CN107039369A - Encapsulation includes the encapsulation stacking structure and its manufacture method of the encapsulation - Google Patents
Encapsulation includes the encapsulation stacking structure and its manufacture method of the encapsulation Download PDFInfo
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- CN107039369A CN107039369A CN201710307289.5A CN201710307289A CN107039369A CN 107039369 A CN107039369 A CN 107039369A CN 201710307289 A CN201710307289 A CN 201710307289A CN 107039369 A CN107039369 A CN 107039369A
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- H01L23/3128—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation the substrate having spherical bumps for external connection
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- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Abstract
提供了一种封装、包括该封装的封装堆叠结构及该封装和封装堆叠结构的制造方法。该封装包括:基板,具有第一表面和背对第一表面的第二表面,并包括设置在第一表面上并且彼此分开的第一焊盘和第二焊盘;芯片,安装在基板的第一表面上并电连接到第一焊盘;凸点,设置在第二焊盘上,包括接触第二焊盘的第一端和与第一端相反的第二端;以及包封构件,包封芯片的至少一部分和凸点的至少一部分,并且暴露凸点的第二端。
Provided are a package, a package stack structure including the package, and a manufacturing method of the package and the package stack structure. The package includes: a substrate having a first surface and a second surface facing away from the first surface, and including a first pad and a second pad disposed on the first surface and separated from each other; a chip mounted on the first surface of the substrate a surface and electrically connected to the first pad; a bump, disposed on the second pad, including a first end contacting the second pad and a second end opposite to the first end; and an encapsulation member, enclosing Encapsulating at least a portion of the chip and at least a portion of the bump, and exposing the second end of the bump.
Description
本申请是申请日为2015年1月23日、申请号为201510036267.0、题为“封装、包括该封装的封装堆叠结构及其制造方法”的专利申请的分案申请。This application is a divisional application of a patent application with an application date of January 23, 2015, an application number of 201510036267.0, and a patent application titled "Package, Package Stack Structure Including the Package, and Manufacturing Method".
技术领域technical field
本发明涉及半导体封装的领域,更具体地讲,涉及一种封装、包括该封装的封装堆叠结构及该封装和封装堆叠结构的制造方法。The present invention relates to the field of semiconductor packaging, more specifically, to a package, a package stack structure including the package, and a manufacturing method of the package and the package stack structure.
背景技术Background technique
随着电子装置的尺寸越来越小,已经通过在一个半导体封装中堆叠多个芯片或堆叠多个半导体封装来实现高的集成密度。例如,为了减少电路板占用面积,一个封装堆叠在另一个封装上的封装堆叠结构(package-on-package,也称为层叠封装或堆叠封装)目前被广泛使用。正在开展研究来提高或确保封装堆叠结构的制造良率和可靠性。As electronic devices become smaller in size, high integration density has been achieved by stacking a plurality of chips in one semiconductor package or stacking a plurality of semiconductor packages. For example, in order to reduce the area occupied by the circuit board, a package stack structure (package-on-package, also called package-on-package or package-on-package) in which one package is stacked on another package is currently widely used. Research is ongoing to improve or ensure the manufacturing yield and reliability of package stacks.
发明内容Contents of the invention
本发明的一个目的在于提供一种半导体封装、包括该封装的封装堆叠结构及该封装和封装堆叠结构的制造方法。An object of the present invention is to provide a semiconductor package, a package stack structure including the package, and a method for manufacturing the package and the package stack structure.
本发明的另一目的在于提供一种有助于提高或确保制造良率和/或可靠性的半导体封装、包括该封装的封装堆叠结构及该封装和封装堆叠结构的制造方法。Another object of the present invention is to provide a semiconductor package, a package stack structure including the package, and a method for manufacturing the package and the package stack structure, which help to improve or ensure manufacturing yield and/or reliability.
提供了一种封装,该封装包括:基板,具有第一表面和背对第一表面的第二表面,并包括设置在第一表面上并且彼此分开的第一焊盘和第二焊盘;芯片,安装在基板的第一表面上并电连接到第一焊盘;凸点,设置在第二焊盘上,包括接触第二焊盘的第一端和与第一端相反的第二端;以及包封构件,包封芯片的至少一部分和凸点的至少一部分,并且暴露凸点的第二端。A package is provided, which includes: a substrate having a first surface and a second surface facing away from the first surface, and including a first pad and a second pad disposed on the first surface and separated from each other; a chip , mounted on the first surface of the substrate and electrically connected to the first pad; bumps, disposed on the second pad, including a first end contacting the second pad and a second end opposite to the first end; And an encapsulation member encapsulating at least a part of the chip and at least a part of the bump, and exposing the second end of the bump.
基板可包括彼此分开的多个第二焊盘,并且所述封装可包括分别设置在多个第二焊盘上的多个凸点。The substrate may include a plurality of second pads separated from each other, and the package may include a plurality of bumps respectively disposed on the plurality of second pads.
所述封装还可包括设置在芯片与第一焊盘之间的凸块,芯片可通过所述凸块电连接到第一焊盘。The package may further include a bump disposed between the chip and the first pad, and the chip may be electrically connected to the first pad through the bump.
所述封装还可包括将芯片电连接到第一焊盘的第一键合线。所述封装还可包括将芯片电连接到凸点的第二键合线。The package may further include a first bonding wire electrically connecting the chip to the first pad. The package may also include a second bonding wire electrically connecting the chip to the bump.
所述凸点可包括沿基本垂直于第一表面的方向依次堆叠在第二焊盘上的多个子凸点,所述多个子凸点中的至少最上面的子凸点可暴露于包封构件的外部。The bump may include a plurality of sub-bumps sequentially stacked on the second pad in a direction substantially perpendicular to the first surface, and at least an uppermost sub-bump among the plurality of sub-bumps may be exposed to the encapsulation member. of the exterior.
所述凸点可包括沿基本垂直于第一表面的方向依次堆叠在第二焊盘上的第一子凸点和第二子凸点。The bump may include a first sub-bump and a second sub-bump sequentially stacked on the second pad in a direction substantially perpendicular to the first surface.
所述封装还可包括将芯片电连接到第一焊盘的第一键合线以及将芯片电连接到第一子凸点和第二子凸点之间的接合部的第二键合线。The package may further include a first bonding wire electrically connecting the chip to the first pad and a second bonding wire electrically connecting the chip to a joint between the first sub-bump and the second sub-bump.
所述凸点可以是利用引线键合机通过引线键合工艺制造的。每个子凸点可以是利用引线键合机通过引线键合工艺制造的。The bumps may be manufactured by a wire bonding process using a wire bonding machine. Each sub-bump may be fabricated by a wire bonding process using a wire bonding machine.
凸点可在基本垂直于第一表面的方向上具有不均匀的尺寸。每个子凸点可在基本垂直于第一表面的方向上具有不均匀的尺寸。The bumps may have non-uniform dimensions in a direction substantially perpendicular to the first surface. Each sub-bump may have a non-uniform size in a direction substantially perpendicular to the first surface.
所述凸点可具有其基本垂直于第一表面的方向上的中部的尺寸较大且第一端和第二端的尺寸较小的柱形。每个子凸点可具有其基本垂直于第一表面的方向上的中部的尺寸较大且其基本垂直于第一表面的方向上的端部的尺寸较小的柱形。The bump may have a columnar shape in which a middle portion thereof in a direction substantially perpendicular to the first surface is larger in size and first and second ends are smaller in size. Each of the sub-bumps may have a columnar shape in which a middle portion thereof in a direction substantially perpendicular to the first surface has a larger size and an end portion thereof in a direction substantially perpendicular to the first surface has a smaller size.
所述凸点可具有钉头的形状。每个子凸点可具有钉头的形状。The bumps may have the shape of a nail head. Each sub-bump may have the shape of a nail head.
所述凸点可由金、银、铜或其合金形成。The bumps may be formed of gold, silver, copper or alloys thereof.
凸点的第二端可低于包封构件的顶表面。凸点可具有包封构件的高度的80%以上的高度。The second end of the bump may be lower than the top surface of the encapsulation member. The bump may have a height of 80% or more of a height of the encapsulation member.
包封构件可包括容纳凸点的第二端且尺寸大于凸点的第二端的尺寸的凹陷。包封构件可包括容纳最上面的子凸点的被暴露的端部且尺寸大于该被暴露的端部的尺寸的凹陷。The enclosing member may include a recess receiving the second end of the bump and having a size greater than that of the second end of the bump. The encapsulation member may include a recess receiving the exposed end of the uppermost sub-bump and having a size larger than that of the exposed end.
凹陷的深度可不超过最上面的子凸点的高度的一半。The depth of the depression may not exceed half the height of the uppermost sub-bump.
多个凸点的节距可不超过300μm。The pitch of the plurality of bumps may not exceed 300 μm.
所述封装还可包括附着到基板的第二表面的外部连接端子。The package may further include external connection terminals attached to the second surface of the substrate.
还提供了一种制造封装的方法,该方法包括:提供基板,基板具有第一表面和背对第一表面的第二表面并包括设置在第一表面上并且彼此分开的第一焊盘和第二焊盘;在基板的第一表面上安装芯片,并且将芯片电连接到第一焊盘;在第二焊盘上设置凸点,使得凸点包括接触第二焊盘的第一端和与第一端相反的第二端;用包封构件包封芯片的至少一部分和凸点;以及去除包封构件的设置在凸点的第二端上的部分,以暴露凸点的第二端。There is also provided a method of manufacturing a package, the method comprising: providing a substrate having a first surface and a second surface facing away from the first surface and including a first pad and a second pad disposed on the first surface and separated from each other. Two bonding pads; installing a chip on the first surface of the substrate, and electrically connecting the chip to the first bonding pad; setting a bump on the second bonding pad, so that the bump includes a first end contacting the second bonding pad and contacting the second bonding pad. a second end opposite the first end; encapsulating at least a portion of the chip and the bump with an encapsulation member; and removing a portion of the encapsulation member disposed on the second end of the bump to expose the second end of the bump.
基板可包括彼此分开的多个第二焊盘,在第二焊盘上设置凸点的步骤可包括分别在多个第二焊盘上设置多个凸点。The substrate may include a plurality of second pads separated from each other, and the step of disposing bumps on the second pads may include disposing a plurality of bumps on the plurality of second pads, respectively.
设置凸点的步骤可包括:沿基本垂直于第一表面的方向在第二焊盘上依次地设置多个子凸点。The step of providing bumps may include: sequentially providing a plurality of sub-bumps on the second pad along a direction substantially perpendicular to the first surface.
设置多个子凸点的步骤可包括沿基本垂直于第一表面的方向在第二焊盘上设置第一子凸点并在第一子凸点上设置第二子凸点,该方法还可包括:在设置第一子凸点与设置第二子凸点之间,用键合线将芯片电连接到第一子凸点。The step of arranging the plurality of sub-bumps may include arranging a first sub-bump on the second pad and arranging a second sub-bump on the first sub-bump in a direction substantially perpendicular to the first surface, and the method may further include : between setting the first sub-bump and setting the second sub-bump, electrically connecting the chip to the first sub-bump with a bonding wire.
在第二焊盘上设置凸点的步骤可包括:利用引线键合机通过引线键合工艺在第二焊盘上设置凸点。The step of disposing bumps on the second pads may include: disposing bumps on the second pads through a wire bonding process using a wire bonding machine.
可用激光去除包封构件的设置在凸点的第二端上的部分。The portion of the encapsulation member disposed on the second end of the bump may be removed with a laser.
