A kind of high-effective dust-removing block preparation method
Technical field
The present invention relates to a kind of high-effective dust-removing block preparation methods, belong to dedusting and environmental protection technical field.
Background technique
With regard to the complexity of China's air contaminant treatment and it is arduous for, China be badly in need of it is a kind of can be first under living environment
Efficiently remove the high-effective dust-removing technology of haze particle in atmosphere.
Room air particle removal technology it is most mature be using HEPA filter core, this is also most of air purifier producers
The technical solution of use, however HEPA pressure drop is very big, leads to that power-equipment high noise, energy consumption is high, while HEPA can not be cleaned, must
It must regularly replace, therefore the expense of HEPA causes the operating cost of indoor air cleaner high.This research team uses
The method that line hairbrush is turned round in filling inside to porous media duct is prepared for the gas particles cleaning module of low vapour lock
(ZL201210418554.4), however the module must reasonably select and tie up dust agent formula, and otherwise below for 2~3 microns
Grain removal effect is bad.The technical solution washed by spraying is also used for certain air cleaning units, but will lead to Interior Space by spraying
Gas excessively humidifies, and its particle removal effect is not high, simultaneously because spray water is often tap water, wherein water hardness is led
The salinity of cause increases the granule number of room air after so that droplet is volatilized instead.This research team also developed the electrostatic of half wet process
Dedusting (demisting) device (CN201510593461.9) is gathered dust agent by being partially submerged in subsurface plectane, positive negative electricity
Property be staggered, the subparticle of load charge is captured, the device can to subparticle realize efficiently removal,
And avoid the secondary escape of dust during common dry method electrostatic precipitation, however the equipment structure is complicated, difficulty of processing compared with
Greatly, and necessary height level places, and the electrical breakdown accident between different electrical liquid baths otherwise can occur.
In conclusion current China needs, a kind of vapour lock is small, flux is big, simple and flexible dust-extraction unit, this is for realizing
Air cleaning in living environment reduces haze particle and is of great significance to the harm of human body.
This research team it is creative will turn round line brush dedusting module and electrostatic precipitation principle is coupled, obtain have it is good
The dedusting module of dust collection capacity, and its pressure drop is lower, while can realize to the minuteness particle in air and efficiently capture and go
It removes.
Summary of the invention
It is an object of the invention to obtain to have low vapour lock, high-throughput high-effective dust-removing mould by a kind of simple method
Block.The modular structure is compact, production method is simple, is very suitable to be removed the subparticle in room air.
The purpose of the present invention is what is realized by the following technical solutions: this high-effective dust-removing module is by charged module and charged
Line brush dedusting module composition is turned round, it is first charged to the dust progress in air-flow using charged module in dust removal process, that is, make
The gas of dust-laden flows through the electric field for being mounted with the charged module of corona discharge electrode and dust collector pole, thus it is charged to the dust progress in air-flow,
Charged torsion line brush dedusting module is then caused air flow through, charged torsion line brush dedusting module is the gold with more than one airflow channel
Belong to module, airflow channel is parallel to each other, and channel is cylinder, is packed with inside airflow channel and turns round line brush, each airflow channel
The brush handle of interior torsion line brush is interconnected by conducting wire or guide rod, and load voltage, at the same the outer wall load of metal module with
Turn round the opposite voltage of line brush brush handle, turn round between line brush brush handle and the inner wall of metal module airflow channel by the bristle of torsion line brush every
It opens, due to turning round opposite charge between line brush brush handle and metal module airflow channel inner wall, by load positive electricity or negative in air-flow
The particle of electricity will be moved with the principle that there is a natural attraction between the sexes to the inner wall for turning round line brush brush handle or metal module airflow channel, is finally completed
Dedusting, meanwhile, it turns round the one layer of insulation of coating of line brush bristle surface and ties up dust agent, to be adhered fixed to dust particles, work as dedusting
When module adsorbs excessive dust, dust therein is washed off by the method for washing and module is made to realize regeneration.
