CN106926469A - For the edge banding apparatus and method of plastic honeycomb core plate - Google Patents
For the edge banding apparatus and method of plastic honeycomb core plate Download PDFInfo
- Publication number
- CN106926469A CN106926469A CN201710277044.2A CN201710277044A CN106926469A CN 106926469 A CN106926469 A CN 106926469A CN 201710277044 A CN201710277044 A CN 201710277044A CN 106926469 A CN106926469 A CN 106926469A
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- China
- Prior art keywords
- edge
- ultrasonic bonding
- bonding head
- corner
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 29
- 239000004033 plastic Substances 0.000 title claims abstract description 20
- 238000005219 brazing Methods 0.000 claims abstract description 8
- 238000007789 sealing Methods 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 10
- 238000003466 welding Methods 0.000 claims description 8
- 239000004743 Polypropylene Substances 0.000 claims description 5
- -1 polypropylene Polymers 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 239000012943 hotmelt Substances 0.000 claims description 3
- 238000002604 ultrasonography Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000001413 cellular effect Effects 0.000 description 5
- 239000003292 glue Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Package Closures (AREA)
Abstract
The present invention relates to honeycomb core plate manufacturing technology field, specifically, it is related to a kind of edge banding apparatus and method for plastic honeycomb core plate.The edge banding apparatus include device body, and device body includes the first workbench and the second workbench that are disposed adjacent, and the first workbench treats sealed edge product, ultrasonic brazing unit is provided with the second workbench for placement；Ultrasonic brazing unit is included for towards the corner ultrasonic bonding head for treating sealed edge product corner and for providing energy by corresponding ultrasonic generator towards the side ultrasonic bonding head for treating sealed edge product side, corner ultrasonic bonding head and side ultrasonic bonding head.The edge bonding method is mainly realized using above-mentioned edge banding apparatus.Applicability of the present invention is wide, and weld strength is high and easy to operate.
Description
Technical field
The present invention relates to honeycomb core plate manufacturing technology field, specifically, it is related to a kind of envelope for plastic honeycomb core plate
Side device and method.
Background technology
At present, the sheet material of in the market can be divided into two kinds from structure type, solid slab and hollow sheeting.As hollow sheeting
One kind, cellular board is mainly what is be composited by panel, backboard and honeycomb core；Wherein, panel and backboard are arranged in parallel
, honeycomb core is provided between panel and backboard.Cellular board because its have lightweight, it is high-strength the features such as be widely used in it is many
Individual field, such as building curtain wall, track train, aerospace industry, shipbuilding industry.
The cellular board of finished product needs to carry out edge sealing to it using edge band, especially the edge sealing work of plastic honeycomb board
Skill is always the study hotspot in the field.In the edge sealing process of existing plastic honeycomb board, more using the method for the direct bending of panel
The method pasted with glue.
Wherein, the method for the direct bending of panel, applies in right-angle side edge sealing more, and four sides for working as cellular board are circular arc
When shape, corner are the situations such as chamfering or fillet, this kind of method can not be used preferably, therefore this kind of method has obvious office
It is sex-limited, and the cellular board post-production difference that is produced using this kind of method and can not post forming.
Wherein, the method for fastening with glue is adopted, refers to that honeycomb is adhered directly onto by glue using foamed strip or edge band
The edge of plate simultaneously carries out edge sealing with reference to edge sealing face；In this kind of method, because the fastness that glue is pasted is not good enough in particular for PP
(polypropylene) plastic honeycomb plate coated, therefore after a long time use, edge sealing face even foamed strip or edge band easily come off；
In addition, in addition it is also necessary to edge sealing face and foamed strip are produced by single production line；Therefore, the method exist complex process,
Relatively costly and illusive defect.
To sum up, it is badly in need of a kind of new edge sealing process, so that plastic honeycomb board can be used by broader.
The content of the invention
The invention provides a kind of edge banding apparatus for plastic honeycomb core plate, its can overcome prior art certain or
Some defects.
Edge banding apparatus for plastic honeycomb core plate of the invention, it includes device body, and device body includes phase
The first workbench and the second workbench that neighbour is set, the first workbench treat sealed edge product for placement, are set at the second workbench
There is ultrasonic brazing unit；Ultrasonic brazing unit include for towards treat sealed edge product corner corner ultrasonic bonding head and
For towards the side ultrasonic bonding head for treating sealed edge product side, corner ultrasonic bonding head and side ultrasonic bonding head to be equal
Energy is provided by corresponding ultrasonic generator.
