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CN106988924A - A kind of engine thermal recovery system - Google Patents

A kind of engine thermal recovery system Download PDF

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Publication number
CN106988924A
CN106988924A CN201710298631.XA CN201710298631A CN106988924A CN 106988924 A CN106988924 A CN 106988924A CN 201710298631 A CN201710298631 A CN 201710298631A CN 106988924 A CN106988924 A CN 106988924A
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CN
China
Prior art keywords
heat
heat exchanger
sewage
engine
gas
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Pending
Application number
CN201710298631.XA
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Chinese (zh)
Inventor
左宇军
孙文吉斌
邬忠虎
许云飞
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Guizhou University
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Guizhou University
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Priority to CN201710298631.XA priority Critical patent/CN106988924A/en
Publication of CN106988924A publication Critical patent/CN106988924A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02GHOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G5/00Profiting from waste heat of combustion engines, not otherwise provided for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001Recuperative heat exchangers
    • F28D21/0003Recuperative heat exchangers the heat being recuperated from exhaust gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/56Heat recovery units
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Treating Waste Gases (AREA)

Abstract

本发明提供一种发动机热回收系统,包括燃气发动机、集热罩、隔热管道、引风机和换热器,集热罩罩设于燃气发动机的上端,且集热罩的下端与地面之间留有缝隙,集热罩的上端通过隔热管道与换热器的供热流体入口相连,且燃气发动机与换热器的供电端相连,为换热器供电,页岩气返排污水管道与换热器的冷流体入口相连,即可通过换热器利用燃气发动机的余热为污水进行预热,便于后续污水处理。以解决现有页岩气返排污水处理方法造成较大能源浪费的问题。本发明属于页岩气开发技术领域。

The invention provides an engine heat recovery system, which includes a gas engine, a heat collecting cover, a heat insulation pipe, an induced draft fan and a heat exchanger. The heat collecting cover is arranged on the upper end of the gas engine, and the There is a gap, the upper end of the heat collecting cover is connected to the heat supply fluid inlet of the heat exchanger through the heat insulation pipe, and the gas engine is connected to the power supply end of the heat exchanger to supply power for the heat exchanger, and the shale gas backflow sewage pipe is connected to the The cold fluid inlet of the heat exchanger is connected, and the waste heat of the gas engine can be used to preheat the sewage through the heat exchanger, which is convenient for subsequent sewage treatment. In order to solve the problem of large energy waste caused by the existing shale gas flowback sewage treatment method. The invention belongs to the technical field of shale gas development.

Description

一种发动机热回收系统A heat recovery system for an engine

技术领域technical field

本发明提供一种页岩气返排污水处理用发动机余热回收装置,属于页岩气开发技术领域。The invention provides an engine waste heat recovery device for shale gas flowback sewage treatment, which belongs to the technical field of shale gas development.

背景技术Background technique

目前页岩气的开发技术主要采用的是水力压裂,水力压裂方法是将部分化学物质、水和泥沙的混合物通过高压注入地下井,压裂附近的页岩储层构造,给吸附和游离的页岩气创造了孔裂隙通道,有利于收集页岩气。页岩气藏的储层一般呈低孔、低渗透率的物性特征,气流的阻力比常规天然气大,页岩气开发所必需的水平井钻井和水力压裂技术耗水量巨大,而且压裂完成后要对压裂液进行返排,返排污水中COD的含量极高,大概为5000~10000mg/L,远高于国家标准GB18918-1002的一级B类的要求,由于页岩气区块分布较散,所以在处理返排污水的过程中会遇到难以统一处理的情况等各种问题,所以页岩气的污水处理一直是个难以解决的问题。The current shale gas development technology mainly adopts hydraulic fracturing. The hydraulic fracturing method is to inject a mixture of some chemical substances, water and sediment into underground wells through high pressure, and fracture the nearby shale reservoir structure to give adsorption and The free shale gas creates pores and fracture channels, which is beneficial to the collection of shale gas. The reservoirs of shale gas reservoirs are generally characterized by low porosity and low permeability, and the resistance to gas flow is greater than that of conventional natural gas. The horizontal well drilling and hydraulic fracturing techniques necessary for shale gas development consume a lot of water, and the fracturing is completed. Finally, the fracturing fluid should be flowbacked. The COD content in the flowback sewage is extremely high, about 5,000-10,000mg/L, which is much higher than the requirements of Class I B of the national standard GB18918-1002. Due to the distribution of shale gas blocks Therefore, in the process of treating the flowback sewage, various problems such as the difficulty of uniform treatment will be encountered, so the sewage treatment of shale gas has always been a difficult problem to solve.

目前,页岩气返排污水处理设备大部分使用的是化学药剂,不仅对污水处理不彻底,成本高,而且还对水源进行了二次污染,达不到国家的标准要求,而不使用化学药剂的处理方法又过于消耗能源,且能源利用率低,在处理过程中会造成较大的能源浪费。At present, most of the shale gas flowback sewage treatment equipment uses chemical agents, which not only do not treat the sewage thoroughly and are costly, but also cause secondary pollution to the water source, which cannot meet the national standard requirements. Instead of using chemical The treatment method of the medicament consumes too much energy, and the energy utilization rate is low, which will cause a large energy waste in the process of treatment.

发明内容Contents of the invention

本发明的目的在于:提供一种发动机热回收系统,以解决现有页岩气返排污水处理方法造成较大能源浪费的问题。The purpose of the present invention is to provide an engine heat recovery system to solve the problem of large energy waste caused by the existing shale gas flowback sewage treatment method.

为解决上述问题,拟采用这样一种发动机热回收系统,包括燃气发动机、集热罩、隔热管道、引风机和换热器,集热罩罩设于燃气发动机的上端,且集热罩的下端与地面之间留有缝隙,集热罩的上端通过隔热管道与换热器的供热流体入口相连,且燃气发动机与换热器的供电端相连,为换热器供电,页岩气返排污水管道与换热器的冷流体入口相连,即可通过换热器利用燃气发动机的余热为污水进行预热,便于后续污水处理。In order to solve the above problems, it is planned to adopt such an engine heat recovery system, which includes a gas engine, heat collecting cover, heat insulation pipe, induced draft fan and heat exchanger. The heat collecting cover is set on the upper end of the gas engine, and the heat collecting cover There is a gap between the lower end and the ground, and the upper end of the heat collecting cover is connected to the heat supply fluid inlet of the heat exchanger through a heat insulation pipe, and the gas engine is connected to the power supply end of the heat exchanger to supply power for the heat exchanger, and the shale gas The return sewage pipeline is connected to the cold fluid inlet of the heat exchanger, and the waste heat of the gas engine can be used to preheat the sewage through the heat exchanger, which is convenient for subsequent sewage treatment.

与现有技术相比,本发明利用燃气发动机散发的热量将污水的温度升高,余热得到了充分利用,提高了系统能量利用率,节省了能源,降低了成本,开采页岩气的井口一般位置分布较散并且偏僻,不便寻找动力源,因此采用天然气作为其运行的动力源,易于在不同井口进行返排污水处理,处理的污水能够达到国家标准要求。Compared with the prior art, the present invention uses the heat emitted by the gas engine to increase the temperature of the sewage, and the waste heat is fully utilized, which improves the energy utilization rate of the system, saves energy, and reduces the cost. The wellhead for mining shale gas is generally The location is scattered and remote, and it is inconvenient to find a power source. Therefore, natural gas is used as the power source for its operation, which is easy to carry out flowback sewage treatment at different wellheads, and the treated sewage can meet the requirements of national standards.

附图说明Description of drawings

图1是本发明的系统原理图。Fig. 1 is a schematic diagram of the system of the present invention.

具体实施方式detailed description

下面结合附图对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.

实施例:Example:

参照图1,本实施例提供的一种发动机热回收系统,包括燃气发动机1、集热罩2、隔热管道3、引风机4和换热器5,集热罩2罩设于燃气发动机1的上端,且集热罩2的下端与地面之间留有缝隙,集热罩2的上端通过隔热管道3与换热器5的供热流体入口相连,且燃气发动机1与换热器5的供电端相连,为换热器5供电,页岩气返排污水管道6与换热器5的冷流体入口相连,即可通过换热器5利用燃气发动机的余热为污水进行预热,便于后续污水处理。Referring to Fig. 1, an engine heat recovery system provided in this embodiment includes a gas engine 1, a heat collecting cover 2, a heat insulating pipe 3, an induced draft fan 4 and a heat exchanger 5, and the heat collecting cover 2 is set on the gas engine 1 , and there is a gap between the lower end of the heat collecting cover 2 and the ground, the upper end of the heat collecting cover 2 is connected to the heat supply fluid inlet of the heat exchanger 5 through the heat insulating pipe 3, and the gas engine 1 and the heat exchanger 5 connected to the power supply end of the heat exchanger 5 to supply power to the heat exchanger 5, and the shale gas return sewage pipeline 6 is connected to the cold fluid inlet of the heat exchanger 5, so that the waste heat of the gas engine can be used to preheat the sewage through the heat exchanger 5, which is convenient Subsequent sewage treatment.

本装置工作原理和过程如下:The working principle and process of this device are as follows:

将该系统配合蒸汽发生器和蒸汽压缩机使用,经过初步处理后的污水进入换热器5,换热器5利用燃气发动机1的余热将返排污水进行升温,高温返排污水经过蒸汽压缩机增压并与高热量的蒸汽换热,使其气化结晶分离出污染物和水蒸气便于其在蒸汽发生器中蒸发,进入蒸汽发生器2进一步蒸发,将污水中的其余有机物及盐类以固体形式排出,如此循环实现对返排污水的处理,直至达到国家标准,最后从换热器5的供热流体出口排出。处理后的水质完全达到国家的要求,该污水处理装置处理1吨污水需要大约10-15nm3天然气,该污水处理装置的损耗天然气的量为天然气的生产量的1%左右。该设备安装方便,开采页岩气的井口一般位置分布较散并且偏僻,不便寻找动力源,因此采用天然气作为其运行的动力源,易于在不同井口进行返排污水处理,处理的污水能够达到国家标准要求,利用蒸汽发生器的蒸汽余热将污水的温度升高,余热得到了利用,降低了蒸汽压缩机的使用功率,节省了能源,降低了成本。The system is used in conjunction with a steam generator and a steam compressor. After preliminary treatment, the sewage enters the heat exchanger 5. The heat exchanger 5 uses the waste heat of the gas engine 1 to heat up the returned sewage. The high-temperature returned sewage passes through the steam compressor. Pressurize and exchange heat with high-calorie steam to make it gasify and crystallize to separate pollutants and water vapor to facilitate their evaporation in the steam generator, enter the steam generator 2 for further evaporation, and remove the remaining organic matter and salts in the sewage as well as Discharged in the form of solids, such a cycle realizes the treatment of the return sewage until it reaches the national standard, and finally discharges from the heating fluid outlet of the heat exchanger 5. The treated water quality fully meets the national requirements. The sewage treatment plant needs about 10-15nm 3 natural gas to treat 1 ton of sewage, and the natural gas loss of the sewage treatment plant is about 1% of the natural gas production. The equipment is easy to install. The wellheads for mining shale gas are generally scattered and remote, and it is inconvenient to find a power source. Therefore, natural gas is used as the power source for its operation, and it is easy to carry out flowback sewage treatment at different wellheads. The treated sewage can reach national The standard requires that the waste heat of the steam generator is used to increase the temperature of the sewage, and the waste heat is utilized, which reduces the power of the steam compressor, saves energy and reduces costs.

Claims (1)

1. a kind of engine thermal recovery system, it is characterised in that:Including gas engine (1), collector mat (2), heat-insulating pipeline (3), air-introduced machine (4) and heat exchanger (5), collector mat (2) cover at the upper end of gas engine (1), and the lower end of collector mat (2) Leave gap between ground, the heat donor fluid entrance phase that the upper end of collector mat (2) passes through heat-insulating pipeline (3) and heat exchanger (5) Connect, and gas engine (1) is connected with the feeder ear of heat exchanger (5), shale gas returns sewer pipeline (6) and heat exchanger (5) Cold fluid inlet is connected.
CN201710298631.XA 2017-04-29 2017-04-29 A kind of engine thermal recovery system Pending CN106988924A (en)

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Application Number Priority Date Filing Date Title
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CN106988924A true CN106988924A (en) 2017-07-28

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108050730A (en) * 2018-02-01 2018-05-18 克莱门特捷联制冷设备(上海)有限公司 A kind of total heat recovery type engine air source air-conditioning heating device
CN108217795A (en) * 2017-11-28 2018-06-29 中石化石油工程技术服务有限公司 Gas water evaporative crystallization processing unit with high salt

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103604310A (en) * 2013-11-28 2014-02-26 天津百思特环保能源开发有限公司 Device for recovering and storing intermittent steam
CN104445778A (en) * 2014-11-26 2015-03-25 依水(天津)环保科技有限公司 Shale gas sewage treatment device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103604310A (en) * 2013-11-28 2014-02-26 天津百思特环保能源开发有限公司 Device for recovering and storing intermittent steam
CN104445778A (en) * 2014-11-26 2015-03-25 依水(天津)环保科技有限公司 Shale gas sewage treatment device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108217795A (en) * 2017-11-28 2018-06-29 中石化石油工程技术服务有限公司 Gas water evaporative crystallization processing unit with high salt
CN108050730A (en) * 2018-02-01 2018-05-18 克莱门特捷联制冷设备(上海)有限公司 A kind of total heat recovery type engine air source air-conditioning heating device

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