CN107070112A - A kind of full-automatic soft brush insertion machine - Google Patents
A kind of full-automatic soft brush insertion machine Download PDFInfo
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- CN107070112A CN107070112A CN201710317588.7A CN201710317588A CN107070112A CN 107070112 A CN107070112 A CN 107070112A CN 201710317588 A CN201710317588 A CN 201710317588A CN 107070112 A CN107070112 A CN 107070112A
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- 230000014616 translation Effects 0.000 description 38
- 238000003756 stirring Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
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- 238000007906 compression Methods 0.000 description 4
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The present invention relates to a kind of full-automatic soft brush insertion machine, the soft brush bent in advance according to the brush caulking groove shape of micro machine end cap is in the strip cavity of feed box by this full-automatic soft brush insertion machine, when not carrying out feeding, the soft brush bent in advance according to the brush caulking groove shape of micro machine end cap is in the strip cavity of feed box, by the spacing of strip cavity；When soft brush is headed into the gap between striker plate and pressing plate by ejecting mechanism from strip cavity from up to down, soft brush material strip is not influenceed only by the thrust from ejecting mechanism from up to down by external force on other directions；And carrying out stepping pulling and when grip feeding, soft brush material strip is spacing by striker plate and pressing plate；In summary, it can prevent soft brush from deforming upon in the feeding process of whole soft brush, realize that soft brush is full-automatic and accurately inserts brush caulking groove, improve production efficiency.
Description
Technical field
The present invention relates to micro machine assembly equipment, more particularly to a kind of full-automatic soft brush insertion machine.
Background technology
The end cap of micro machine includes lid, and lid has two parallel straight edges, be arranged with lid two projections and
Two brush caulking grooves（Left brush caulking groove and right brush caulking groove）.Brush then generally comprises arms, brush arm and carbon brush block, brush arm
One end and one end of arms connect, and brush arm and arms are at an angle, and carbon brush block is then arranged on the other end of brush arm.
For small-sized micro machine, because by the less restriction of end cap, common brush can not be assembled, it is necessary to by brush
Bending certain angle is carried out to be assembled again.But, brush rolls up the mode of movement unreeled in feeding, generally using brush, such as
Fruit is bent using in assembling, and the angle of brush bending is influenceed by relevant device precision, and the brush finished product of bending exists
It may be mismatched in angle with brush caulking groove, influence the insertion of brush.The insertion work of soft brush is especially carried out, in spite of
Brush is bent in advance, the feeding style rolled up using brush all can easily be such that brush is deformed upon in course of conveying, from
And influence the insertion of soft brush.
The content of the invention
Problem to be solved by this invention is to provide a kind of full-automatic soft brush insertion machine, this full-automatic soft brush
Insertion machine can prevent soft brush from being deformed upon in feeding process, realize that soft brush is full-automatic and accurately inserts electric
Brush caulking groove, improves production efficiency.The technical scheme of use is as follows：
A kind of full-automatic soft brush insertion machine, including the conveying of frame, left brush feed device, right brush feed device, end cap
Device, left hold-down mechanism and right hold-down mechanism, left brush feed device, right brush feed device, end cap conveying device, left compression
Mechanism and right hold-down mechanism are installed in frame；End cap conveying device includes conveyor track, toggle mechanism and locating part, conveyor track
It is arranged at toggle mechanism in frame, toggle mechanism is in the side of conveyor track；Along the bearing of trend of conveyor track in conveying
Rail is provided with storage tank, and cross section and the end cap shape of storage tank match, and locating part is arranged on above conveyor track and with housing
The position of groove is corresponding；Left gathering hole and right gathering hole, the position of left brush feed device and left hold-down mechanism are offered on locating part
Put corresponding with left gathering hole, the position of right brush feed device and right hold-down mechanism is corresponding with right gathering hole；Its feature exists
In：The left brush feed device and the right brush feed device include feeding device, striker plate, pressing plate, stepping pulling
Drive device, puncture needle, clamp device, feeding device, striker plate, pressing plate, stepping pull unit, clamp device are installed in machine
On frame；Feeding device includes feed box, feed carriage, ejecting mechanism and feed box translation mechanism；Feed box is arranged on feed box
It can move on frame and in the horizontal direction, feed box is corresponding with the clutch end of feed box translation mechanism；Set on feed box
There are multiple strip cavitys for being used to place soft brush material strip, each strip cavity sets and is parallel to each other along the vertical direction；
Ejecting mechanism is in the top of feed carriage；Pressing plate and striker plate are in the lower section of feed carriage, and pressing plate is fixedly mounted on backgauge
On the back side of plate, there is gap between pressing plate and striker plate, gap and the clutch end of ejecting mechanism are corresponding up and down；Pressing plate is opened up
There is longitudinal bar-shaped trough；Stepping pulls drive device corresponding with the position of longitudinal bar-shaped trough, and puncture needle is arranged on stepping and pulls drive
On the clutch end of dynamic device；Clamp device is corresponding with gap lower end；It is equipped with the left gathering hole and right gathering hole
The direction of rotation phase of end cap rotating device and the end cap rotating device in right gathering hole in end cap rotating device, left gathering hole
Instead.
Above-mentioned soft brush material strip includes strip material strip and soft brush, and soft brush is carried out in advance according to matching requirements
Bend, and soft brush is connected in turn on material strip along the length direction of material strip, the corresponding positions that material strip is connected in soft brush
Perforation is installed.
Above-mentioned feed box includes front panel and the squab panel be arrangeding in parallel, and front panel and squab panel are by detachably locking machine
Structure is connected.
Above-mentioned strip cavity includes material strip chamber and brush chamber, and material strip chamber is in the squab panel of feed box, and brush chamber, which is in, to be supplied
The front panel of magazine；Strip cavity is used to place the soft brush material strip of strip highly matched with feed box box body, wherein
Material strip is in material strip chamber, and soft brush is in brush chamber.
Above-mentioned ejecting mechanism, which is used to from feed box eject the soft brush in feed box from up to down, enters above-mentioned pressure
Gap between plate and striker plate.
Above-mentioned end cap is small-sized micro machine end cap, and end cap length, width are respectively less than in the middle of 1cm, the medial surface of end cap and be provided with
Projection for installing commutator, the lateral surface of end cap is substantially planar and soft provided with what is be parallel to each other in edge correspondence both sides
Brush shallow slot.
Above-mentioned end cap conveying device can be allocated to the end cap for completing permutation, and brush insertion work is carried out in delivery end cap
When end cap can be fixed it is spacing, it is ensured that will not be offset inserting end cap position, direction when work is carried out.
Above-mentioned left hold-down mechanism and right hold-down mechanism use existing brush hold-down mechanism, generally comprise pressure head and driving
The compression cylinder that pressure head is moved up and down.
Above-mentioned conveyor track and locating part use high-strength material（Such as steel or other alloys）It is made, and due to one
Body, pressure-resistant and impact resistance ability is strong, will not be deformed upon due to pressure, durable in use, it is often more important that ensure that end cap exists
Will not be offset when being operated on each station, deformation, it is ensured that the Stability and veracity of fixed-point operation, that is, improve brush insertion
Accuracy.
Above-mentioned toggle mechanism includes multiple driving levers, driving lever seat, sliding seat, carriage rail, sliding seat translation mechanism and driving lever
Seat translation mechanism；Carriage rail is arranged in frame, and the bearing of trend of carriage rail and the bearing of trend of conveyor track are perpendicular；It is sliding
Dynamic seat is arranged in carriage rail, and sliding seat translation mechanism is arranged in frame, the output power end of sliding seat translation mechanism with
Sliding seat is connected；Driving lever seat translation mechanism is arranged on sliding seat, and the output power end and driving lever seat of driving lever seat translation mechanism are even
Connect；Multiple driving levers are parallel to each other on driving lever seat.Conveying of the end cap on conveyor track is by the driving lever on toggle mechanism
Stirred to realize, toggle mechanism is often acted once, all end caps on conveyor track are rearward moved into fixed distance
（It is configured according to the arrangement of equipment on each station）, it is that end cap carries out step-by-step movement conveying by stirring for toggle mechanism.
Sliding seat translation mechanism and driving lever seat translation mechanism be cylinder.
Above-mentioned locating part is a bar shaped limiting plate, and the bottom of limiting plate is provided with strip limited impression, limited impression and institute
State storage tank corresponding；Leave gap in side between limiting plate and conveyor track in toggle mechanism.Limited impression and storage tank phase
Correspondence, it is jointly spacing to end cap progress, end cap can not be reversed in course of conveying, the brush caulking groove position on end cap is fixed,
Operation accurate positioning on follow-up each station, and the equipment on each station is processed by handle hole to end cap；It is spacing
Gap is left in the side of the toggle mechanism between plate and the conveyor track, end cap is carried out so that driving lever is stretched into from gap
Conveying is stirred in stepping.
Above-mentioned end cap rotating device generally comprises end cap rotating seat and is capable of the rotation of Driving terminal rotating seat left rotation and right rotation
Cylinder.
The workflow of full-automatic soft brush insertion machine of the invention is divided into brush feeding insertion and end cap feeding, below will
Sketch respectively.
Flow is inserted in brush feeding：Soft brush material strip is cut into the strip highly matched with feed box, is put into
In each strip cavity of feed box, then feed box is placed on feed box, makes the upper end alignment top of first strip cavity
Go out the clutch end of mechanism, then the soft brush in first strip cavity is ejected entrance from feed box by ejecting mechanism
On gap between pressing plate and striker plate, and soft brush to wear mouth corresponding with longitudinal bar-shaped trough on pressing plate；Then walk
Enter to pull drive device to drive puncture needle through the perforation on soft brush, soft brush material strip stepping is pulled down, makes soft electricity
Brush is corresponding with the position of clamp device；Subsequent clamp device tears soft brush from material strip is sent to the brush of specified location
In caulking groove, brush is compressed by corresponding hold-down mechanism；When the soft brush material strip of a whole piece complete all brushes feeding it
Afterwards, feed box translation mechanism driving feed box is moved, and makes next strip cavity alignment ejecting mechanism, by next strip
The gap that soft brush band is headed between pressing plate and striker plate in cavity carries out the feeding of next soft brush material strip.
End cap feeding flow：End cap arranges arrangement by vibrating disk, sends into end cap conveying device by upstream relevant device, so
Afterwards end cap is carried out to stir conveying by the stepping mode of movement of toggle mechanism；When end cap is sent to the end cap rotating dress of left gathering hole
When putting, the rotary cylinder Driving terminal rotating seat of left gathering hole is to anticlockwise, and soft brush is sent to end by left brush feed device
Cover in corresponding brush caulking groove, compressed by left hold-down mechanism, then the rotary cylinder of left gathering hole resets end cap rotating seat,
Toggle mechanism continues that end cap is carried out to stir conveying；Similarly, when end cap is sent to the end cap rotating device of right gathering hole, right operation
The rotary cylinder Driving terminal rotating seat of mouth is to right rotation, and soft brush is sent on end cap corresponding electricity by right brush feed device
In brush caulking groove, compressed by right hold-down mechanism, then the rotary cylinder of right gathering hole resets end cap rotating seat, and toggle mechanism will be complete
End cap into the soft brush insertion in both sides is sent out.
As the preferred scheme of the present invention, the feed carriage is provided with guide chute, the feed box bottom surface along confession
The chimb matched on the length direction of magazine box body with guide chute.One soft brush material strip is headed into striker plate and pressing plate
Between gap after, it is necessary to translate box body is directed at ejecting mechanism by next soft brush material strip, set auxiliary on box bottom
The chimb of translation is helped, by way of chimb and guide chute are engaged feed box can be made to be translated along guide chute.
As further preferred scheme of the invention, the feed box back side is used to aid in what box body was translated provided with multiple
Bar shaped jack, each bar shaped jack communicates corresponding one by one with each described strip cavity；The feed box translation mechanism includes bar
Shape inserted block, inserted block plug drive device and inserted block translation driving device, inserted block translation driving device are arranged in the frame, are inserted
Block plug drive device is arranged on the clutch end of inserted block translation driving device, and bar shaped inserted block drives installed in inserted block plug
On device.Feed box is driven to be translated in feed carriage by controlling inserted block to translate, inserting corresponding bar shaped jack on feed box；
When a soft brush material strip enters gap, bar shaped inserted block inserts the strip cavity of brushless material strip, then controls to insert
Block drives whole feed box translation, next soft brush material strip is directed at the ejecting mechanism of brush feed device.Above-mentioned inserted block
Plug drive device and inserted block translation driving device can use cylinder.
As the preferred scheme of the present invention, the ejecting mechanism includes ejection support, ejection cylinder, cuts somebody's hair and eject cunning
Groove；Eject support to be arranged in the frame, ejection cylinder is fixedly mounted on ejection support, ejection chute hangs down along the vertical direction
It is straight to be arranged on ejection support, cut somebody's hair on the piston rod of ejection cylinder and can be moved along ejection chute.Pass through ejection
Cylinder driving is cut somebody's hair and moved along ejection chute, between the soft brush material strip in strip cavity is headed between striker plate and pressing plate
Gap, it is simple in construction.
As the preferred scheme of the present invention, the stepping pulls drive device to include stepping and pulls lift drive mechanism, step
Enter to pull lifting seat, stepping to pull translational drive mechanism and stepping to pull translating base；Stepping pulls lift drive mechanism to be arranged on
In the frame, stepping pulls lifting seat to be arranged on stepping and pulled on the clutch end of lift drive mechanism, and stepping pulls flat
Move drive mechanism to be arranged on stepping pulling lifting seat, stepping pulls translating base to be arranged on stepping and pulls the dynamic of translational drive mechanism
In power output end, the puncture needle is arranged on stepping and pulled on translating base.By the longitudinally oriented strip in the perforation and pressing plate of soft brush
Shape groove is corresponding, and stepping pulls lift drive mechanism and stepping to pull translational drive mechanism control puncture needle through wearing on brush
The stepping of brush material strip is pulled down behind hole, makes soft brush corresponding with the position of clamp device.Stepping pulls lift drive mechanism
Translational drive mechanism is pulled to use cylinder with stepping, simple for structure, control is easy, and cost is relatively low.
As the preferred scheme of the present invention, the clamp device includes gripping lift drive mechanism, gripping lifting seat, gripping
Translational drive mechanism, gripping translating base and clamping jaw；Grip lift drive mechanism to be arranged in the frame, gripping lifting seat and folder
The clutch end of lift drive mechanism is taken to be connected, gripping translational drive mechanism is arranged on gripping lifting seat, gripping translation
Seat is connected with gripping the clutch end of translational drive mechanism；Clamping jaw is arranged on gripping translating base.Stepping pulls driving dress
The soft brush material strip drop-down of pulling is put, nethermost soft brush is in clamping jaw, due to the material properties of soft brush, folder
Pawl can tear soft brush by gripping, translation from material strip, in the brush caulking groove for being directly sent to specified end cap.And by
It is to be bent in advance in soft brush, can also be in order to protect the brush bristle of bending to be deformed upon in course of conveying
The recess matched with soft brush is set on clamping jaw, prevents clamping jaw from soft brush being torn from material strip and brush caulking groove is sent to
During bristle bend.In addition, gripping lift drive mechanism and gripping translational drive mechanism are also driven using cylinder.
The present invention compared with prior art, has the following advantages that：
Soft brush insertion machine of the invention full-automatic by advance according to the brush caulking groove shape of micro machine end cap bent it is soft
Matter brush is in the strip cavity of feed box, when not carrying out feeding, in advance according to the brush caulking groove shape of micro machine end cap
The soft brush bent is in the strip cavity of feed box, by the spacing of strip cavity；When ejecting mechanism will be soft
When brush heads into the gap between striker plate and pressing plate from strip cavity from up to down, soft brush material strip is only by from ejection
The thrust of mechanism from up to down, is not influenceed by external force on other directions；And carry out stepping pulling and grip feeding when
Wait, soft brush material strip is spacing by striker plate and pressing plate；In summary, the equal energy in the feeding process of whole soft brush
Enough prevent soft brush from deforming upon, realize that soft brush is full-automatic and accurately inserts brush caulking groove, improve production efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of the preferred embodiment for the present invention；
Fig. 2 is the sectional view of conveyor track and locating part；
Fig. 3 is the structural representation of left brush feed device in Fig. 1；
Fig. 4 be in Fig. 3 striker plate be engaged with pressing plate, stepping pull unit, clamp device along A direction views；
Fig. 5 be in Fig. 3 feed box and feed box translation mechanism be engaged along B direction views；
Fig. 6 is the structural representation of feed box；
Fig. 7 is along C direction views in Fig. 6；
Fig. 8 is the sectional view in Fig. 7 along D-D.
Embodiment
It is described further below in conjunction with the accompanying drawings with the preferred embodiment of the present invention.
As shown in figure 1, a kind of full-automatic soft brush insertion machine, including frame（Do not indicated in figure）, left brush feeding dress
Put 1, right brush feed device 2, end cap conveying device 3, left hold-down mechanism 4 and right hold-down mechanism 5, left brush feed device 1, the right side
Brush feed device 2, end cap conveying device 3, left hold-down mechanism 4 and right hold-down mechanism 5 are installed in frame；End cap conveying dress
Putting 3 includes conveyor track 301, toggle mechanism 302 and locating part 303, and conveyor track 301 and toggle mechanism 302 are arranged in frame,
Toggle mechanism 302 is in the side of conveyor track 301；Toggle mechanism 302 includes multiple driving levers 3021, driving lever seat 3022, slided
Seat 3023, carriage rail 3024, sliding seat translation mechanism 3025 and driving lever seat translation mechanism 3026；Sliding seat translation mechanism 3025
Cylinder is used with driving lever seat translation mechanism 3026；Carriage rail 3024 is arranged in frame, the extension side of carriage rail 3024
To perpendicular with the bearing of trend of conveyor track 301；Sliding seat 3023 is arranged in carriage rail 3024, sliding seat flat-removing air cyclinder
3025 are arranged in frame, and sliding seat 3023 is connected with the piston rod of sliding seat flat-removing air cyclinder；Driving lever seat flat-removing air cyclinder 3026 is pacified
On sliding seat 3023, driving lever seat 3022 is connected with the piston rod of driving lever seat flat-removing air cyclinder 3026；Multiple driving levers 3021 are mutual
It is installed in parallel on driving lever seat 3022；Locating part 303 is to offer left gathering hole 3031 on a bar shaped limiting plate, limiting plate 303
With right gathering hole 3032, the position of left brush feed device 1 and left hold-down mechanism 4 is corresponding with left gathering hole, right brush feeding
The position of device 2 and right hold-down mechanism 5 is corresponding with right gathering hole；Left hold-down mechanism 4 and right hold-down mechanism 5 are using existing
Brush hold-down mechanism, the left compression cylinder 402 that left hold-down mechanism 4 includes left pressure head 401 and drives left pressure head 401 to move up and down,
The right compression cylinder 502 that right hold-down mechanism 5 includes right pressure head 501 and drives right pressure head 501 to move up and down；The left He of gathering hole 3031
End cap rotating device 6 is equipped with right gathering hole 3032, end cap rotating device 6 includes end cap rotating seat 601 and being capable of drive end
The rotary cylinder of the left rotation and right rotation of lid rotating seat 601（Do not indicated in figure）, end cap rotating device and right behaviour in left gathering hole 3031
The direction of rotation for making end cap rotating device in mouth 30301 is opposite.
As shown in Figure 1 and Figure 2, storage tank 3011, storage tank are provided with conveyor track 301 along the bearing of trend of conveyor track 301
3011 cross section matches with end cap shape, and the bottom of limiting plate 303 is provided with strip limited impression 3033, limited impression
3033 is corresponding with storage tank 3011；Between limiting plate 303 and conveyor track 301 gap is left in the side of toggle mechanism 302.
As shown in Fig. 2 to Fig. 8, left brush feed device 1 includes feeding device 101, striker plate 102, pressing plate 103, stepping
Drive device 104, clamp device 105 and puncture needle 106 are pulled, feeding device 101, striker plate 102, pressing plate 103, stepping are pulled
Device 104, clamp device 105 are installed in frame；
Feeding device 101 includes feed box 1011, feed carriage 1012, ejecting mechanism 1013 and feed box translation mechanism 1014；
Carriage 1012 is fed to be provided with guide chute 10121, the bottom surface of feed box 1011 along along the length direction of the box body of feed box 1011
The chimb 10111 matched with guide chute 10121, feed box 1011 is engaged by chimb 10111 and guide chute 10121
It is arranged in feed carriage 1012 and can moves in the horizontal direction；Feed box 1011 includes the front panel 10112 be arrangeding in parallel
With squab panel 10113, front panel 10112 and squab panel 10113 are connected by detachable retaining mechanism 10114, detachable locking
The structure that mechanism 10114 is engaged using nut and screw；
Feed box 1011 is provided with multiple strip cavitys 10115 for being used to place soft brush material strip, each strip cavity 10115
Set and be parallel to each other along the vertical direction, strip cavity 10115 includes material strip chamber 101151 and brush chamber 101152, material strip chamber
101151 are in the squab panel 10113 of feed box 1011, and brush chamber 101152 is in the front panel 10112 of feed box 1011, electricity
The stopper protrusion 101153 for being used for preventing that soft brush from tilting is provided with brush chamber 101152；Strip cavity 10115 be used for place with
The soft brush material strip of strip that the box body of feed box 1011 highly matches, wherein material strip are in material strip chamber 101151, soft
Brush is in brush chamber 101152；The back side of feed box 1011 is provided with multiple bar shaped jacks for being used to aid in box body to translate
10116, each bar shaped jack 10116 communicates corresponding one by one with each strip cavity 10115；
Feed box translation mechanism 1014 includes bar shaped inserted block 10141, inserted block plug drive device 10142 and inserted block driven in translation dress
10143 are put, inserted block translation driving device 10143 is arranged in frame, inserted block plug drive device 10142 is translated installed in inserted block
On the clutch end of drive device 10143, bar shaped inserted block 10141 is arranged in inserted block plug drive device 10142, and inserted block is pulled out
Insert drive device 10142 and inserted block translation driving device 10143 and use cylinder；On bar shaped inserted block 10141 and feed box 1011
Each bar shaped jack 10116 it is corresponding, be provided with the through hole 10122 passed through for bar shaped inserted block 10141 in feed carriage 1012；
Ejecting mechanism 1013 includes ejection support 10131, ejection cylinder 10132, cut somebody's hair 10133 and ejection chute 10134；Ejection
Support 10131 is arranged in frame, and ejection cylinder 10132 is fixedly mounted on ejection support 10131, ejects the edge of chute 10134
Above-below direction be vertically set on ejection support 10131 on, cut somebody's hair 10133 be arranged on ejection cylinder 10132 piston rod on and energy
It is enough to be moved along ejection chute 10134；
Striker plate 102 and pressing plate 103 are in the lower section of feed carriage 1012, and pressing plate 103 is fixedly mounted on the back side of striker plate 102
On, there is gap 1031 between pressing plate 103 and striker plate 102, gap 1031 and ejection chute are corresponding about 10134, and pressing plate 103 is opened
Provided with longitudinal bar-shaped trough 1032；Stepping pulls drive device 104 to include stepping and pulls lift drive mechanism（Do not indicated in figure）, step
Enter to pull lifting seat 1041, stepping to pull translational drive mechanism 1042 and stepping to pull translating base 1043, stepping pulls lifting to drive
Motivation structure and stepping pull translational drive mechanism 1042 to use cylinder, and stepping pulls lifting drive cylinder to be arranged in frame,
Stepping pulls lifting seat 1041 to be arranged on stepping and pulled on the piston rod of lifting drive cylinder, and stepping pulls driven in translation cylinder
1042, which are arranged on stepping, pulls on lifting seat 1041, and stepping pulls translating base 1043 to be arranged on stepping and pulls driven in translation cylinder
On 1042 piston rod；Puncture needle 106 be arranged on stepping pull translating base 1043 on, and with the position of longitudinal bar-shaped trough 1032
It is corresponding；
Clamp device 105 includes gripping lift drive mechanism（Do not indicated in figure）, gripping lifting seat 1051, gripping driven in translation machine
Structure 1052, gripping translating base 1053 and clamping jaw 1054, gripping lift drive mechanism and gripping translational drive mechanism 1052 are used
Cylinder, gripping lifting drive cylinder is arranged in frame, and gripping lifting seat 1051 is arranged on the piston of gripping lifting drive cylinder
On bar, gripping driven in translation cylinder 1052 is arranged on gripping lifting seat 1051, and gripping translating base 1053 is arranged on gripping and translated
On the piston rod of drive cylinder 1052, clamping jaw 1054 is arranged on gripping translating base 1053, under clamping jaw 1054 and gap 1031
End is corresponding.
The structure of above-mentioned right brush feed device 2 is identical with left brush feed device 1.
Flow is inserted to the brush feeding of the present invention with the preferred embodiment of the present invention below in conjunction with the accompanying drawings and end cap is sent
Stream journey is each described further.
Flow is inserted in brush feeding：Soft brush material strip is cut into the strip matched with the height of feed box 1011,
It is put into feed box 1011 each strip cavity 10115, then feed box 1011 is placed in feed carriage 1012, makes first
The upper end alignment ejecting mechanism 1013 of individual strip cavity cuts somebody's hair 10133, and then ejecting mechanism 1013 is by first strip cavity
In the soft brush gap 1031 that ejection enters between pressing plate 103 and striker plate 102 in the feed box 1011, and soft electricity
Paint to wear mouth corresponding with longitudinal bar-shaped trough 1032 on pressing plate 103；Then stepping pull drive device 104 by lifting,
Soft brush material strip stepping is pulled down through the perforation on soft brush, makes soft brush by the operation such as translation driving puncture needle 106
Position with clamp device 105 is corresponding；Subsequent clamp device 105 will be soft by operational control clamping jaws 1054 such as lifting, translations
In the brush caulking groove that matter brush is sent to specified location from being torn on material strip, into next process；When the soft brush material of a whole piece
With after the feeding for completing all brushes, the control of feed box translation mechanism 1014 translation, plug bar shaped inserted block 10141 pass through bar
Shape inserted block 10141 is engaged with bar shaped jack 10116, chimb 10111 is engaged with guide chute 10121, so as to drive feed
Box 1011 is translated in feed carriage 1012, is directed at next strip cavity and is cut somebody's hair 10133, by next strip cavity
Interior soft brush band is headed into the gap 1031 between pressing plate 103 and striker plate 102, carries out sending for next soft brush material strip
Material.
End cap feeding flow：End cap arranges arrangement by vibrating disk, sends into conveyor track 301 by upstream relevant device, then
End cap is carried out to stir conveying by the stepping mode of movement of toggle mechanism 302；When end cap is sent to the end cap of left gathering hole 3031
During rotating device, the rotary cylinder Driving terminal rotating seat of left gathering hole 3031 is to anticlockwise, and left brush feed device 1 will be soft
Brush is sent on end cap in corresponding brush caulking groove, is compressed by left hold-down mechanism 4, then the rotary cylinder of left gathering hole 3031 makes
End cap rotating seat resets, and toggle mechanism 302 continues that end cap is carried out to stir conveying；Similarly, when end cap is sent to right gathering hole 3032
End cap rotating device when, the rotary cylinder Driving terminal rotating seat of right gathering hole 3032 is to right rotation, right brush feed device 2
Soft brush is sent on end cap in corresponding brush caulking groove, compressed by right hold-down mechanism 5, then the rotation of right gathering hole 3032
Cylinder resets end cap rotating seat, and toggle mechanism 302 will complete the end cap submitting that the soft brush in both sides is inserted.
To sum up told, full-automatic soft brush insertion machine will carry out curved according to the brush caulking groove shape of micro machine end cap in advance
Bent soft brush is in the strip cavity 10115 of feed box 1011；When not carrying out feeding, in advance according to micro machine end cap
The soft brush that is bent of brush caulking groove shape be in the strip cavity 10115 of feed box 1011, by strip cavity
10115 it is spacing；When soft brush is headed into striker plate 102 by ejecting mechanism 1013 from strip cavity 10115 from up to down and is pressed
During gap between plate 103, soft brush material strip is only by the thrust from ejecting mechanism 1013 from up to down, not by its other party
The influence of upward external force；And when carrying out stepping pulling and gripping feeding, soft brush material strip is by the He of striker plate 102
Pressing plate 103 it is spacing；So, it can prevent soft brush from deforming upon in the feeding process of whole soft brush, realize
Soft brush is full-automatic and accurately inserts brush caulking groove, improves production efficiency.
Furthermore, it is necessary to illustrate, the specific embodiment described in this specification, its each several part title etc. can not
Together, the equivalent or simple change that all construction, feature and principles according to described in inventional idea of the present invention are done, is included in the present invention
In the protection domain of patent.Those skilled in the art can do various each to described specific embodiment
The modification of sample or supplement or using similar mode substitute, without departing from the present invention structure or surmount the claims
Defined scope, all should belong to protection scope of the present invention.
Claims (6)
1. a kind of full-automatic soft brush insertion machine, including frame, left brush feed device, right brush feed device, end cap are defeated
Send device, left hold-down mechanism and right hold-down mechanism, left brush feed device, right brush feed device, end cap conveying device, left pressure
Tight mechanism and right hold-down mechanism are installed in frame；End cap conveying device includes conveyor track, toggle mechanism and locating part, conveying
Rail and toggle mechanism are arranged in frame, and toggle mechanism is in the side of conveyor track；Along the bearing of trend of conveyor track defeated
Send rail to be provided with storage tank, cross section and the end cap shape of storage tank match, locating part be arranged on conveyor track top and with appearance
The position for putting groove is corresponding；Left gathering hole and right gathering hole are offered on locating part, left brush feed device and left hold-down mechanism
Position is corresponding with left gathering hole, and the position of right brush feed device and right hold-down mechanism is corresponding with right gathering hole；Its feature
It is：The left brush feed device and the right brush feed device include feeding device, striker plate, pressing plate, stepping drawing
Dynamic drive device, puncture needle, clamp device, feeding device, striker plate, pressing plate, stepping pull unit, clamp device are installed in
In frame；Feeding device includes feed box, feed carriage, ejecting mechanism and feed box translation mechanism；Feed box is arranged on feed
It can move in carriage and in the horizontal direction, feed box is corresponding with the clutch end of feed box translation mechanism；On feed box
Provided with multiple strip cavitys for being used to place soft brush material strip, each strip cavity sets and mutually put down along the vertical direction
OK；Ejecting mechanism is in the top of feed carriage；Pressing plate and striker plate are in the lower section of feed carriage, and pressing plate is fixedly mounted on gear
On the back side of flitch, there is gap between pressing plate and striker plate, gap and the clutch end of ejecting mechanism are corresponding up and down；Pressing plate is opened
Provided with longitudinal bar-shaped trough；Stepping pulls drive device corresponding with the position of longitudinal bar-shaped trough, and puncture needle is pulled installed in stepping
On the clutch end of drive device；Clamp device is corresponding with gap lower end；It is all provided with the left gathering hole and right gathering hole
There is the direction of rotation phase of the end cap rotating device and the end cap rotating device in right gathering hole in end cap rotating device, left gathering hole
Instead.
2. insert machine according to the full-automatic soft brush described in claim 1, it is characterised in that：The feed carriage is provided with and led
To chute, the chimb matched on the feed box bottom surface along along the length direction of feed box box body with guide chute.
3. insert machine according to the full-automatic soft brush described in claim 2, it is characterised in that：The feed box back side is provided with
Multiple bar shaped jacks for being used to aid in box body to translate, each bar shaped jack communicates corresponding one by one with each described strip cavity；Institute
Stating feed box translation mechanism includes bar shaped inserted block, inserted block plug drive device and inserted block translation driving device, inserted block driven in translation
Device is arranged in the frame, and inserted block plug drive device is arranged on the clutch end of inserted block translation driving device, bar
Shape inserted block is arranged in inserted block plug drive device.
4. insert machine according to the full-automatic soft brush described in claim 1, it is characterised in that：The ejecting mechanism includes ejection
Support, ejection cylinder, cut somebody's hair and eject chute；Eject support to be arranged in the frame, ejection cylinder is fixedly mounted on ejection
On support, ejection chute is vertically set on ejection support along the vertical direction, is cut somebody's hair on the piston rod of ejection cylinder simultaneously
It can be moved along ejection chute.
5. insert machine according to the full-automatic soft brush described in claim 1, it is characterised in that：The stepping pulls drive device
Lift drive mechanism, stepping is pulled to pull lifting seat, stepping to pull translational drive mechanism and stepping to pull translating base including stepping；
Stepping pulls lift drive mechanism to be arranged in the frame, and stepping pulls lifting seat to be arranged on stepping and pulls lift drive mechanism
Clutch end on, stepping pull translational drive mechanism be arranged on stepping pull lifting seat on, stepping pull translating base install
On the clutch end that stepping pulls translational drive mechanism, the puncture needle is arranged on stepping and pulled on translating base.
6. insert machine according to the full-automatic soft brush described in claim 1, it is characterised in that：The clamp device includes gripping
Lift drive mechanism, gripping lifting seat, gripping translational drive mechanism, gripping translating base and clamping jaw；Grip lift drive mechanism peace
In the frame, gripping lifting seat is connected with gripping the clutch end of lift drive mechanism, grips driven in translation machine
Structure is arranged on gripping lifting seat, and gripping translating base is connected with gripping the clutch end of translational drive mechanism；Clamping jaw is installed
On gripping translating base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710317588.7A CN107070112B (en) | 2017-05-08 | 2017-05-08 | Full-automatic soft brush insertion machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710317588.7A CN107070112B (en) | 2017-05-08 | 2017-05-08 | Full-automatic soft brush insertion machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107070112A true CN107070112A (en) | 2017-08-18 |
| CN107070112B CN107070112B (en) | 2023-03-24 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710317588.7A Active CN107070112B (en) | 2017-05-08 | 2017-05-08 | Full-automatic soft brush insertion machine |
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| Country | Link |
|---|---|
| CN (1) | CN107070112B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR925877A (en) * | 1945-04-23 | 1947-09-16 | Singer Mfg Co | Brush assembly for dynamo-electric machines |
| GB0409662D0 (en) * | 2004-04-30 | 2004-06-02 | Johnson Electric Sa | Brush assembly |
| CN105656256A (en) * | 2016-03-19 | 2016-06-08 | 广东超力电机股份有限公司 | Full-automatic electric brush insertion machine |
-
2017
- 2017-05-08 CN CN201710317588.7A patent/CN107070112B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR925877A (en) * | 1945-04-23 | 1947-09-16 | Singer Mfg Co | Brush assembly for dynamo-electric machines |
| GB0409662D0 (en) * | 2004-04-30 | 2004-06-02 | Johnson Electric Sa | Brush assembly |
| CN105656256A (en) * | 2016-03-19 | 2016-06-08 | 广东超力电机股份有限公司 | Full-automatic electric brush insertion machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107070112B (en) | 2023-03-24 |
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