CN107039353B - Array substrate and preparation method thereof - Google Patents
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- H10D86/0221—Manufacture or treatment of multiple TFTs comprising manufacture, treatment or patterning of TFT semiconductor bodies
- H10D86/0223—Manufacture or treatment of multiple TFTs comprising manufacture, treatment or patterning of TFT semiconductor bodies comprising crystallisation of amorphous, microcrystalline or polycrystalline semiconductor materials
- H10D86/0227—Manufacture or treatment of multiple TFTs comprising manufacture, treatment or patterning of TFT semiconductor bodies comprising crystallisation of amorphous, microcrystalline or polycrystalline semiconductor materials using structural arrangements to control crystal growth, e.g. placement of grain filters
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- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/421—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs having a particular composition, shape or crystalline structure of the active layer
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- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
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Abstract
本发明提供了一种阵列基板及其制备方法。所述方法包括:在衬底基板上形成非晶硅层,其中,衬底基板包括像素区和外围驱动区;在外围驱动区的非晶硅层上形成减反射薄膜;对非晶硅层进行结晶处理形成多晶硅层,外围驱动区内多晶硅层的晶粒尺寸大于像素区内多晶硅层的晶粒尺寸;去除减反射薄膜;对多晶硅层进行图案化处理,对应形成位于像素区的第一多晶硅有源层和位于外围驱动区的第二多晶硅有源层;在第一多晶硅有源层和第二多晶硅有源层上依次形成第一绝缘层、栅极、第二绝缘层、源极和漏极,得到阵列基板。本发明基于减反射薄膜的设置,增大了多晶硅薄膜晶体管的外围驱动区内的多晶硅层的晶粒尺寸,提高了阵列基板的驱动效率。
The present invention provides an array substrate and a preparation method thereof. The method includes: forming an amorphous silicon layer on a base substrate, wherein the base substrate includes a pixel area and a peripheral driving area; forming an anti-reflection film on the amorphous silicon layer in the peripheral driving area; The polysilicon layer is formed by crystallization treatment, and the grain size of the polysilicon layer in the peripheral driving area is larger than that of the polysilicon layer in the pixel area; the anti-reflection film is removed; the polysilicon layer is patterned to form the first polysilicon corresponding to the pixel area. A silicon active layer and a second polysilicon active layer located in the peripheral driving region; a first insulating layer, a gate, a second polysilicon layer are sequentially formed on the first polysilicon active layer and the second polysilicon active layer insulating layer, source electrode and drain electrode to obtain an array substrate. Based on the arrangement of the anti-reflection film, the invention increases the crystal grain size of the polysilicon layer in the peripheral driving area of the polysilicon thin film transistor, and improves the driving efficiency of the array substrate.
Description
技术领域technical field
本发明涉及显示技术领域,特别是涉及一种阵列基板及其制备方法。The present invention relates to the field of display technology, in particular to an array substrate and a preparation method thereof.
背景技术Background technique
低温多晶硅(Low temperature poly-silicon,简称LTPS)薄膜晶体管液晶显示器有别于传统的非晶硅薄膜晶体管液晶显示器,其电子迁移率可以达到200cm2/V-sec以上,可有效减小薄膜晶体管器件的面积,提高显示器的开口率,在增进显示器亮度的同时还可以降低显示器的整体功耗。另外,由于LTPS薄膜晶体管具有较高的电子迁移率,因此可以将LTPS薄膜晶体管的部分驱动电路集成在玻璃基板上,从而节省了驱动电路所占用的空间,大幅度提升了液晶显示面板的可靠度,降低了液晶显示面板的制造成本。Low temperature poly-silicon (LTPS) TFT liquid crystal displays are different from traditional amorphous silicon TFT liquid crystal displays, and their electron mobility can reach more than 200cm2/V-sec, which can effectively reduce the cost of thin film transistor devices. The area of the display is increased, the aperture ratio of the display is increased, and the overall power consumption of the display can be reduced while improving the brightness of the display. In addition, due to the high electron mobility of the LTPS thin film transistor, part of the driving circuit of the LTPS thin film transistor can be integrated on the glass substrate, thereby saving the space occupied by the driving circuit and greatly improving the reliability of the liquid crystal display panel. , reducing the manufacturing cost of the liquid crystal display panel.
