CN106908197A - Bearing calibration is demarcated in a kind of pressure gauge temperature drift - Google Patents
Bearing calibration is demarcated in a kind of pressure gauge temperature drift Download PDFInfo
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Abstract
本发明特别涉及一种压力计温度漂移标定校正方法,包括:S1,标定压力计置于烘箱中,通过连通装置连接烘箱外的活塞压力计完成压力应变量标定,得到标定压力应变量与活塞压力计标准压力值对应关系;S2,将标定压力计从烘箱取出,直接与活塞压力计相连,静置预定时间后,在当前温度条件下测定当前标定压力应变量与当前标准压力值对应数据;S3,将当前标准压力值代入当前温度条件下的所述对应关系,得到校正标定压力应变量,将所述校正标定压力应变量与所述当前标定压力应变量作差分,差分结果作为连通装置传递误差;S4,用所述传递误差对所有标定压力应变量进行校正,得到标定压力应变量校正值,通过标定压力‑标定压力应变量拟合关系计算标定压力。
The present invention particularly relates to a method for calibrating and correcting the temperature drift of a manometer, comprising: S1, placing the calibrated manometer in an oven, connecting the piston manometer outside the oven through a communication device to complete the calibration of the pressure strain, and obtaining the calibrated pressure strain and the piston pressure The corresponding relationship between the standard pressure value of the gauge; S2, take the calibrated pressure gauge out of the oven, connect it directly to the piston pressure gauge, and after standing for a predetermined time, measure the corresponding data between the current calibrated pressure strain and the current standard pressure value under the current temperature conditions; S3 , substituting the current standard pressure value into the corresponding relationship under the current temperature condition to obtain the corrected and calibrated pressure strain amount, making a difference between the corrected and calibrated pressure strain amount and the current calibrated pressure strain amount, and the difference result is used as a communication device transmission error ; S4, using the transmission error to correct all the calibration pressure and strain variables to obtain the calibration pressure and strain calibration value, and calculate the calibration pressure through the calibration pressure-calibration pressure and strain volume fitting relationship.
Description
技术领域technical field
本发明涉及测量领域,特别涉及一种压力计温度漂移标定校正方法。The invention relates to the field of measurement, in particular to a method for calibrating and correcting pressure gauge temperature drift.
背景技术Background technique
在压力测量领域,尤其是油气田井下的压力测量领域,通常采用压阻式传感器或者石英传感器进行前端压力的采集。上述传感器因采用半导体器件而具有明显的温度漂移现象,所以都需要进行温度漂移校正。In the field of pressure measurement, especially in the field of downhole pressure measurement in oil and gas fields, piezoresistive sensors or quartz sensors are usually used to collect front-end pressure. The above-mentioned sensors have obvious temperature drift phenomenon due to the use of semiconductor devices, so they all need to be corrected for temperature drift.
目前对压力计的标定校正,无论是自动方式还是手动方式,都需要采用活塞压力计为系统提供标准压力值。为了对传感器进行温漂校正,整个压力计必须置于烘箱中,通过烘箱为压力计提供一个恒定的环境温度,活塞压力计位于烘箱外部,烘箱内外的被标定压力计和活塞压力计通过连通装置连通。At present, the calibration and correction of pressure gauges, whether it is automatic or manual, requires the use of piston pressure gauges to provide standard pressure values for the system. In order to correct the temperature drift of the sensor, the entire pressure gauge must be placed in an oven to provide a constant ambient temperature for the pressure gauge through the oven. The piston pressure gauge is located outside the oven, and the calibrated pressure gauge and piston pressure gauge inside and outside the oven pass through the communication device connected.
