CN107115968A - A kind of high-effective dust-removing block preparation method - Google Patents
A kind of high-effective dust-removing block preparation method Download PDFInfo
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- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
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- 229910000975 Carbon steel Inorganic materials 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 9
- 239000010962 carbon steel Substances 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- 239000004698 Polyethylene Substances 0.000 claims description 6
- 229920000573 polyethylene Polymers 0.000 claims description 6
- 229920002545 silicone oil Polymers 0.000 claims description 6
- 210000002268 wool Anatomy 0.000 claims description 6
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- 239000011230 binding agent Substances 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000008157 edible vegetable oil Substances 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/02—Plant or installations having external electricity supply
- B03C3/04—Plant or installations having external electricity supply dry type
- B03C3/12—Plant or installations having external electricity supply dry type characterised by separation of ionising and collecting stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/40—Electrode constructions
- B03C3/41—Ionising-electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/40—Electrode constructions
- B03C3/45—Collecting-electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C2201/00—Details of magnetic or electrostatic separation
- B03C2201/04—Ionising electrode being a wire
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- Electrostatic Separation (AREA)
Abstract
一种高效除尘模块制备方法,属于除尘和环境保护技术领域。该方法是首先利用预荷电器对气流中的粉尘颗粒进行荷电,再使气流通过填塞有扭线刷的圆柱形金属孔道中,孔道壁面和孔道中扭线刷的刷柄都荷载电压,使进入孔道的粉尘颗粒以异性相吸的原理飞向孔道壁面或者扭线刷的刷柄,从而完成粉尘的捕捉,被捕捉的粉尘由于刷毛的作用不容易发生逃逸,当扭线刷刷毛表面涂覆粘性绝缘液体时,可以对粉尘进行牢固粘附,该模块阻力小,除尘效率高,比较适合室内空气的除尘净化。
The invention discloses a method for preparing a high-efficiency dust removal module, which belongs to the technical field of dust removal and environmental protection. The method is to first use the pre-charger to charge the dust particles in the airflow, and then let the airflow pass through the cylindrical metal hole filled with twisted wire brushes, and the wall of the hole and the brush handle of the twisted wire brush in the hole are all loaded with voltage, so that The dust particles entering the tunnel fly to the wall of the tunnel or the brush handle of the twisted wire brush by the principle of opposite sex attraction, so as to complete the dust capture. The captured dust is not easy to escape due to the action of the bristles. When the surface of the twisted wire brush bristles is coated When the viscous insulating liquid is used, the dust can be firmly adhered. The module has low resistance and high dust removal efficiency, which is more suitable for dust removal and purification of indoor air.
Description
技术领域technical field
本发明涉及一种高效除尘模块制备方法,属于除尘和环境保护技术领域。The invention relates to a method for preparing a high-efficiency dust removal module, which belongs to the technical field of dust removal and environmental protection.
背景技术Background technique
随着我国经济的高速发展,我国大中城市、经济发达地区和基础工业密集区域的灰霾空气污染日渐严重。随着我国对于SOx和NOx排放的限制日趋严格、相关环保技术和装置不断投入使用,我国大气环境中SOx和NOx的污染物排放总量逐年减少,然而,从目前的监测结果看,我国长三角、珠三角和京津冀各片区的灰霾污染并未明显减轻,已经严重威胁到了民众的身体健康和经济的可持续发展。我国大气气溶胶污染的爆发增长和我国目前特有的多污染物复合的污染现状有关:在大气同时含有NOx、SOx、VOCs、NH3等多种污染物时,二次有机气溶胶和二次无机颗粒(包括硝酸盐、硫酸盐和铵盐)常常在日照辐射下发生爆发式颗粒数量增长,在无机颗粒吸湿增大后很快变为具有消光性的雾霾颗粒。由于雾霾颗粒可以快速穿过肺泡屏障进入人体血液,所以我国大范围、高强度的大气雾霾污染必须认真对待。With the rapid development of my country's economy, the haze air pollution in large and medium-sized cities, economically developed areas and areas with intensive basic industries in my country is becoming more and more serious. With my country's increasingly stringent restrictions on SOx and NOx emissions, and the continuous use of related environmental protection technologies and devices, the total emissions of SOx and NOx pollutants in the atmospheric environment in my country have been decreasing year by year. However, from the current monitoring results, my country's Yangtze River Delta The smog pollution in China, the Pearl River Delta and the Beijing-Tianjin-Hebei area has not been significantly reduced, and it has seriously threatened the health of the people and the sustainable development of the economy. The explosive growth of China's atmospheric aerosol pollution is related to China's current unique multi-pollutant compound pollution status: when the atmosphere contains NOx, SOx, VOCs, NH3 and other pollutants at the same time, the secondary organic aerosol and the secondary inorganic Particles (including nitrates, sulfates, and ammonium salts) often undergo explosive particle growth under sunlight radiation, and quickly become smog particles with extinction after the inorganic particles absorb moisture and increase. Because smog particles can quickly pass through the alveolar barrier and enter the human blood, the large-scale and high-intensity atmospheric smog pollution in our country must be taken seriously.
就我国大气污染治理的复杂性和艰巨性而言,大气质量的明显改观仍需要相当长的时间,而民众大多数时间是在室内度过,所以我国急需一种能首先在人居环境下高效去除大气中雾霾颗粒的高效除尘技术。In terms of the complexity and arduousness of air pollution control in my country, it will take quite a long time to significantly improve the air quality, and people spend most of their time indoors. High-efficiency dust removal technology to remove haze particles in the atmosphere.