还提供了一种封装堆叠结构,该封装堆叠结构包括第一封装和堆叠在第一封装上的第二封装。第一封装可包括:第一基板,具有第一表面和背对第一表面的第二表面,并包括设置在第一表面上并且彼此分开的第一焊盘和第二焊盘;第一芯片,安装在基板的第一表面上并电连接到第一焊盘;凸点,设置在第二焊盘上,包括接触第二焊盘的第一端和与第一端相反的第二端;以及第一包封构件,包封第一芯片的至少一部分和凸点的至少一部分,并且暴露凸点的第二端。第二封装可包括:第二基板,具有第三表面和背对第三表面的第四表面;第二芯片,安装在第三表面上并电连接到第二基板;第二包封构件,包封第二芯片的至少一部分;以及外部连接构件,附着到第四表面。外部连接构件固定在所述凸点上,使得第二封装电连接到第一封装。There is also provided a package stack structure including a first package and a second package stacked on the first package. The first package may include: a first substrate having a first surface and a second surface opposite to the first surface, and including first pads and second pads disposed on the first surface and separated from each other; a first chip , mounted on the first surface of the substrate and electrically connected to the first pad; bumps, disposed on the second pad, including a first end contacting the second pad and a second end opposite to the first end; And a first encapsulation member encapsulating at least a portion of the first chip and at least a portion of the bump, and exposing a second end of the bump. The second package may include: a second substrate having a third surface and a fourth surface facing away from the third surface; a second chip mounted on the third surface and electrically connected to the second substrate; a second encapsulation member encapsulating encapsulating at least a portion of the second chip; and an external connection member attached to the fourth surface. External connection members are fixed on the bumps so that the second package is electrically connected to the first package.
第一基板可包括彼此分开的多个第二焊盘,第一封装可包括分别设置在多个第二焊盘上的多个凸点,第二封装可包括分别固定在多个凸点上的多个外部连接构件。The first substrate may include a plurality of second pads separated from each other, the first package may include a plurality of bumps respectively arranged on the plurality of second pads, and the second package may include bumps respectively fixed on the plurality of bumps. Multiple external connection components.
所述凸点可包括沿基本垂直于第一表面的方向依次堆叠在第二焊盘上的多个子凸点,外部连接构件可固定在所述多个子凸点中的最上面的子凸点上。The bump may include a plurality of sub-bumps sequentially stacked on the second pad in a direction substantially perpendicular to the first surface, and the external connection member may be fixed on an uppermost sub-bump among the plurality of sub-bumps .
所述凸点可以是利用引线键合机通过引线键合工艺制造的。每个子凸点可以是利用引线键合机通过引线键合工艺制造的。The bumps may be manufactured by a wire bonding process using a wire bonding machine. Each sub-bump may be fabricated by a wire bonding process using a wire bonding machine.
第一包封构件可包括容纳凸点的第二端且尺寸大于凸点的第二端的尺寸的凹陷。外部连接构件可包括设置在所述凹陷内的至少一部分。The first enclosing member may include a recess receiving the second end of the bump and having a size greater than that of the second end of the bump. The external connection member may include at least a portion disposed within the recess.
还提供了一种制造封装堆叠结构的方法,该方法包括提供第一封装、提供第二封装以及将第二封装堆叠在第一封装上。提供第一封装的步骤可包括:提供第一基板,基板具有第一表面和背对第一表面的第二表面并包括设置在第一表面上并且彼此分开的第一焊盘和第二焊盘;在第一基板的第一表面上安装第一芯片,并且将第一芯片电连接到第一焊盘;在第二焊盘上设置凸点,使得凸点包括接触第二焊盘的第一端和与第一端相反的第二端;用第一包封构件包封芯片的至少一部分和凸点;以及去除第一包封构件的设置在凸点的第二端上的部分,以暴露凸点的第二端。提供第二封装的步骤可包括:提供具有第三表面和背对第三表面的第四表面的第二基板;在第二基板的第三表面上安装第二芯片,并且将第二芯片电连接到第二基板;用第二包封构件包封第二芯片的至少一部分;以及将外部连接端子附着到第二基板的第四表面。将第二封装堆叠在第一封装上的步骤可包括:将外部连接端子设置在所述凸点上;以及对外部连接端子执行回流,使得外部连接端子成为固定在所述凸点上的外部连接构件。There is also provided a method of manufacturing a package stack structure, the method including providing a first package, providing a second package, and stacking the second package on the first package. The step of providing the first package may include: providing a first substrate having a first surface and a second surface facing away from the first surface and including a first pad and a second pad disposed on the first surface and separated from each other ; install the first chip on the first surface of the first substrate, and electrically connect the first chip to the first pad; set the bump on the second pad, so that the bump includes a first pad contacting the second pad; end and a second end opposite to the first end; encapsulating at least a part of the chip and the bump with a first encapsulation member; and removing a portion of the first encapsulation member disposed on the second end of the bump to expose The second end of the bump. The step of providing the second package may include: providing a second substrate having a third surface and a fourth surface facing away from the third surface; mounting a second chip on the third surface of the second substrate, and electrically connecting the second chip to the second substrate; encapsulating at least a part of the second chip with the second encapsulation member; and attaching the external connection terminal to the fourth surface of the second substrate. Stacking the second package on the first package may include: disposing external connection terminals on the bumps; and performing reflow on the external connection terminals so that the external connection terminals become external connections fixed on the bumps. member.
第一基板可包括彼此分开的多个第二焊盘,在第二焊盘上设置凸点的步骤可包括分别在多个第二焊盘上设置多个凸点,附着外部连接端子的步骤可包括附着多个外部连接端子,将第二封装堆叠在第一封装上的步骤可包括将多个外部连接端子分别设置在多个凸点上。The first substrate may include a plurality of second pads separated from each other, the step of arranging bumps on the second pads may include arranging a plurality of bumps on the plurality of second pads respectively, and the step of attaching external connection terminals may include: Including attaching the plurality of external connection terminals, the step of stacking the second package on the first package may include disposing the plurality of external connection terminals on the plurality of bumps, respectively.
在第二焊盘上设置凸点的步骤可包括沿基本垂直于第一表面的方向在第二焊盘上依次堆叠多个子凸点,将外部连接端子设置在所述凸点上的步骤可包括将外部连接端子设置在所述多个子凸点中的最上面的子凸点上。The step of arranging bumps on the second pad may include sequentially stacking a plurality of sub-bumps on the second pad in a direction substantially perpendicular to the first surface, and the step of arranging external connection terminals on the bumps may include An external connection terminal is provided on an uppermost sub-bump among the plurality of sub-bumps.
可利用引线键合机通过引线键合工艺制造所述凸点。可利用引线键合机通过引线键合工艺制造每个子凸点。The bumps may be fabricated by a wire bonding process using a wire bonding machine. Each sub-bump may be fabricated by a wire bonding process using a wire bonding machine.
去除第一包封构件的设置在凸点的第二端上的部分的步骤可包括:在第一包封构件中形成容纳凸点的第二端且尺寸大于凸点的第二端的尺寸的凹陷。外部连接构件可包括设置在所述凹陷内的至少一部分。The step of removing the portion of the first encapsulating member disposed on the second end of the bump may include forming a recess in the first enclosing member that accommodates the second end of the bump and has a size greater than that of the second end of the bump. . The external connection member may include at least a portion disposed within the recess.
还提供了一种封装,该封装包括:基板;芯片,安装在基板上并电连接基板;凸点,安装在基板上并电连接基板,并且位于芯片的侧部;以及包封构件,包封芯片的至少一部分和凸点的至少一部分,并且暴露凸点的顶部。There is also provided a package, which includes: a substrate; a chip mounted on the substrate and electrically connected to the substrate; a bump mounted on the substrate and electrically connected to the substrate, and located at a side of the chip; and an encapsulation member encapsulating the substrate. At least a portion of the chip and at least a portion of the bump, and the top of the bump is exposed.
还提供了一种封装,该封装包括:基板;芯片,安装在基板上并电连接基板;多个凸点,安装在基板上并电连接基板,并且位于芯片的周围;以及包封构件,包封芯片的至少一部分和多个凸点中的每个凸点的至少一部分,并且暴露每个凸点的顶部。There is also provided a package, which includes: a substrate; a chip mounted on the substrate and electrically connected to the substrate; a plurality of bumps mounted on the substrate and electrically connected to the substrate, and located around the chip; and an encapsulation member encapsulating the At least a portion of the chip and at least a portion of each of the plurality of bumps are encapsulated, and a top of each bump is exposed.
还提供了一种封装,该封装包括:基板;芯片,安装在基板上并电连接基板;包封构件,包封芯片的至少一部分;以及凸点,设置在基板上并嵌入在包封构件中,其中,包封构件具有暴露凸点的开口。There is also provided a package including: a substrate; a chip mounted on the substrate and electrically connected to the substrate; an encapsulation member encapsulating at least a part of the chip; and a bump provided on the substrate and embedded in the encapsulation member , wherein the encapsulation member has an opening exposing the bump.
附图说明Description of drawings
通过下面结合附图对实施例的描述,本发明的以上和/或其它方面和优点将变得清楚且更容易理解,在附图中:The above and/or other aspects and advantages of the present invention will become clear and easier to understand through the following description of the embodiments in conjunction with the accompanying drawings, in which:
图1是示出相关技术的一种封装堆叠结构的示意性剖视图;1 is a schematic cross-sectional view illustrating a package stack structure of the related art;
图2是示出根据本发明示例性实施例的封装堆叠结构的示意性剖视图;2 is a schematic cross-sectional view illustrating a package stack structure according to an exemplary embodiment of the present invention;
图3是示出图2中示出的根据本发明示例性实施例的封装堆叠结构中包括的下封装的基板的示意性俯视图;3 is a schematic top view illustrating a substrate of a lower package included in the package stack structure according to an exemplary embodiment of the present invention shown in FIG. 2;
图4是示出图2中示出的根据本发明示例性实施例的封装堆叠结构中包括的下封装的局部剖视图;4 is a partial cross-sectional view illustrating a lower package included in the package stack structure according to an exemplary embodiment of the present invention shown in FIG. 2;
图5是示出根据本发明另一示例性实施例的封装堆叠结构的示意性剖视图;5 is a schematic cross-sectional view illustrating a package stack structure according to another exemplary embodiment of the present invention;
图6是示出根据本发明又一示例性实施例的封装堆叠结构的示意性剖视图;6 is a schematic cross-sectional view illustrating a package stack structure according to still another exemplary embodiment of the present invention;
图7A至图7F是示出根据本发明示例性实施例的封装(即,封装堆叠结构中包括的下封装)的制造方法的示意性剖视图;7A to 7F are schematic cross-sectional views illustrating a method of manufacturing a package (ie, a lower package included in a package stack structure) according to an exemplary embodiment of the present invention;
图8A至图8E是示出根据本发明示例性实施例的封装中包括的子凸点的制造方法的示意性剖视图;8A to 8E are schematic cross-sectional views illustrating a method of manufacturing a sub-bump included in a package according to an exemplary embodiment of the present invention;
图8F至图8H是部分地示出根据另一本发明示例性实施例的封装中包括的子凸点的制造方法的示意性剖视图;8F to 8H are schematic cross-sectional views partially illustrating a method of manufacturing a sub-bump included in a package according to another exemplary embodiment of the present invention;
图9A至图9D是示出根据本发明示例性实施例的封装堆叠结构中包括的上封装的制造方法的示意性剖视图;9A to 9D are schematic cross-sectional views illustrating a method of manufacturing an upper package included in a package stack structure according to an exemplary embodiment of the present invention;
图10A至图10C是至少部分地示出根据本发明示例性实施例的封装堆叠结构的制造方法的示意性剖视图;以及10A to 10C are schematic cross-sectional views at least partially illustrating a method of manufacturing a package stack structure according to an exemplary embodiment of the present invention; and
图11A至图11F是示出根据本发明另一示例性实施例的封装(即,封装堆叠结构中包括的下封装)的制造方法的示意性剖视图。11A to 11F are schematic cross-sectional views illustrating a method of manufacturing a package (ie, a lower package included in a package stack structure) according to another exemplary embodiment of the present invention.
