehicles with low temperature performance as described above, comprising the following steps:
(1)将组分B加入组分A中,使其充分溶解,得到透明溶液;(1) Add component B to component A to fully dissolve it to obtain a transparent solution;
(2)在步骤(1)所述的透明溶液中依次加入组分C和组分D,充分搅拌混匀,所得混合溶液即得本发明所述的具有低温性能的柴油车用尿素溶液。(2) Add component C and component D sequentially to the transparent solution described in step (1), fully stir and mix, and the resulting mixed solution obtains the urea solution for diesel vehicles with low temperature performance according to the present invention.
优选的,所述步骤(2)中,在步骤(1)所述的透明溶液中依次加入组分C和组分D,充分搅拌混匀,所得混合溶液过滤,即得本发明所述的具有低温性能的柴油车用尿素溶液。Preferably, in the step (2), component C and component D are sequentially added to the transparent solution described in step (1), fully stirred and mixed, and the resulting mixed solution is filtered to obtain the compound having the properties of the present invention. Urea solution for diesel vehicles with low temperature performance.
优选的,所述步骤(2)中,所得混合溶液经0.5-0.8μm、0.6Mpa的滤芯压力过滤后即得本发明所述的具有低温性能的柴油车用尿素溶液。Preferably, in the step (2), the obtained mixed solution is pressure-filtered through a filter element of 0.5-0.8 μm and 0.6 Mpa to obtain the urea solution for diesel vehicles with low-temperature performance according to the present invention.
优选的,所述步骤(1)中,将组分B加入组分A中,于35℃~40℃下使其充分溶解,得到透明溶液;所述步骤(2)中,待步骤(1)中的透明溶液冷却至室温后,再加入组分C,待组分C完全溶解后,再加入组分D。Preferably, in the step (1), component B is added to component A, and it is fully dissolved at 35°C to 40°C to obtain a transparent solution; in the step (2), after step (1) After cooling the transparent solution in to room temperature, then add component C, after component C is completely dissolved, then add component D.
将本发明所述的制备方法应用到实验室产品小试制备中,其制备过程包括以下步骤:The preparation method described in the present invention is applied in the small-scale preparation of laboratory products, and its preparation process comprises the following steps:
(1)将高纯尿素加入已添加高纯水的圆底烧瓶中,用磨口塞封口后,加热至35℃~40℃,搅拌至尿素完全溶解,溶液呈透明状;(1) Add high-purity urea into a round-bottomed flask that has been added with high-purity water, seal it with a ground plug, heat to 35°C to 40°C, and stir until the urea is completely dissolved and the solution is transparent;
(2)将步骤(1)所得溶液冷却至室温,加入小分子液体醇胺类物质,用磨口塞封口后,搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add a small molecule liquid alcoholamine substance, seal it with a ground plug, and stir until the solution is completely mixed and uniform.
(3)将步骤(2)所得溶液中加入小分子液体醇类,用磨口塞封口,搅拌至溶液完全混合均匀。(3) Add small-molecule liquid alcohols to the solution obtained in step (2), seal it with a ground plug, and stir until the solution is completely mixed.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6Mpa的滤芯压力过滤,即得到本发明所述具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is pressure-filtered with a filter element having a filtration accuracy of 0.8pm and 0.6Mpa, thereby obtaining the urea solution for diesel vehicles with low-temperature performance according to the present invention.
将本发明所述的制备方法应用到中试及商品化产品的制备中,其制备方法为:所有原料成比例放大,强力搅拌至尿素完全溶解后,依次加入固体酰胺类物质和小分子液体醇类物质,强力搅拌至完全混合均匀,得到的溶液经0.5-0.8μm、0.6Mpa的滤芯压力过滤后即为本发明所述具有低温性能的柴油车用尿素溶液。The preparation method described in the present invention is applied to the preparation of pilot test and commercial products. The preparation method is as follows: all raw materials are scaled up in proportion, stirred vigorously until the urea is completely dissolved, then adding solid amide substances and small molecule liquid alcohols in sequence Stir vigorously until it is completely mixed evenly, and the obtained solution is pressure-filtered through a filter element of 0.5-0.8 μm and 0.6 Mpa, which is the urea solution for diesel vehicles with low-temperature performance according to the present invention.