室内空气颗粒去除技术最成熟的是使用HEPA滤芯,这也是大多数空气净化器厂家采用的技术方案,然而HEPA压降很大,导致动力设备噪音高、能耗大,同时HEPA无法清洗,必须定期更换,因此HEPA的费用导致室内空气净化器的操作费用居高不下。本研究团队采用向多孔介质孔道里面填塞扭线毛刷的方法制备了低气阻的气体颗粒净化模块(ZL201210418554.4),然而该模块必须合理选择缚尘剂配方,否则对于2~3微米以下的颗粒去除效果不佳。喷雾水洗的技术方案也被用于某些空气净化装置,但喷雾会导致室内空气过度加湿,而且其颗粒去除效果并不高,同时由于喷雾水常常是自来水,其中水质硬度导致的盐分使雾滴挥发后反而增大了室内空气的颗粒数。本研究团队还开发了半湿法的静电除尘(除雾)装置(CN201510593461.9),是通过部分浸没于液面下的圆板做收尘剂,正负电性交错排列,对已经荷载电荷的微细颗粒进行捕捉,该装置可以对微细颗粒实现高效去除,并避免了常见干法静电除尘过程中的粉尘二次逃逸,然而该设备的结构复杂、加工难度较大,且必须高度水平放置,否则会发生不同电性的液槽之间的电击穿事故。The most mature indoor air particle removal technology is the use of HEPA filter elements, which is also the technical solution adopted by most air purifier manufacturers. However, HEPA has a large pressure drop, resulting in high noise and high energy consumption of power equipment. At the same time, HEPA cannot be cleaned and must be cleaned regularly. Replacement, so the cost of HEPA makes the operating cost of indoor air cleaners high. The research team prepared a low air resistance gas particle purification module (ZL201210418554.4) by stuffing twisted wire brushes into the pores of porous media. Particle removal is poor. The technical solution of spray water washing is also used in some air purification devices, but the spray will cause excessive humidification of the indoor air, and its particle removal effect is not high. At the same time, because the spray water is often tap water, the salt caused by the hardness of the water makes the spray droplets After volatilization, it increases the number of particles in the indoor air. The research team also developed a semi-wet electrostatic dust removal (demisting) device (CN201510593461.9), which uses a circular plate partially submerged under the liquid surface as a dust collector, and the positive and negative charges are staggered. The device can efficiently remove the fine particles and avoid the secondary escape of dust in the common dry electrostatic precipitator process. However, the structure of the device is complicated, the processing is difficult, and it must be placed at a high level. Otherwise, electrical breakdown accidents between liquid tanks of different electrical properties will occur.
综上所述,目前我国亟需一种气阻小、通量大、简单灵活的除尘装置,这对于实现人居环境当中的空气净化,降低雾霾颗粒对人体的危害具有重要意义。To sum up, at present, my country urgently needs a dust removal device with small air resistance, large flux, and simple flexibility, which is of great significance for realizing air purification in the living environment and reducing the harm of smog particles to the human body.
本研究团队创造性的将扭线刷除尘模块和静电除尘原理相耦合,获得了具有良好除尘能力的除尘模块,且其压降较低,同时可以对空气中的微细粒子实现高效的捕捉和去除。The research team creatively coupled the twisted wire brush dust removal module with the principle of electrostatic dust removal, and obtained a dust removal module with good dust removal ability, low pressure drop, and efficient capture and removal of fine particles in the air.
发明内容Contents of the invention
本发明的目的在于通过一种简单的方法获得具有低气阻、高通量的高效除尘模块。该模块结构紧凑、制作方法简单、非常适合对室内空气中的微细颗粒进行去除。The purpose of the present invention is to obtain a high-efficiency dust removal module with low air resistance and high flux through a simple method. The module has a compact structure and a simple manufacturing method, and is very suitable for removing fine particles in indoor air.
本发明的目的是通过如下的技术方案实现的:本高效除尘模块由荷电模块和荷电扭线刷除尘模块组成,在除尘过程中,先使用荷电模块对气流中的粉尘进行荷电,也就是使含尘的气流过安置有电晕极和收尘极的荷电模块的电场,从而对气流中的粉尘进行荷电,而后使气流通过荷电扭线刷除尘模块,荷电扭线刷除尘模块是具有多于一个气流通道的金属模块,气流通道互相平行,且通道为圆柱形,气流通道内部填塞有扭线刷,各个气流通道内的扭线刷的刷柄通过导线或者导杆互相连接,并荷载电压,同时金属模块的外壁荷载与扭线刷刷柄相反的电压,扭线刷刷柄和金属模块气流通道的内壁之间由扭线刷的刷毛隔开,由于扭线刷刷柄和金属模块气流通道内壁之间电荷相反,因此气流中被荷载正电或负电的颗粒将以异性相吸的原则向扭线刷刷柄或者金属模块气流通道的内壁移动,最终完成除尘,同时,扭线刷刷毛表面涂覆一层绝缘缚尘剂,用以对粉尘颗粒进行粘附固定,当除尘模块吸附过多粉尘时,通过洗涤的方法将其中的粉尘洗掉并使模块实现再生。The purpose of the present invention is achieved through the following technical solutions: the high-efficiency dust removal module is composed of a charging module and a charging twisted wire brush dust removal module. During the dust removal process, the charging module is first used to charge the dust in the airflow, That is to make the dust-laden air flow pass through the electric field of the charging module with the corona electrode and the dust collecting electrode, so as to charge the dust in the air flow, and then let the air flow pass through the charged twisted wire brush dust removal module, and the charged twisted wire The brush dust removal module is a metal module with more than one airflow channel. The airflow channels are parallel to each other and the channels are cylindrical. The inside of the airflow channel is filled with twisted wire brushes. The brush handles of the twisted wire brushes in each air flow channel pass through wires or guide rods. Connect with each other and load voltage, and the outer wall of the metal module loads the opposite voltage to the handle of the twisted wire brush. The brush handle of the twisted wire brush and the inner wall of the airflow channel of the metal module are separated by the bristles of the twisted wire brush. The charge between the brush handle and the inner wall of the airflow channel of the metal module is opposite, so the positively or negatively charged particles in the airflow will move to the twisted wire brush handle or the inner wall of the airflow channel of the metal module on the principle of opposite sex attraction, and finally complete the dust removal. At the same time, the surface of the twisted wire brush bristles is coated with a layer of insulating dust-binding agent to adhere and fix the dust particles. When the dust removal module absorbs too much dust, the dust will be washed away by washing and the module will be regenerated. .
