CN105656256B - A kind of full-automatic brush insertion machine - Google Patents
A kind of full-automatic brush insertion machine Download PDFInfo
- Publication number
- CN105656256B CN105656256B CN201610163539.8A CN201610163539A CN105656256B CN 105656256 B CN105656256 B CN 105656256B CN 201610163539 A CN201610163539 A CN 201610163539A CN 105656256 B CN105656256 B CN 105656256B
- Authority
- CN
- China
- Prior art keywords
- end cap
- rail
- stepping
- brush
- conveyor track
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Intermediate Stations On Conveyors (AREA)
Abstract
The present invention relates to a kind of full-automatic brush insertion machine,Including rack,Left brush feed arrangement,Right brush feed arrangement,End cap line-up device,End cap conveying device,Left hold-down mechanism and right hold-down mechanism,Realized under the common mating reaction of the screens groove and notch of end cap line-up device and automatic arranging queuing is carried out to end cap,And ensure that end cap can be lined up in output according to brush slot direction,Avoid end cap that the deviation of position and direction occurs,So that it is guaranteed that Stability and veracity when brush is automatically inserted into,Improve production efficiency,And coordinate toggle mechanism that end cap one by one is sent into conveyor track using changeover mechanism,Transferred using the switching rail shifted to install to end cap,The driving lever of toggle mechanism in a manner of extruding without being inserted between two end caps closely,The end cap on switching rail need to be only stirred from front to back,Avoid end cap that position just occurs before conveying,The deviation in direction,Further ensure that the Stability and veracity of fixed-point operation.
Description
Technical field
The present invention relates to micro machine assembly equipment, more particularly to a kind of full-automatic brush insertion machine.
Background technology
The end cap of micro machine includes lid, and lid has two parallel straight edges, be arranged with lid two convex blocks and
Two brush caulking grooves（Left brush caulking groove and right brush caulking groove）.Brush then generally comprises arms, brush arm and carbon brush block, brush arm
One end and one end of arms connect, and brush arm and arms are perpendicular, and carbon brush block is then arranged on the other end of brush arm.End
The convex block for being used for installing commutator is equipped among the medial surface of lid, the lateral surface of end cap is substantially planar and corresponds to both sides at edge
Equipped with the shallow slot being parallel to each other.
At present in micro machine assembling, the structural form by being subject to end cap, brush is restricted, defeated in each accessory of micro machine
During the process sent, it is difficult to which end cap is accurately positioned so that the brush caulking groove on all end caps is difficult to strictly by fixed-direction
Arrangement, causes subsequently not ensure that brush is opposite with the brush caulking groove position on end cap in the process of brush insertion end cap
Should, accurately fixed-point operation can not be carried out to end cap, it is difficult to realize full-automatic brush insertion end lid, production efficiency is relatively low.
In addition, when end cap exports after the queuing of end cap line-up device, end cap is in close-packed arrays state, when being sent into
, it is necessary to be allocated to end cap when subsequent handling is assembled, if but being inserted into two in a manner of extruding closely
End cap when, the two end caps will be caused to deflect, so as to cause the direction of end cap to change, can not be carried out follow-up
Fixed-point operation.
The content of the invention
Problem to be solved by this invention is to provide a kind of full-automatic brush insertion machine, and this full automatic point brush machine can be right
End cap carries out arrangement positioning, end cap is lined up when entering discharging rail according to brush slot direction, avoids end cap
The deviation of position and direction, so that it is guaranteed that Stability and veracity when brush is automatically inserted into, realizes full-automatic brush insertion end
Lid, improves production efficiency.The technical solution of use is as follows：
A kind of full-automatic brush insertion machine, including rack, left brush feed arrangement, right brush feed arrangement, end cap are lined up
Device, end cap conveying device, left hold-down mechanism and right hold-down mechanism；Left brush feed arrangement, right brush feed arrangement, end cap row
Team's device, end cap conveying device, left hold-down mechanism and right hold-down mechanism are installed in rack；End cap line-up device includes vibration
Disk, spiral terrace, be lined up guide rail and discharging rail, and spiral terrace is arranged on inside vibrating disk and extends from bottom to top, before guide rail
The lateral tail of portion and spiral terrace is connected and extended along spiral terrace lateral wall, and the initiating terminal for the rail that discharges is with being lined up guide rail end
Connection, it is characterised in that：
The front portion for being lined up guide rail is equipped with inclined first inclined-plane from inside to outside, and the afterbody of the spiral terrace is equipped with certainly
Inclined second inclined-plane, the inner side edge on the first inclined-plane are connected with the outer side edges on the second inclined-plane from inside to outside；It is additionally provided with first inclined-plane
Screens bar, screens bar extend along the extending direction for being lined up guide rail；It is lined up guide rail rear portion and is equipped with screens groove and notch, screens groove is in
The inner side of notch；
The end cap conveying device includes changeover mechanism, conveyor track, toggle mechanism and locating part；Changeover mechanism, conveyor track
It is arranged at toggle mechanism in rack；Be equipped with storage tank on conveyor track along the extending direction of conveyor track, storage tank it is transversal
Face matches with end cap shape；Locating part is arranged on above conveyor track and corresponding to the position of storage tank；Offered on locating part
Multiple gathering holes, the left brush feed arrangement, left hold-down mechanism, right brush feed arrangement, right hold-down mechanism successively with it is each
Gathering hole is corresponding；
Changeover mechanism includes switching translation mechanism and switching rail, and switching translation mechanism is installed on the side of conveyor track, switching
Rail is installed on the power output end of switching translation mechanism, and switching rail is arranged in parallel with conveyor track, and the initiating terminal for rail of transferring
Corresponding with the end for the rail that discharges, the end for rail of transferring is corresponding with the initiating terminal of conveyor track；
Toggle mechanism is arranged on the side of conveyor track, and toggle mechanism, which includes multiple driving levers, driving lever seat, sliding seat, slide, leads
Rail, sliding seat translation mechanism and driving lever seat translation mechanism；Carriage rail is arranged in rack, the extending direction of carriage rail with it is defeated
Send the extending direction of rail perpendicular；Sliding seat is installed in carriage rail, and sliding seat translation mechanism is installed in rack, sliding seat
The output power end of translation mechanism is connected with sliding seat；Driving lever seat translation mechanism is installed on sliding seat, driving lever seat translation mechanism
Output power end be connected with driving lever seat；Multiple driving levers are parallel to each other on driving lever seat.