具体实施方式detailed description
在下文中,将通过参考附图对示例性实施例进行解释来详细描述本发明构思。然而,本发明构思可以按照多种不同形式具体实施,而不应当解释为限制为本文所阐述的各实施例;相反,提供这些实施例是为了使得本公开是清楚且完整的,并且将向本领域普通技术人员充分地传达本发明构思。在附图中,相同的附图标记表示相同的元件。此外,各个元件和区域是示意性示出的。因而,本发明构思不限于图中所示出的相对尺寸或距离。Hereinafter, the inventive concept will be described in detail by explaining exemplary embodiments with reference to the accompanying drawings. However, the inventive concepts may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will inform the present Those of ordinary skill in the art fully convey the inventive concept. In the drawings, the same reference numerals denote the same elements. Furthermore, various elements and regions are shown schematically. Accordingly, the inventive concepts are not limited to the relative sizes or distances shown in the drawings.
将要理解的是,尽管在这里会使用术语第一、第二、第三等来描述各个元件、部件、区域、层和/或部分,但这些元件、部件、区域、层和/或部分不应当被这些术语限制。这些术语仅仅用于将一个元件、部件、区域、层或部分与另一个元件、部件、区域、层或部分区分开。因此,下面讨论的第一元件、第一部件、第一区域、第一层或第一部分可以被称为第二元件、第二部件、第二区域、第二层或第二部分,而没有背离本发明构思的教导。It will be understood that although the terms first, second, third etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from teaching of the inventive concept.
这里使用的术语是出于描述具体实施例的目的,而不意图限制本发明构思。如这里所使用的,单数形式的“一个”、“一种”、“该”、“所述”也意图包括复数形式,除非在上下文中清楚地另外指出。还将要理解的是,术语“包括”和/或“包括……的”当用在本说明书中时,说明存在所陈述的特征、整体、步骤、操作、元件和/或组件,但是不排除存在或添加一个或更多个其他特征、整体、步骤、操作、元件、组件和/或它们的组。The terminology used herein is for the purpose of describing particular embodiments and is not intended to limit the inventive concepts. As used herein, the singular forms "a", "an", "the", and "said" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the terms "comprising" and/or "comprising" when used in this specification indicate the presence of stated features, integers, steps, operations, elements and/or components but do not exclude the presence of Or add one or more other features, integers, steps, operations, elements, components and/or groups thereof.
为了便于描述,这里可以使用空间相对术语来描述图中所示出的一个元件或特征与其他元件或特征的关系,诸如“在……之下”、“在…….下方”、“下面的”、“在……上方”和“上面的”等。将理解的是,这些空间术语意图涵盖使用中或操作中的器件的在图中所示的方位之外的不同方位。例如,如果附图中的器件被翻转,则描述为在其他元件或特征“之下”或“下方”的元件将被定位为在其他元件或特征“上方”。因此,示例性术语“在……下方”可以涵盖“下方”和“上方”两种方位。器件可以被另外地定位(旋转90度或者在其他方位),并相应地解释在这里使用的空间相对描述语。For the convenience of description, spatially relative terms may be used herein to describe the relationship of one element or feature to other elements or features shown in the figures, such as "under", "beneath", "beneath" ", "above" and "above" etc. It will be understood that these spatial terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of "below" and "above". The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
参照作为示例性实施例的理想实施例(以及中间结构)的示意图的剖视图来描述示例性实施例。如此,例如由制造技术和/或公差所导致的图示形状的变化是可预期的。因此,不应当将示例性实施例解释为局限于在这里所示出的区域的特定形状,而是包括了例如由制造导致的形状方面的偏差。Exemplary embodiments are described with reference to cross-sectional illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of example embodiments. As such, variations in the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances are to be expected. Thus, example embodiments should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing.
除非另外限定,否则在本说明书中使用的术语(包括技术术语和科学术语)具有与本领域普通技术人员所通常理解的含义相同的含义。在通用词典中定义的术语应当被解释为具有与相关技术背景下的含义相同的含义,并且除非在本说明书中进行了限定,否则不应以理想化的或过于形式化的意思来解释它们。Unless otherwise defined, the terms (including technical terms and scientific terms) used in this specification have the same meaning as commonly understood by those of ordinary skill in the art. Terms defined in general dictionaries should be construed to have the same meanings as in the context of related art, and they should not be construed in idealized or overly formalized meanings unless defined in this specification.
如这里所使用的,术语“和/或”包括一个或更多个相关所列项的任意和全部组合。As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
图1是示出相关技术的一种封装堆叠结构的示意性剖视图。参照图1,相关技术的封装堆叠结构10包括彼此层叠的下封装11和上封装12。下封装11和上封装12均可以是球栅阵列(BGA)半导体封装。下封装11和上封装12中的每个可包括:基板,具有设置在其上下表面上的多个焊盘和设置在其中的多条图案化的导线;半导体芯片,安装在基板的上表面上并通过键合线电连接到基板上表面上的焊盘;包封构件,包封半导体芯片、键合线以及基板上表面的至少一部分;以及多个外部连接端子,附着到基板下表面上的焊盘。外部连接端子中的每个可以是焊球。FIG. 1 is a schematic cross-sectional view illustrating a package stack structure of the related art. Referring to FIG. 1 , a related art package stack structure 10 includes a lower package 11 and an upper package 12 stacked on each other. Both the lower package 11 and the upper package 12 may be ball grid array (BGA) semiconductor packages. Each of the lower package 11 and the upper package 12 may include: a substrate having a plurality of pads disposed on upper and lower surfaces thereof and a plurality of patterned wires disposed therein; a semiconductor chip mounted on an upper surface of the substrate. and electrically connected to pads on the upper surface of the substrate through bonding wires; an encapsulating member encapsulating the semiconductor chip, the bonding wires, and at least a part of the upper surface of the substrate; and a plurality of external connection terminals attached to the pads on the lower surface of the substrate pad. Each of the external connection terminals may be a solder ball.
上封装12的多个外部连接端子13设置在下封装11的基板的上表面上的、未被包封构件包封的焊盘上并电连接到这些焊盘,从而实现上封装12与下封装11之间的电连接。随着封装堆叠结构10所应用到的电子装置的尺寸越来越小且功能越来越多,封装堆叠结构10的尺寸变得越来越小且功能越来越多,使得外部连接端子13的节距(pitch)也变得越来越小。由于诸如焊球的外部连接端子13在高温回流时会变软而容易变形或坍塌,因此在外部连接端子13的节距变小时,容易发生外部连接端子13之间的短路,例如焊球间交联。因此,封装堆叠结构10的制造良率和可靠性会降低。A plurality of external connection terminals 13 of the upper package 12 are arranged on the pads not encapsulated by the encapsulation member on the upper surface of the substrate of the lower package 11 and are electrically connected to these pads, thereby realizing the connection between the upper package 12 and the lower package 11. electrical connection between. As the size of the electronic device to which the package stack structure 10 is applied becomes smaller and more functional, the size of the package stack structure 10 becomes smaller and more functional, so that the external connection terminal 13 The pitch (pitch) is also getting smaller and smaller. Since the external connection terminals 13 such as solder balls become soft and are easily deformed or collapsed during high-temperature reflow, short circuits between the external connection terminals 13 are likely to occur when the pitch of the external connection terminals 13 becomes small, such as crossover between solder balls. couplet. Therefore, the manufacturing yield and reliability of the package stack structure 10 will be reduced.
在下文中将参照附图描述根据本发明示例性实施例的封装和包括该封装的封装堆叠结构。Hereinafter, a package and a package stack structure including the package according to exemplary embodiments of the present invention will be described with reference to the accompanying drawings.
图2是示出根据本发明示例性实施例的封装堆叠结构的示意性剖视图。图3是示出根据本发明示例性实施例的封装堆叠结构中包括的下封装的基板的示意性俯视图。图4是示出根据本发明示例性实施例的封装堆叠结构中包括的下封装的局部剖视图。FIG. 2 is a schematic cross-sectional view illustrating a package stack structure according to an exemplary embodiment of the present invention. 3 is a schematic top view illustrating a substrate of a lower package included in a package stack structure according to an exemplary embodiment of the present invention. 4 is a partial cross-sectional view illustrating a lower package included in a package stack structure according to an exemplary embodiment of the present invention.
参照图2,根据本发明示例性实施例的封装110被包括在根据本发明示例性实施例的封装堆叠结构100中。根据本发明示例性实施例的封装堆叠结构100包括彼此层叠的封装(为了便于描述,在下文中称作“下封装”)110和上封装120。Referring to FIG. 2 , a package 110 according to an exemplary embodiment of the present invention is included in a package stack structure 100 according to an exemplary embodiment of the present invention. The package stack structure 100 according to an exemplary embodiment of the present invention includes a package (hereinafter referred to as a “lower package” for convenience of description) 110 and an upper package 120 stacked on each other.
参照图2至图4,下封装110包括:基板111;芯片112,安装在基板111上并电连接到基板111;凸点115,设置在基板111上并电连接到基板111;以及包封构件114,包封芯片112的至少一部分和凸点115中的每个的至少一部分,并暴露凸点115中的每个的上端。2 to 4, the lower package 110 includes: a substrate 111; a chip 112 mounted on the substrate 111 and electrically connected to the substrate 111; a bump 115 disposed on the substrate 111 and electrically connected to the substrate 111; and an encapsulation member 114 , encapsulating at least a portion of the chip 112 and at least a portion of each of the bumps 115 , and exposing an upper end of each of the bumps 115 .
基板111可具有其上设置有芯片112和凸点115的上表面111a以及背对上表面111a的下表面111b。基板111可具有其中设置有芯片112的芯片区DA和位于芯片区DA外部的外围区PA,并包括设置在上表面111a上并位于芯片区DA中的多个第一焊盘P1(见图3)和设置在上表面111a上并位于外围区PA中的多个第二焊盘P2(见图3)。基板111还可包括设置在下表面111b上的多个焊盘(未示出)以及设置在基板111内部以将第一焊盘P1和第二焊盘P2连接到下表面111b上的焊盘的内部引线(未示出)。基板111可以是印刷电路板(PCB)。The substrate 111 may have an upper surface 111a on which the chips 112 and bumps 115 are disposed, and a lower surface 111b facing away from the upper surface 111a. The substrate 111 may have a chip area DA in which the chip 112 is disposed and a peripheral area PA outside the chip area DA, and include a plurality of first pads P1 (see FIG. ) and a plurality of second pads P2 (see FIG. 3 ) disposed on the upper surface 111a and located in the peripheral area PA. The substrate 111 may further include a plurality of pads (not shown) disposed on the lower surface 111b and an inner portion of the pads disposed inside the substrate 111 to connect the first pad P1 and the second pad P2 to the lower surface 111b. leads (not shown). The substrate 111 may be a printed circuit board (PCB).