现有温漂标定方法中连通装置的引入也同时带来了这个环节的传递误差,严重影响了最后压力计的标定精度。现有温漂标定方法在烘箱中标定完成后就完成了标定工作,没有处理连通装置引入的传递误差。因此,要想得到高精度的压力计,就必须不计成本地采购高精度传感器,在相同精度要求下,大大增加了使用成本,同时也没有完全发挥出传感器本身的精度性能。针对上述理由,本发明提供了另外一种提高传感器测量精度的方式,优化了压力计温度漂移标定校正方法,使得在相同情况下,大为提高标定精度,同时降低传感器使用成本。The introduction of the communication device in the existing temperature drift calibration method also brings the transmission error in this link, which seriously affects the calibration accuracy of the final pressure gauge. In the existing temperature drift calibration method, the calibration work is completed after the calibration in the oven is completed, and the transfer error introduced by the communication device is not dealt with. Therefore, in order to obtain a high-precision pressure gauge, it is necessary to purchase a high-precision sensor regardless of the cost. Under the same precision requirements, the cost of use is greatly increased, and the precision performance of the sensor itself is not fully utilized. For the above reasons, the present invention provides another way to improve the measurement accuracy of the sensor, and optimizes the temperature drift calibration and correction method of the pressure gauge, so that under the same circumstances, the calibration accuracy can be greatly improved, and the cost of using the sensor can be reduced at the same time.
发明内容Contents of the invention
本发明的目的在于克服现有对压力计的温度漂移标定技术中采用烘箱提供恒温条件,通过连接装置连接烘箱内外的待标定压力计和活塞压力计引入了连通装置的传递误差问题,通过优化压力计温度漂移标定方法,提高压力计温度漂移标定精度。The purpose of the present invention is to overcome the existing temperature drift calibration technology for manometers using an oven to provide constant temperature conditions, and to connect the manometer to be calibrated inside and outside the oven with the piston manometer through a connecting device to introduce the transmission error problem of the communication device. By optimizing the pressure The temperature drift calibration method of the pressure gauge improves the calibration accuracy of the temperature drift of the pressure gauge.
为了实现上述发明目的,本发明提供了以下技术方案:In order to realize the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
一种压力计温度漂移标定校正方法,包括以下步骤:A method for calibrating and correcting pressure gauge temperature drift, comprising the following steps:
S1,标定压力计置于烘箱中,通过连通装置连接烘箱外的活塞压力计完成预定温度范围内的压力应变量标定,得到所述预定温度范围内标定压力计标定压力应变量与活塞压力计提供的标准压力值对应关系;S1, the calibration pressure gauge is placed in the oven, and the piston pressure gauge outside the oven is connected through the communication device to complete the calibration of the pressure and strain within the predetermined temperature range, and the calibration pressure and strain of the calibration pressure gauge within the predetermined temperature range are obtained. The corresponding relationship of the standard pressure value;
S2,将标定压力计从烘箱中取出,直接与活塞压力计相连,静置预定时间后,在当前温度条件下测定一组当前标定压力应变量与当前标准压力值对应数据;S2, taking the calibration pressure gauge out of the oven, directly connecting it to the piston pressure gauge, and after standing for a predetermined time, measure a set of data corresponding to the current calibration pressure strain and the current standard pressure value under the current temperature condition;
S3,将当前标准压力值代入当前温度条件下的所述对应关系,得到校正标定压力应变量,将所述校正标定压力应变量与所述当前标定压力应变量作差分运算,差分结果作为连通装置传递误差;S3, substituting the current standard pressure value into the corresponding relationship under the current temperature condition to obtain the corrected and calibrated pressure strain amount, performing a differential operation on the corrected and calibrated pressure strain amount and the current calibrated pressure strain amount, and the difference result is used as a communication device transmission error;
S4,用所述连通装置传递误差对所述对应关系中所有标定压力应变量进行校正,得到标定压力应变量校正值,通过标定压力-压力应变量拟合关系计算标定压力。S4. Correct all the calibration pressure strains in the corresponding relationship by using the transmission error of the communication device to obtain a calibration pressure strain correction value, and calculate the calibration pressure through the calibration pressure-pressure strain fitting relationship.
进一步地,步骤S1中标定压力计标定压力应变量与活塞压力计提供的标准压力值对应关系,标定中间参数即压力应变量与标准压力值对应关系,更有利于提供标定精度。Further, in step S1, calibrating the corresponding relationship between the calibrated pressure strain of the pressure gauge and the standard pressure value provided by the piston pressure gauge, and calibrating the corresponding relationship between the intermediate parameter, that is, the pressure strain and the standard pressure value, is more conducive to providing calibration accuracy.
进一步地,所述预定温度范围包括压力计正常使用温度范围。Further, the predetermined temperature range includes the normal use temperature range of the pressure gauge.