Above-mentioned end cap often uses end cap for existing micro machine, is equipped among the medial surface of end cap and is used to install the convex of commutator
Block, the lateral surface of end cap is substantially planar and both sides are corresponded at edge equipped with the shallow slot being parallel to each other.
Above-mentioned end cap conveying device can allocate the end cap for completing permutation, and brush insertion work is carried out in delivery end cap
When, can be fixed end cap spacing, ensure that end cap position, direction will not deviate when being inserted into work and carrying out.
Above-mentioned left hold-down mechanism and right hold-down mechanism use existing brush hold-down mechanism, generally comprise pressure head and driving
The compression cylinder that pressure head moves up and down.
Above-mentioned conveyor track and locating part use high-strength material（Such as steel or other alloys）It is made, and due to one
Body, pressure-resistant and impact resistance ability is strong, will not be deformed upon due to pressure, durable, it is often more important that ensures that end cap exists
It will not be deviated when being operated on each station, deformation, it is ensured that the Stability and veracity of fixed-point operation, that is, improve brush insertion
Accuracy.
Above-mentioned switching translation mechanism, sliding seat translation mechanism and driving lever seat translation mechanism are cylinder.Carried out using cylinder
Translation, easily, cost is relatively low for simple for structure, control.In addition, sliding seat translation mechanism and driving lever seat translation mechanism can also use
Synchronizing wheel coordinates the mode of synchronous belt, can also can also be cam engagement linkage by the way of gear coordinates rack
Mode.
The action of above-mentioned changeover mechanism is corresponding with end cap line-up device, often acts once, by the end by permutation positioning
Lid is sent to conveyor track front end one by one from discharging rail end；And changeover mechanism and toggle mechanism cooperating, whenever changeover mechanism
When before one end cap arrival conveyor track front end of conveying, end cap is stirred the storage tank into conveyor track by toggle mechanism.
Conveying of the above-mentioned end cap on conveyor track is stirred by the driving lever on toggle mechanism to realize, stirs machine
Structure often acts once, and all end caps on conveyor track are rearward moved fixed distance（According to the arrangement of equipment on each station
It is configured）, be end cap carries out step-by-step movement conveying by stirring for toggle mechanism.
Vibrating disk makes end cap along spiral terrace toward guide rail conveying is lined up, since spiral terrace afterbody is equipped with the second inclined-plane and row
Team's guide rail is anterior to be equipped with the first inclined-plane, and under effect of vibration, end cap is from the second chamfered transition to the first inclined-plane and along queuing guide rail
It is fed forward, since the first inclined-plane for being lined up guide rail front portion is equipped with screens bar, end cap is in course of conveying, when the outside of end cap
When downwards, since the lateral surface of end cap is substantially planar, end cap crosses screens bar and is slipped to and shakes along the first inclined-plane easily
In Moving plate, when end cap inner side downwards when, the convex block of rubbing surface of end cover is blocked and be retained in and be lined up the of guide rail by screens article
On one inclined-plane, so so that the end cap being fed forward along queuing guide rail is all arranged downwards by the inner side of end cap；When end cap is defeated
Send to when being lined up guide rail rear portion, be equipped with screens groove and notch due to being lined up guide rail rear portion, end cap only works as end when passing through notch
The relatively thin position for being covered with shallow slot is inserted into screens groove, and notch can be just passed through under the support of screens groove and reaches discharging
Rail, and it is other in the case of, end cap can not be inserted into screens groove in complete vacant state and drop and be removed, therefore, in card
Under the common mating reaction of position groove and notch, end cap is arranged according to fixed direction.
In addition, coordinate toggle mechanism that end cap one by one is sent into conveyor track, the switching rail of changeover mechanism using changeover mechanism
Initial position is in the front end side of conveyor track and is docked with the discharging rail of end cap line-up device, defeated when an end cap is sent to
When sending rail front end, the switching translation mechanism driving switching rail translation of changeover mechanism, makes switching rail be docked with the front end of conveyor track, so
End cap is carried out by the stepping mode of movement of toggle mechanism afterwards to stir conveying, so using the switching rail shifted to install to end cap
Transfer, the driving lever of toggle mechanism, only need to be certainly without being inserted into a manner of extruding between two end caps closely
Front to back stirs the end cap on switching rail, avoids end cap that the deviation of position, direction just occurs before conveying, further really
Protect the Stability and veracity of fixed-point operation.
In conclusion this full-automatic brush insertion machine can carry out automatic arranging queuing to end cap, and ensure that end cap exists
During output according to inner side up and fixed-direction arrange, enable end cap enter discharging rail when according to brush slot direction carry out
It is lined up, avoids end cap that the deviation of position and direction occurs, so that it is guaranteed that Stability and veracity when brush is automatically inserted into, is realized
Full-automatic brush insertion end lid, improves production efficiency.