目前制造低温多晶硅薄膜晶体管的工艺方法主要包括不使用掩膜的传统性受激准分子激光退火方法(ELA)和使用掩膜控制激光照射区域的连续侧面结晶化方法(SLS)。采用传统的ELA方法时,得到低温多晶硅的晶粒尺寸一般为0.1um以下;采用SLS方法时,结晶化过程由照射区域的端部开始向内部诱导,最后才进行照射区域中心部的结晶化,在结晶化进行期间处于熔点以下的温度时,如果中心部的温度下降,则会进行成核,致使不能得到大的晶粒。The current process methods for manufacturing low temperature polysilicon thin film transistors mainly include traditional excimer laser annealing (ELA) method without mask and continuous side crystallization method (SLS) using mask to control the laser irradiation area. When the traditional ELA method is used, the grain size of the low-temperature polysilicon obtained is generally less than 0.1um; when the SLS method is used, the crystallization process is induced from the end of the irradiated area to the inside, and finally the crystallization of the center of the irradiated area is carried out. When the temperature is lower than the melting point during the progress of crystallization, if the temperature of the center portion drops, nucleation proceeds, so that large crystal grains cannot be obtained.
可见,采用上述两种工艺方法制造的多晶硅的晶粒尺寸均较小,低温多晶硅薄膜晶体管工作时,多晶硅的小晶粒尺寸限制了外围驱动电路只能获得较小的电子迁移率,进而限制了外围驱动电路具有低驱动效率。It can be seen that the grain size of the polysilicon manufactured by the above two processes is small. When the low temperature polysilicon thin film transistor works, the small grain size of the polysilicon limits the peripheral driving circuit to obtain a small electron mobility, which in turn limits the The peripheral drive circuit has low drive efficiency.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种阵列基板,增大外围驱动区的多晶硅的晶粒尺寸,提高外围驱动区的驱动效率,提高阵列基板的驱动效率。The technical problem to be solved by the present invention is to provide an array substrate, which can increase the crystal grain size of polysilicon in the peripheral driving area, improve the driving efficiency of the peripheral driving area, and improve the driving efficiency of the array substrate.
一方面,提供了一种阵列基板的制备方法,所述方法包括:In one aspect, a method for preparing an array substrate is provided, the method comprising:
在衬底基板上形成非晶硅层,其中,所述衬底基板包括像素区和外围驱动区;forming an amorphous silicon layer on a base substrate, wherein the base substrate includes a pixel region and a peripheral driving region;
在所述外围驱动区的所述非晶硅层上形成减反射薄膜;forming an anti-reflection film on the amorphous silicon layer of the peripheral driving region;
对所述非晶硅层进行结晶处理形成多晶硅层,所述外围驱动区内多晶硅层的晶粒尺寸大于所述像素区内多晶硅层的晶粒尺寸;crystallizing the amorphous silicon layer to form a polysilicon layer, the grain size of the polysilicon layer in the peripheral driving area is larger than the grain size of the polysilicon layer in the pixel area;
去除所述减反射薄膜;removing the anti-reflection film;
对所述多晶硅层进行图案化处理,对应形成位于所述像素区的第一多晶硅有源层和位于所述外围驱动区的第二多晶硅有源层;patterning the polysilicon layer to correspondingly form a first polysilicon active layer located in the pixel region and a second polysilicon active layer located in the peripheral driving region;
在所述第一多晶硅有源层和所述第二多晶硅有源层上依次形成第一绝缘层、栅极、第二绝缘层、源极和漏极,得到所述阵列基板。A first insulating layer, a gate electrode, a second insulating layer, a source electrode and a drain electrode are sequentially formed on the first polysilicon active layer and the second polysilicon active layer to obtain the array substrate.
进一步地,所述对所述非晶硅层进行结晶处理形成多晶硅层包括:Further, the forming of the polysilicon layer by crystallizing the amorphous silicon layer includes:
使用准分子激光退火方法或固相结晶方法对所述非晶硅层进行结晶处理。The amorphous silicon layer is crystallized using an excimer laser annealing method or a solid-phase crystallization method.
进一步地,所述减反射薄膜的厚度与所述激光的波长成正比,与所述减反射薄膜的折射率成反比。Further, the thickness of the anti-reflection film is proportional to the wavelength of the laser and inversely proportional to the refractive index of the anti-reflection film.
进一步地,所述减反射薄膜的厚度为所述激光的波长与所述减反射薄膜折射率的比值的四分之一。Further, the thickness of the anti-reflection film is a quarter of the ratio of the wavelength of the laser light to the refractive index of the anti-reflection film.
进一步地,所述减反射薄膜的折射率是位于所述减反射薄膜下方的非晶硅层的折射率与形成所述减发射薄膜时位于所述减反射薄膜上方的气相介质的折射率的几何平均值。Further, the refractive index of the anti-reflection film is the geometry of the refractive index of the amorphous silicon layer located under the anti-reflection film and the refractive index of the gas phase medium located above the anti-reflection film when the anti-reflection film is formed. average value.
进一步地,所述减反射薄膜的材质为下列之一:Further, the material of the anti-reflection film is one of the following:
三氧化二铝、二氧化硅、二氟化镁或四氮化三硅。Aluminum oxide, silicon dioxide, magnesium difluoride or silicon nitride.