This air dedusting purifier is further characterized in that: the corona pole tension of the charged module of this clarifier front end is -3
~-20kV or 3~20kV, corona extremely circle silk, astroid, the helix of 0.1~1mm of nominal diameter, interpolar away from for 0.5~
10cm, dust collector pole ground connection;It is charged turn round line brush dedusting module used in metal module material be carbon steel, stainless steel, iron,
Aluminium, copper or aluminium alloy;The charged airflow channel diameter turned round used in line brush dedusting module in metal module be 10mm~
100mm, airflow channel length are 5cm~80cm;It turns round two of center of line brush and turns round carbon steel that lines are metal materials, stainless
Steel, iron, aluminium, copper or aluminium alloy, the material for turning round line brush bristle is glass fibre, nylon yarn, polypropylene hair, polyethylene hair, polychlorostyrene
Ethylene hair, tree palm fibre, horse hair, wool, mane;The brush body diameter for turning round line brush is the 1.1 of corresponding metal module airflow channel diameter
~1.6 times, turn round line brush hair bit length and it is charged turn round line brush dedusting module used in metal module airflow channel length phase
Deng;Charged brush handle load -3~-20kV or 3~20kV voltage for turning round all torsion line brushes in line brush dedusting module;Charged torsion line
The paraffin oil or silicone oil or lubricating oil or edible oil of the bristle surface coating insulation of all torsion line brushes in brush dedusting module as
Dust agent is tied up, to be adhered fixed dust and prevent dust from escaping.
Compared to common dust-extraction unit, dedusting module size adjustable that this method obtains, to fine dust removal effect
It is good.Due to avoiding using micropore or slit come trapped particles, so the module has the characteristics that pressure drop is small, air quantity is big.At this
In module, the air-flow duct inner wall of the metal torsion line and metal material of turning round line brush center can be used as surface of gathering dust, while close
The torsion line brush bristle being distributed in air-flow duct effectively prevents the dust being captured and flies upward escape again, if in the brush for turning round line brush
What hair area load insulated, which ties up dust agent, then can substantially reduce the generation of reentrainment of dust with significantly more efficient fixed dust.
Detailed description of the invention
1~Fig. 6 of Figure of description has carried out intuitive explaination to the technical program:
Fig. 1 expresses the process for being combined into single torsion line brush by conducting wire or guide rod and turning round line brush group, wherein 1 turns round to be single
Line brush, 2 be conducting wire or guide rod, and 3 is turn round line brush group, and Fig. 1 is not in the quantity and single brush group for turning round line brush group in the technical program
Torsion line brush quantity be construed as limiting, size allow under conditions of, turn round line brush group quantity and single group turn round line brush in torsion line
Brush number can be selected arbitrarily;
Fig. 2A expresses the constituted mode for constituting the charged metal module for turning round line brush dedusting module, wherein 4 be metal module,
5 be airflow channel, and 6 and 12 be metal module upper cover plate, and 7 and 10 be metal module lateral hatch, and 9 and 11 be respectively metal module
Front and back card, above there are the circular hole that air-flow enters, 8 be the round tube for constituting airflow channel, and the arrow in Fig. 2A is each portion
The combinations of directions divided, Fig. 2 B are the charged metal module for turning round line brush dedusting module of composition combined, and Fig. 2 C is metal module
Side view, Fig. 2 do not constitute any restrictions to the arrangement mode of airflow channel, and airflow channel can be arranged equilateral triangle as Fig. 2
Column, can also otherwise arbitrary arrangement, as long as guaranteeing airflow channel in parallel;