As the preferred solution of the present invention, the locating part is a bar shaped limiting plate, and limiting plate is equipped with multiple gathering holes；
The lower part of limiting plate is equipped with strip limiting groove, and limiting groove is corresponding with the storage tank；Limiting plate and the conveyor track
Between in the side of the toggle mechanism leave gap.Limiting groove is corresponding with storage tank, jointly spacing to end cap progress, makes
End cap can not reverse in course of conveying, and the brush caulking groove position on end cap is fixed, the operation accurate positioning on follow-up each station,
And the equipment on each station is processed end cap by handle hole；Stirred between limiting plate and the conveyor track described
Gap is left in the side of mechanism, and conveying is stirred to end cap progress stepping so that driving lever is stretched into from gap.
As the preferred solution of the present invention, the left brush feed arrangement and right brush feed arrangement include unreeling machine
Structure, striker plate, pressing plate, stepping pull unit and clamp device；Unreeling structure, striker plate, stepping pull unit and clamp device
It is installed in the rack；Pressing plate is fixedly mounted on the back side of striker plate, there is gap between pressing plate and striker plate；Backgauge
Plate, pressing plate offer longitudinal bar-shaped trough；Stepping pull unit includes stepping and pulls lift drive mechanism, stepping to pull lifting
Seat, stepping pull translational drive mechanism, stepping to pull translating base and puncture needle；It is described that stepping pulls lift drive mechanism to be installed on
In rack, stepping pulls lifting seat to pull the power output end of lift drive mechanism to be connected with stepping, and stepping pulls translation to drive
Motivation structure is installed on stepping and pulls on lifting seat, and stepping pulls the power output end of translating base and stepping pulling translational drive mechanism
It is connected, puncture needle is installed on stepping pulling translating base and corresponding with the position of longitudinal bar-shaped trough.Brush material strip is by putting
Volume mechanism unreeled, be subject to striker plate, pressing plate it is spacing, brush material strip is conveyed along the gap between striker plate, pressing plate；
The perforation of brush is corresponding with longitudinal bar-shaped trough on striker plate, pressing plate, and the puncture needle of stepping pull unit is passed through on brush
Perforation after by the stepping of brush material strip pull down, make brush corresponding with the position of clamp device；Subsequent clamp device gripping brush,
Translate forward, under the action of striker plate, by brush from tear fracture on brush material strip, then by descending operation, brush is placed into
In the brush caulking groove specified on micro machine end cap, process is compressed into brush.
As the further preferred solution of the present invention, the left brush feed arrangement and right brush feed arrangement further include
Cutter plate；The lower part of the striker plate is equipped with notch, and cutter plate is installed in notch.Clamp device is coordinated by electricity using cutter plate
Brush is sheared from brush material strip to be removed, and makes notch more smooth.
As the further preferred solution of the present invention, the clamp device includes gripping lift drive mechanism, gripping lifting
Seat, gripping translational drive mechanism, gripping translating base and clamping jaw；Grip lift drive mechanism to be installed in the rack, gripping rises
Drop seat is connected with gripping the power output end of lift drive mechanism, and gripping translational drive mechanism is installed on gripping lifting seat,
Gripping translating base is connected with gripping the power output end of translational drive mechanism, and clamping jaw is installed on gripping translating base.
Above-mentioned stepping pulls lift drive mechanism, stepping to pull translational drive mechanism, gripping lift drive mechanism and gripping
Translational drive mechanism is cylinder.Translated using cylinder, easily, cost is relatively low for simple for structure, control.Stepping pulls translation
Mechanism and gripping translation mechanism can also can also use gear to coordinate the side of rack by the way of synchronizing wheel coordinates synchronous belt
Formula, can also be the mode of cam engagement linkage.
As the preferred solution of the present invention, the discharging rail is equipped with two limiting slots and at least one fastening press strip；Two
Limiting slot is separately positioned on the both sides of the discharging rail；Fastening press strip along it is described discharging rail be arranged on discharging rail above and close to go out
Expect rail.It is spacing to the end cap progress on discharging rail that discharging rail, limiting slot and fastening press strip are delivered to after end cap completion permutation, it is ensured that
End cap through discharge rail be delivered in end cap conveying device when will not be shifted over, further ensure that follow-up brush be inserted into process into
End cap position is correct during row.
As the preferred solution of the present invention, the queuing guide rail rear end is equipped with extension supporting part in indentation, there.When end cap is defeated
When being sent to indentation, there, the side of end cap is blocked by screens groove, and other side is by the extension supporting part of queuing guide rail as support
Transition, making end cap by permutation, there are the cushion space of some when by notch.
As the preferred solution of the present invention, the width of the notch is more than the diameter of end cap and less than the two of end cap diameter
Times.The width for setting notch is more than the diameter of end cap and less than twice of end cap diameter, on the one hand makes the end not being lined up on request
Lid can normally drop, and the end cap that can also enable to be lined up on request enters discharging rail by notch as early as possible.