虽然图3示出了外围区PA围绕芯片区DA,但是本发明不限于此。外围区PA可以设置在芯片区DA的至少一侧。虽然图3示出了多个第二焊盘P2围绕多个第一焊盘P1,但是本发明不限于此。多个第二焊盘P2可以设置在多个第一焊盘P1的至少一侧。Although FIG. 3 shows that the peripheral area PA surrounds the chip area DA, the present invention is not limited thereto. The peripheral area PA may be disposed on at least one side of the chip area DA. Although FIG. 3 shows that the plurality of second pads P2 surrounds the plurality of first pads P1, the present invention is not limited thereto. The plurality of second pads P2 may be disposed on at least one side of the plurality of first pads P1.
芯片112倒装在基板111上并电连接到基板111。在这种情况下,芯片112具有面对基板111的主动面和背对基板111的非主动面。芯片112利用设置在芯片112的主动面与基板111的多个第一焊盘P1之间的多个凸块113安装在基板111的多个第一焊盘P1上。The chip 112 is flip-chip mounted on the substrate 111 and electrically connected to the substrate 111 . In this case, the chip 112 has an active surface facing the substrate 111 and an inactive surface facing away from the substrate 111 . The chip 112 is mounted on the plurality of first pads P1 of the substrate 111 using a plurality of bumps 113 disposed between the active surface of the chip 112 and the plurality of first pads P1 of the substrate 111 .
凸点115位于基板111的外围区PA中,并设置在多个第二焊盘P2中的每个上。每个凸点115包括依次层叠的两个子凸点,即,设置在第二焊盘P2上的第一子凸点115a和设置在第一子凸点115a上的第二子凸点115b。第一子凸点115a被包封构件114完全包封,而第二子凸点115b的与第一子凸点115a接触的下部被包封构件114包封,第二子凸点115b的上部未被包封构件114包封而暴露于外部。也就是说,每个凸点115嵌入在包封构件114中,并具有暴露于包封构件114的外部的顶部(例如,顶表面)。The bump 115 is located in the peripheral area PA of the substrate 111 and disposed on each of the plurality of second pads P2. Each bump 115 includes two sub-bumps stacked in sequence, ie, a first sub-bump 115a disposed on the second pad P2 and a second sub-bump 115b disposed on the first sub-bump 115a. The first sub-bump 115a is completely encapsulated by the encapsulation member 114, and the lower part of the second sub-bump 115b in contact with the first sub-bump 115a is encapsulated by the encapsulation member 114, and the upper part of the second sub-bump 115b is not It is encapsulated by the encapsulation member 114 and exposed to the outside. That is, each bump 115 is embedded in the encapsulation member 114 and has a top (eg, a top surface) exposed to the outside of the encapsulation member 114 .
在一个示例性实施例中,可以以低成本利用引线键合机通过引线键合(也称作“打线”)来制造第一子凸点115a和第二子凸点115b中的每个。第一子凸点115a和第二子凸点115b中的每个在其高度方向上可具有不均匀的尺寸(例如,宽度或直径),也就是说,第一子凸点115a和第二子凸点115b中的每个在其高度方向上可具有至少一个最大尺寸和至少一个最小尺寸。第一子凸点115a和第二子凸点115b可具有基本相同的高度,或不同的高度。在一个示例性实施例中,第一子凸点115a和第二子凸点115b中的每个可具有其高度方向上的中部的尺寸较大而高度方向上的两端的尺寸较小的柱形。在另一示例性实施例中,第一子凸点115a和第二子凸点115b中的每个可具有钉头的形状。然而,第一子凸点115a和第二子凸点115b中的每个的形状不受具体限制。In one exemplary embodiment, each of the first sub-bump 115 a and the second sub-bump 115 b may be manufactured by wire bonding (also referred to as “wire bonding”) at low cost using a wire bonding machine. Each of the first sub-bump 115a and the second sub-bump 115b may have a non-uniform size (for example, width or diameter) in its height direction, that is, the first sub-bump 115a and the second sub-bump Each of the bumps 115b may have at least one largest dimension and at least one smallest dimension in its height direction. The first sub-bump 115a and the second sub-bump 115b may have substantially the same height, or different heights. In an exemplary embodiment, each of the first sub-bump 115a and the second sub-bump 115b may have a columnar shape in which the middle portion in the height direction is larger in size and the two ends in the height direction are smaller in size. . In another exemplary embodiment, each of the first sub-bump 115a and the second sub-bump 115b may have a nail head shape. However, the shape of each of the first sub-bump 115a and the second sub-bump 115b is not particularly limited.
第一子凸点115a和第二子凸点115b中的每个可由金、银和铜中的至少一种形成,然而用于形成第一子凸点115a和第二子凸点115b的材料不受具体限制。Each of the first sub-bump 115a and the second sub-bump 115b may be formed of at least one of gold, silver, and copper, however, the material used to form the first sub-bump 115a and the second sub-bump 115b is different. subject to specific restrictions.
包封构件114包封芯片112的至少一部分和凸点115中的每个的至少一部分,以保护这些构件不受外界环境或外部冲击的影响。包封构件114还可包封多个凸块113和基板111的上表面111a的至少一部分。如图2所示,芯片112的非主动面未被包封构件114包封而暴露于外部;然而,本发明不限于此,芯片112的非主动面可以被包封构件114包封。The encapsulation member 114 encapsulates at least a portion of the chip 112 and at least a portion of each of the bumps 115 to protect these members from an external environment or external impact. The encapsulation member 114 may further enclose the plurality of bumps 113 and at least a portion of the upper surface 111 a of the substrate 111 . As shown in FIG. 2 , the inactive surface of the chip 112 is not encapsulated by the encapsulation member 114 and exposed to the outside; however, the present invention is not limited thereto, and the inactive surface of the chip 112 may be encapsulated by the encapsulation member 114 .
包封构件114还包括用于容纳每个第二子凸点115b的被暴露的端部且尺寸(例如,宽度)大于第二子凸点115b的被暴露的端部的尺寸的多个凹陷C,使得第二子凸点115b具有被包封构件114包封的下部和未被包封构件114包封而暴露于外部的上部。也就是说,第二子凸点115b通过凹陷C暴露于外部。The encapsulation member 114 further includes a plurality of recesses C for accommodating the exposed end of each second sub-bump 115b and having a size (eg, width) larger than that of the exposed end of the second sub-bump 115b. , so that the second sub-bump 115b has a lower portion enclosed by the encapsulation member 114 and an upper portion not enclosed by the encapsulation member 114 but exposed to the outside. That is, the second sub-bump 115b is exposed to the outside through the recess C. Referring to FIG.
参照图4,第一子凸点115a和第二子凸点115b具有基本相同的高度。在一个示例性实施例中,第一子凸点115a和第二子凸点115b中的每个具有不超过100μm的高度,例如,不超过75μm的高度、不超过50μm的高度、不超过25μm的高度,等等。第一子凸点115a和第二子凸点115b具有基本相同的直径或宽度。在一个示例性实施例中,第一子凸点115a和第二子凸点115b中的每个具有不超过200μm的直径或宽度,更具体地,不超过175μm的直径或宽度,不超过150μm的直径或宽度,不超过125μm的直径或宽度,不超过100μm的直径或宽度,不超过75μm的直径或宽度,或不超过50μm的直径或宽度,等等。Referring to FIG. 4, the first sub-bump 115a and the second sub-bump 115b have substantially the same height. In an exemplary embodiment, each of the first sub-bump 115a and the second sub-bump 115b has a height not exceeding 100 μm, for example, a height not exceeding 75 μm, a height not exceeding 50 μm, a height not exceeding 25 μm. height, etc. The first sub-bump 115a and the second sub-bump 115b have substantially the same diameter or width. In an exemplary embodiment, each of the first sub-bump 115a and the second sub-bump 115b has a diameter or width of not more than 200 μm, more specifically, a diameter or width of not more than 175 μm, and a diameter of not more than 150 μm. Diameter or width, diameter or width not exceeding 125 μm, diameter or width not exceeding 100 μm, diameter or width not exceeding 75 μm, or diameter or width not exceeding 50 μm, etc.
凸点115的总高度hB小于包封构件114的高度hE,使得第二子凸点115b的顶表面低于包封构件114的顶表面。在一个示例性实施例中,凸点115的总高度hB可以是包封构件114的高度hE的80%以上,更具体地,85%以上、90%以上或95%以上。在一个示例性实施例中,凸点115的总高度hB与包封构件114的高度hE之间的差可不超过75μm,例如,不超过50μm、不超过25μm、不超过10μm,等等。The total height h B of the bump 115 is smaller than the height h E of the encapsulation member 114 , so that the top surface of the second sub-bump 115 b is lower than the top surface of the encapsulation member 114 . In an exemplary embodiment, the total height h B of the bump 115 may be more than 80%, more specifically, more than 85%, more than 90%, or more than 95% of the height h E of the encapsulation member 114 . In an exemplary embodiment, the difference between the overall height h B of the bump 115 and the height h E of the encapsulation member 114 may not exceed 75 μm, eg, not exceed 50 μm, not exceed 25 μm, not exceed 10 μm, and so on.
凹陷C的深度DR可不超过第二子凸点115b的高度的一半,更具体地,1/3、1/4;并可不超过包封构件114的高度hE的1/3,更具体地,1/5、1/7、1/9。在一个示例性实施例中,凹陷C的深度DR可不超过50μm、40μm、30μm、20μm、10μm,等等。The depth DR of the recess C may not exceed half of the height of the second sub-bump 115b, more specifically, 1/3, 1/4; and may not exceed 1/3 of the height h E of the encapsulation member 114, more specifically , 1/5, 1/7, 1/9. In an exemplary embodiment, the depth DR of the recess C may not exceed 50 μm, 40 μm, 30 μm, 20 μm, 10 μm, or the like.
多个凸点115的节距(即,多个凸点115中相邻凸点115上对应点之间的距离)可以是小的。在一个示例性实施例中,多个凸点115的节距不超过300μm,更具体地,不超过250μm,不超过200μm,不超过175μm,不超过150μm,不超过125μm,不超过100μm,不超过75μm,或不超过50μm,等等。The pitch of the plurality of bumps 115 (ie, the distance between corresponding points on adjacent bumps 115 among the plurality of bumps 115 ) may be small. In an exemplary embodiment, the plurality of bumps 115 have a pitch not exceeding 300 μm, more specifically, not exceeding 250 μm, not exceeding 200 μm, not exceeding 175 μm, not exceeding 150 μm, not exceeding 125 μm, not exceeding 100 μm, not exceeding 75μm, or not more than 50μm, etc.