本空气除尘净化装置的特征还在于:本净化器前端的荷电模块的电晕极电压为-3~-20kV,或3~20kV,电晕极为公称直径0.1~1mm的圆丝、星形线、螺旋线,极间距为0.5~10cm,收尘极接地;荷电扭线刷除尘模块所使用的金属模块的材质是碳素钢、不锈钢、铁、铝、铜或铝合金;荷电扭线刷除尘模块所使用的金属模块内的气流通道直径为10mm~100mm,气流通道长度为5cm~80cm;扭线刷的中心的两根扭线是金属材质的碳素钢、不锈钢、铁、铝、铜或铝合金,扭线刷刷毛的材质是玻璃纤维、尼龙丝、聚丙烯毛、聚乙烯毛、聚氯乙烯毛、树棕、马尾、羊毛、鬃毛;扭线刷的刷体直径是相应的金属模块气流通道直径的1.1~1.6倍,扭线刷的毛位长度和荷电扭线刷除尘模块所使用的金属模块的气流通道长度相等;荷电扭线刷除尘模块中的所有扭线刷的刷柄荷载-3~-20kV,或3~20kV电压;荷电扭线刷除尘模块中的所有扭线刷的刷毛表面涂覆绝缘的石蜡油或硅油或润滑油或食用油做为缚尘剂,用以粘附固定粉尘并防止粉尘逃逸。The feature of this air dust removal and purification device is that the corona electrode voltage of the charging module at the front end of the purifier is -3~-20kV, or 3~20kV, and the corona electrode is a round wire or a star wire with a nominal diameter of 0.1~1mm. , spiral wire, the pole spacing is 0.5 ~ 10cm, the dust collector is grounded; the material of the metal module used in the charged twisted wire brush dust removal module is carbon steel, stainless steel, iron, aluminum, copper or aluminum alloy; the charged twisted wire The diameter of the airflow channel in the metal module used by the brush dust removal module is 10mm to 100mm, and the length of the airflow channel is 5cm to 80cm; the two twisted wires in the center of the twisted wire brush are made of carbon steel, stainless steel, iron, aluminum, Copper or aluminum alloy, the material of twisted wire brush bristles is glass fiber, nylon wire, polypropylene hair, polyethylene hair, polyvinyl chloride hair, tree palm, horsetail, wool, mane; the brush body diameter of twisted wire brush is corresponding 1.1 to 1.6 times the diameter of the airflow channel of the metal module, the hair position length of the twisted wire brush is equal to the airflow channel length of the metal module used by the charged twisted wire brush dust removal module; all the twisted wires in the charged twisted wire brush dust removal module The brush handle load of the brush is -3~-20kV, or the voltage is 3~20kV; the bristles of all the twisted wire brushes in the dust removal module of the charged twisted wire brush are coated with insulating paraffin oil or silicone oil or lubricating oil or edible oil as binding Dust agent, used to adhere and fix dust and prevent dust from escaping.
相比于常见的除尘装置,本方法获得的除尘模块尺寸可调、对微细粉尘去除效果好。由于避免了采用微孔或狭缝来截留颗粒,所以该模块具有压降小、风量大的特点。在该模块中,扭线刷中心的金属扭线和金属材质的气流孔道内壁均可以作为收尘表面,同时密布于气流孔道内的扭线刷刷毛有效避免了被捕捉的粉尘再次飞扬逃逸,如果在扭线刷的刷毛表面负载绝缘的缚尘剂则可以更加有效的固定粉尘,大大减小了二次扬尘的发生。Compared with common dust removal devices, the size of the dust removal module obtained by this method is adjustable and has a good removal effect on fine dust. Since micropores or slits are avoided to trap particles, the module has the characteristics of small pressure drop and large air volume. In this module, the metal twisted wire in the center of the twisted wire brush and the inner wall of the metal airflow channel can be used as a dust collection surface. The insulating dust-binding agent loaded on the bristle surface of the twisted wire brush can fix the dust more effectively and greatly reduce the occurrence of secondary dust.