Compared with prior art, the present invention have the following advantages that：
The vibrating disk of full-automatic brush insertion machine of the invention makes end cap along spiral terrace toward guide rail conveying is lined up, due to spiral
Step afterbody is equipped with the second inclined-plane and is lined up that guide rail is anterior to be equipped with the first inclined-plane, and under effect of vibration, end cap is from the second inclined-plane mistake
Cross to the first inclined-plane and be fed forward along guide rail is lined up, since the first inclined-plane for being lined up guide rail front portion is equipped with screens bar, end cap
In course of conveying, when end cap outside downwards when, since the lateral surface of end cap is substantially planar, end cap crosses screens easily
Bar and be slipped to along the first inclined-plane in vibrating disk, when end cap inner side downwards when, the convex block of rubbing surface of end cover is by screens bar
Block and be retained in and be lined up on the first inclined-plane of guide rail, so so that the end cap being fed forward along queuing guide rail is all by end cap
Inner side arrange downwards；When end cap, which is delivered to, is lined up guide rail rear portion, screens groove and notch are equipped with due to being lined up guide rail rear portion,
When passing through notch, the relatively thin position that shallow slot is only equipped with when end cap is inserted into screens groove end cap, under the support of screens groove
Can just pass through notch reach discharging rail, and it is other in the case of, end cap, which can not be inserted into screens groove, is in complete hanging shape
State and drop and be removed, therefore, under the common mating reaction of screens groove and notch, end cap is arranged according to fixed direction, real
Now to end cap carry out automatic arranging queuing, and ensure end cap output when according to inner side up and fixed-direction arrange, make end
Lid can be lined up when entering discharging rail according to brush slot direction, avoid end cap that the deviation of position and direction occurs, so that
Ensure Stability and veracity when brush is automatically inserted into, improve production efficiency.In addition, toggle mechanism is coordinated using changeover mechanism
Conveyor track will be sent into by end cap one by one, the switching rail initial position of changeover mechanism is in the front end side of conveyor track and is arranged with end cap
The discharging rail docking of team's device, when an end cap is sent to conveyor track front end, the switching translation mechanism driving of changeover mechanism
Transfer rail translation, switching rail is docked with the front end of conveyor track, then by the stepping mode of movement of toggle mechanism to end cap into
Row stirs conveying, is so transferred using the switching rail shifted to install to end cap, and the driving lever of toggle mechanism is without with extruding
Mode is inserted between two end caps closely, and the end cap on switching rail need to be only stirred from front to back, avoids holding
Cover before conveying and the deviation of position, direction just occurs, further ensure that the Stability and veracity of fixed-point operation.
Brief description of the drawings
Fig. 1 is the structure diagram of the preferred embodiment for the present invention；
Fig. 2 is the structure diagram of end cap line-up device；
Fig. 3 is the structure diagram of end cap conveying device；
Fig. 4 is the sectional view of conveyor track and locating part；
Fig. 5 is the structure diagram of changeover mechanism；
Fig. 6 is a left side（It is right）The structure diagram of brush feed arrangement；
Fig. 7 is striker plate and pressing plate, stepping pull unit, the matched structure diagram of clamp device；
Fig. 8 is striker plate and the matched structure diagram of clamping jaw.
Embodiment
It is described further below in conjunction with the accompanying drawings with the preferred embodiment of the present invention.
As shown in Figure 1, a kind of full-automatic brush insertion machine, including rack 1, left brush feed arrangement 2, right brush charging dress
Put 3, end cap line-up device 4, end cap conveying device 5, left hold-down mechanism 6 and right hold-down mechanism 7；Left brush feed arrangement 2, right electricity
Brush feed arrangement 3, end cap line-up device 4, end cap conveying device 5, left hold-down mechanism 6 and right hold-down mechanism 7 are installed in rack
On.
As shown in Fig. 2, end cap line-up device 4, including vibrating disk 401, spiral terrace 402, queuing guide rail 403 and discharging rail
404；Spiral terrace 402 is arranged on the inside of vibrating disk 401 and extends from bottom to top, and the afterbody of spiral terrace 402 is equipped with from introversive
Second inclined-plane 4021 of outer incline；The front portion for being lined up guide rail 403 is connected with 402 lateral tails of spiral terrace and along spiral terrace
402 lateral walls extend, and the front portion for being lined up guide rail 403 is equipped with inclined first inclined-plane 4031 from inside to outside, the first inclined-plane 4031
Inner side edge is connected with the outer side edges on the second inclined-plane 4021；Screens bar 4032,4032 edge of screens bar are additionally provided with first inclined-plane 4031
It is lined up the extending direction extension of guide rail 403；It is lined up 403 rear portion of guide rail and is equipped with screens groove 4033, notch 4034 and extension supporting part
4035, screens groove 4033 is in the inner side of notch 4034；The width of notch 4034 be more than end cap diameter and less than end cap it is straight
Twice of footpath；Extension supporting part 4035, which is arranged on, to be lined up at 403 rear portion notch 4034 of guide rail；The initiating terminal of discharging rail 404 and row
The connection of 403 end of team's guide rail；Discharging rail 404 is equipped with two limiting slots 4041 and two fastening press strips 4042；Two limiting slots
4041 are separately positioned on the both sides of discharging rail 404, and two fastening press strips 4042 are arranged on 404 top of discharging rail along discharging rail 404
And close to discharging rail 404.
As shown in figure 3, end cap conveying device 5 includes changeover mechanism 501, conveyor track 502, toggle mechanism 503 and locating part
504；Changeover mechanism 501, conveyor track 502 and toggle mechanism 503 are arranged in rack 1；Toggle mechanism 503 is arranged on conveyor track
502 side, toggle mechanism 503 include multiple driving levers 5031, driving lever seat 5032, sliding seat 5033, carriage rail 5034, slip
Seat translation mechanism 5035 and driving lever seat translation mechanism 5036；Carriage rail 5034 is arranged in rack 1, and carriage rail 5034 is prolonged
Stretch direction and the extending direction of conveyor track 502 is perpendicular；Sliding seat 5033 is installed in carriage rail 5034, sliding seat translation machine
Structure 5035 is installed in rack 1；Sliding seat translation mechanism 5035 uses cylinder, the piston rod and cunning of sliding seat flat-removing air cyclinder 5035
Dynamic seat 5033 connects；Driving lever seat translation mechanism 5036 is installed on sliding seat 5033, and driving lever seat translation mechanism 5036 uses cylinder,
The piston rod of driving lever seat flat-removing air cyclinder 5036 is connected with driving lever seat 5032；Multiple driving levers 5031 are parallel to each other installed in driving lever seat
On 5032.