进一步地,步骤S2中,所述预定时间为1小时以上。静置1小时以上,可消除待标定压力计从烘箱中取出后的温度变化影响,保证活塞压力计对待标定压力计的标定过程在近似恒温条件下进行。Further, in step S2, the predetermined time is more than 1 hour. Standing for more than 1 hour can eliminate the influence of temperature changes after the pressure gauge to be calibrated is taken out of the oven, and ensure that the calibration process of the pressure gauge to be calibrated is carried out under approximately constant temperature conditions.
进一步的,所述对应关系为多项式拟合关系。Further, the corresponding relationship is a polynomial fitting relationship.
进一步地,步骤S1中,标准压力值每间隔5MPa,读取一次标定压力应变量数据。Further, in step S1, the calibration pressure strain data is read once at intervals of 5 MPa for the standard pressure value.
进一步地,每间隔1℃,测定一次标定压力应变量与标准压力值对应关系。Further, at intervals of 1°C, measure the corresponding relationship between the calibration pressure strain and the standard pressure value.
进一步地,步骤S4中标定压力-压力应变量拟合关系为多项式拟合。Further, the calibration pressure-pressure strain fitting relationship in step S4 is polynomial fitting.
优选地,所述标定压力-压力应变量拟合多项式采用步骤S1中所述对应关系的拟合多项式。Preferably, the calibration pressure-pressure strain volume fitting polynomial adopts the fitting polynomial of the corresponding relationship in step S1.
与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:
本发明通过将待标定压力计从烘箱中取出后测量活塞压力计对其的标定结果,进而通过计算相同温度下烘箱标定结果与待标定压力计直接连接活塞压力计标定结果差分结果得到连通装置引入的传递误差,再用所述传递误差对所有温度条件下的烘箱标定结果进行校正,提高压力计温度漂移标定精度。本发明提供的温度漂移标定校正方法未引入额外设备,采用优化标定流程的方法提高了压力计温漂校正进度,具有使用成本低,实用性强,使用简便的有益效果。The present invention measures the calibration result of the piston pressure gauge by taking the pressure gauge to be calibrated out of the oven, and then calculates the difference between the calibration result of the oven at the same temperature and the calibration result of the piston pressure gauge to be directly connected to the pressure gauge to be calibrated to obtain the communication device. transfer error, and then use the transfer error to correct the oven calibration results under all temperature conditions to improve the temperature drift calibration accuracy of the pressure gauge. The temperature drift calibration and correction method provided by the invention does not introduce additional equipment, and the method of optimizing the calibration process improves the temperature drift calibration progress of the pressure gauge, and has the beneficial effects of low use cost, strong practicability, and easy use.
附图说明:Description of drawings:
图1为本发明一种压力计温度漂移标定校正方法流程图。Fig. 1 is a flowchart of a method for calibrating and correcting pressure gauge temperature drift in the present invention.
具体实施方式detailed description
下面结合试验例及具体实施方式对本发明作进一步的详细描述。但不应将此理解为本发明上述主题的范围仅限于以下的实施例,凡基于本发明内容所实现的技术均属于本发明的范围。The present invention will be further described in detail below in conjunction with test examples and specific embodiments. However, it should not be understood that the scope of the above subject matter of the present invention is limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.