进一步地,所述在所述第一多晶硅层有源层和所述第二多晶硅层有源层上依次形成第一绝缘层、栅极、第二绝缘层、源极和漏极,得到所述阵列基板包括:Further, forming a first insulating layer, a gate electrode, a second insulating layer, a source electrode and a drain electrode in sequence on the first polysilicon active layer and the second polysilicon active layer , and obtaining the array substrate includes:
形成第一绝缘层,其中,所述第一绝缘层覆盖所述第一多晶硅层有源层和所述第二多晶硅层有源层;forming a first insulating layer, wherein the first insulating layer covers the first polysilicon active layer and the second polysilicon active layer;
在所述第一绝缘层上图案化形成位于所述像素区域内的第一栅极和位于所述外围驱动区域内的第二栅极;forming a first gate electrode in the pixel region and a second gate electrode in the peripheral driving region by patterning on the first insulating layer;
形成第二绝缘层,其中,所述第二绝缘层覆盖所述第一栅极和所述第二栅极;forming a second insulating layer, wherein the second insulating layer covers the first gate and the second gate;
在所述第一绝缘层和所述第二绝缘层上制作源极过孔和漏极过孔,在所述源极过孔和所述漏极过孔内,形成所述像素区域内的第一源极和第一漏极以及所述外围驱动区域内的第二源极和第二漏极。A source via hole and a drain via hole are formed on the first insulating layer and the second insulating layer, and a first via hole in the pixel region is formed in the source via hole and the drain via hole. A source electrode and a first drain electrode and a second source electrode and a second drain electrode in the peripheral drive region.
另一方面,还提供了一种根据上述的阵列基板的制备方法制备的阵列基板,所述阵列基板包括形成于衬底基板上的位于像素区内的像素多晶硅薄膜晶体管和位于外围驱动区内的驱动多晶硅薄膜晶体管;On the other hand, an array substrate prepared according to the above-mentioned method for preparing an array substrate is also provided, wherein the array substrate includes a pixel polysilicon thin film transistor located in a pixel region and a pixel polysilicon thin film transistor located in a peripheral driving region formed on a base substrate. Driving polysilicon thin film transistors;
所述像素多晶硅薄膜晶体管内的第一多晶硅有源层的晶粒尺寸小于所述驱动多晶硅薄膜晶体管内的第二多晶硅有源层的晶粒尺寸。The grain size of the first polysilicon active layer in the pixel polysilicon thin film transistor is smaller than the grain size of the second polysilicon active layer in the driving polysilicon thin film transistor.
进一步地,所述像素多晶硅薄膜晶体管还包括在所述衬底基板上的像素区内层叠设置的第一多晶硅有源层、第一绝缘层、第一栅极和第二绝缘层,以及形成在源极过孔内的第一源极和形成在漏极过孔内的第一漏极,所述像素区内的所述源极过孔和所述漏极过孔均贯通所述像素区内的所述第一绝缘层和所述第二绝缘层。Further, the pixel polysilicon thin film transistor further includes a first polysilicon active layer, a first insulating layer, a first gate electrode and a second insulating layer stacked in the pixel region on the base substrate, and A first source electrode formed in a source via hole and a first drain electrode formed in a drain via hole, the source via hole and the drain via hole in the pixel area both penetrate the pixel the first insulating layer and the second insulating layer within the region.
进一步地,所述驱动多晶硅薄膜晶体管还包括在所述衬底基板上的外围驱动区内层叠设置的第二多晶硅有源层、第一绝缘层、第二栅极和第二绝缘层,以及形成在源极过孔内的第二源极和形成在漏极过孔内的第二漏极,所述外围驱动区内的所述源极过孔和所述漏极过孔均贯通所述外围驱动区内的所述第一绝缘层和所述第二绝缘层。Further, the driving polysilicon thin film transistor further includes a second polysilicon active layer, a first insulating layer, a second gate electrode and a second insulating layer stacked in the peripheral driving region on the base substrate, and a second source electrode formed in the source electrode via hole and a second drain electrode formed in the drain electrode via hole, the source electrode via hole and the drain electrode via hole in the peripheral driving region both penetrate through the the first insulating layer and the second insulating layer in the peripheral driving region.