As shown in Figure 3, Figure 4, storage tank 5021, storage tank are equipped with conveyor track 502 along the extending direction of conveyor track 502
5021 cross section matches with end cap shape；Locating part 504 be arranged on the top of conveyor track 502 and with the position of storage tank 5021
Accordingly, locating part 504 is a bar shaped limiting plate, offers 4 gathering holes 5041 on locating part 504, left brush feed arrangement 2,
Left hold-down mechanism 6, right brush feed arrangement 3, right hold-down mechanism 7 are corresponding with each gathering hole 5041 successively；Limiting plate 504
Lower part is equipped with strip limiting groove 5042, and limiting groove 5042 is corresponding with storage tank 5021；Limiting plate 504 and conveyor track
Between 502 gap is left in the side of toggle mechanism 503.
As shown in Fig. 3, Fig. 5, changeover mechanism 501 includes switching translation mechanism 5011 and switching rail 5012；Switching translation machine
Structure 5011 is installed on the side of conveyor track 502；Switching translation mechanism 5011 uses cylinder, and switching rail 5012 is installed on switching and translates
On the piston rod of cylinder 5011；Switching rail 5012 is arranged in parallel with conveyor track 502, and the position for rail 5012 of transferring and conveyor track
502 front end is corresponding, and transfers rail 5012 and the shape of conveyor track 502 matches.
As shown in Figure 6 to 8, left brush feed arrangement 2, right brush feed arrangement 3 include unreeling structure 201, backgauge
Plate 202, pressing plate 203, stepping pull unit 204, clamp device 205 and cutter plate 206；Unreeling structure 201, striker plate 202, step
It is installed in into pull unit 204 and clamp device 205 in rack 1；Pressing plate 203 is fixedly mounted on the back side of striker plate 202,
There is gap between pressing plate 203 and striker plate 202；Striker plate 202, pressing plate 203 offer longitudinal bar-shaped trough 207；Striker plate 202
Lower part be equipped with notch, cutter plate 206 is installed in notch；Stepping pull unit 204 includes stepping and pulls lift drive mechanism
2041st, stepping pulls lifting seat 2042, stepping to pull translational drive mechanism 2043, stepping to pull translating base 2044 and puncture needle
2045；Stepping pulls lift drive mechanism 2041 and stepping to pull translational drive mechanism 2043 to use cylinder；Stepping, which pulls, to rise
Drop driving cylinder 2041 is installed in rack 1, and stepping pulls lifting seat 2042 and stepping to pull the work of lifting driving cylinder 2041
Stopper rod is connected, and stepping pulls driven in translation cylinder 2043 to be installed on stepping and pulls on lifting seat 2042, and stepping pulls translating base
2044 pull the piston rod of driven in translation cylinder 2043 to be connected with stepping, and puncture needle 2045 is installed on stepping and pulls translating base
It is on 2044 and corresponding with the position of longitudinal bar-shaped trough 207；Clamp device 205 includes gripping lift drive mechanism 2051, folder
Take lifting seat 2052, gripping translational drive mechanism 2053, gripping translating base 2054 and clamping jaw 2055；Grip lift drive mechanism
2051 and gripping translational drive mechanism 2053 be cylinder；Gripping lifting driving cylinder 2051 is installed in rack, gripping lifting
The piston rod that seat 2052 lifts driving cylinder 2051 with gripping is connected, and gripping driven in translation cylinder 2053 is installed on gripping lifting
On seat 2052, gripping translating base 2054 is connected with gripping the piston rod of driven in translation cylinder 2053；Clamping jaw 2055 is installed on folder
Take on translating base 2054, and it is corresponding with the position of cutter plate 206.
Above-mentioned left hold-down mechanism 6 and right hold-down mechanism 7 use existing brush hold-down mechanism, generally comprise pressure head and drive
The compression cylinder that dynamic head moves up and down.
Above-mentioned end cap often uses end cap for existing micro machine, is equipped among the medial surface of end cap and is used to install the convex of commutator
Block, the lateral surface of end cap is substantially planar and both sides are corresponded at edge equipped with the shallow slot being parallel to each other.
Vibrating disk 401 makes end cap be conveyed along 402 rank of helical stand toward guide rail 403 is lined up, since 402 afterbody of spiral terrace is equipped with
Second inclined-plane 4021 and it is lined up that guide rail 403 is anterior to be equipped with the first inclined-plane 4031, under effect of vibration, end cap is from the second inclined-plane 4021
It is transitioned into the first inclined-plane 4031 and is fed forward along guide rail 403 is lined up, due to is lined up on the first anterior inclined-plane 4031 of guide rail 403
Equipped with screens bar 4032, end cap in course of conveying, when end cap outside downwards when, since the lateral surface of end cap is essentially flat
Face, end cap are crossed screens bar 4032 and are slipped to along the first inclined-plane 4031 in vibrating disk 401 easily, when end cap inner side towards
When lower, the convex block of rubbing surface of end cover is blocked and be retained in and be lined up on the first inclined-plane 4031 of guide rail 403 by screens bar 4032, this
Sample so that the end cap being fed forward along queuing guide rail 403 is all arranged downwards by the inner side of end cap；When end cap is delivered to queuing
During 403 rear portion of guide rail, screens groove 4033 and notch 4034 are equipped with due to being lined up 403 rear portion of guide rail, end cap is passing through notch 4034
When, the relatively thin position that shallow slot is only equipped with when end cap is inserted into screens groove 4033, could be suitable under the support of screens groove 4033
Profit reaches discharging rail 404 by notch 4034, and it is other in the case of, end cap can not be inserted into screens groove 4033 in completely outstanding
Dummy status and drop and be removed, therefore, under the common mating reaction of screens groove 4033 and notch 4034, end cap is according to fixed
Direction arranges.