相对于现有技术,本发明所述的一种具有低温性能的柴油车用尿素溶液具有以下优势:Compared with the prior art, a kind of urea solution for diesel vehicles with low temperature performance according to the present invention has the following advantages:
本发明所述的一种具有低温性能的柴油车用尿素溶液,其液体醇胺和液体醇类改性剂能与水混溶,能与通常有机物混溶,组成和制备方法简单,操作方便,未引入限制含量的成分,各项质量指标均合格,(达到ISO 22241-1:2006国际标准、DIN 70070:2005德国标准和DB11/552-2008北京标准的要求),产品冰点低于-18℃~-35℃,表面张力小于普通车用尿素溶液,雾化效果好,具有较高的导电性,可提高NOx还原效率,适合南北方各个季节,尤其是东北地区寒冷季节使用。A kind of urea solution for diesel vehicles with low temperature performance according to the present invention, its liquid alcohol amine and liquid alcohol modifier can be miscible with water, can be miscible with common organic matter, the composition and preparation method are simple, easy to operate, No ingredients with limited content are introduced, and all quality indicators are qualified (meeting the requirements of ISO 22241-1:2006 international standard, DIN 70070:2005 German standard and DB11/552-2008 Beijing standard), and the freezing point of the product is lower than -18°C ~-35°C, the surface tension is lower than that of ordinary urea solution for vehicles, the atomization effect is good, and it has high conductivity, which can improve the NOx reduction efficiency. It is suitable for use in all seasons in the north and south, especially in the cold season in the northeast.
本发明所述的一种具有低温性能的柴油车用尿素溶液,碳酸盐和氯化物的检出量均达到DB11/552-2008北京标准中的要求(由于ISO 22241-1:2006国际标准和DIN 70070:2005德国标准对碳酸盐及氯化物的检出量不做要求,故参考了DB11/552-2008北京标准),两者的检出量分别为:碳酸盐(以CO2计)检出量≤0.2%,氯化物检出量≤0.2%。A kind of urea solution for diesel vehicles with low temperature performance according to the present invention, the detection amount of carbonate and chloride all reaches the requirement in DB11/552-2008 Beijing standard (due to ISO 22241-1:2006 international standard and DIN 70070:2005 German standard does not require the detection amount of carbonate and chloride, so refer to DB11/552-2008 Beijing standard), the detection amount of the two are: carbonate (calculated as CO 2 ) detected amount ≤ 0.2%, chloride detected amount ≤ 0.2%.
所述制备如上所述的具有低温性能的柴油车用尿素溶液的方法与上述具有低温性能的柴油车用尿素溶液相对于现有技术所具有的优势相同,在此不再赘述。The method for preparing the above-mentioned urea solution for diesel vehicles with low-temperature performance has the same advantages as the above-mentioned urea solution for diesel vehicles with low-temperature performance over the prior art, and will not be repeated here.
具体实施方式detailed description
除有定义外,以下实施例中所用的技术术语具有与本发明所属领域技术人员普遍理解的相同含义。以下实施例中所用的试验试剂,如无特殊说明,均为常规生化试剂;所述实验方法,如无特殊说明,均为常规方法。Unless otherwise defined, the technical terms used in the following embodiments have the same meaning as commonly understood by those skilled in the art to which the present invention belongs. The test reagents used in the following examples, unless otherwise specified, are conventional biochemical reagents; the experimental methods, unless otherwise specified, are conventional methods.
下面结合实施例来详细说明本发明。The present invention will be described in detail below in conjunction with examples.
实施例1Example 1
(1)将4.9376g高纯尿素加入已添加10.2411g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) Add 4.9376g of high-purity urea into a round-bottomed flask to which 10.2411g of high-purity water has been added, seal it with a ground plug, heat in a water bath to 40°C, and stir magnetically until the urea is completely dissolved and the solution is transparent;
(2)将步骤(1)所得溶液冷却至室温,加入2.5629g乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 2.5629 g of ethanolamine, seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(3)将步骤(2)所得溶液中加入1.1335g甲醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 1.1335 g of methanol to the solution obtained in step (2), seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is pressure-filtered with a filter element with a filtration accuracy of 0.8pm and 0.6MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-18℃,表面张力为70.3mN/m,电导率为555μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -18°C, the surface tension is 70.3mN/m, and the conductivity is 555μS/cm. The detected amount conforms to the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no detectable change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the National IV standard.