附图说明Description of drawings
说明书附图1~图6对本技术方案进行了直观阐释:Attached drawings 1 to 6 of the specification provide an intuitive explanation of the technical solution:
图1表达了将单个扭线刷通过导线或导杆组合成扭线刷组的过程,其中1为单个扭线刷,2为导线或导杆,3为扭线刷组,图1不对本技术方案中扭线刷组的数量和单个刷组中的扭线刷数量构成限制,在尺寸允许的条件下,扭线刷的组的数量和单组扭线刷中的扭线刷数可以任意选择;Figure 1 expresses the process of combining a single twisted wire brush into a twisted wire brush group through a wire or a guide rod, in which 1 is a single twisted wire brush, 2 is a wire or a guide rod, and 3 is a twisted wire brush group. Figure 1 is not correct for this technology The number of twisted wire brush groups in the scheme and the number of twisted wire brushes in a single brush group constitute restrictions. Under the condition of size permitting, the number of twisted wire brush groups and the number of twisted wire brushes in a single group of twisted wire brushes can be selected arbitrarily ;
图2A表达了构成荷电扭线刷除尘模块的金属模块的构成方式,其中4为金属模块,5为气流通道,6和12为金属模块上盖板,7和10为金属模块侧面盖板,9和11分别为金属模块的前后花板,上面留有气流进入的圆孔,8为构成气流通道的圆管,图2A中的箭头为各个部分的组合方向,图2B为组合好的构成荷电扭线刷除尘模块的金属模块,图2C为金属模块的侧视图,图2不对气流通道的排列方式构成任何限制,气流通道可以如图2这样正三角形排列,也可以以其他方式任意排列,只要保证气流通道平行便可;Fig. 2A expresses the composition mode of the metal modules constituting the charged twisted wire brush dust removal module, wherein 4 is a metal module, 5 is an air flow channel, 6 and 12 are upper cover plates of the metal modules, 7 and 10 are side cover plates of the metal modules, 9 and 11 are the front and rear flower plates of the metal module respectively, and there are round holes for the airflow to enter, and 8 is the round pipe forming the airflow channel. The arrows in Fig. 2A are the combination directions of each part, and Fig. 2B is the assembled load. The metal module of the twisted wire brush dust removal module, Figure 2C is a side view of the metal module, Figure 2 does not constitute any restrictions on the arrangement of the airflow channels, the airflow channels can be arranged in a regular triangle as shown in Figure 2, or can be arranged in other ways arbitrarily, As long as the airflow channels are parallel;
图3为荷电模块的结构形式,其中图3A为荷电模块的后视图,图3B为荷电模块的正视图,图3C为荷电模块的斜视图,图3D为荷电模块的侧视图,图3中13为高压电源,14为荷电模块的电晕极,15为荷电模块的收尘板,16为荷电模块电晕极组的供电连接线,17为荷电模块外壳和收尘极的接地连接线,该线和高压电源的另一极相连,图3不对荷电模块的电晕极电性构成限制,荷电模块的电晕极可以接高压电源正极也可以接高压电源负极;Fig. 3 is the structural form of the charging module, wherein Fig. 3A is a rear view of the charging module, Fig. 3B is a front view of the charging module, Fig. 3C is an oblique view of the charging module, and Fig. 3D is a side view of the charging module 13 in Fig. 3 is a high-voltage power supply, 14 is the corona electrode of the charging module, 15 is the dust collecting plate of the charging module, 16 is the power supply connection line of the corona electrode group of the charging module, and 17 is the shell of the charging module and The ground connection line of the dust collecting pole is connected to the other pole of the high voltage power supply. Figure 3 does not limit the electrical properties of the corona pole of the charging module. The corona pole of the charging module can be connected to the positive pole of the high voltage power supply or to the high voltage Negative pole of the power supply;
图4为将扭线刷组填塞于构成荷电扭线刷除尘模块的金属模块、并对金属模块和扭线刷进行荷电后的示意图。其中图4A为荷电扭线刷除尘模块的正视图,图4B为荷电扭线刷除尘模块的侧视图;其中1为单个扭线刷,2为导线或导杆,3为扭线刷组,4为金属模块,18为给扭线刷组荷电的供电连接线,19为荷电扭线刷除尘模块的壳体接地线,该线和高压电源的另一极相连,图4不对扭线刷组的荷电电性构成限制,扭线刷组可以接高压电源正极也可以接高压电源负极;Fig. 4 is a schematic diagram of stuffing the twisted wire brush group into the metal module constituting the charged twisted wire brush dust removal module, and charging the metal module and the twisted wire brush. Figure 4A is a front view of the charged twisted wire brush dust removal module, and Figure 4B is a side view of the charged twisted wire brush dust removal module; wherein 1 is a single twisted wire brush, 2 is a wire or guide rod, and 3 is a twisted wire brush group , 4 is the metal module, 18 is the power supply connection wire for charging the twisted wire brush group, 19 is the shell ground wire of the charged twisted wire brush dust removal module, this wire is connected to the other pole of the high-voltage power supply, and the figure 4 is not correct The chargeability of the wire brush group constitutes a limit, the twisted wire brush group can be connected to the positive pole of the high-voltage power supply or the negative pole of the high-voltage power supply;
图5为将荷电模块和荷电扭线刷除尘模块组合起来的示意图,其中图5A为扭线刷刷柄在气流上游时的装置侧视图,图5B为扭线刷刷柄在气流下游时的装置侧视图,图5C为图5A的斜视图,其中为了清楚起见,图5C没有画出扭线刷的刷毛,图5也不能对荷电模块和荷电扭线刷除尘模块的电极电性选择构成限制,荷电模块的电晕极可荷载正电或负电,荷电扭线刷除尘模块的扭线刷也可以任意荷载正电或负电,图5中的箭头为气流方向。Figure 5 is a schematic diagram of the combination of the charging module and the charged twisted wire brush dust removal module, wherein Figure 5A is a side view of the device when the twisted wire brush handle is upstream of the airflow, and Figure 5B is a twisted wire brush handle when the twisted wire brush handle is downstream of the airflow Fig. 5C is an oblique view of Fig. 5A, wherein, for the sake of clarity, Fig. 5C does not draw the bristles of the twisted wire brush, and Fig. 5 cannot confirm the electrical properties of the electrodes of the charging module and the charging twisted wire brush dust removal module. The choice constitutes a limitation. The corona electrode of the charging module can be charged with positive or negative charges, and the twisted wire brush of the charged twisted wire brush dust removal module can also be arbitrarily loaded with positive or negative charges. The arrow in Figure 5 is the airflow direction.