虽然图2和图4示出了包封构件114包括用于容纳每个第二子凸点115b的被暴露的端部且尺寸(例如,宽度)大于第二子凸点115b的被暴露的端部的尺寸的多个凹陷C,并且第二子凸点115b的顶表面低于包封构件114的顶表面,但是本发明不限于此。在另一示例性实施例中,包封构件仅包括用于容纳每个凸点的被暴露的端部且尺寸(例如,宽度)等于凸点的被暴露的端部的尺寸的通孔,使得凸点的在其高度上的所有部分(例如侧部)与包封构件接触并被包封。在这种情况下,凸点的顶表面可具有与包封构件的顶表面相同的高度,即,凸点的顶表面与包封构件的顶表面齐平。在又一示例性实施例中,凸点具有突出超过包封构件的顶表面的一部分,使得凸点的顶表面高于包封构件的顶表面。Although FIG. 2 and FIG. 4 show that the encapsulation member 114 includes an exposed end portion for accommodating each second sub-bump 115b and has a size (eg, width) greater than that of the exposed end portion of the second sub-bump 115b. The plurality of depressions C of the size of the portion, and the top surface of the second sub-bump 115b is lower than the top surface of the encapsulation member 114, but the present invention is not limited thereto. In another exemplary embodiment, the encapsulation member includes only through-holes for accommodating the exposed ends of each bump and having a size (eg, width) equal to the size of the exposed ends of the bumps, such that All parts (eg sides) of the bump at its height are in contact with the encapsulating member and are encapsulated. In this case, the top surface of the bump may have the same height as the top surface of the encapsulation member, ie the top surface of the bump is flush with the top surface of the encapsulation member. In yet another exemplary embodiment, the bump has a portion protruding beyond the top surface of the encapsulation member such that the top surface of the bump is higher than the top surface of the encapsulation member.
虽然图3示出了每个凸点115包括两个子凸点,但是本发明不限于此。凸点可以仅包括一个子凸点或多于两个的子凸点。可通过调整每个子凸点的尺寸和/或子凸点的数量来调整凸点的整体高度。Although FIG. 3 shows that each bump 115 includes two sub-bumps, the present invention is not limited thereto. A bump may include only one sub-bump or more than two sub-bumps. The overall height of the bump can be adjusted by adjusting the size of each sub-bump and/or the number of sub-bumps.
虽然图2和图4示出了下封装110包括对应于多个第二焊盘P2的多个凸点115,但是本发明不限于此。下封装可以仅包括对应于一个第二焊盘P2的一个凸点。虽然图2示出了下封装110包括一个芯片112,但是本发明不限于此。下封装可以包括多个芯片。Although FIGS. 2 and 4 illustrate that the lower package 110 includes the plurality of bumps 115 corresponding to the plurality of second pads P2, the present invention is not limited thereto. The lower package may include only one bump corresponding to one second pad P2. Although FIG. 2 shows that the lower package 110 includes one chip 112, the present invention is not limited thereto. The lower package may include multiple chips.
下封装110还可包括附着到基板111的下表面111b上的多个焊盘(未示出)的外部连接端子116。外部连接端子116中的每个可以是焊球。因此,芯片112可通过第一焊盘P1、内部引线、下表面111b上的多个焊盘和外部连接端子116电连接到外部器件。在下封装110中,外部连接端子116不是必需的构件。The lower package 110 may further include external connection terminals 116 attached to a plurality of pads (not shown) on the lower surface 111 b of the substrate 111 . Each of the external connection terminals 116 may be a solder ball. Accordingly, the chip 112 may be electrically connected to external devices through the first pad P1 , the inner leads, the plurality of pads on the lower surface 111 b and the external connection terminal 116 . In the lower package 110, the external connection terminal 116 is not an essential member.
上封装120包括:基板121,具有上表面121a和背对上表面121a的下表面121b;第一芯片122a和第二芯片122b,第一芯片122a通过芯片粘附膜127a附着到基板121的上表面121a并通过键合线128电连接到基板121的上表面121a上的焊盘(未示出),第二芯片122b通过芯片粘附膜127b附着到第一芯片122a的主动面并通过键合线129a和129b电连接到基板121的上表面121a上的焊盘(未示出);包封构件124,包封第一芯片122a、第二芯片122b以及键合线128、129a和129b;以及多个外部连接构件126′,附着到基板121的下表面121b上的焊盘。The upper package 120 includes: a substrate 121 with an upper surface 121a and a lower surface 121b facing away from the upper surface 121a; a first chip 122a and a second chip 122b, the first chip 122a is attached to the upper surface of the substrate 121 by a chip adhesive film 127a 121a and is electrically connected to the pad (not shown) on the upper surface 121a of the substrate 121 through the bonding wire 128, the second chip 122b is attached to the active surface of the first chip 122a through the chip adhesive film 127b and is connected to the active surface of the first chip 122a through the bonding wire 129a and 129b are electrically connected to the pads (not shown) on the upper surface 121a of the substrate 121; the encapsulation member 124 encloses the first chip 122a, the second chip 122b and the bonding wires 128, 129a and 129b; and more An external connection member 126 ′ is attached to the pad on the lower surface 121b of the substrate 121 .
基板121还可包括设置在基板121内部以将上表面121a上的焊盘连接到下表面121b上的焊盘的内部引线(未示出)。基板121可以是印刷电路板(PCB)。第一芯片122a和第二芯片122b可通过上表面121a上的焊盘、内部引线、下表面121b上的焊盘和外部连接构件126′电连接到诸如下封装110的外部器件。The substrate 121 may further include internal leads (not shown) disposed inside the substrate 121 to connect the pads on the upper surface 121a to the pads on the lower surface 121b. The substrate 121 may be a printed circuit board (PCB). The first chip 122a and the second chip 122b may be electrically connected to external devices such as the lower package 110 through pads on the upper surface 121a, internal leads, pads on the lower surface 121b, and external connection members 126'.
虽然图2示出了上封装120包括通过引线键合安装在基板121上的两个芯片,但是本发明不限于此。上封装可包括倒装在基板上或通过引线键合安装在基板上的至少一个芯片。Although FIG. 2 shows that the upper package 120 includes two chips mounted on the substrate 121 by wire bonding, the present invention is not limited thereto. The upper package may include at least one chip flip-chip mounted on the substrate or mounted on the substrate by wire bonding.
多个外部连接构件126′设置在多个凸点115中的每个上并电连接到每个凸点115,从而实现上封装120与下封装110之间的电连接。第一芯片122a和第二芯片122b可通过至少外部连接构件126′和凸点115电连接到外部连接端子116和/或芯片112。A plurality of external connection members 126 ′ are disposed on each of the plurality of bumps 115 and are electrically connected to each bump 115 , thereby achieving electrical connection between the upper package 120 and the lower package 110 . The first chip 122 a and the second chip 122 b may be electrically connected to the external connection terminal 116 and/or the chip 112 through at least the external connection member 126 ′ and the bump 115 .
多个外部连接构件126′中的每个具有设置在包封构件114的凹陷C中的至少一部分。多个外部连接构件126′中的每个可用焊球通过回流来制造,如后文在描述制造根据本发明示例性实施例的封装堆叠结构的方法时所阐述的。Each of the plurality of external connection members 126 ′ has at least a portion disposed in the recess C of the enclosing member 114 . Each of the plurality of external connection members 126' may be manufactured by reflow with solder balls, as explained later when describing a method of manufacturing a package stack structure according to an exemplary embodiment of the present invention.
因为下封装110具有暴露于包封构件114的外部的凸点115且上封装120的外部连接构件126′设置在凸点115上并电连接到每个凸点115,所以与图1中示出的相关技术的封装堆叠结构10相比,可以减小上封装120的将要用来形成外部连接构件126′的外部连接端子126(见图9D)(例如焊球)的尺寸(例如厚度或宽度)。因此,即使上封装120的外部连接端子126的节距变小,也可因为外部连接端子的尺寸较小来防止或抑制外部连接端子的变形或坍塌引起的外部连接端子之间的短路的问题,从而提高制造良率和可靠性。Since the lower package 110 has the bumps 115 exposed to the outside of the encapsulation member 114 and the external connection members 126' of the upper package 120 are disposed on the bumps 115 and electrically connected to each bump 115, the same as shown in FIG. Compared with the package stack structure 10 of the related art, the size (such as thickness or width) of the external connection terminals 126 (see FIG. 9D ) (such as solder balls) (such as solder balls) of the upper package 120 to be used to form the external connection members 126' can be reduced. . Therefore, even if the pitch of the external connection terminals 126 of the upper package 120 becomes smaller, the problem of a short circuit between the external connection terminals caused by deformation or collapse of the external connection terminals can be prevented or suppressed due to the small size of the external connection terminals, Thereby improving manufacturing yield and reliability.
上封装120的外部连接端子126(见图9D)的节距可以等于多个凸点115的节距。在一个示例性实施例中,外部连接端子126(见图9D)的节距超过300μm,更具体地,不超过250μm,不超过200μm,不超过175μm,不超过150μm,不超过125μm,不超过100μm,不超过75μm,或不超过50μm,等等。The pitch of the external connection terminals 126 (see FIG. 9D ) of the upper package 120 may be equal to the pitch of the plurality of bumps 115 . In an exemplary embodiment, the pitch of the external connection terminals 126 (see FIG. 9D ) exceeds 300 μm, more specifically, does not exceed 250 μm, does not exceed 200 μm, does not exceed 175 μm, does not exceed 150 μm, does not exceed 125 μm, does not exceed 100 μm , not exceeding 75 μm, or not exceeding 50 μm, etc.
图5是示出根据本发明另一示例性实施例的封装堆叠结构的示意性剖视图。图5中示出的根据本发明另一示例性实施例的封装堆叠结构200具有与参照图2至图4描述的封装堆叠结构100实质上相同或相似的构造,因此将使用相同或相似的附图标记来表示与封装堆叠结构100中的元件相同的元件,并省略对其的详细描述。下面的描述将集中在封装堆叠结构200与封装堆叠结构100之间的差异上。FIG. 5 is a schematic cross-sectional view illustrating a package stack structure according to another exemplary embodiment of the present invention. A package stack structure 200 according to another exemplary embodiment of the present invention shown in FIG. 5 has substantially the same or similar configuration as the package stack structure 100 described with reference to FIGS. Reference numerals denote the same elements as those in the package stack structure 100 , and detailed descriptions thereof are omitted. The following description will focus on the differences between the package stack structure 200 and the package stack structure 100 .
参照图5,下封装210包括:基板211,具有上表面211a和背对上表面211a的下表面211b;芯片212,通过芯片粘附膜217附着到基板211的上表面211a并通过键合线218电连接到基板211的上表面211a上的焊盘(未示出);多个凸点215,设置在基板211上并电连接到基板211;以及包封构件214,包封芯片212的至少一部分和凸点215中的每个的至少一部分以及键合线218,并暴露凸点215中的每个的上端。5, the lower package 210 includes: a substrate 211 with an upper surface 211a and a lower surface 211b facing away from the upper surface 211a; a chip 212 attached to the upper surface 211a of the substrate 211 by a chip adhesive film 217 and connected by a bonding wire 218 A pad (not shown) electrically connected to the upper surface 211a of the substrate 211; a plurality of bumps 215 disposed on the substrate 211 and electrically connected to the substrate 211; and an encapsulation member 214 encapsulating at least a part of the chip 212 and at least a portion of each of the bumps 215 and the bonding wire 218 , and expose an upper end of each of the bumps 215 .
图6是示出根据本发明又一示例性实施例的封装堆叠结构的示意性剖视图。图6中示出的根据本发明又一示例性实施例的封装堆叠结构300具有与参照图5描述的封装堆叠结构200实质上相同或相似的构造,因此将使用相同或相似的附图标记来表示与封装堆叠结构200中的元件相同的元件,并省略对其的详细描述。下面的描述将集中在封装堆叠结构300与封装堆叠结构200之间的差异上。FIG. 6 is a schematic cross-sectional view illustrating a package stack structure according to still another exemplary embodiment of the present invention. A package stack structure 300 according to yet another exemplary embodiment of the present invention shown in FIG. 6 has substantially the same or similar configuration as the package stack structure 200 described with reference to FIG. The same elements as those in the package stack structure 200 are denoted, and their detailed descriptions are omitted. The following description will focus on the differences between the package stack structure 300 and the package stack structure 200 .