Fig. 3 be charged module structure type, wherein Fig. 3 A be charged module rearview, Fig. 3 B be charged module just
View, Fig. 3 C are the oblique view of charged module, and Fig. 3 D is the side view of charged module, and 13 be high voltage power supply in Fig. 3, and 14 be charged
The corona discharge electrode of module, 15 be the dust collection plate of charged module, and 16 be charged module corona discharge electrode group for electric connection line, and 17 be charged mould
The another of the grounding connection line of block shell and dust collector pole, the line and high voltage power supply is extremely connected, and Fig. 3 is not to the corona discharge electrode of charged module
It is electrically construed as limiting, the corona discharge electrode of charged module can connect high-voltage power cathode or connect high voltage power supply cathode;
Fig. 4 be will turn round the filling of line brush group in constitute the charged metal module for turning round line brush dedusting module and to metal module and
Turn round line brush carry out it is charged after schematic diagram.Wherein Fig. 4 A is the charged front view for turning round line brush dedusting module, and Fig. 4 B is charged torsion line
The side view of brush dedusting module;Wherein 1 line brush is turned round to be single, 2 be conducting wire or guide rod, and 3 is turn round line brush group, and 4 be metal module, 18
To be charged for electric connection line to line brush group is turned round, 19 be the charged frame ground line for turning round line brush dedusting module, the line and high-voltage electricity
The another of source is extremely connected, and Fig. 4 is not construed as limiting the charged electrical property for turning round line brush group, and high-voltage power cathode can be connect by turning round line brush group
High voltage power supply cathode can be connect;
Fig. 5 is that charged module and charged line of turning round are brushed the schematic diagram that dirt block combiner gets up, and wherein Fig. 5 A is to turn round line brush
Device side view of the brush handle at air-flow upstream, Fig. 5 B are the device side view turned round when line brush brush handle is swum under a gas flow, and Fig. 5 C is
The oblique view of Fig. 5 A, wherein for the sake of clarity, Fig. 5 C does not draw the bristle for turning round line brush, Fig. 5 can not to charged module and
Electrically selection is construed as limiting the charged electrode for turning round line brush dedusting module, the corona discharge electrode of charged module can load positive electricity or negative electricity, lotus
The torsion line brush that electricity turns round line brush dedusting module can also be with Arbitrary Load positive electricity or negative electricity, and the arrow in Fig. 5 is airflow direction.
Fig. 6 is the dust removal mechanism figure in the single airflow channel in charged torsion line brush dedusting module, wherein 19 be metal mold
The gas passage hole wall of block, 20 be the metal brush handle for turning round line brush center, and 21 be the bristle for turning round line brush, and 22 be negatively charged dust
Grain, 23 be positively charged dust particle, wherein Fig. 6 A be torsion line brush brush handle load positive electricity and metal module load negative electricity feelings
Condition, at this moment the electropositive dust in gas is mobile to the gas passage hole wall of metal module, and the elecrtonegativity dust in gas is then
It is mobile to the metal brush handle for turning round line brush center;Fig. 6 B is the feelings of the brush handle load negative electricity of torsion line brush and metal module load positive electricity
Condition, at this moment the elecrtonegativity dust in gas is mobile to the gas passage hole wall of metal module, and the electropositive dust in gas is then
It is mobile to the metal brush handle for turning round line brush center.In addition, bristle is in gas when turning round when tiing up dust agent of line brush bristle load isolation
There is dust significant adherency and fixed function, the process not to express in Fig. 6.
Specific embodiment
The purpose of the present invention is what is realized by the following technical solutions: this high-effective dust-removing module is by charged module and charged
Line brush dedusting module composition is turned round, it is first charged to the dust progress in air-flow using charged module in dust removal process, that is, make
The gas of dust-laden flows through the electric field for being mounted with the charged module of corona discharge electrode and dust collector pole, thus it is charged to the dust progress in air-flow,
Charged torsion line brush dedusting module is then caused air flow through, charged torsion line brush dedusting module is the gold with more than one airflow channel
Belong to module, airflow channel is parallel to each other, and channel is cylinder, is packed with inside airflow channel and turns round line brush, each airflow channel
The brush handle of interior torsion line brush is interconnected by conducting wire or guide rod, and load voltage, at the same the outer wall load of metal module with
Turn round the opposite voltage of line brush brush handle, turn round between line brush brush handle and the inner wall of metal module airflow channel by the bristle of torsion line brush every
It opens, due to turning round opposite charge between line brush brush handle and metal module airflow channel inner wall, by load positive electricity or negative in air-flow
The particle of electricity will be moved with the principle that there is a natural attraction between the sexes to the inner wall for turning round line brush brush handle or metal module airflow channel, is finally completed
Dedusting, meanwhile, it turns round the one layer of insulation of coating of line brush bristle surface and ties up dust agent, to be adhered fixed to dust particles, work as dedusting
When module adsorbs excessive dust, dust therein is washed off by the method for washing and module is made to realize regeneration.
This air dedusting purifier is further characterized in that: the corona pole tension of the charged module of this clarifier front end is -3
~-20kV or 3~20kV, corona extremely circle silk, astroid, the helix of 0.1~1mm of nominal diameter, interpolar away from for 0.5~
10cm, dust collector pole ground connection;It is charged turn round line brush dedusting module used in metal module material be carbon steel, stainless steel, iron,
Aluminium, copper or aluminium alloy;The charged airflow channel diameter turned round used in line brush dedusting module in metal module be 10mm~
100mm, airflow channel length are 5cm~80cm;It turns round two of center of line brush and turns round carbon steel that lines are metal materials, stainless
Steel, iron, aluminium, copper or aluminium alloy, the material for turning round line brush bristle is glass fibre, nylon yarn, polypropylene hair, polyethylene hair, polychlorostyrene
Ethylene hair, tree palm fibre, horse hair, wool, mane;The brush body diameter for turning round line brush is the 1.1 of corresponding metal module airflow channel diameter
~1.6 times, turn round line brush hair bit length and it is charged turn round line brush dedusting module used in metal module airflow channel length phase
Deng;Charged brush handle load -3~-20kV or 3~20kV voltage for turning round all torsion line brushes in line brush dedusting module;Charged torsion line
The paraffin oil or silicone oil or lubricating oil or edible oil of the bristle surface coating insulation of all torsion line brushes in brush dedusting module as
Dust agent is tied up, to be adhered fixed dust and prevent dust from escaping.
Several specific embodiments are enumerated below, to further understand the present invention:
Embodiment 1:
Preparing the charged module that a channel size is 30cm × 20cm, interpolar is away from for 3cm, with 10 diameter 0.1mm,
And the circle silk that length is 20cm is corona wire, the width of dust collecting pole plate in the direction of the air flow is 3cm, and corona discharge electrode load 6000V is just
Voltage, dust collecting pole plate ground connection connect the charged module of a block size 30cm × 20cm × 10cm stainless steel, and airflow channel is length
Degree be 10cm, the cylindrical bore that bore dia is 10mm, and the center of circle spacing between duct is 15mm, and every three are closed on the circle in duct
The heart is arranged according to equilateral triangle mode, hole count 293, takes 293 torsion line hairbrush, outer diameter 11mm, and bristle material is poly- second
Alkene silk, hair bit length are 10cm, and two torsion filaments among every hairbrush are copper wire, are inserted into the duct of the charged module of the stainless steel
In, a hairbrush is inserted in every hole, and the brush handle of all hairbrush is connected with conductive filament, and load 4000V negative voltage, and stainless steel is charged
The outer wall of module is grounded, and one layer of atoleine is loaded on the bristle of hairbrush, obtains the gas purification mould that can efficiently capture dust
Block, under the air linear speed of 5m/s, pressure drop is less than 80Pa, and to 2 μm of droplet of partial size, retaining efficiency is more than 95%.
Embodiment 2:
Preparing the charged module that a channel size is 20cm × 20cm, interpolar is away from for 2cm, with 10 diameter 1mm, and
The astroid that length is 20cm is corona wire, and the width of dust collecting pole plate in the direction of the air flow is 3cm, and corona discharge electrode load 2000V is negative
Voltage, dust collecting pole plate ground connection connect the charged module of a block size 20cm × 20cm × 5cm carbon steel, and airflow channel is length
The cylindrical bore for being 20mm for 5cm, bore dia, the center of circle spacing between duct is 24mm, and every three are closed on the center of circle in duct
It being arranged according to equilateral triangle mode, hole count 68, takes 68 torsion line hairbrush, outer diameter 32mm, bristle material is polyacrylic fibres,
Hair bit length is 5cm, and two torsion filaments among every hairbrush are aluminium wire, is inserted into the duct of the charged module of the carbon steel, every hole
A hairbrush is inserted, the brush handle of all hairbrush is connected with conductive filament, and load 3000V negative voltage, and the charged module of carbon steel is outer
Wall is grounded, and one layer of silicone oil is loaded on the bristle of hairbrush, the gas purification module that can efficiently capture dust is obtained, in the sky of 4m/s
Under gas linear speed, pressure drop is less than 28Pa, and to 2 μm of droplet of partial size, retaining efficiency is more than 75%.
Embodiment 3:
Preparing the charged module that a channel size is 10cm × 10cm, interpolar is away from for 5cm, with 2 diameter 0.5mm,
And the helix that length is 10cm is corona wire, the width of dust collecting pole plate in the direction of the air flow is 4cm, and corona discharge electrode load 20kV is just
Voltage, dust collecting pole plate ground connection connect the copper charged module of a block size 10cm × 10cm × 5cm, and airflow channel is length
The cylindrical bore for being 15mm for 5cm, bore dia, in the heart away from for 20mm, every three are closed on the center of circle in duct according to equilateral triangle
Mode arranges, hole count 27, and taking outer diameter is the torsion line hairbrush of 20mm, and bristle material is bristles, and hair bit length is 5cm, every hair
Two intermediate torsion filaments of brush are stainless steel wire, are inserted into the duct of the copper charged module, a hairbrush is inserted in every hole, all
The brush handle of hairbrush is connected with conductive filament, and load 3000V positive voltage, and the outer wall of copper charged module is grounded, the bristle of hairbrush
One layer of paraffin oil of upper load obtains the gas purification module that can efficiently capture dust, under the air linear speed of 10m/s, pressure
Drop is less than 120Pa, and to 2 μm of droplet of partial size, retaining efficiency is more than 88%.
Embodiment 4:
Preparing the charged module that a channel size is 1m × 1m, interpolar is away from for 10cm, with 10 diameter 0.2mm, and
The circle silk that length is 1m is corona wire, and the width of dust collecting pole plate in the direction of the air flow is 10cm, corona discharge electrode load 20kV negative voltage,
Dust collecting pole plate ground connection, connect the charged module of a block size 1m × 1m × 0.1m aluminum, airflow channel be length be 40cm, hole
Diameter is the cylindrical bore of 80mm, and the center of circle spacing between duct is 90mm, and every three are closed on the center of circle in duct according to positive three
Angular mode arranges, hole count 126, and taking outer diameter is the torsion line hairbrush of 88mm, and bristle material is nylon yarn, and hair bit length is
40cm, two torsion filaments among every hairbrush are aluminum-alloy wire, are inserted into the duct of the charged module of the aluminum, and every hole inserts one
The brush handle of hairbrush, all hairbrush is connected with conductive filament, and load 20kV positive voltage, and the outer wall of the charged module of aluminum is grounded,
On the bristle of hairbrush load one layer of silicone oil, obtain can with the gas purification module of high efficiency dust, under the air linear speed of 10m/s,
Its pressure drop is less than 60Pa, and to 2 μm of droplet of partial size, retaining efficiency is more than 88%.