图6为荷电扭线刷除尘模块中的单个气流通道内的除尘机理图,其中19为金属模块的气体通道孔壁,20为扭线刷中心的金属刷柄,21为扭线刷的刷毛,22为带负电的粉尘颗粒,23为带正电的粉尘颗粒,其中图6A为扭线刷的刷柄荷载正电而金属模块荷载负电的情况,这时气体中的正电性粉尘向金属模块的气体通道孔壁移动,而气体中的负电性粉尘则向扭线刷中心的金属刷柄移动;图6B为扭线刷的刷柄荷载负电而金属模块荷载正电的情况,这时气体中的负电性粉尘向金属模块的气体通道孔壁移动,而气体中的正电性粉尘则向扭线刷中心的金属刷柄移动。此外,当扭线刷刷毛负载绝缘的缚尘剂时,刷毛对气体中的粉尘具有显著的粘附和固定作用,该过程没有在图6中表达。Fig. 6 is a dust removal mechanism diagram in a single airflow channel in the charged twisted wire brush dust removal module, wherein 19 is the gas channel hole wall of the metal module, 20 is the metal brush handle at the center of the twisted wire brush, and 21 is the bristle of the twisted wire brush , 22 is negatively charged dust particles, 23 is positively charged dust particles, where Fig. 6A shows the case where the handle of the twisted wire brush is positively charged and the metal module is negatively charged, at this time, the positively charged dust in the gas flows toward the metal The hole wall of the gas channel of the module moves, and the negatively charged dust in the gas moves to the metal brush handle in the center of the twisted wire brush; Figure 6B shows the situation where the brush handle of the twisted wire brush is negatively charged and the metal module is positively charged, at this time the gas The negatively charged dust in the gas moves to the gas channel hole wall of the metal module, while the positively charged dust in the gas moves to the metal brush handle in the center of the twisted wire brush. In addition, when the twisted-wire brush bristles are loaded with insulating dust-binding agent, the bristles have a significant adhesion and fixation effect on the dust in the gas, and this process is not expressed in Fig. 6.
具体实施方式detailed description
本发明的目的是通过如下的技术方案实现的:本高效除尘模块由荷电模块和荷电扭线刷除尘模块组成,在除尘过程中,先使用荷电模块对气流中的粉尘进行荷电,也就是使含尘的气流过安置有电晕极和收尘极的荷电模块的电场,从而对气流中的粉尘进行荷电,而后使气流通过荷电扭线刷除尘模块,荷电扭线刷除尘模块是具有多于一个气流通道的金属模块,气流通道互相平行,且通道为圆柱形,气流通道内部填塞有扭线刷,各个气流通道内的扭线刷的刷柄通过导线或者导杆互相连接,并荷载电压,同时金属模块的外壁荷载与扭线刷刷柄相反的电压,扭线刷刷柄和金属模块气流通道的内壁之间由扭线刷的刷毛隔开,由于扭线刷刷柄和金属模块气流通道内壁之间电荷相反,因此气流中被荷载正电或负电的颗粒将以异性相吸的原则向扭线刷刷柄或者金属模块气流通道的内壁移动,最终完成除尘,同时,扭线刷刷毛表面涂覆一层绝缘缚尘剂,用以对粉尘颗粒进行粘附固定,当除尘模块吸附过多粉尘时,通过洗涤的方法将其中的粉尘洗掉并使模块实现再生。The purpose of the present invention is achieved through the following technical solutions: the high-efficiency dust removal module is composed of a charging module and a charging twisted wire brush dust removal module. During the dust removal process, the charging module is first used to charge the dust in the airflow, That is to make the dust-laden air flow pass through the electric field of the charging module with the corona electrode and the dust collecting electrode, so as to charge the dust in the air flow, and then let the air flow pass through the charged twisted wire brush dust removal module, and the charged twisted wire The brush dust removal module is a metal module with more than one airflow channel. The airflow channels are parallel to each other and the channels are cylindrical. The inside of the airflow channel is filled with twisted wire brushes. The brush handles of the twisted wire brushes in each air flow channel pass through wires or guide rods. Connect with each other and load voltage, and the outer wall of the metal module loads the opposite voltage to the handle of the twisted wire brush. The brush handle of the twisted wire brush and the inner wall of the airflow channel of the metal module are separated by the bristles of the twisted wire brush. The charge between the brush handle and the inner wall of the airflow channel of the metal module is opposite, so the positively or negatively charged particles in the airflow will move to the twisted wire brush handle or the inner wall of the airflow channel of the metal module on the principle of opposite sex attraction, and finally complete the dust removal. At the same time, the surface of the twisted wire brush bristles is coated with a layer of insulating dust-binding agent to adhere and fix the dust particles. When the dust removal module absorbs too much dust, the dust will be washed away by washing and the module will be regenerated. .
本空气除尘净化装置的特征还在于:本净化器前端的荷电模块的电晕极电压为-3~-20kV,或3~20kV,电晕极为公称直径0.1~1mm的圆丝、星形线、螺旋线,极间距为0.5~10cm,收尘极接地;荷电扭线刷除尘模块所使用的金属模块的材质是碳素钢、不锈钢、铁、铝、铜或铝合金;荷电扭线刷除尘模块所使用的金属模块内的气流通道直径为10mm~100mm,气流通道长度为5cm~80cm;扭线刷的中心的两根扭线是金属材质的碳素钢、不锈钢、铁、铝、铜或铝合金,扭线刷刷毛的材质是玻璃纤维、尼龙丝、聚丙烯毛、聚乙烯毛、聚氯乙烯毛、树棕、马尾、羊毛、鬃毛;扭线刷的刷体直径是相应的金属模块气流通道直径的1.1~1.6倍,扭线刷的毛位长度和荷电扭线刷除尘模块所使用的金属模块的气流通道长度相等;荷电扭线刷除尘模块中的所有扭线刷的刷柄荷载-3~-20kV,或3~20kV电压;荷电扭线刷除尘模块中的所有扭线刷的刷毛表面涂覆绝缘的石蜡油或硅油或润滑油或食用油做为缚尘剂,用以粘附固定粉尘并防止粉尘逃逸。The feature of this air dust removal and purification device is that the corona electrode voltage of the charging module at the front end of the purifier is -3~-20kV, or 3~20kV, and the corona electrode is a round wire or a star wire with a nominal diameter of 0.1~1mm. , spiral wire, the pole spacing is 0.5 ~ 10cm, the dust collector is grounded; the material of the metal module used in the charged twisted wire brush dust removal module is carbon steel, stainless steel, iron, aluminum, copper or aluminum alloy; the charged twisted wire The diameter of the airflow channel in the metal module used by the brush dust removal module is 10mm to 100mm, and the length of the airflow channel is 5cm to 80cm; the two twisted wires in the center of the twisted wire brush are made of carbon steel, stainless steel, iron, aluminum, Copper or aluminum alloy, the material of twisted wire brush bristles is glass fiber, nylon wire, polypropylene hair, polyethylene hair, polyvinyl chloride hair, tree palm, horsetail, wool, mane; the brush body diameter of twisted wire brush is corresponding 1.1 to 1.6 times the diameter of the airflow channel of the metal module, the hair position length of the twisted wire brush is equal to the airflow channel length of the metal module used by the charged twisted wire brush dust removal module; all the twisted wires in the charged twisted wire brush dust removal module The brush handle load of the brush is -3~-20kV, or the voltage is 3~20kV; the bristles of all the twisted wire brushes in the dust removal module of the charged twisted wire brush are coated with insulating paraffin oil or silicone oil or lubricating oil or edible oil as binding Dust agent, used to adhere and fix dust and prevent dust from escaping.