参照图6,下封装310包括:基板311,具有上表面311a和背对上表面311a的下表面311b;芯片312,通过芯片粘附膜317附着到基板311的上表面311a并通过键合线318电连接到基板311的上表面311a上的焊盘(未示出);多个凸点315,设置在基板311上并电连接到基板311;以及包封构件314,包封芯片312的至少一部分和凸点315中的每个的至少一部分以及键合线318,并暴露凸点315中的每个的上端。6, the lower package 310 includes: a substrate 311 with an upper surface 311a and a lower surface 311b facing away from the upper surface 311a; a chip 312 attached to the upper surface 311a of the substrate 311 by a chip adhesive film 317 and connected by a bonding wire 318 Electrically connected to pads (not shown) on the upper surface 311a of the substrate 311; a plurality of bumps 315 disposed on the substrate 311 and electrically connected to the substrate 311; and an encapsulation member 314 encapsulating at least a part of the chip 312 and at least a portion of each of the bumps 315 and the bonding wire 318 , and expose an upper end of each of the bumps 315 .
下封装310还包括将芯片312电连接到凸点315的键合线319。更具体地讲,下封装310包括将芯片312电连接到第一子凸点315a与第二子凸点315b之间的连接部的键合线319。因此,芯片312可通过至少键合线319和第一子凸点315a电连接到外部连接端子316。也就是说,没有必要将芯片312主动面上的全部焊盘都直接连接到基板311的上表面311a上的焊盘,而是可以将芯片312主动面上的至少一个焊盘连接到凸点315。因此,可以减少基板311的焊盘的数量和布线密度。Lower package 310 also includes bond wires 319 electrically connecting chip 312 to bumps 315 . More specifically, the lower package 310 includes a bonding wire 319 electrically connecting the chip 312 to a connection portion between the first sub-bump 315a and the second sub-bump 315b. Accordingly, the chip 312 may be electrically connected to the external connection terminal 316 through at least the bonding wire 319 and the first sub-bump 315a. That is to say, it is not necessary to directly connect all the pads on the active surface of the chip 312 to the pads on the upper surface 311a of the substrate 311, but at least one pad on the active surface of the chip 312 can be connected to the bump 315 . Therefore, the number of pads and wiring density of the substrate 311 can be reduced.
图7A至图7F是示出根据本发明示例性实施例的封装(例如,封装堆叠结构100中包括的下封装110)的制造方法的示意性剖视图。在下文中将参照图7A至图7F描述根据本发明示例性实施例的封装的制造方法。7A to 7F are schematic cross-sectional views illustrating a method of manufacturing a package (for example, the lower package 110 included in the package stack structure 100 ) according to an exemplary embodiment of the present invention. Hereinafter, a method of manufacturing a package according to an exemplary embodiment of the present invention will be described with reference to FIGS. 7A to 7F .
参照图7A,提供基板111,并在基板111上安装芯片112并将芯片112电连接到基板111。具体地讲,基板111具有其上设置有芯片112的上表面111a以及背对上表面111a的下表面111b,并具有其中设置有芯片112的芯片区DA和位于芯片区DA外部的外围区PA。利用设置在芯片112的主动面与基板111的多个第一焊盘P1(见图3)之间的多个凸块113将芯片112安装在基板111的多个第一焊盘P1上。凸块113可以是焊料凸块、Au凸块或导电聚合物柔性凸块。Referring to FIG. 7A , a substrate 111 is provided, and a chip 112 is mounted on the substrate 111 and electrically connected to the substrate 111 . Specifically, the substrate 111 has an upper surface 111a on which the chip 112 is disposed and a lower surface 111b facing away from the upper surface 111a, and has a chip area DA in which the chip 112 is disposed and a peripheral area PA located outside the chip area DA. The chip 112 is mounted on the plurality of first pads P1 of the substrate 111 using a plurality of bumps 113 disposed between the active surface of the chip 112 and the plurality of first pads P1 (see FIG. 3 ) of the substrate 111 . The bump 113 may be a solder bump, an Au bump, or a conductive polymer flexible bump.
参照图7B,在基板111的位于上表面111a上并处于外围区PA中的多个第二焊盘P2(见图3)上设置第一子凸点115a并使第一子凸点115a电连接到基板111。可以以低成本利用引线键合机通过引线键合工艺来在基板111上制造第一子凸点115a中的每个。Referring to FIG. 7B, a first sub-bump 115a is provided on a plurality of second pads P2 (see FIG. 3) on the upper surface 111a of the substrate 111 and in the peripheral area PA and electrically connected to the first sub-bump 115a. to the substrate 111. Each of the first sub-bumps 115 a may be manufactured on the substrate 111 through a wire bonding process using a wire bonding machine at low cost.
图8A至图8E是示出根据本发明示例性实施例的封装中包括的子凸点的制造方法的示意性剖视图。下面参照图8A至图8E描述以低成本利用引线键合机通过引线键合来在基板111上制造第一子凸点115a的示例性工艺。参照图8A,用电火花放电的方法在延伸超出劈刀20的出口的诸如金、银或铜的金属丝30的尾端形成球31。参照图8B,使得金属丝30相对于劈刀20运动,以使得球31靠近或接触劈刀20。参照图8C,使劈刀20和金属丝30一起向着基板111的第二焊盘P2运动,使得球31接触第二焊盘P2,然后通过基板111施加热并通过劈刀20施加键合力,同时劈刀20在超声作用下振动,从而形成焊点31′。参照图8D,将劈刀20提起并且线夹(未示出)保持打开,以送出一段尾丝。参照图8E,将线夹关闭,并使得劈刀20向上运动,以通过拉伸颈缩作用切断金属丝30,从而形成第一子凸点115a。如此制造的第一子凸点115a可具有钉头的形状。8A to 8E are schematic cross-sectional views illustrating a method of manufacturing a sub-bump included in a package according to an exemplary embodiment of the present invention. An exemplary process of manufacturing the first sub-bump 115 a on the substrate 111 by wire bonding using a wire bonding machine at low cost is described below with reference to FIGS. 8A to 8E . Referring to FIG. 8A , a ball 31 is formed at the tail end of a wire 30 such as gold, silver or copper extending beyond the exit of the riving knife 20 by means of electric spark discharge. Referring to FIG. 8B , the wire 30 is moved relative to the riving knife 20 such that the ball 31 approaches or contacts the riving knife 20 . Referring to FIG. 8C, the rivet 20 and the wire 30 are moved together toward the second pad P2 of the substrate 111, so that the ball 31 contacts the second pad P2, and then heat is applied through the substrate 111 and a bonding force is applied through the rivet 20, while The riving knife 20 is vibrated under the action of ultrasound, thereby forming the welding spot 31'. Referring to Figure 8D, the riving knife 20 is lifted and the wire clamp (not shown) is kept open to feed out a length of tail. Referring to FIG. 8E , the clamp is closed, and the riving knife 20 is moved upwards to cut the wire 30 by stretching and constricting, thereby forming the first sub-bump 115 a. The thus-manufactured first sub-bump 115a may have a nail head shape.
通过参照图8A至图8E描述的方法制造的第一子凸点115a可能具有金属丝线尾。可通过另外的工艺去除线尾以提高第一子凸点115a的品质和可靠性。The first sub-bump 115a manufactured by the method described with reference to FIGS. 8A to 8E may have a wire tail. The line tail can be removed through another process to improve the quality and reliability of the first sub-bump 115a.
图8F至图8H是部分地示出根据另一本发明示例性实施例的封装中包括的子凸点的制造方法的示意性剖视图。下面参照图8A至图8D以及图8F至图8H描述以低成本利用引线键合机通过引线键合来在基板111上制造第一子凸点115a的另一示例性工艺。上面已经参照图8A至图8D详细描述了在基板111的第二焊盘P2上形成焊点31′然后在劈刀20与焊点31′之间保持预定长度的尾丝的工艺,在此不再赘述。接着,参照图8F和图8G,劈刀20沿着相对于基板111水平的方向稍稍移动并且向着焊点31′的一侧移动,使得劈刀20靠近或接触焊点31′,并对焊点31′上方的金属丝加热并施加压力。接着,参照图8G和图8H,劈刀20向上运动,并将线夹关闭,以切断金属丝30,从而形成第一子凸点115a。如此制造的第一子凸点115a可具有钉头的形状。通过参照图8A至图8D以及图8F至图8H描述的方法制造的第一子凸点115a可能具有金属丝线尾。可通过另外的工艺去除线尾以提高第一子凸点115a的品质和可靠性。8F to 8H are schematic cross-sectional views partially illustrating a method of manufacturing a sub-bump included in a package according to another exemplary embodiment of the present invention. Another exemplary process of manufacturing the first sub-bump 115 a on the substrate 111 by wire bonding using a wire bonding machine at low cost is described below with reference to FIGS. 8A to 8D and 8F to 8H . The process of forming a solder joint 31' on the second pad P2 of the substrate 111 and then maintaining a predetermined length of tail wire between the rivet 20 and the solder joint 31' has been described in detail above with reference to FIGS. Let me repeat. Next, referring to Fig. 8F and Fig. 8G, the capillary knife 20 moves slightly along the direction relative to the substrate 111 horizontally and moves toward the side of the solder joint 31', so that the capillary knife 20 approaches or contacts the solder joint 31', and touches the solder joint The wire above 31' heats and applies pressure. Next, referring to FIG. 8G and FIG. 8H , the rivet 20 moves upwards and closes the clamp to cut the wire 30 , thereby forming the first sub-bump 115 a. The thus-manufactured first sub-bump 115a may have a nail head shape. The first sub-bump 115 a manufactured by the method described with reference to FIGS. 8A to 8D and FIGS. 8F to 8H may have a wire tail. The line tail can be removed through another process to improve the quality and reliability of the first sub-bump 115a.
参照图7C,在第一子凸点115a的每个上设置第二子凸点115b。用于设置第二子凸点115b的工艺可以与上面参照图8A至图8H描述的第一子凸点115a的制造工艺实质上相同或相似,因此在这里不再重复其详细描述。Referring to FIG. 7C, a second sub-bump 115b is disposed on each of the first sub-bumps 115a. The process for disposing the second sub-bump 115b may be substantially the same as or similar to the manufacturing process of the first sub-bump 115a described above with reference to FIGS. 8A to 8H , and thus a detailed description thereof will not be repeated here.
当使用引线键合机由直径为50μm的金属丝按照图8A至图8E中示出的工艺或图8A至图8D与图8F至图8H中示出的工艺来制造子凸点时,可以获得宽度或直径为100μm-150μm、高度至多为75μm的子凸点。如果凸点包括如此制造的两个子凸点,则该凸点的节距可以是200μm-250μm。在这种情况下,包封构件114可具有150μm的高度hE。When using a wire bonding machine to fabricate sub-bumps from wires with a diameter of 50 μm according to the process shown in Figures 8A to 8E or the processes shown in Figures 8A to 8D and Figures 8F to 8H, it is possible to obtain Sub-bumps with a width or diameter of 100 μm-150 μm and a height of up to 75 μm. If the bump includes two sub-bumps thus produced, the pitch of the bump may be 200 μm-250 μm. In this case, the encapsulation member 114 may have a height h E of 150 μm.