实施例2Example 2
(1)将5.0335g高纯尿素加入已添加10.4505g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) Add 5.0335g of high-purity urea into a round-bottomed flask to which 10.4505g of high-purity water has been added, seal it with a ground plug, heat in a water bath to 40°C, and stir magnetically until the urea is completely dissolved and the solution is transparent;
(2)将步骤(1)所得溶液冷却至室温,加入2.626g乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 2.626 g of ethanolamine, seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(3)将步骤(2)所得溶液中加入2.6200g甲醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 2.6200 g of methanol to the solution obtained in step (2), seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(4)将步骤(3)所得溶液用过滤精度为0.8pm的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is pressure-filtered with a filter element with a filtration accuracy of 0.8pm to obtain the urea solution for diesel vehicles with low-temperature performance of the present invention.
经测定,混合物溶液凝固点-24℃,表面张力为65.5mN/m,电导率为449μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -24°C, the surface tension is 65.5mN/m, and the conductivity is 449μS/cm. The detected amount conforms to the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no detectable change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the National IV standard.
实施例3Example 3
(1)将5.0342g高纯尿素加入已添加10.4476g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) Add 5.0342g of high-purity urea into a round-bottomed flask to which 10.4476g of high-purity water has been added, seal it with a ground plug, heat in a water bath to 40°C, and stir magnetically until the urea is completely dissolved and the solution is transparent;
(2)将步骤(1)所得溶液冷却至室温,加入2.6135g乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 2.6135 g of ethanolamine, seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(3)将步骤(2)所得溶液中加入4.4703g甲醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 4.4703 g of methanol to the solution obtained in step (2), seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is pressure-filtered with a filter element with a filtration accuracy of 0.8pm and 0.6MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-28℃,表面张力为60.3mN/m,电导率为380μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -28°C, the surface tension is 60.3mN/m, and the conductivity is 380μS/cm. The detected amount conforms to the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no detectable change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the National IV standard.
实施例4Example 4
(1)将4.9765g高纯尿素加入已添加10.3377g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) Add 4.9765g of high-purity urea into a round-bottomed flask to which 10.3377g of high-purity water has been added, seal it with a ground plug, heat in a water bath to 40°C, and stir magnetically until the urea is completely dissolved and the solution is transparent;
(2)将步骤(1)所得溶液冷却至室温,加入2.5896g乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 2.5896 g of ethanolamine, seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(3)将步骤(2)所得溶液中加入6.898g甲醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 6.898 g of methanol to the solution obtained in step (2), seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is pressure-filtered with a filter element with a filtration accuracy of 0.8pm and 0.6MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-32℃,表面张力为57.3mN/m,电导率为299μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -32°C, the surface tension is 57.3mN/m, and the conductivity is 299μS/cm. The detected amount conforms to the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no detectable change in appearance and smell.
将本实施例的产品在功233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the National IV standard.
实施例5Example 5
(1)将10.3200g高纯尿素加入已添加21.4329g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) Add 10.3200g of high-purity urea into a round-bottomed flask to which 21.4329g of high-purity water has been added, seal it with a ground plug, heat in a water bath to 40°C, and stir magnetically until the urea is completely dissolved and the solution is transparent;
(2)将步骤(1)所得溶液冷却至室温,加入5.3551g乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 5.3551 g of ethanolamine, seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(3)将步骤(2)所得溶液中加入5.3610g乙醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 5.3610 g of ethanol to the solution obtained in step (2), seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is pressure-filtered with a filter element with a filtration accuracy of 0.8pm and 0.6MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-26℃,表面张力为54.0mN/m,电导率为316μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -26°C, the surface tension is 54.0mN/m, and the conductivity is 316μS/cm. The detected amount conforms to the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no detectable change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the National IV standard.
实施例6Example 6
(1)将9.2948g高纯尿素加入已添加19.3036g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) Add 9.2948g of high-purity urea into a round-bottomed flask to which 19.3036g of high-purity water has been added, seal it with a ground plug, heat in a water bath to 40°C, and stir magnetically until the urea is completely dissolved and the solution is transparent;
(2)将步骤(1)所得溶液冷却至室温,加入4.8283g乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 4.8283 g of ethanolamine, seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(3)将步骤(2)所得溶液中加入8.2698g乙二醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 8.2698 g of ethylene glycol to the solution obtained in step (2), seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is pressure-filtered with a filter element with a filtration accuracy of 0.8pm and 0.6MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-32℃,表面张力为63.8mN/m,电导率为470.5μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -32°C, the surface tension is 63.8mN/m, and the conductivity is 470.5μS/cm. The detected amount of chemical compounds complies with the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no detectable change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the National IV standard.