下面举出几个具体实施例,以进一步理解本发明:List several specific examples below, to further understand the present invention:
实施例1:Example 1:
制备一个流道尺寸为30cm×20cm的荷电模块,其极间距为3cm,用10根直径0.1mm,且长度为20cm的圆丝为电晕丝,收尘极板在气流方向上的宽度为3cm,电晕极荷载6000V正电压,收尘极板接地,连接一块尺寸30cm×20cm×10cm的不锈钢荷电模块,其气流通道为长度为10cm、孔直径为10mm的圆柱形孔道,孔道之间的圆心间距为15mm,每三个临近孔道的圆心按照正三角形方式排列,孔数为293,取293支扭线毛刷,其外径为11mm,刷毛材质为聚乙烯丝,毛位长度为10cm,每根毛刷中间的两根扭线丝为铜丝,插入该不锈钢荷电模块的孔道中,每孔插一根毛刷,所有的毛刷的刷柄用导电丝连接,并荷载4000V负电压,而不锈钢荷电模块的外壁接地,毛刷的刷毛上负载一层液体石蜡,获得可以高效捕捉粉尘的气体净化模块,在5m/s的空气线速下,压降小于80Pa,对粒径2μm的雾滴,其截留效率超过95%。Prepare a charging module with a flow channel size of 30cm×20cm, its pole spacing is 3cm, 10 round wires with a diameter of 0.1mm and a length of 20cm are used as corona wires, and the width of the dust collecting plate in the airflow direction is 3cm, the corona electrode is loaded with a positive voltage of 6000V, the dust collection plate is grounded, and a stainless steel charging module with a size of 30cm×20cm×10cm is connected. The airflow channel is a cylindrical channel with a length of 10cm and a hole diameter of 10mm. The distance between the centers of the three holes is 15mm, and the centers of every three adjacent holes are arranged in an equilateral triangle. The number of holes is 293. Take 293 twisted wire brushes with an outer diameter of 11mm. The bristles are made of polyethylene wire and the length of the hair is 10cm. The two twisted wires in the middle of each brush are copper wires, which are inserted into the holes of the stainless steel charging module, and one brush is inserted in each hole, and the handles of all the brushes are connected with conductive wires, and are loaded with a negative voltage of 4000V. The outer wall of the stainless steel charging module is grounded, and a layer of liquid paraffin is loaded on the bristles of the brush to obtain a gas purification module that can efficiently capture dust. Under the air velocity of 5m/s, the pressure drop is less than 80Pa, and the particle size is 2μm. Droplets, its interception efficiency exceeds 95%.
实施例2:Example 2:
制备一个流道尺寸为20cm×20cm的荷电模块,其极间距为2cm,用10根直径1mm,且长度为20cm的星形线为电晕丝,收尘极板在气流方向上的宽度为3cm,电晕极荷载2000V负电压,收尘极板接地,连接一块尺寸20cm×20cm×5cm的碳钢荷电模块,其气流通道为长度为5cm、孔直径为20mm的圆柱形孔道,孔道之间的圆心间距为24mm,每三个临近孔道的圆心按照正三角形方式排列,孔数为68,取68支扭线毛刷,其外径为32mm,刷毛材质为聚丙烯丝,毛位长度为5cm,每根毛刷中间的两根扭线丝为铝丝,插入该碳钢荷电模块的孔道中,每孔插一根毛刷,所有的毛刷的刷柄用导电丝连接,并荷载3000V负电压,而碳钢荷电模块的外壁接地,毛刷的刷毛上负载一层硅油,获得可以高效捕捉粉尘的气体净化模块,在4m/s的空气线速下,其压降小于28Pa,对粒径2μm的雾滴,其截留效率超过75%。Prepare a charging module with a flow channel size of 20cm×20cm, its pole spacing is 2cm, use 10 star-shaped wires with a diameter of 1mm and a length of 20cm as corona wires, and the width of the dust collecting plate in the airflow direction is 3cm, the corona electrode is loaded with 2000V negative voltage, the dust collection plate is grounded, and a carbon steel charging module with a size of 20cm×20cm×5cm is connected. The airflow channel is a cylindrical hole with a length of 5cm and a hole diameter of 20mm. The distance between the center of the circle is 24mm, and the center of each three adjacent holes is arranged in an equilateral triangle, the number of holes is 68, and 68 twisted wire brushes are taken, the outer diameter is 32mm, the bristle material is polypropylene wire, and the length of the hair bit is 5cm, the two twisted wires in the middle of each brush are aluminum wires, inserted into the holes of the carbon steel charging module, one brush is inserted in each hole, the handles of all the brushes are connected with conductive wires, and the load is 3000V Voltage, while the outer wall of the carbon steel charging module is grounded, and a layer of silicone oil is loaded on the bristles of the brush to obtain a gas purification module that can efficiently capture dust. For droplets with a diameter of 2 μm, the interception efficiency exceeds 75%.