当使用引线键合机由直径为25μm的金属丝按照图8A至图8E中示出的工艺或图8A至图8D与图8F至图8H中示出的工艺来制造子凸点时,可以获得宽度或直径为50μm-70μm、高度至多为30μm的子凸点。如果凸点包括如此制造的五个子凸点,则该凸点的节距可以是100μm-150μm。在这种情况下,包封构件114可具有150μm的高度hE。When using a wire bonding machine to fabricate sub-bumps from wires with a diameter of 25 μm according to the process shown in Figures 8A to 8E or the processes shown in Figures 8A to 8D and Figures 8F to 8H, it is possible to obtain Sub-bumps with a width or diameter of 50 μm to 70 μm and a height of up to 30 μm. If the bump includes five sub-bumps thus produced, the pitch of the bump may be 100 μm-150 μm. In this case, the encapsulation member 114 may have a height h E of 150 μm.
因此,可通过调整至少金属丝的直径来调整子凸点的尺寸,并可据此调整凸点的尺寸和节距。Therefore, the size of the sub-bumps can be adjusted by adjusting at least the diameter of the wire, and the size and pitch of the bumps can be adjusted accordingly.
虽然上面描述了首先在基板111上安装芯片112,然后设置凸点115,但是本发明不限于此。也就是说,可以首先执行参照图7B和图7C描述的设置凸点115的工艺,接着执行参照图7A描述的在基板111上安装芯片112的工艺。Although it has been described above that the chip 112 is first mounted on the substrate 111 and then the bumps 115 are provided, the present invention is not limited thereto. That is, the process of providing the bumps 115 described with reference to FIGS. 7B and 7C may be performed first, and then the process of mounting the chip 112 on the substrate 111 described with reference to FIG. 7A may be performed.
参照图7D,用包封构件114包封芯片112、凸块113以及包括第一子凸点115a和第二子凸点115b的凸点115。在一个示例性实施例中,可以将图7C中示出的产品放在具有模具的空腔中,然后在模具的空腔中填充诸如环氧模塑料(EMC)的包封构件前体,之后使包封构件前体固化,以形成包封构件114。这里,包封构件114包封凸点115中的每个的整体。芯片112的非主动面未被包封构件114包封而暴露于外部;然而,本发明不限于此,芯片112的非主动面可以被包封构件114包封。Referring to FIG. 7D , the chip 112 , the bump 113 , and the bump 115 including the first sub-bump 115 a and the second sub-bump 115 b are encapsulated with the encapsulation member 114 . In an exemplary embodiment, the product shown in FIG. 7C may be placed in a cavity with a mold, and then an encapsulation member precursor such as epoxy molding compound (EMC) is filled in the cavity of the mold, and then The encapsulation member precursor is cured to form the encapsulation member 114 . Here, the encapsulation member 114 encloses the entirety of each of the bumps 115 . The inactive surface of the chip 112 is not encapsulated by the encapsulation member 114 and is exposed to the outside; however, the present invention is not limited thereto, and the inactive surface of the chip 112 may be encapsulated by the encapsulation member 114 .
参照图7E,去除包封构件114的设置在每个第二子凸点115b上的部分以形成多个凹陷C,从而暴露每个第二子凸点115b。因此,第二子凸点115b具有被包封构件114包封的下部和未被包封构件114包封而暴露于外部的上部。在一个示例性实施例中,可利用激光去除包封构件114的该部分。这里,多个凹陷C中的每个的尺寸可大于每个第二子凸点115b的被暴露的端部的尺寸。Referring to FIG. 7E, a portion of the encapsulation member 114 disposed on each second sub-bump 115b is removed to form a plurality of recesses C, thereby exposing each second sub-bump 115b. Accordingly, the second sub-bump 115b has a lower portion enclosed by the encapsulation member 114 and an upper portion not enclosed by the encapsulation member 114 to be exposed to the outside. In an exemplary embodiment, the portion of the encapsulation member 114 may be removed using a laser. Here, the size of each of the plurality of recesses C may be greater than the size of the exposed end of each second sub-bump 115b.
参照图7F,在基板111的下表面111b上的多个焊盘(未示出)上设置外部连接端子116,由此完成下封装110。外部连接端子116中的每个可以是焊球。在一个示例性实施例中,在基板111的下表面111b上的多个焊盘中的每个上施用焊料,然后通过对焊料执行回流以形成外部连接端子116。Referring to FIG. 7F , external connection terminals 116 are provided on a plurality of pads (not shown) on the lower surface 111 b of the substrate 111 , thereby completing the lower package 110 . Each of the external connection terminals 116 may be a solder ball. In one exemplary embodiment, solder is applied on each of the plurality of pads on the lower surface 111b of the substrate 111, and then the external connection terminal 116 is formed by performing reflow on the solder.
图9A至图9D是示出根据本发明示例性实施例的封装堆叠结构100中包括的上封装120的制造方法的示意性剖视图。在下文中将参照图9A至图9D描述根据本发明示例性实施例的封装堆叠结构100中包括的上封装120的制造方法。9A to 9D are schematic cross-sectional views illustrating a method of manufacturing the upper package 120 included in the package stack structure 100 according to an exemplary embodiment of the present invention. Hereinafter, a method of manufacturing the upper package 120 included in the package stack structure 100 according to an exemplary embodiment of the present invention will be described with reference to FIGS. 9A to 9D .
参照图9A,提供基板121,并在基板121上安装第一芯片122a和第二芯片122b并将第一芯片122a和第二芯片122b电连接到基板121。具体地讲,基板121具有上表面121a和背对上表面121a的下表面121b。通过芯片粘附膜127a将第一芯片122a附着到基板121的上表面121a并通过芯片粘附膜127b将第二芯片122b附着到第一芯片122a的主动面,接着,通过键合线128将第一芯片122a电连接到基板121的上表面121a上的焊盘(未示出)并通过键合线129a和129b将第二芯片122b电连接到基板121的上表面121a上的焊盘(未示出)。Referring to FIG. 9A , a substrate 121 is provided, and a first chip 122 a and a second chip 122 b are mounted on the substrate 121 and electrically connected to the substrate 121 . Specifically, the substrate 121 has an upper surface 121a and a lower surface 121b facing away from the upper surface 121a. The first chip 122a is attached to the upper surface 121a of the substrate 121 through the die-attach film 127a and the second chip 122b is attached to the active surface of the first chip 122a through the die-attach film 127b. One chip 122a is electrically connected to the pads (not shown) on the upper surface 121a of the substrate 121 and the second chip 122b is electrically connected to the pads (not shown) on the upper surface 121a of the substrate 121 by bonding wires 129a and 129b. out).
参照图9B,用包封构件124包封第一芯片122a、第二芯片122b以及键合线128、129a和129b。在一个示例性实施例中,可以将图9A中示出的产品放在具有模具的空腔中,然后在模具的空腔中填充诸如环氧模塑料(EMC)的包封构件前体,之后使包封构件前体固化,以形成包封构件124。Referring to FIG. 9B , the first chip 122 a , the second chip 122 b and the bonding wires 128 , 129 a and 129 b are encapsulated with the encapsulation member 124 . In an exemplary embodiment, the product shown in FIG. 9A can be placed in a cavity with a mold, and then the cavity of the mold is filled with an encapsulation member precursor such as epoxy molding compound (EMC), after which The encapsulation member precursor is cured to form the encapsulation member 124 .
参照图9C,在基板121的下表面121b上的多个焊盘(未示出)上设置诸如焊膏的外部连接端子前体S。具体地讲,在基板121的下表面121b上放置具有多个开口OP的掩模M,多个开口OP中的每个对应于基板121的下表面121b上的多个焊盘中的每个。然后,使用工具T在每个开口OP中施用外部连接端子前体S。然后,去除掩模M,使得外部连接端子前体S保留在基板121的下表面121b上的多个焊盘上。Referring to FIG. 9C , external connection terminal precursors S such as solder paste are provided on a plurality of pads (not shown) on the lower surface 121 b of the substrate 121 . Specifically, a mask M having a plurality of openings OP corresponding to each of a plurality of pads on the lower surface 121 b of the substrate 121 is placed on the lower surface 121 b of the substrate 121 . Then, the external connection terminal precursor S is applied in each opening OP using a tool T. Then, the mask M is removed so that the external connection terminal precursor S remains on the plurality of pads on the lower surface 121 b of the substrate 121 .
参照图9D,对附着到基板121的下表面121b上的多个焊盘上的外部连接端子前体S执行回流,以形成诸如焊球的外部连接端子126。由此,完成上封装120。Referring to FIG. 9D , reflow is performed on the external connection terminal precursor S attached to the plurality of pads on the lower surface 121 b of the substrate 121 to form external connection terminals 126 such as solder balls. Thus, the upper package 120 is completed.
图10A至图10B是至少部分地示出根据本发明示例性实施例的封装堆叠结构100的制造方法的示意性剖视图。在下文中将参照图10A至图10B描述根据本发明示例性实施例的封装堆叠结构100的制造方法。10A to 10B are schematic cross-sectional views at least partially illustrating a method of manufacturing a package stack structure 100 according to an exemplary embodiment of the present invention. Hereinafter, a method of manufacturing the package stack structure 100 according to an exemplary embodiment of the present invention will be described with reference to FIGS. 10A to 10B .
参照图10A,将助焊剂F附着到上封装120的每个外部连接端子126。在示例性实施例中,可以将上封装120的每个外部连接端子126的一部分浸在助焊剂中,以使得助焊剂F附着到每个外部连接端子126。Referring to FIG. 10A , flux F is attached to each external connection terminal 126 of the upper package 120 . In an exemplary embodiment, a portion of each external connection terminal 126 of the upper package 120 may be dipped in flux such that the flux F is attached to each external connection terminal 126 .
参照图10B,将附着有助焊剂F的每个外部连接端子126设置在多个凸点115中的每个上,以使得助焊剂F位于外部连接端子126与凸点115之间。也就是说,在上封装120的外部连接端子126与下封装110的凸点115对准并连接的状态下,将上封装120堆叠在下封装110上。Referring to FIG. 10B , each external connection terminal 126 to which flux F is attached is disposed on each of the plurality of bumps 115 such that flux F is located between the external connection terminals 126 and the bumps 115 . That is, the upper package 120 is stacked on the lower package 110 in a state where the external connection terminals 126 of the upper package 120 are aligned and connected to the bumps 115 of the lower package 110 .
参照图10C,对上封装120的诸如焊球的外部连接端子126执行回流,使得外部连接端子126成为外部连接构件126′以固定地连接(例如焊接到)到凸点115,由此实现上封装120与下封装110之间的机械连接和电连接。在对外部连接端子126执行回流的过程中,熔化的外部连接端子126的至少一部分进入包封构件114的凹陷C中。因此,凹陷C的侧壁可以用作阻挡熔化的外部连接端子126的运动的阻挡件,以防止熔化的外部连接端子126与相邻的熔化的外部连接端子126接触而短路。Referring to FIG. 10C, reflow is performed on the external connection terminals 126 such as solder balls of the upper package 120, so that the external connection terminals 126 become external connection members 126' to be fixedly connected (eg, soldered) to the bumps 115, thereby realizing the upper package. 120 and the lower package 110 are mechanically and electrically connected. In the process of performing reflow on the external connection terminal 126 , at least a portion of the melted external connection terminal 126 enters the recess C of the encapsulation member 114 . Therefore, the sidewall of the recess C may serve as a stopper against the movement of the melted external connection terminal 126 to prevent the melted external connection terminal 126 from contacting the adjacent melted external connection terminal 126 to short circuit.
由此,完成包括下封装110和上封装120的封装堆叠结构100。Thus, the package stack structure 100 including the lower package 110 and the upper package 120 is completed.