实施例1Example 1
为了实现上述发明目的,本发明提供了以下技术方案:In order to realize the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
一种压力计温度漂移标定校正方法,包括以下步骤:A method for calibrating and correcting pressure gauge temperature drift, comprising the following steps:
S1,标定压力计置于烘箱中,通过连通装置连接烘箱外的活塞压力计完成预定温度范围内的压力应变量标定,得到所述预定温度范围内标定压力计标定压力应变量与活塞压力计提供的标准压力值对应关系;S1, the calibration pressure gauge is placed in the oven, and the piston pressure gauge outside the oven is connected through the communication device to complete the calibration of the pressure and strain within the predetermined temperature range, and the calibration pressure and strain of the calibration pressure gauge within the predetermined temperature range are obtained. The corresponding relationship of the standard pressure value;
S2,将标定压力计从烘箱中取出,直接与活塞压力计相连,静置预定时间后,在当前温度条件下测定一组当前标定压力应变量与当前标准压力值对应数据;S2, taking the calibration pressure gauge out of the oven, directly connecting it to the piston pressure gauge, and after standing for a predetermined time, measure a set of data corresponding to the current calibration pressure strain and the current standard pressure value under the current temperature condition;
S3,将当前标准压力值代入当前温度条件下的所述对应关系,得到校正标定压力应变量,将所述校正标定压力应变量与所述当前标定压力应变量作差分运算,差分结果作为连通装置传递误差;S3, substituting the current standard pressure value into the corresponding relationship under the current temperature condition to obtain the corrected and calibrated pressure strain amount, performing a differential operation on the corrected and calibrated pressure strain amount and the current calibrated pressure strain amount, and the difference result is used as a communication device transmission error;
S4,用所述连通装置传递误差对所述对应关系中所有标定压力应变量进行校正,得到标定压力应变量校正值,通过标定压力-压力应变量拟合关系计算标定压力。S4. Correct all the calibration pressure strains in the corresponding relationship by using the transmission error of the communication device to obtain a calibration pressure strain correction value, and calculate the calibration pressure through the calibration pressure-pressure strain fitting relationship.
进一步地,步骤S1中标定压力计标定压力应变量与活塞压力计提供的标准压力值对应关系,标定中间参数即压力应变量与标准压力值对应关系,更有利于提供标定精度。Further, in step S1, calibrating the corresponding relationship between the calibrated pressure strain of the pressure gauge and the standard pressure value provided by the piston pressure gauge, and calibrating the corresponding relationship between the intermediate parameter, that is, the pressure strain and the standard pressure value, is more conducive to providing calibration accuracy.
进一步地,所述预定温度范围包括压力计正常使用温度范围。Further, the predetermined temperature range includes the normal use temperature range of the pressure gauge.
进一步地,步骤S2中,所述预定时间为1小时以上。静置1小时以上,可消除待标定压力计从烘箱中取出后的温度变化影响,保证活塞压力计对待标定压力计的标定过程在近似恒温条件下进行。Further, in step S2, the predetermined time is more than 1 hour. Standing for more than 1 hour can eliminate the influence of temperature changes after the pressure gauge to be calibrated is taken out of the oven, and ensure that the calibration process of the pressure gauge to be calibrated is carried out under approximately constant temperature conditions.
进一步的,所述对应关系为多项式拟合关系。Further, the corresponding relationship is a polynomial fitting relationship.
进一步地,步骤S1中,标准压力值每间隔5MPa,读取一次标定压力应变量数据。Further, in step S1, the calibration pressure strain data is read once at intervals of 5 MPa for the standard pressure value.
进一步地,每间隔1℃,测定一次标定压力应变量与标准压力值对应关系。Further, at intervals of 1°C, measure the corresponding relationship between the calibration pressure strain and the standard pressure value.
进一步地,步骤S4中标定压力-压力应变量拟合关系为多项式拟合。Further, the calibration pressure-pressure strain fitting relationship in step S4 is polynomial fitting.
优选地,所述标定压力-压力应变量拟合多项式采用步骤S1中所述对应关系的拟合多项式。Preferably, the calibration pressure-pressure strain volume fitting polynomial adopts the fitting polynomial of the corresponding relationship in step S1.
表1为50℃条件下原有压力计温漂标定成果表,表2为50℃条件下本发明提供压力计温漂标定成果表,表中精度计算公式为:精度=(测量值-真值)×100/真值。从表1、表2中可以看出,本发明提供的压力计温度漂移标定校正方法显著提高了压力计温漂校正精度。Table 1 is the temperature drift calibration result table of the original pressure gauge under the condition of 50°C, and Table 2 is the temperature drift calibration result table of the pressure gauge provided by the present invention under the condition of 50°C, and the accuracy calculation formula in the table is: accuracy=(measured value-true value )×100/true value. It can be seen from Table 1 and Table 2 that the pressure gauge temperature drift calibration and correction method provided by the present invention significantly improves the pressure gauge temperature drift correction accuracy.
表1 50℃条件下原有压力计温漂标定成果表Table 1 Temperature drift calibration results of the original pressure gauge at 50°C
表2 50℃条件下本发明提供压力计温漂标定成果表Table 2 The temperature drift calibration result table of the pressure gauge provided by the present invention under the condition of 50°C
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