与现有技术相比,本发明包括以下优点:Compared with the prior art, the present invention includes the following advantages:
本发明提供了一种阵列基板及其制备方法,本发明在制备阵列基板时,在外围驱动区内的非晶硅层上形成减反射薄膜,在对非晶硅层进行结晶处理时,能量在非晶硅表面的反射被大幅度消弱,在透过率不变的情况下,非晶硅层吸收的能量增大,从而可以有效提高外围驱动区内的非多晶硅的结晶效果,得到较大晶粒尺寸的多晶硅层。因此本发明基于在多晶硅薄膜晶体管的外围驱动区内的非晶硅层上形成减反射薄膜,增大了外围驱动区内的多晶硅层的晶粒尺寸,进而提高了多晶硅薄膜晶体管的外围驱动电路的驱动效率,提高了阵列基板的驱动效率。The present invention provides an array substrate and a preparation method thereof. When preparing the array substrate, an anti-reflection film is formed on the amorphous silicon layer in the peripheral driving area, and when the amorphous silicon layer is crystallized, the energy is The reflection on the surface of the amorphous silicon is greatly weakened. Under the condition of constant transmittance, the energy absorbed by the amorphous silicon layer increases, which can effectively improve the crystallization effect of the amorphous silicon in the peripheral driving area, and obtain a larger Grain size polysilicon layer. Therefore, the present invention is based on forming an anti-reflection film on the amorphous silicon layer in the peripheral driving area of the polysilicon thin film transistor, thereby increasing the grain size of the polysilicon layer in the peripheral driving area, thereby improving the performance of the peripheral driving circuit of the polysilicon thin film transistor. The driving efficiency improves the driving efficiency of the array substrate.
本发明中如果减反射薄膜的折射率是位于减反射薄膜下方的非晶硅层的折射率与形成减反射薄膜时位于减反射薄膜上方的气相介质的折射率的几何平均值,则在对非晶硅层进行结晶时,减反射薄膜对光线的折射值为零,减反射薄膜可吸收大量能量,从而有益于多晶硅结晶,得到较大晶粒尺寸的多晶硅层。In the present invention, if the refractive index of the anti-reflection film is the geometric mean of the refractive index of the amorphous silicon layer located under the anti-reflection film and the refractive index of the gas phase medium located above the anti-reflection film when the anti-reflection film is formed, then the When the crystalline silicon layer is crystallized, the refraction value of the anti-reflection film to the light is zero, and the anti-reflection film can absorb a large amount of energy, which is beneficial to the crystallization of polysilicon and obtains a polysilicon layer with a larger grain size.
本发明使用激光对非晶硅层进行结晶处理时,如果减反射薄膜的厚度为激光的波长与减反射薄膜的折射率的比值的四分之一,则减反射薄膜对入射激光的吸收最少,所使用的减反射薄膜材料的用量最少,材料成本最低。When the invention uses laser to crystallize the amorphous silicon layer, if the thickness of the anti-reflection film is a quarter of the ratio of the wavelength of the laser to the refractive index of the anti-reflection film, the anti-reflection film absorbs the incident laser light the least, The amount of anti-reflection film material used is the least, and the material cost is the lowest.
附图说明Description of drawings
图1是本发明实施例提供的阵列基板的制备方法的流程图;FIG. 1 is a flowchart of a method for preparing an array substrate provided by an embodiment of the present invention;
图2-图8是图1所示实施例中阵列基板制备过程的结构示意图;2-8 are schematic structural diagrams of the preparation process of the array substrate in the embodiment shown in FIG. 1;
图9是本发明实施例提供的阵列基板的光线示意图。FIG. 9 is a schematic diagram of light rays of an array substrate provided by an embodiment of the present invention.
附图标记说明:Description of reference numbers:
1、衬底基板 a、像素区 b、外围驱动区1. Substrate a, pixel area b, peripheral drive area
2、缓冲层 3、非晶硅层 4、减反射薄膜2.
41、外围驱动区内的减反射薄膜 5、多晶硅层41. Anti-reflection film in the peripheral driving area 5. Polysilicon layer
51、像素区内的多晶硅层、 52、外围驱动区内的多晶硅层51. The polysilicon layer in the pixel region, 52, the polysilicon layer in the peripheral driving region
511、第一多晶硅有源层 522、第二多晶硅有源层511, the first polysilicon
6、第一绝缘层 7、第二绝缘层6. The first insulating
8、第一栅极 9、第二栅极8. The first gate 9. The second gate
10、源极过孔 11、漏极过孔 12、气相介质10. Source vias 11.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的机或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, unless otherwise stated, "plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred machine or element must have a specific orientation, with a specific orientation. The orientation configuration and operation are therefore not to be construed as limitations of the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
下面结合附图和实施例对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.
使用现有方法制备阵列基板时,具体制备阵列基板中的多经过薄膜晶体管时,对形成在衬底基板上的非晶硅层进行结晶处理,得到结晶硅层,结晶硅层内的像素区内的晶粒尺寸与外围驱动区内的晶粒尺寸相同,晶粒尺寸均较小,多晶硅薄膜晶体管的外围驱动电路的驱动效率较低,阵列基板的驱动效率较低。When using the existing method to prepare the array substrate, when specifically preparing the thin film transistors in the array substrate, the amorphous silicon layer formed on the base substrate is crystallized to obtain the crystalline silicon layer, and the pixel area in the crystalline silicon layer is The grain size is the same as the grain size in the peripheral driving area, and the grain size is smaller. The driving efficiency of the peripheral driving circuit of the polysilicon thin film transistor is low, and the driving efficiency of the array substrate is low.
为了增大多晶硅薄膜晶体管的外围驱动区内的晶粒尺寸,提高多晶硅薄膜晶体管的外围驱动电路的驱动效率,提高阵列基板的驱动效率,本发明实施例提供了一种阵列基板的制备方法,使用该方法制造的阵列基板中,多晶硅薄膜晶体管的外围驱动区内的多晶硅层具有较大晶粒尺寸。In order to increase the grain size in the peripheral driving area of the polysilicon thin film transistor, improve the driving efficiency of the peripheral driving circuit of the polysilicon thin film transistor, and improve the driving efficiency of the array substrate, the embodiment of the present invention provides a preparation method of the array substrate, using In the array substrate manufactured by the method, the polysilicon layer in the peripheral driving region of the polysilicon thin film transistor has a larger crystal grain size.
图1是本发明实施例提供的阵列基板的制备方法的方法流程图,图1所示的阵列基板的制备方法包括:FIG. 1 is a method flowchart of a method for preparing an array substrate provided by an embodiment of the present invention. The method for preparing an array substrate shown in FIG. 1 includes:
步骤101、在衬底基板上形成非晶硅层,其中,所述衬底基板包括像素区和外围驱动区。
使用本发明实施例提供的方法制备阵列基板时,具体制备阵列基板的多晶硅薄膜晶体管时,选取衬底基板1,衬底基板1可以为玻璃基板或其他适用材质的基板。基于阵列基板的结构和功能,衬底基板1可以划分为像素区a和外围驱动区b。选取衬底基板1后,在衬底基板1上形成非晶硅层3。基于衬底基板1的区域划分,非晶硅层3一部分形成在像素区a内,一部分形成在外围驱动区b内。When using the method provided by the embodiment of the present invention to prepare the array substrate, when specifically preparing the polysilicon thin film transistor of the array substrate, the
为了提高多晶硅薄膜晶体管的驱动性能,可以在衬底基板1上形成非晶硅层3之前,先在衬底基板1上形成缓冲层2,之后在缓冲层2上形成非晶硅层。可以通过多种方法在缓冲层2上形成非晶硅层3,如利用化学气相沉积方法在缓冲层2上沉积形成非晶硅层3。上述衬底基板1和缓冲层2的结构如图2所示,非晶硅层3的结构如图3所示。In order to improve the driving performance of the polysilicon thin film transistor, before forming the
步骤102、在所述外围驱动区的所述非晶硅层上形成减反射薄膜。
减反射薄膜又称增透膜,用于减少或消除透镜、冷静、平面镜等光学表面的发射光,从而增加上述元件的透光量,减少或消除系统的杂散光。最简单的减反射薄膜是单层膜,可以是镀在光学表面上的一层折射率较低的薄膜。Anti-reflection film, also known as anti-reflection film, is used to reduce or eliminate the emitted light from optical surfaces such as lenses, cools, flat mirrors, etc., thereby increasing the light transmission of the above components and reducing or eliminating stray light in the system. The simplest antireflection film is a monolayer, which can be a lower refractive index film coated on an optical surface.
为了增大外围驱动区b内多晶硅层5的晶粒尺寸,本发明实施例在外围驱动区b的非晶硅层3上形成减反射薄膜4。减反射薄膜4可以减少结晶处理过程中非晶硅层3表面的反射能量,在透过率不变的情况下,可以增大非晶硅层3的吸收能量,从而提高非晶硅层3的结构效果,得到大晶粒尺寸的多晶硅层5。In order to increase the grain size of the polysilicon layer 5 in the peripheral driving region b, an
制备过程中可以在非晶硅层3的背离衬底基板1的面上形成减反射薄膜4,如附图4所示,之后去除像素区内的减反射薄膜4,得到形成于外围驱动区内的减反射薄膜41,如附图5所示。In the preparation process, an
步骤103、对所述非晶硅层进行结晶处理形成多晶硅层,所述外围驱动区内多晶硅层的晶粒尺寸大于所述像素区内多晶硅层的晶粒尺寸。
在外围驱动区b的非晶硅层上3形成减反射薄膜4后,对非晶硅层3进行结晶处理,非晶硅层3转变成多晶硅层5。由于外围驱动区b的非晶硅层上3形成了减反射薄膜4,因此结晶过程中外围驱动区b的非晶硅层3得到了较多的吸收能量,结晶处理后外围驱动区b的多晶硅层5具有较大的晶粒尺寸。由于像素区a的非晶硅层3上未形成减反射薄膜4,因此结晶处理后像素区a的多晶硅层5具有较小的晶粒尺寸。多晶硅层5的结构如附图6所示,由图6可以看出,外围驱动区b内的多晶硅层5的晶粒尺寸大于像素区a内的多晶硅层5的晶粒尺寸。After an
可以使用多种方法对非晶硅层3进行结晶处理,如使用准分子激光退火(ELA)方法或固相结晶(SPC)方法对非晶硅层3进行结晶处理。采用ELA方法或SPC方法对非晶硅层3进行结晶处理时,激光镭射能量在非晶硅层3表面的反射被大幅度消弱,在透射率不变的情况下,非晶硅层3吸收的激光镭射能量增大,从而可以提高非晶硅层3的结晶效果,得到晶粒尺寸较大的多晶硅层5。The
图9是本发明实施例提供的阵列基板的光线示意图。图9所示,在阵列基板的多晶硅薄膜晶体管的非晶硅层3结晶过程中,部分光线从真空或空气传输至减反射薄膜4、并透过减反射薄膜4传输至非晶硅层3内部,部分光线在减反射薄膜4表面发生反射,部分光线穿过减反射薄膜4并在非晶硅层3表面发生反射,最终反射至真空或空气中。FIG. 9 is a schematic diagram of light rays of an array substrate provided by an embodiment of the present invention. As shown in FIG. 9 , during the crystallization process of the
如果从非晶硅层3表面反射到减反射薄膜4表面的反射光线与从减反射薄膜4表面反射的反射光的相位相差180°,则基于光线的干涉作用,反射光线可以在一定程度上相互抵消,减弱反射光线。If the phase of the reflected light reflected from the surface of the
在正常入射光束中,从覆盖了一层厚度为d1的减反射薄膜4表面反射的反射能量所占比例即反射率R为:In a normal incident light beam, the proportion of reflected energy reflected from the surface of the
其中,不同层的折射率r1、r2和反射角度θ可由下式得出:Among them, the refractive indices r 1 , r 2 and reflection angle θ of different layers can be obtained from the following equations:
其中,n0为空气层或真空层的折射率,n1为减反射薄膜4的折射率,n2为非晶硅层3的折射率;Wherein, n 0 is the refractive index of the air layer or the vacuum layer, n 1 is the refractive index of the
当减反射薄膜4的厚度d1满足条件:n1d1=(2x+1)λ/4,其中,n1为减反射薄膜4的折射率,λ为准分子激光退火(ELA)或者固相结晶(SPC)方法中使用的激光的波长,x=0,1,2,3……,即当穿透减反射薄膜4后被非晶硅层3反射回来的反射光线与减反射薄膜4表面的反射光线的相位差为π时,多种反射光线会产生干涉作用,反射光线可以在一定程度上相互抵消,非晶硅层3对光线的反射率最小。基于节省材料、减反射薄膜4对入射激光的吸收最少以及减反射效果最好的原则,优选地,d1=λ/4n1;When the thickness d 1 of the
当n1d1=λ/4时,反射率有最小值为:When n 1 d 1 =λ/4, the reflectance has a minimum value:
由公式(3)可知,当减反射薄膜4的折射率n1是位于减反射薄膜4下方的非晶硅层3的折射率n2与形成减发射薄膜4时位于减反射薄膜4上方的气相介质的折射率n0的几何平均值时,光线的反射率为零,减反射薄膜4的减反效果最好,减反射薄膜4对光线的折射值为零。其中气相介质为真空或空气。It can be seen from formula (3) that when the refractive index n 1 of the
由于非晶硅层3的折射率一般为3~4左右,真空或空气的折射率为1,因此减反射薄膜4需要具有透过率高以及折射率满足要求的性质。减反射薄膜4可以为多种材质,如折射率为1.8-1.9的三氧化二铝、折射率为1.4-1.5的二氧化硅、折射率为1.3-1.4的二氟化镁或折射率为1.9的四氮化三硅。本发明实施例优选地,选择三氧化二铝Al2O3作为减反射薄膜4的材质,Al2O3是一种新型的III-VI族宽禁带半导体材料,Al2O3薄膜在从紫外至中远红外光谱范围内透明度高、吸收小,具有良好的物理和化学性质,被广泛应用为折射率光学材料,通过控制成膜质量,可以使Al2O3薄膜对光的吸收率极小,所得的Al2O3薄膜具有极高的透过率。Since the refractive index of the
步骤104、去除所述减反射薄膜。
完成对非晶硅层3的结晶处理后,去除外围驱动区b的多晶硅层5上的减反射薄膜4。After the crystallization of the
步骤105、对所述多晶硅层进行图案化处理,对应形成位于所述像素区的第一多晶硅有源层和位于所述外围驱动区的第二多晶硅有源层。
去除外围驱动区b的多晶硅层5上的减反射薄膜4后,图案化处理像素区内的多晶硅层51,得到第一多晶硅有源层511,图案化处理外围驱动区内的多晶硅层52,得到第二多晶硅有源层522。第一多晶硅有源层511和第二多晶硅有源层522的结构如附图7所示。After removing the
步骤106、在所述第一多晶硅有源层和所述第二多晶硅有源层上依次形成第一绝缘层、栅极、第二绝缘层、源极和漏极,得到所述阵列基板。
本发明实施例在形成第一多晶硅有源层511和第二多晶硅有源层522后,在第一多晶硅有源层511和第二多晶硅有源层522上依次形成第一绝缘层6、栅极、第二绝缘层7、源极和漏极,得到多晶硅薄膜晶体管,进一步使用本发明实施例提供的多晶硅薄膜晶体管制备阵列基板。除本发明实施例制备的多晶硅薄膜晶体管结构外,阵列基板的其他结构为现有技术,本发明在此不再赘述。本发明实施例制备的阵列基板的多晶硅薄膜晶体管的结构如附图8所示。In the embodiment of the present invention, after the first polysilicon
本步骤在所述第一多晶硅有源层和所述第二多晶硅有源层上依次形成第一绝缘层、栅极、第二绝缘层、源极和漏极的过程具体可以包括以下步骤:The process of sequentially forming a first insulating layer, a gate, a second insulating layer, a source electrode and a drain electrode on the first polysilicon active layer and the second polysilicon active layer in this step may specifically include the following steps: The following steps:
首先,形成第一绝缘层6,第一绝缘层6覆盖第一多晶硅层有源层511和第二多晶硅层有源层522,将第一多晶硅层有源层511和第二多晶硅层有源层522包覆在第一绝缘层6内,可以使用多种方式形成第一绝缘层6,如化学气相沉积方法。First, a first insulating
其次,在第一绝缘层6上图案化形成栅极,具体地在第一绝缘层6上图案化形成像素区a内的第一栅极8和外围驱动区b内的第二栅极9。Next, a gate electrode is formed by patterning on the first insulating
实际中可以利用磁控溅射、光刻、刻蚀等工艺,在第一绝缘层6上形成像素区a内的第一栅极8以及外围驱动区b内的第二栅极9。In practice, magnetron sputtering, photolithography, etching and other processes can be used to form the
再次,形成第二绝缘层7,第二绝缘层7覆盖第一栅极8和第二栅极9。可以采用多种方式形成第二绝缘层7,如采用化学气相沉积方法在第一栅极8、第二栅极9以及第一绝缘层6上沉积形成第二绝缘层7。Again, the second insulating
最后,在第一绝缘层6和第二绝缘层7上制作过孔,具体地在像素区a和外围驱动区b内分别制作源极过孔10和漏极过孔11,在源极过孔10和漏极过孔11内,形成像素区域a内的第一源极和第一漏极以及外围驱动区域b内的第二源极和第二漏极。Finally, via holes are formed on the first insulating
在第一绝缘层6和第二绝缘层7上制作过孔,过孔贯穿第一绝缘层6和第二绝缘层7,过孔的底端孔口位于第一多晶硅有源层511上表面或第二多晶硅有源层522上表面。A via hole is formed on the first insulating
之后在像素区a的源极过孔10内形成第一源极,在像素区a的漏极过孔11内形成第一漏极,在外围驱动区b的源极过孔10内形成第二源极,在外围驱动区b的漏极过孔11内形成第二漏极。制作阵列基板的多晶硅薄膜晶体管时,在源极过孔10和漏极过孔11内形成源极和漏极是本领域的现有技术,本发明在此不再赘述。Then, a first source is formed in the source via 10 of the pixel region a, a first drain is formed in the drain via 11 of the pixel region a, and a second drain is formed in the source via 10 of the peripheral driving region b The source electrode, the second drain electrode is formed in the drain via hole 11 of the peripheral driving region b. When fabricating the polysilicon thin film transistor of the array substrate, forming the source electrode and the drain electrode in the source electrode via
本发明实施例还提供了一种阵列基板,是根据本发明实施例提供的阵列基板的制备方法制得的。阵列基板的结构如图8所示。阵列基板包括形成于衬底基板1上的位于像素区a内的像素多晶硅薄膜晶体管和位于外围驱动区b内的驱动多晶硅薄膜晶体管;The embodiment of the present invention also provides an array substrate, which is prepared according to the method for preparing the array substrate provided by the embodiment of the present invention. The structure of the array substrate is shown in FIG. 8 . The array substrate includes a pixel polysilicon thin film transistor located in the pixel region a and a driving polysilicon thin film transistor located in the peripheral driving region b formed on the
像素多晶硅薄膜晶体管内的第一多晶硅有源层511的晶粒尺寸小于驱动多晶硅薄膜晶体管内的第二多晶硅有源层522的晶粒尺寸。The grain size of the first polysilicon
由于驱动多晶硅薄膜晶体管内的第二多晶硅有源层522的晶粒尺寸较大,因此驱动多晶硅薄膜晶体管具有较大的驱动效率,进而阵列基板具有较大的驱动效率。Since the grain size of the second polysilicon
像素多晶硅薄膜晶体管还可以包括在衬底基板1上的像素区a内层叠设置的第一多晶硅有源层511、第一绝缘层6、像素区内的第一栅极81和第二绝缘层7,以及形成在源极过孔10内的第一源极和形成在漏极过孔11内的第一漏极,像素区a内的源极过孔10和漏极过孔11均贯通像素区a内的第一绝缘层6和第二绝缘层7。The pixel polysilicon thin film transistor may further include a first polysilicon
驱动多晶硅薄膜晶体管还可以包括在衬底基板1上的外围驱动区b内层叠设置的第二多晶硅有源层522、第一绝缘层6、外围驱动区内的第二栅极9和第二绝缘层7,以及形成在源极过孔10内的第二源极和形成在漏极过孔11内的第二漏极,外围驱动区b内的源极过孔10和漏极过孔11均贯通外围驱动区b内的第一绝缘层6和第二绝缘层7。The driving polysilicon thin film transistor may further include a second polysilicon
本发明提供了一种阵列基板及其制备方法,本发明在制备阵列基板时,在外围驱动区内的非晶硅层上形成减反射薄膜,在对非晶硅层进行结晶处理时,能量在非晶硅表面的反射被大幅度消弱,在透过率不变的情况下,非晶硅层吸收的能量增大,从而可以有效提高外围驱动区内的非多晶硅的结晶效果,得到较大晶粒尺寸的多晶硅层。因此本发明基于在多晶硅薄膜晶体管的外围驱动区内的非晶硅层上形成减反射薄膜,增大了外围驱动区内的多晶硅层的晶粒尺寸,进而提高了多晶硅薄膜晶体管的外围驱动电路的驱动效率,提高了阵列基板的驱动效率。The present invention provides an array substrate and a preparation method thereof. When preparing the array substrate, an anti-reflection film is formed on the amorphous silicon layer in the peripheral driving area, and when the amorphous silicon layer is crystallized, the energy is The reflection on the surface of the amorphous silicon is greatly weakened. Under the condition of constant transmittance, the energy absorbed by the amorphous silicon layer increases, which can effectively improve the crystallization effect of the amorphous silicon in the peripheral driving area, and obtain a larger Grain size polysilicon layer. Therefore, the present invention is based on forming an anti-reflection film on the amorphous silicon layer in the peripheral driving area of the polysilicon thin film transistor, thereby increasing the grain size of the polysilicon layer in the peripheral driving area, thereby improving the performance of the peripheral driving circuit of the polysilicon thin film transistor. The driving efficiency improves the driving efficiency of the array substrate.
本发明中如果减反射薄膜的折射率是位于减反射薄膜下方的非晶硅层的折射率与形成减反射薄膜时位于减反射薄膜上方的气相介质的折射率的几何平均值,则在对非晶硅层进行结晶时,减反射薄膜对光线的折射值为零,减反射薄膜可吸收大量能量,从而有益于多晶硅结晶,得到较大晶粒尺寸的多晶硅层。In the present invention, if the refractive index of the anti-reflection film is the geometric mean of the refractive index of the amorphous silicon layer located under the anti-reflection film and the refractive index of the gas phase medium located above the anti-reflection film when the anti-reflection film is formed, then the When the crystalline silicon layer is crystallized, the refraction value of the anti-reflection film to the light is zero, and the anti-reflection film can absorb a large amount of energy, which is beneficial to the crystallization of polysilicon and obtains a polysilicon layer with a larger grain size.
本发明使用激光对非晶硅层进行结晶处理时,如果减反射薄膜的厚度为激光的波长与减反射薄膜的折射率的比值的四分之一,则减反射薄膜对入射激光的吸收最少,所使用的减反射薄膜材料的用量最少,材料成本最低。When the invention uses laser to crystallize the amorphous silicon layer, if the thickness of the anti-reflection film is a quarter of the ratio of the wavelength of the laser to the refractive index of the anti-reflection film, the anti-reflection film absorbs the incident laser light the least, The amount of anti-reflection film material used is the least, and the material cost is the lowest.
本说明书中的各个实施例均采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似的部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments may be referred to each other.
以上对本发明所提供的阵列基板及其制备方法进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The array substrate provided by the present invention and the preparation method thereof have been introduced in detail above. Specific examples are used to illustrate the principles and implementations of the present invention. Its core idea; at the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. limit.
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