因为下封装110具有暴露于包封构件114的外部的凸点115且上封装120的外部连接构件126′设置在凸点115上并电连接到每个凸点115,所以与图1中示出的相关技术的封装堆叠结构10相比,可以减小上封装120的将要用来形成外部连接构件126′的外部连接端子126(例如焊球)的尺寸(例如厚度或宽度)。因此,即使上封装120的外部连接端子126的节距变小,也可因为外部连接端子的尺寸较小来防止或抑制外部连接端子的变形或坍塌引起的外部连接端子之间的短路的问题,从而提高制造良率和可靠性。Since the lower package 110 has the bumps 115 exposed to the outside of the encapsulation member 114 and the external connection members 126' of the upper package 120 are disposed on the bumps 115 and electrically connected to each bump 115, the same as shown in FIG. Compared with the package stack structure 10 of the related art, the size (such as thickness or width) of the external connection terminals 126 (such as solder balls) of the upper package 120 to be used to form the external connection members 126' can be reduced. Therefore, even if the pitch of the external connection terminals 126 of the upper package 120 becomes smaller, the problem of a short circuit between the external connection terminals caused by deformation or collapse of the external connection terminals can be prevented or suppressed due to the small size of the external connection terminals, Thereby improving manufacturing yield and reliability.
此外,可以以低成本利用引线键合机通过引线键合工艺来容易地制造子凸点115,因此根据本发明示例性实施例的封装110和包括该封装110的封装堆叠结构100可具有低的制造成本。In addition, the sub-bump 115 can be easily manufactured through a wire bonding process using a wire bonding machine at low cost, so the package 110 and the package stack structure 100 including the package 110 according to an exemplary embodiment of the present invention can have a low manufacturing cost.
图5中示出的封装堆叠结构200与图2中示出的封装堆叠结构100的区别主要在于芯片212通过芯片粘附膜217附着到基板211的上表面211a并通过键合线218电连接到基板211的上表面211a上的焊盘。可以首先提供基板211并在基板211上安装芯片212。具体地讲,首先提供具有上表面211a和背对上表面211a的下表面211b的基板211,通过芯片粘附膜217将芯片212附着到基板211的上表面211a,然后通过键合线218将芯片212电连接到基板211的上表面211a上的焊盘。然后,可以利用与参照图7B至图10C描述的工艺实质上相同或相似的工艺来制造封装堆叠结构200。The difference between the package stack structure 200 shown in FIG. 5 and the package stack structure 100 shown in FIG. pads on the upper surface 211 a of the substrate 211 . The substrate 211 may be provided first and the chip 212 may be mounted on the substrate 211 . Specifically, a substrate 211 having an upper surface 211a and a lower surface 211b facing away from the upper surface 211a is firstly provided, the chip 212 is attached to the upper surface 211a of the substrate 211 by a chip adhesive film 217, and then the chip is attached to the substrate 211 by a bonding wire 218. 212 is electrically connected to a pad on the upper surface 211 a of the substrate 211 . Then, the package stack structure 200 may be manufactured using a process substantially the same as or similar to that described with reference to FIGS. 7B to 10C .
图11A至图11F是示出根据本发明另一示例性实施例的封装(例如,封装堆叠结构300中包括的下封装310)的制造方法的示意性剖视图。在下文中将参照图11A至图11F描述根据本发明另一示例性实施例的封装的制造方法。11A to 11F are schematic cross-sectional views illustrating a method of manufacturing a package (for example, the lower package 310 included in the package stack structure 300 ) according to another exemplary embodiment of the present invention. Hereinafter, a method of manufacturing a package according to another exemplary embodiment of the present invention will be described with reference to FIGS. 11A to 11F .
参照图11A,提供基板311,并在基板311上安装芯片312。具体地讲,基板311具有上表面311a和背对上表面311a的下表面311b。通过芯片粘附膜317将芯片312附着到基板311的上表面311a。Referring to FIG. 11A , a substrate 311 is provided, and a chip 312 is mounted on the substrate 311 . Specifically, the substrate 311 has an upper surface 311a and a lower surface 311b facing away from the upper surface 311a. The chip 312 is attached to the upper surface 311 a of the substrate 311 by a die attach film 317 .
参照图11B,在基板311的位于上表面311a上的多个第二焊盘(未示出)上设置第一子凸点315a。可以以低成本利用引线键合机通过引线键合工艺来在基板311上制造第一子凸点315a中的每个。前面已经参照图8A至图8H描述了第一子凸点115a的制造方法,用于在基板311设置第一子凸点315a的工艺可以与上面参照图8A至图8H描述的第一子凸点115a的制造工艺实质上相同或相似,因此在这里不再详细地描述在基板311设置第一子凸点315a的过程。然后,通过键合线318将芯片312电连接到基板311的上表面311a上的焊盘(未示出),并通过键合线319将芯片312电连接到第一子凸点315a的顶表面。可选择地,可以首先通过键合线318将芯片312电连接到基板311的上表面311a上的焊盘(未示出)并在基板311的位于上表面311a上的多个第二焊盘(未示出)上设置第一子凸点315a,然后通过键合线319将芯片312电连接到第一子凸点315a的顶表面。Referring to FIG. 11B , first sub-bumps 315 a are disposed on a plurality of second pads (not shown) on the upper surface 311 a of the substrate 311 . Each of the first sub-bumps 315a may be manufactured on the substrate 311 through a wire bonding process using a wire bonding machine at low cost. The manufacturing method of the first sub-bump 115a has been described above with reference to FIGS. The manufacturing process of 115a is substantially the same or similar, so the process of disposing the first sub-bump 315a on the substrate 311 will not be described in detail here. Then, the chip 312 is electrically connected to the pad (not shown) on the upper surface 311a of the substrate 311 through the bonding wire 318, and the chip 312 is electrically connected to the top surface of the first sub-bump 315a through the bonding wire 319. . Alternatively, the chip 312 may first be electrically connected to pads (not shown) on the upper surface 311a of the substrate 311 through bonding wires 318 and then placed on a plurality of second pads (not shown) on the upper surface 311a of the substrate 311 ( not shown), and then the chip 312 is electrically connected to the top surface of the first sub-bump 315a through the bonding wire 319 .
参照图11C,在第一子凸点315a的每个上设置第二子凸点315b。用于设置第二子凸点315b的工艺可以与上面参照图8A至图8H描述的第一子凸点115a的制造工艺实质上相同或相似,因此在这里不再重复其详细描述。因此,键合线319电连接到第一子凸点315a与第二子凸点315b之间的连接部。Referring to FIG. 11C, a second sub-bump 315b is disposed on each of the first sub-bumps 315a. The process for disposing the second sub-bump 315b may be substantially the same as or similar to the manufacturing process of the first sub-bump 115a described above with reference to FIGS. 8A to 8H , and thus a detailed description thereof will not be repeated here. Accordingly, the bonding wire 319 is electrically connected to the connection portion between the first sub-bump 315a and the second sub-bump 315b.
参照图11D,用包封构件314包封芯片312、键合线318、319以及包括第一子凸点315a和第二子凸点315b的凸点315。提供包封构件314的工艺可以与参照图7D描述的提供包封构件114的工艺实质上相同或相似,因此在这里不再详细地描述提供包封构件314的工艺。Referring to FIG. 11D , the chip 312 , the bonding wires 318 , 319 , and the bump 315 including the first sub-bump 315 a and the second sub-bump 315 b are encapsulated with the encapsulation member 314 . The process of providing the encapsulation member 314 may be substantially the same as or similar to the process of providing the encapsulation member 114 described with reference to FIG. 7D , so the process of providing the encapsulation member 314 will not be described in detail here.
参照图11E,去除包封构件314的设置在每个第二子凸点315b上的部分以形成多个凹陷C,从而暴露每个第二子凸点315b。因此,第二子凸点315b具有被包封构件314包封的下部和未被包封构件314包封而暴露于外部的上部。在一个示例性实施例中,可利用激光去除包封构件314的该部分。这里,多个凹陷C中的每个的尺寸可大于每个第二子凸点115b的被暴露的端部的尺寸。Referring to FIG. 11E , a portion of the encapsulation member 314 disposed on each second sub-bump 315b is removed to form a plurality of recesses C, thereby exposing each second sub-bump 315b. Accordingly, the second sub-bump 315b has a lower portion enclosed by the encapsulation member 314 and an upper portion not enclosed by the encapsulation member 314 and exposed to the outside. In one exemplary embodiment, the portion of encapsulation member 314 may be removed using a laser. Here, the size of each of the plurality of recesses C may be greater than the size of the exposed end of each second sub-bump 115b.
参照图11F,在基板311的下表面311b上的多个焊盘(未示出)上设置外部连接端子316,由此完成下封装310。外部连接端子316中的每个可以是焊球。在一个示例性实施例中,在基板311的下表面311b上的多个焊盘中的每个上施用焊料,然后通过对焊料执行回流以形成外部连接端子316。Referring to FIG. 11F , external connection terminals 316 are provided on a plurality of pads (not shown) on the lower surface 311 b of the substrate 311 , thereby completing the lower package 310 . Each of the external connection terminals 316 may be a solder ball. In one exemplary embodiment, solder is applied on each of the plurality of pads on the lower surface 311b of the substrate 311, and then the external connection terminal 316 is formed by performing reflow on the solder.
可以利用与参照图10A至图10C描述的工艺实质上相同或相似的工艺来制造图6中示出的封装堆叠结构300。The package stack structure 300 shown in FIG. 6 may be manufactured using substantially the same or similar processes as those described with reference to FIGS. 10A to 10C .
因为根据本发明示例性实施例的封装具有暴露于其包封构件的外部的凸点且将要堆叠在该封装上的另一封装的外部连接构件可设置在凸点上并电连接到每个凸点,所以与相关技术的封装堆叠结构相比,可以减小所述另一封装的将要用来形成外部连接构件的外部连接端子(例如焊球)的尺寸。因此,即使所述另一封装的外部连接端子的节距变小,也可因为外部连接端子的尺寸较小来防止或抑制外部连接端子的变形或坍塌引起的外部连接端子之间的短路的问题,从而提高制造良率和可靠性。Since a package according to an exemplary embodiment of the present invention has bumps exposed to the outside of its encapsulation member and an external connection member of another package to be stacked on the package may be provided on the bumps and electrically connected to each bump point, it is possible to reduce the size of external connection terminals (eg, solder balls) of the other package to be used to form external connection members, compared with the package stack structure of the related art. Therefore, even if the pitch of the external connection terminals of the other package becomes smaller, the problem of short circuit between the external connection terminals caused by deformation or collapse of the external connection terminals can be prevented or suppressed because the size of the external connection terminals is small. , thereby improving manufacturing yield and reliability.
此外,可以以低成本利用引线键合机通过引线键合工艺来容易地制造根据本发明示例性实施例的封装中的凸点,因此根据本发明示例性实施例的封装和包括该封装的封装堆叠结构可具有低的制造成本。In addition, the bumps in the package according to the exemplary embodiment of the present invention can be easily manufactured through a wire bonding process using a wire bonding machine at low cost, and thus the package according to the exemplary embodiment of the present invention and the package including the same The stacked structure can have low manufacturing cost.
虽然参照本发明的示例性实施例具体示出并描述了本发明,但是本领域技术人员应该理解,在不脱离本发明的精神和范围的情况下,可做出形式上和细节上的各种改变。While the invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made without departing from the spirit and scope of the invention. Change.
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