实施例3:Example 3:
制备一个流道尺寸为10cm×10cm的荷电模块,其极间距为5cm,用2根直径0.5mm,且长度为10cm的螺旋线为电晕丝,收尘极板在气流方向上的宽度为4cm,电晕极荷载20kV正电压,收尘极板接地,连接一块尺寸10cm×10cm×5cm的铜质荷电模块,其气流通道为长度为5cm、孔直径为15mm的圆柱形孔道,心间距为20mm,每三个临近孔道的圆心按照正三角形方式排列,孔数为27,取外径为20mm的扭线毛刷,刷毛材质为猪鬃,毛位长度为5cm,每根毛刷中间的两根扭线丝为不锈钢丝,插入该铜质荷电模块的孔道中,每孔插一根毛刷,所有的毛刷的刷柄用导电丝连接,并荷载3000V正电压,而铜质荷电模块的外壁接地,毛刷的刷毛上负载一层石蜡油,获得可以高效捕捉粉尘的气体净化模块,在10m/s的空气线速下,其压降小于120Pa,对粒径2μm的雾滴,其截留效率超过88%。Prepare a charging module with flow channel size of 10cm×10cm, its pole spacing is 5cm, use 2 helical wires with a diameter of 0.5mm and a length of 10cm as corona wires, and the width of the dust collecting plate in the airflow direction is 4cm, the corona electrode is loaded with 20kV positive voltage, the dust collection plate is grounded, and a copper charging module with a size of 10cm×10cm×5cm is connected. The airflow channel is a cylindrical hole with a length of 5cm and a hole diameter of 15mm. The center of every three adjacent holes is arranged in an equilateral triangle. The number of holes is 27. Take a twisted wire brush with an outer diameter of 20mm. The bristle material is pig bristle, and the length of the hair is 5cm. The twisted wire is stainless steel wire, which is inserted into the hole of the copper charging module, and a brush is inserted in each hole. The outer wall is grounded, and a layer of paraffin oil is loaded on the bristles of the brush to obtain a gas purification module that can efficiently capture dust. At an air velocity of 10m/s, the pressure drop is less than 120Pa. For droplets with a particle size of 2μm, the intercepted The efficiency exceeds 88%.
实施例4:Example 4:
制备一个流道尺寸为1m×1m的荷电模块,其极间距为10cm,用10根直径0.2mm,且长度为1m的圆丝为电晕丝,收尘极板在气流方向上的宽度为10cm,电晕极荷载20kV负电压,收尘极板接地,连接一块尺寸1m×1m×0.1m的铝质荷电模块,其气流通道为长度为40cm、孔直径为80mm的圆柱形孔道,孔道之间的圆心间距为90mm,每三个临近孔道的圆心按照正三角形方式排列,孔数为126,取外径为88mm的扭线毛刷,刷毛材质为尼龙丝,毛位长度为40cm,每根毛刷中间的两根扭线丝为铝合金丝,插入该铝制荷电模块的孔道中,每孔插一根毛刷,所有的毛刷的刷柄用导电丝连接,并荷载20kV正电压,而铝质荷电模块的外壁接地,毛刷的刷毛上负载一层硅油,获得可以高效粉尘的气体净化模块,在10m/s的空气线速下,其压降小于60Pa,对粒径2μm的雾滴,其截留效率超过88%。Prepare a charging module with a flow channel size of 1m×1m, its pole spacing is 10cm, 10 round wires with a diameter of 0.2mm and a length of 1m are used as corona wires, and the width of the dust collecting plate in the airflow direction is 10cm, the corona pole is loaded with a negative voltage of 20kV, the dust collection plate is grounded, and an aluminum charging module with a size of 1m×1m×0.1m is connected. The airflow channel is a cylindrical hole with a length of 40cm and a hole diameter of 80mm. The distance between the centers of circles is 90mm, and the centers of every three adjacent holes are arranged in an equilateral triangle. The number of holes is 126. Take a twisted wire brush with an outer diameter of 88mm. The two twisted wires in the middle of the brush are aluminum alloy wires, which are inserted into the holes of the aluminum charging module, and one brush is inserted in each hole, and the handles of all the brushes are connected with conductive wires, and are loaded with a positive voltage of 20kV. The outer wall of the aluminum charging module is grounded, and a layer of silicone oil is loaded on the bristles of the brush to obtain a gas purification module that can efficiently dust. Under the air velocity of 10m/s, the pressure drop is less than 60Pa, and the particle size is 2μm. Droplets, its interception efficiency exceeds 88%.
实施例5:Example 5:
制备一个流道尺寸为50cm×50cm的荷电模块,其极间距为0.5cm,用100根直径0.2mm,且长度为50cm的圆丝为电晕丝,收尘极板在气流方向上的宽度为4cm,电晕极荷载3000kV正电压,收尘极板接地,取一块50cm×50cm×20cm的铁质荷电模块,其气流通道为长度为20cm、孔直径为30mm的圆柱形孔道,孔道之间的圆心间距为36mm,每三个临近孔道的圆心按照正三角形方式排列,孔数为180,取外径为35mm的扭线毛刷,刷毛材质为聚氯乙烯,毛位长度为20cm,每根毛刷中间的两根扭线丝为铁丝,插入该铁质荷电模块的孔道中,每孔插一根毛刷,所有的毛刷的刷柄用导电丝连接,并荷载5kV负电压,而铁质荷电模块的外壁接地,毛刷的刷毛上负载一层硅油,获得可以高效除尘的气体净化模块,在10m/s的空气线速下,其压降小于80Pa,对粒径2μm的雾滴,其截留效率超过90%。Prepare a charging module with a flow channel size of 50cm×50cm, its pole spacing is 0.5cm, and 100 round wires with a diameter of 0.2mm and a length of 50cm are used as corona wires. The width of the dust collecting plate in the airflow direction 4cm, the corona pole load is 3000kV positive voltage, and the dust collection plate is grounded. Take a 50cm×50cm×20cm iron charging module, and its airflow channel is a cylindrical hole with a length of 20cm and a hole diameter of 30mm. The distance between the centers of the three holes is 36mm, and the centers of every three adjacent holes are arranged in an equilateral triangle. The number of holes is 180. A twisted wire brush with an outer diameter of 35mm is used. The two twisted wires in the middle of the brush are iron wires, which are inserted into the holes of the iron charging module, and one brush is inserted in each hole. The handles of all the brushes are connected with conductive wires and loaded with a negative voltage of 5kV. The outer wall of the mass-charger module is grounded, and a layer of silicone oil is loaded on the bristles of the brush to obtain a gas purification module that can efficiently remove dust. Under the air speed of 10m/s, the pressure drop is less than 80Pa, and the droplet with a particle size of 2μm , and its interception efficiency exceeds 90%.