实施例7Example 7
(1)将11.0341g高纯尿素加入已添加22.9221g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) Add 11.0341g of high-purity urea into a round-bottomed flask to which 22.9221g of high-purity water has been added, seal it with a ground plug, heat in a water bath to 40°C, and stir magnetically until the urea is completely dissolved and the solution is transparent;
(2)将步骤(1)所得溶液冷却至室温,加入5.6311g二乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 5.6311 g of diethanolamine, seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(3)将步骤(2)所得溶液中加入9.8861g甲醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 9.8861 g of methanol to the solution obtained in step (2), seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is pressure-filtered with a filter element with a filtration accuracy of 0.8pm and 0.6MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-35℃,表面张力为55.9mN/m,电导率为183μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -35°C, the surface tension is 55.9mN/m, and the conductivity is 183μS/cm. The detected amount conforms to the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no detectable change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the National IV standard.
实施例8Example 8
(1)将9.9590g高纯尿素加入已添加20.6847g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) Add 9.9590g of high-purity urea into a round-bottomed flask to which 20.6847g of high-purity water has been added, seal it with a ground plug, heat in a water bath to 40°C, and stir magnetically until the urea is completely dissolved and the solution is transparent;
(2)将步骤(1)所得溶液冷却至室温,加入5.1768g二乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 5.1768 g of diethanolamine, seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(3)将步骤(2)所得溶液中加入5.1719g乙醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 5.1719 g of ethanol to the solution obtained in step (2), seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is pressure-filtered with a filter element with a filtration accuracy of 0.8pm and 0.6MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-27℃,表面张力为52.7mN/m,电导率为212μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -27°C, the surface tension is 52.7mN/m, and the conductivity is 212μS/cm. The detected amount conforms to the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no detectable change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the National IV standard.
实施例9Example 9
(1)将11.6944g高纯尿素加入已添加24.2808g高纯水的圆底烧瓶中,用磨口塞封口后,水浴加热至40℃,磁力搅拌至尿素完全溶解,溶液呈透明状;(1) Add 11.6944g of high-purity urea into a round-bottomed flask to which 24.2808g of high-purity water has been added, seal it with a ground plug, heat in a water bath to 40°C, and stir magnetically until the urea is completely dissolved and the solution is transparent;
(2)将步骤(1)所得溶液冷却至室温,加入6.0732g二乙醇胺,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(2) Cool the solution obtained in step (1) to room temperature, add 6.0732 g of diethanolamine, seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(3)将步骤(2)所得溶液中加入10.4111g乙二醇,用磨口塞封口后,磁力搅拌至溶液完全混合均匀。(3) Add 10.4111 g of ethylene glycol to the solution obtained in step (2), seal it with a ground plug, and stir magnetically until the solution is completely mixed and uniform.
(4)将步骤(3)所得溶液用过滤精度为0.8pm、0.6MPa的滤芯压力过滤,即得到本发明的具有低温性能的柴油车用尿素溶液。(4) The solution obtained in step (3) is pressure-filtered with a filter element with a filtration accuracy of 0.8pm and 0.6MPa to obtain the urea solution for diesel vehicles with low temperature performance of the present invention.
经测定,混合物溶液凝固点-31℃,表面张力为62.3mN/m,电导率为210μS/cm,外观清澈透明,产品质量指标符合ISO 22241-I:2006国际标准要求,且碳酸盐和氯化物检出量符合DB11/552-2008北京标准;室温密封储存三个月后,外观、气味无感官可察觉的变化。It has been determined that the freezing point of the mixture solution is -31°C, the surface tension is 62.3mN/m, and the conductivity is 210μS/cm. The detected amount conforms to the DB11/552-2008 Beijing standard; after three months of sealed storage at room temperature, there is no detectable change in appearance and smell.
将本实施例的产品在功率233马力(排量6.5L)的柴油发动机台架上进行ETC、ESC工况测试,产品额定喷量下,经SCR后处理系统处理后,NOx排放能达到国四标准。The product of this embodiment is tested under ETC and ESC working conditions on a diesel engine bench with a power of 233 horsepower (displacement 6.5L). Under the rated injection volume of the product, after being processed by the SCR post-treatment system, the NOx emission can reach the National IV standard.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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CN112791587A (en) * | 2020-12-31 | 2021-05-14 | 温州君怡化工贸易有限公司 | High-atomization automotive urea solution and preparation method thereof |
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