By edge banding apparatus of the invention so that edge band can by way of ultrasonic bonding with treat sealed edge product and enter
Row is combined, so that quickly, efficiently, and due to that will not cause that edge band is deformed upon during ultrasonic bonding, therefore can also
So that the product for producing possesses more smooth, outward appearance attractive in appearance.
In addition, corner ultrasonic bonding head and side ultrasonic bonding head can respectively with the side and side for treating sealed edge product
Angle carries out correspondence, so that it can be preferably chamfering or fillet to corner treats that sealed edge product is welded.
Preferably, being equipped with fixture at corner ultrasonic bonding head and side ultrasonic bonding head.So as in weldering
Before connecing, edge band is preferably pre-fixed in the corresponding position for treating sealed edge product.
Preferably, the quantity of side ultrasonic bonding head is 1~5, side ultrasonic bonding head is used for and treats edge sealing
The corresponding working region in product side is rectangle, and the length of side ultrasonic bonding head be 50~500mm, highly for 5~
50mm。
Preferably, corner ultrasonic bonding head and side ultrasonic bonding head and being provided with draw-in groove between treating sealed edge product, block
Groove is used to fix edge band.So as in preferably preventing welding process, edge band with treat sealed edge product Relative sliding occur.
Present invention also offers a kind of edge bonding method for plastic honeycomb core plate, it can overcome certain of prior art
Or some defects.
A kind of edge bonding method for plastic honeycomb core plate of the invention, it is mainly using any of the above-described kind of edge sealing dress
Put and comprise the following steps：
(1) by edge band be placed in after one side of sealed edge product is alignd at the first workbench, and cause the alignment one
While towards corner of the one side of side ultrasonic bonding head and the alignment on edge band bearing of trend towards corner supersonic welding
Joint, starts ultrasonic generator corresponding with side ultrasonic bonding head and one side that this aligns is welded afterwards；
(2) after the completion of step (1), edge band is alignd with the corresponding corner for treating sealed edge product, starts surpass with corner afterwards
The corresponding ultrasonic generator of sound wave plumb joint is welded to the corner of the alignment；
(3) along edge band bearing of trend, treat sealed edge product remaining side and corner perform successively step (1) and
(2), until edge band is welded in completely treats at sealed edge product.
Preferably, in step (1) and (2), using corresponding fixture is to edge band and treats that sealed edge product is clamped.
Preferably, in step (1) and (2), welding frequency is 1~40KHz, weld interval is 0.1~2s.
Preferably, the material of edge band is hot melt material, the width of edge band is 5~40mm.
Preferably, the material of edge band is polypropylene.
By edge bonding method of the invention, can preferably by edge band with treat sealed edge product and be combined, it can not only
Enough edge sealing for being preferably applied to the plastic honeycomb core plate that corner is chamfering or fillet, and it is fast, simple to operate to possess edge sealing speed
The advantages of high with bonding strength.
Brief description of the drawings
Fig. 1 is the structural representation of the edge banding apparatus in embodiment 1；
Fig. 2 bows to schematic diagram for the edge banding apparatus in embodiment 1.
Specific embodiment
To further appreciate that present disclosure, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.It should be understood that
, embodiment is only the present invention to be explained and and non-limiting.
Embodiment 1
As shown in Figure 1, 2, a kind of edge banding apparatus for plastic honeycomb core plate are present embodiments provided, it includes device sheet
Body 100.Wherein, device body 100 includes the first workbench 110 and the second workbench 120 that are disposed adjacent, the first workbench
110 treat sealed edge product A for placement, and ultrasonic brazing unit is provided with the second workbench 120；Ultrasonic brazing unit includes
For towards the corner ultrasonic bonding head 131 for treating sealed edge product A corners and for surpassing towards the side for treating sealed edge product A sides
Sound wave plumb joint 132, corner ultrasonic bonding head 131 and side ultrasonic bonding head 132 are filled by corresponding ultrasonic wave
133 offer energy are provided.
In the present embodiment, fixture 140 is equipped with corner ultrasonic bonding head 131 and side ultrasonic bonding head 132.Side
The quantity of side ultrasonic bonding head 132 can according to the actual requirements be set to 1~5, side ultrasonic bonding head 132 be used for
The corresponding working region in sealed edge product A sides is treated for rectangle, and side ultrasonic bonding head 132 will can be grown according to the actual requirements
A certain numerical value, a certain numerical value being set to height in 5~50mm that degree is set in 50~500mm.
In the present embodiment, corner ultrasonic bonding head 131 and side ultrasonic bonding head 132 and set between treating sealed edge product A
There is draw-in groove (not shown), draw-in groove is used to fix edge band.
In the present embodiment, the working face (one side of sealed edge product A is treated for direction) of corner ultrasonic bonding head 131 is also
It is configured to cambered surface such that it is able to which edge band is preferably welded in the edge for treating sealed edge product A.
In the present embodiment, side ultrasonic bonding head 132 has 2 such that it is able to preferably will envelope by work simultaneously
Edge strip is welded in the side edge for treating sealed edge product A.
When carrying out edge sealing to plastic honeycomb core plate using the edge banding apparatus in the present embodiment, comprise the following steps：
(1) by edge band be placed in after one side of sealed edge product A is alignd at the first workbench 110, and cause the alignment
Corner of the one side towards one side of side ultrasonic bonding head 132 and the alignment on edge band bearing of trend it is super towards corner
Sound wave plumb joint 131, this aligns afterwards to start corresponding with side ultrasonic bonding head 132 ultrasonic generator 133 pairs
While being welded；
(2) after the completion of step (1), edge band is alignd with the corresponding corner for treating sealed edge product A, starts surpass with corner afterwards
Weld the corner of the corresponding 133 pairs of alignment of ultrasonic generator of sound wave plumb joint 131；
(3) along edge band bearing of trend, treat sealed edge product A remaining side and corner perform successively step (1) and
2, until edge band is welded in completely treating at sealed edge product A.
In the present embodiment, in step (1) and (2), using corresponding fixture 140 is to edge band and treats that sealed edge product A enters
Row is clamped, and welding frequency is 1~40KHz, and weld interval is 0.1~2s.Additionally, the material of edge band be hot melt material and
The width of edge band can according to the actual requirements be set to 5~40mm, and the material of edge band is polypropylene in the present embodiment.
In the above-mentioned methods, the length of edge band is equal with the girth for treating sealed edge product A, i.e., edge band is whole piece head and the tail phase
Ground connection is treated the edge of sealed edge product A and carries out edge sealing, so as to greatly strengthen Edge strength and simple to operate.
In addition, 2 side ultrasonic bonding heads 132 work simultaneously, and 2 side ultrasonic bonding heads 132 surpass with corner
Sound wave plumb joint 131 staggers work.
On the other hand, the size and side ultrasonic bonding head 132 and corner ultrasonic bonding head of sealed edge product A are being treated
131 when not matching that, should also be as being that first welding straight flange welds corner again in integral solder step, can so ensure to weld
The stability of journey.When the method that the multiple mobile position that treat sealed edge product A when the straight flange of sealed edge product A is long, can be used,
It is welded several times along edge band bearing of trend；When the straight flange of sealed edge product A is too short, can be using only running
The mode of 1 side ultrasonic bonding head 132 is welded one or more times.Sum it up, in welding process, should protect
It and is uninterrupted along the bearing of trend of edge band in the working region of correspondence ultrasonic bonding head that the position for demonstrate,proving welding is
Welded.
In the present embodiment, the length of corner ultrasonic bonding head 131 and side ultrasonic bonding head 132 is arrived in 250mm
Between 300mm, thickness is between 30mm to 35mm such that it is able to preferably suitable for the honeycomb core plate of sizes specification.Tool
For body, the thickness of corner ultrasonic bonding head 131 and side ultrasonic bonding head 132 should be more than the width of edge band,
The width of edge band should be slightly larger than the thickness for treating sealed edge product A.
Schematical above that the present invention and embodiments thereof are described, the description does not have restricted, institute in accompanying drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So, if the common skill of this area
Art personnel enlightened by it, in the case where the invention objective is not departed from, is designed and the technical scheme without creative
Similar frame mode and embodiment, all should belong to protection scope of the present invention.
Claims (9)
1. the edge banding apparatus of plastic honeycomb core plate are used for, it is characterised in that：Including device body (100), device body (100) bag
The first workbench (110) and the second workbench (120) being disposed adjacent are included, the first workbench (110) treats that edge sealing is produced for placing
Product (A), the second workbench (120) place is provided with ultrasonic brazing unit；Ultrasonic brazing unit includes treating edge sealing for direction
The corner ultrasonic bonding head (131) of product (A) corner and for towards treating the side ultrasonic bonding of sealed edge product (A) side
Head (132), corner ultrasonic bonding head (131) and side ultrasonic bonding head (132) are by corresponding ultrasonic generator
(133) energy is provided.