Embodiment 5:
Prepare the charged module that a channel size is 50cm × 50cm, interpolar is away from for 0.5cm, with 100 diameters
0.2mm, and the circle silk that length is 50cm is corona wire, the width of dust collecting pole plate in the direction of the air flow is 4cm, corona discharge electrode load
3000kV positive voltage, dust collecting pole plate ground connection take one piece of charged module of 50cm × 50cm × 20cm irony, and airflow channel is length
Degree be 20cm, the cylindrical bore that bore dia is 30mm, and the center of circle spacing between duct is 36mm, and every three are closed on the circle in duct
The heart is arranged according to equilateral triangle mode, hole count 180, and taking outer diameter is the torsion line hairbrush of 35mm, and bristle material is polyvinyl chloride, hair
Bit length is 20cm, and two torsion filaments among every hairbrush are iron wire, is inserted into the duct of the charged module of the irony, and every hole is inserted
A piece hairbrush, the brush handle of all hairbrush are connected with conductive filament, and load 5kV negative voltage, and the outer wall of the charged module of irony connects
Ground loads one layer of silicone oil on the bristle of hairbrush, and acquisition can be with the gas purification module of high-effective dust-removing, in the air linear speed of 10m/s
Under, pressure drop is less than 80Pa, and to 2 μm of droplet of partial size, retaining efficiency is more than 90%.
Embodiment 6:
Preparing the charged module that a channel size is 30cm × 20m, interpolar is away from for 4cm, with 5 diameter 0.5mm, and
The astroid that length is 30cm is corona wire, and the width of dust collecting pole plate in the direction of the air flow is 5cm, corona discharge electrode load 10kV positive electricity
Pressure, dust collecting pole plate ground connection connect the charged module of a block size 30cm × 20cm × 10cm aluminium alloy, and airflow channel is length
The cylindrical bore for being 10mm for 10cm, bore dia, the center of circle spacing between duct is 15mm, and every three are closed on the center of circle in duct
It is arranged according to equilateral triangle mode, hole count 293, takes 293 torsion line hairbrush, outer diameter 11mm, bristle material is polyethylene
Silk, hair bit length are 10cm, and two torsion filaments among every hairbrush are iron wire, are inserted into the duct of the charged module of the aluminium alloy
In, a hairbrush is inserted in every hole, and the brush handle of all hairbrush is connected with conductive filament, and load 10kV negative voltage, and aluminium alloy is charged
The outer wall of module is grounded, and one layer of edible oil is loaded on the bristle of hairbrush, obtain can with the gas purification module of high-effective dust-removing,
Under the air linear speed of 5m/s, pressure drop is less than 60Pa, and to 2 μm of droplet of partial size, retaining efficiency is more than 95%.
Embodiment 7:
Preparing the charged module that a channel size is 30cm × 20m, interpolar is away from for 2cm, with 10 diameter 0.1mm,
And the astroid that length is 30cm is corona wire, the width of dust collecting pole plate in the direction of the air flow is 5cm, and corona discharge electrode load 3kV is negative
Voltage, dust collecting pole plate ground connection take the charged module of a block size 30cm × 20cm × 10cm stainless steel, and airflow channel is length
The cylindrical bore for being 10mm for 10cm, bore dia, the center of circle spacing between duct is 15mm, and every three are closed on the center of circle in duct
It is arranged according to equilateral triangle mode, hole count 293, takes 293 torsion line hairbrush, outer diameter 11mm, bristle material is polyethylene
Silk, hair bit length are 10cm, and two torsion filaments among every hairbrush are stainless steel wire, are inserted into the hole of the charged module of the stainless steel
In road, a hairbrush is inserted in every hole, and the brush handle of all hairbrush is connected with conductive filament, and load 3kV positive voltage, and stainless steel is charged
The outer wall of module is grounded, and one layer of paraffin oil is loaded on the bristle of hairbrush, obtain can with the gas purification module of high-effective dust-removing,
Under the air linear speed of 5m/s, pressure drop is less than 60Pa, and to 2 μm of droplet of partial size, retaining efficiency is more than 95%.