In addition, be lined up 403 rear end of guide rail is equipped with extension supporting part 4035 at notch 4034, when end cap is transported to notch
When at 4034, the side of end cap is blocked by screens groove 4033, and other side is made by the extension supporting part 4035 of queuing guide rail 403
To support transition, making end cap by permutation, there are the cushion space of some when by notch 4034；Set notch 4034
Width is more than the diameter of end cap and less than twice of end cap diameter, and the end cap on the one hand enabling not to be lined up on request normally falls
Fall, the end cap that can also enable to be lined up on request enters discharging rail 404 by notch 4034 as early as possible.
End cap is delivered to discharging rail 404, limiting slot 4041 and fastening press strip 4042 on discharging rail 404 after completing permutation
End cap carries out spacing, it is ensured that end cap will not be shifted over when being delivered to through the rail 404 that discharges in end cap conveying device 5, further really
Protect follow-up brush insertion process carry out when end cap position it is correct.
Toggle mechanism 503 is coordinated to be sent into conveyor track 502 by end cap one by one using changeover mechanism 501, changeover mechanism 501
Switching 5012 initial position of rail is in the front end side of conveyor track 502 and is docked with the discharging rail 404 of end cap line-up device 4, when
When one end cap is sent to 502 front end of conveyor track, the driving switching rail 5012 of switching translation mechanism 5011 of changeover mechanism 501 is flat
Move, dock switching rail 5012 and the front end of conveyor track 502, then by the stepping mode of movement of toggle mechanism 503 to end cap
Carry out stirring conveying, so transferred using the switching rail 5012 shifted to install to end cap, the driving lever 5031 of toggle mechanism 503
Without being inserted into a manner of extruding between two end caps closely, need to only be stirred from front to back on switching rail 5012
End cap, avoid end cap before conveying just occur position, direction deviation, further ensure that fixed-point operation accuracy and
Stability.
The action of changeover mechanism 501 is corresponding with end cap line-up device 4, often acts once, by the end by permutation positioning
Lid is sent to 502 front end of conveyor track one by one from 404 end of discharging rail；And changeover mechanism 501 and 503 cooperating of toggle mechanism,
When changeover mechanism 501, which conveys an end cap, to be reached before 502 front end of conveyor track, toggle mechanism 503 stirs end cap into defeated
Send the storage tank 5021 of rail 502.Conveying of the end cap on conveyor track 502 is carried out by the driving lever 5031 on toggle mechanism 503
Stir to realize, toggle mechanism 503 often acts once, by all end caps on conveyor track 502 rearward move it is fixed away from
From（It is configured according to the arrangement of equipment on each station）, be end cap carries out step-by-step movement by stirring for toggle mechanism 503
Conveying.
Above-mentioned limiting groove 5042 is corresponding with storage tank 5021, jointly spacing to end cap progress, is conveying end cap
It can not be reversed in journey, the brush caulking groove position on end cap is fixed, the operation accurate positioning on follow-up each station, and on each station
Equipment is processed end cap by handle hole；In the side of toggle mechanism 503 between limiting plate 504 and conveyor track 502
Gap is left, conveying is stirred to end cap progress stepping so that driving lever 5031 is stretched into from gap.
Above-mentioned conveyor track 502 and locating part 504 use high-strength material（Such as steel or other alloys）It is made, and by
In its integraty, pressure-resistant and impact resistance ability is strong, will not be deformed upon due to pressure, durable, it is often more important that ensures
End cap will not be deviated when being operated on each station, deformation, it is ensured that the Stability and veracity of fixed-point operation, that is, improve brush
The accuracy of insertion.
Brush material strip is unreeled by unreeling structure 201, is subject to spacing, the brush material strip edge of striker plate 202, pressing plate 203
Gap between striker plate 202, pressing plate 203 is conveyed；By the longitudinally oriented strip in the perforation of brush and striker plate 202, pressing plate 203
Shape groove 207 is corresponding, the puncture needle 2045 of stepping pull unit 204 through after the perforation on brush by under brush material strip stepping
Draw, make brush corresponding with the position of clamp device 205；Subsequent clamp device 205 grips brush, translates forward, in striker plate
202 and cutter plate 206 under the action of, brush is sheared from brush material strip and is removed, then by descending operation, brush is placed into
In the brush caulking groove specified on micro machine end cap, process is compressed into brush.
Above-mentioned stepping pulls lift drive mechanism 2041, stepping to pull translational drive mechanism 2043, gripping elevator drive machine
Structure 2051, gripping translational drive mechanism 2053, switching translation mechanism 5011, sliding seat translation mechanism 5035 and driving lever seat translation machine
Structure 5036 is cylinder.Translated using cylinder, easily, cost is relatively low for simple for structure, control.In addition, stepping pulls translation
Mechanism 2043, gripping translation mechanism 2053, sliding seat translation mechanism 5035 and driving lever seat translation mechanism 5036 can also use same
Step wheel coordinates the mode of synchronous belt, can also can also be cam engagement linkage by the way of gear coordinates rack
Mode.