实施例6:Embodiment 6:
制备一个流道尺寸为30cm×20m的荷电模块,其极间距为4cm,用5根直径0.5mm,且长度为30cm的星形线为电晕丝,收尘极板在气流方向上的宽度为5cm,电晕极荷载10kV正电压,收尘极板接地,连接一块尺寸30cm×20cm×10cm的铝合金荷电模块,其气流通道为长度为10cm、孔直径为10mm的圆柱形孔道,孔道之间的圆心间距为15mm,每三个临近孔道的圆心按照正三角形方式排列,孔数为293,取293支扭线毛刷,其外径为11mm,刷毛材质为聚乙烯丝,毛位长度为10cm,每根毛刷中间的两根扭线丝为铁丝,插入该铝合金荷电模块的孔道中,每孔插一根毛刷,所有的毛刷的刷柄用导电丝连接,并荷载10kV负电压,而铝合金荷电模块的外壁接地,毛刷的刷毛上负载一层食用油,获得可以高效除尘的气体净化模块,在5m/s的空气线速下,压降小于60Pa,对粒径2μm的雾滴,其截留效率超过95%。Prepare a charging module with a flow channel size of 30cm×20m, its pole spacing is 4cm, and 5 star-shaped wires with a diameter of 0.5mm and a length of 30cm are used as corona wires, and the width of the dust collecting plate in the airflow direction 5cm, the corona electrode is loaded with a positive voltage of 10kV, the dust collection plate is grounded, and an aluminum alloy charging module with a size of 30cm×20cm×10cm is connected. The airflow channel is a cylindrical hole with a length of 10cm and a hole diameter of 10mm. The distance between the centers of the circles is 15mm, and the centers of every three adjacent holes are arranged in an equilateral triangle. The number of holes is 293. Take 293 twisted wire brushes, the outer diameter of which is 11mm, and the bristle material is polyethylene wire. The two twisted wires in the middle of each brush are iron wires, which are inserted into the holes of the aluminum alloy charging module, and one brush is inserted in each hole, and the handles of all the brushes are connected with conductive wires, and the load is 10kV. Voltage, while the outer wall of the aluminum alloy charging module is grounded, and a layer of edible oil is loaded on the bristles of the brush to obtain a gas purification module that can efficiently remove dust. The interception efficiency of 2μm droplets is over 95%.
实施例7:Embodiment 7:
制备一个流道尺寸为30cm×20m的荷电模块,其极间距为2cm,用10根直径0.1mm,且长度为30cm的星形线为电晕丝,收尘极板在气流方向上的宽度为5cm,电晕极荷载3kV负电压,收尘极板接地,取一块尺寸30cm×20cm×10cm的不锈钢荷电模块,其气流通道为长度为10cm、孔直径为10mm的圆柱形孔道,孔道之间的圆心间距为15mm,每三个临近孔道的圆心按照正三角形方式排列,孔数为293,取293支扭线毛刷,其外径为11mm,刷毛材质为聚乙烯丝,毛位长度为10cm,每根毛刷中间的两根扭线丝为不锈钢丝,插入该不锈钢荷电模块的孔道中,每孔插一根毛刷,所有的毛刷的刷柄用导电丝连接,并荷载3kV正电压,而不锈钢荷电模块的外壁接地,毛刷的刷毛上负载一层石蜡油,获得可以高效除尘的气体净化模块,在5m/s的空气线速下,压降小于60Pa,对粒径2μm的雾滴,其截留效率超过95%。Prepare a charging module with a flow channel size of 30cm×20m, its pole spacing is 2cm, and 10 star-shaped wires with a diameter of 0.1mm and a length of 30cm are used as corona wires, and the width of the dust collecting plate in the airflow direction 5cm, the corona electrode is loaded with 3kV negative voltage, and the dust collection plate is grounded. Take a stainless steel charging module with a size of 30cm×20cm×10cm. The airflow channel is a cylindrical hole with a length of 10cm and a hole diameter of 10mm. The distance between the centers of the three holes is 15mm, and the centers of the three adjacent holes are arranged in an equilateral triangle. The number of holes is 293. Take 293 twisted wire brushes with an outer diameter of 11mm. The bristle material is polyethylene wire, and the length of the hair is 10cm, the two twisted wires in the middle of each brush are stainless steel wires, inserted into the holes of the stainless steel charging module, one brush is inserted in each hole, the handles of all the brushes are connected with conductive wires, and the load is 3kV positive voltage , while the outer wall of the stainless steel charging module is grounded, and a layer of paraffin oil is loaded on the bristles of the brush to obtain a gas purification module that can efficiently remove dust. Droplets, its interception efficiency exceeds 95%.
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CN113351369A (en) * | 2021-06-04 | 2021-09-07 | 东华大学 | Removing system and method for coalescence-enhanced Fe-based fine particles based on multi-field coupling |
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