2. edge banding apparatus for plastic honeycomb core plate according to claim 1, it is characterised in that：Corner ultrasonic bonding
Head (131) and side ultrasonic bonding head (132) place is equipped with fixture (140).
3. edge banding apparatus for plastic honeycomb core plate according to claim 1, it is characterised in that：Side ultrasonic bonding
The quantity of head (132) is 1~5, and side ultrasonic bonding head (132) is for work corresponding with sealed edge product (A) side is treated
Region is rectangle, and the length of side ultrasonic bonding head (132) is 50~500mm, is highly 5~50mm.
4. edge banding apparatus for plastic honeycomb core plate according to claim 1, it is characterised in that：Corner ultrasonic bonding
Head (131) and side ultrasonic bonding head (132) with treat sealed edge product (A) between be provided with draw-in groove, draw-in groove is for fixing edge band.
5. the method for carrying out edge sealing to plastic honeycomb core plate using the edge banding apparatus in claim 1, it is comprised the following steps：
(1) by edge band be placed in the first workbench (110) place after one side of sealed edge product (A) is alignd, and cause the alignment
Corner of the one side towards one side of side ultrasonic bonding head (132) and the alignment on edge band bearing of trend towards corner
Ultrasonic bonding head (131), starts ultrasonic generator (133) corresponding with side ultrasonic bonding head (132) right afterwards
Welded on one side of the alignment；
(2) after the completion of step (1), edge band is alignd with the corresponding corner for treating sealed edge product (A), is started afterwards and corner ultrasound
The corresponding ultrasonic generator (133) of bonding head (131) is welded to the corner of the alignment；
(3) along edge band bearing of trend, treat sealed edge product (A) remaining side and corner perform successively step (1) and
(2), until edge band is welded in completely treats sealed edge product (A) place.
6. the method according to claim 5, it is characterised in that：In step (1) and (2), using corresponding fixture
(140) to edge band and treating that sealed edge product (A) is clamped.
7. the method according to claim 5, it is characterised in that：In step (1) and (2), welding frequency is 1~
40KHz, weld interval is 0.1~2s.
8. the method according to claim 5, it is characterised in that：The material of edge band is hot melt material, the width of edge band
It is 5~40mm to spend.
9. the method according to claim 8, it is characterised in that：The material of edge band is polypropylene.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710277044.2A CN106926469B (en) | 2017-04-25 | 2017-04-25 | Edge sealing device and method for plastic honeycomb core plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710277044.2A CN106926469B (en) | 2017-04-25 | 2017-04-25 | Edge sealing device and method for plastic honeycomb core plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106926469A true CN106926469A (en) | 2017-07-07 |
| CN106926469B CN106926469B (en) | 2023-05-16 |
Family
ID=59436988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710277044.2A Active CN106926469B (en) | 2017-04-25 | 2017-04-25 | Edge sealing device and method for plastic honeycomb core plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106926469B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108526726A (en) * | 2018-06-20 | 2018-09-14 | 辽宁忠旺全铝智能家具科技有限公司 | A kind of aluminum honeycomb plugboard and its edge bonding method |
| CN115122711A (en) * | 2022-07-28 | 2022-09-30 | 深圳市华澄实业有限公司 | A plastic honeycomb edge sealing molding process |
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|---|---|---|---|---|
| CN1290637A (en) * | 1999-09-30 | 2001-04-11 | 四国化工机株式会社 | Supersonic seal device |
| FR2816876A1 (en) * | 2000-11-20 | 2002-05-24 | Forward Technology Ind | Multi-layer panel edging procedure consists of tensioning edge of substrate, folding over and ultrasound welding |
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| CN108526726A (en) * | 2018-06-20 | 2018-09-14 | 辽宁忠旺全铝智能家具科技有限公司 | A kind of aluminum honeycomb plugboard and its edge bonding method |
| CN115122711A (en) * | 2022-07-28 | 2022-09-30 | 深圳市华澄实业有限公司 | A plastic honeycomb edge sealing molding process |
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| Publication number | Publication date |
|---|---|
| CN106926469B (en) | 2023-05-16 |
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