In conclusion this full-automatic brush insertion machine can carry out automatic arranging queuing to end cap, and ensure that end cap exists
During output according to inner side up and fixed-direction arrange, enable end cap enter discharging rail when according to brush slot direction carry out
It is lined up, avoids end cap that the deviation of position and direction occurs, so that it is guaranteed that Stability and veracity when brush is automatically inserted into, is realized
Full-automatic brush insertion end lid, improves production efficiency.
Furthermore, it is necessary to illustrate, the specific embodiment described in this specification, its each several part title etc. can not
Together, the equivalent or simple change that all construction, feature and principles according to described in inventional idea of the present invention are done, is included in the present invention
In the protection domain of patent.Those skilled in the art can do described specific embodiment various each
The modification of sample or supplement substitute in a similar way, without departing from structure of the invention or surmount the claims
Defined scope, is within the scope of protection of the invention.
Claims (8)
1. a kind of full-automatic brush insertion machine, including rack, left brush feed arrangement, right brush feed arrangement, end cap are lined up dress
Put, end cap conveying device, left hold-down mechanism and right hold-down mechanism；Left brush feed arrangement, right brush feed arrangement, end cap are lined up
Device, end cap conveying device, left hold-down mechanism and right hold-down mechanism are installed in rack；End cap line-up device includes vibration
Disk, spiral terrace, be lined up guide rail and discharging rail, and spiral terrace is arranged on inside vibrating disk and extends from bottom to top, before guide rail
The lateral tail of portion and spiral terrace is connected and extended along spiral terrace lateral wall, and the initiating terminal for the rail that discharges is with being lined up guide rail end
Connection, it is characterised in that：
The front portion for being lined up guide rail is equipped with inclined first inclined-plane from inside to outside, and the afterbody of the spiral terrace is equipped with from introversive
Second inclined-plane of outer incline, the inner side edge on the first inclined-plane are connected with the outer side edges on the second inclined-plane；Screens is additionally provided with first inclined-plane
Bar, screens bar extend along the extending direction for being lined up guide rail；It is lined up guide rail rear portion and is equipped with screens groove and notch, screens groove is in notch
Inner side；
The end cap conveying device includes changeover mechanism, conveyor track, toggle mechanism and locating part；Changeover mechanism, conveyor track and dial
Motivation structure is arranged in rack；Be equipped with storage tank on conveyor track along the extending direction of conveyor track, the cross section of storage tank with
End cap shape matches；Locating part is arranged on above conveyor track and corresponding to the position of storage tank；Offered on locating part multiple
Gathering hole, the left brush feed arrangement, left hold-down mechanism, right brush feed arrangement, right hold-down mechanism successively with each operation
Mouth is corresponding；
Changeover mechanism includes switching translation mechanism and switching rail, and switching translation mechanism is installed on the side of conveyor track, switching rail peace
On the power output end of switching translation mechanism, switching rail is arranged in parallel with conveyor track, and the initiating terminal for rail of transferring is with going out
Expect that the end of rail is corresponding, the end for rail of transferring is corresponding with the initiating terminal of conveyor track；
Toggle mechanism is arranged on the side of conveyor track, and toggle mechanism includes multiple driving levers, driving lever seat, sliding seat, carriage rail, cunning
Dynamic seat translation mechanism and driving lever seat translation mechanism；Carriage rail is arranged in rack, the extending direction and conveyor track of carriage rail
Extending direction it is perpendicular；Sliding seat is installed in carriage rail, and sliding seat translation mechanism is installed in rack, sliding seat translation
The output power end of mechanism is connected with sliding seat；Driving lever seat translation mechanism be installed on sliding seat on, driving lever seat translation mechanism it is defeated
Go out power end to be connected with driving lever seat；Multiple driving levers are parallel to each other on driving lever seat.
2. full-automatic brush insertion machine described in accordance with the claim 1, it is characterised in that：The locating part is spacing for a bar shaped
Plate, limiting plate are equipped with multiple gathering holes；The lower part of limiting plate is equipped with strip limiting groove, limiting groove and the storage tank
It is corresponding；Between limiting plate and the conveyor track gap is left in the side of the toggle mechanism.
3. full-automatic brush insertion machine described in accordance with the claim 1, it is characterised in that：The left brush feed arrangement and right electricity
Brush feed arrangement includes unreeling structure, striker plate, pressing plate, stepping pull unit and clamp device；Unreeling structure, striker plate,
Stepping pull unit and clamp device are installed in the rack；Pressing plate is fixedly mounted on the back side of striker plate, pressing plate with
There is gap between striker plate；Striker plate, pressing plate offer longitudinal bar-shaped trough；Stepping pull unit includes stepping and pulls lifting to drive
Motivation structure, stepping pull lifting seat, stepping to pull translational drive mechanism, stepping to pull translating base and puncture needle；Stepping, which pulls, to rise
Drop driving mechanism to be installed in the rack, stepping pulls the power output end phase of lifting seat and stepping pulling lift drive mechanism
Connection, stepping pull translational drive mechanism to be installed on stepping and pull on lifting seat, and stepping pulls translating base to be pulled with stepping and translates
The power output end of driving mechanism is connected, puncture needle be installed on stepping pull translating base on and with the position of longitudinal bar-shaped trough
It is corresponding.
4. full-automatic brush insertion machine described in accordance with the claim 3, it is characterised in that：The left brush feed arrangement and right electricity
Brush feed arrangement further includes cutter plate；The lower part of the striker plate is equipped with notch, and cutter plate is installed in notch.
5. full-automatic brush insertion machine described in accordance with the claim 3, it is characterised in that：The clamp device includes gripping and lifts
Driving mechanism, gripping lifting seat, gripping translational drive mechanism, gripping translating base and clamping jaw；Gripping lift drive mechanism is installed on
In the rack, gripping lifting seat is connected with gripping the power output end of lift drive mechanism, gripping translational drive mechanism peace
On gripping lifting seat, gripping translating base is connected with gripping the power output end of translational drive mechanism, and clamping jaw is installed on folder
Take on translating base.
6. full-automatic brush insertion machine described in accordance with the claim 1, it is characterised in that：The discharging rail is equipped with two limiting slots
With at least one fastening press strip；Two limiting slots are separately positioned on the both sides of the discharging rail；Fastening press strip is along the discharging rail
It is arranged on above discharging rail and close to discharging rail.
7. full-automatic brush insertion machine described in accordance with the claim 1, it is characterised in that：The queuing guide rail rear end is in indentation, there
Equipped with extension supporting part.
8. full-automatic brush insertion machine described in accordance with the claim 1, it is characterised in that：The width of the notch is more than end cap
Diameter and less than twice of end cap diameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610163539.8A CN105656256B (en) | 2016-03-19 | 2016-03-19 | A kind of full-automatic brush insertion machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610163539.8A CN105656256B (en) | 2016-03-19 | 2016-03-19 | A kind of full-automatic brush insertion machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105656256A CN105656256A (en) | 2016-06-08 |
| CN105656256B true CN105656256B (en) | 2018-04-27 |
Family
ID=56495136
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610163539.8A Active CN105656256B (en) | 2016-03-19 | 2016-03-19 | A kind of full-automatic brush insertion machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105656256B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106112471B (en) * | 2016-08-24 | 2018-05-08 | 苏州骏昌通讯科技股份有限公司 | A kind of automatic cover extirpation machine of electronic connector |
| CN107070112B (en) * | 2017-05-08 | 2023-03-24 | 广东超力电机股份有限公司 | Full-automatic soft brush insertion machine |
| CN108817570B (en) * | 2018-08-15 | 2024-04-16 | 海盐宏茂五金制品有限公司 | Automatic double-sided tapping device for nuts |
| CN108788336B (en) * | 2018-08-15 | 2024-04-16 | 海盐宏茂五金制品有限公司 | Automatic nut tapping machine |
| CN109660095B (en) * | 2019-01-31 | 2023-10-20 | 重庆昆旺电子有限责任公司 | Method for attaching upper casing and gasket |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202772763U (en) * | 2012-07-03 | 2013-03-06 | 广东超力微电机有限公司 | End cover conveying mechanism of micro motor |
| CN202765806U (en) * | 2012-07-03 | 2013-03-06 | 广东超力微电机有限公司 | Electric brush deliver locating mechanism of micro-motor |
| CN202772740U (en) * | 2012-07-03 | 2013-03-06 | 广东超力微电机有限公司 | Brush arranging mechanism of micro motor |
| CN102769359B (en) * | 2012-07-03 | 2014-04-16 | 广东超力微电机有限公司 | Automatic assembling machine for electric brush of micro-motor end cover |
| CN204917100U (en) * | 2015-08-06 | 2015-12-30 | 重庆市河海碳素制品有限公司 | Graphite carbon brush make -up machine material feeding unit |
| CN205490013U (en) * | 2016-03-19 | 2016-08-17 | 广东超力电机股份有限公司 | Full -automatic brush insertion machine |
-
2016
- 2016-03-19 CN CN201610163539.8A patent/CN105656256B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN105656256A (en) | 2016-06-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105656256B (en) | A kind of full-automatic brush insertion machine | |
| CN106583524B (en) | A kind of automatic cover press and its method | |
| CN103057166A (en) | Automatic forming method and machine for tablet personal computer packaging carton | |
| CN105742214B (en) | A kind of chip sticker | |
| CN111001943A (en) | Full-automatic feeding and discharging nameplate marking machine | |
| CN206878656U (en) | A kind of full-automatic soft brush insertion machine | |
| CN103624137A (en) | Fully-automatic numerical control high-speed punching machine | |
| CN114597469A (en) | Automatic battery lead plate assembling equipment capable of automatically positioning | |
| CN209150459U (en) | A kind of TYPE-C connector mould group full-automatic assembly line production equipment | |
| US7913378B2 (en) | Wire stitcher having a stitching head for processing annular-eyelet staples | |
| CN205490013U (en) | Full -automatic brush insertion machine | |
| JP2009249113A (en) | Compiling/carrying device of product | |
| CN113414564B (en) | Automatic feeding device for fixing plates of automatic screw fastening machine | |
| CN214673408U (en) | Automatic crimping device of terminal and terminal material area separating mechanism thereof | |
| CN102489653A (en) | Pin mounting equipment | |
| CN103569415A (en) | Pneumatic binding device | |
| CN105800347B (en) | A kind of sheet material drawing mechanism | |
| CN115519361B (en) | Automatic assembly welding production line for small motor | |
| US970461A (en) | Wire-stitcher. | |
| KR101087838B1 (en) | Electric stapler | |
| CN108621222A (en) | Open trigger | |
| CN202316891U (en) | Pin binding device | |
| CN213420690U (en) | Soft product equipment structure of one set of LED | |
| CN203558253U (en) | Pneumatic stapling device | |
| CN105234674B (en) | Full-automatic assembly equipment of christmas lamp holder cluster |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |