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CN106902829A - A kind of load type double-metal reforming catalyst and its preparation method and application - Google Patents

A kind of load type double-metal reforming catalyst and its preparation method and application Download PDF

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CN106902829A
CN106902829A CN201710212571.5A CN201710212571A CN106902829A CN 106902829 A CN106902829 A CN 106902829A CN 201710212571 A CN201710212571 A CN 201710212571A CN 106902829 A CN106902829 A CN 106902829A
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nickel
cobalt
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CN106902829B (en
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荆洁颖
郄志强
李清
李婷玉
霍俊梅
冯杰
李文英
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Taiyuan University of Technology
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    • C01B3/38Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
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Abstract

本发明公开了一种负载型双金属重整催化剂及其制备方法和应用。该催化剂是在氧化物载体上负载活性组分金属镍和金属钴,氧化物载体、金属镍和金属钴的质量比为1:0.01~0.1:0.01~0.1;所述氧化物载体为氧化镁、氧化铝、二氧化硅、氧化铈、氧化锆中的一种。其制备方法为:采用沉积沉淀法,将沉淀剂缓慢加入氧化物载体、金属镍和金属钴的溶液中,进行反应,然后经抽滤、洗涤、干燥、煅烧得到所述催化剂。该催化剂解决了现有催化剂存在的抗积碳能力差、制备方法复杂、催化剂造价高等问题。本发明整个制备过程工艺简单、操作方便、合成条件易控制,易于工业化,且所制备的催化剂具有高的催化活性和抗积碳性能。

The invention discloses a supported double metal reforming catalyst as well as its preparation method and application. The catalyst is loaded on an oxide carrier as active components metal nickel and metal cobalt, and the mass ratio of the oxide carrier, metal nickel and metal cobalt is 1:0.01~0.1:0.01~0.1; the oxide carrier is magnesium oxide, One of alumina, silica, ceria, zirconia. The preparation method is as follows: adopting a deposition precipitation method, slowly adding a precipitating agent into a solution of an oxide carrier, metal nickel and metal cobalt for reaction, and then obtaining the catalyst through suction filtration, washing, drying and calcining. The catalyst solves the problems of poor anti-coking capability, complicated preparation method, high catalyst cost and the like existing in the existing catalysts. The whole preparation process of the invention is simple in technology, convenient in operation, easy in control of synthesis conditions and easy in industrialization, and the prepared catalyst has high catalytic activity and anti-carbon deposition performance.

Description

一种负载型双金属重整催化剂及其制备方法和应用A kind of supported bimetallic reforming catalyst and its preparation method and application

技术领域technical field

本发明涉及一种负载型双金属重整催化剂及其制备方法和应用,属于催化剂制备技术领域。The invention relates to a supported bimetallic reforming catalyst and its preparation method and application, belonging to the technical field of catalyst preparation.

背景技术Background technique

甲烷二氧化碳重整制合成气在有效利用天然气、能量传输和解决日益严重的环境问题方面具有广阔的应用前景。但甲烷二氧化碳重整制合成气的反应条件恰处于热力学积碳区,开发高效稳定且高抗积碳性能的催化剂是该过程工业化的一个关键问题。目前大量研究集中在贵金属和镍基催化剂,前者价格昂贵,后者因积炭严重稳定性差。Methane carbon dioxide reforming to synthesis gas has broad application prospects in efficient utilization of natural gas, energy transmission, and solving increasingly serious environmental problems. However, the reaction conditions of methane carbon dioxide reforming to synthesis gas are just in the thermodynamic carbon deposition zone, and the development of efficient, stable and high carbon deposition-resistant catalysts is a key issue for the industrialization of this process. At present, a lot of research is focused on noble metals and nickel-based catalysts. The former is expensive, and the latter has poor stability due to serious carbon deposition.

近年来,研究者通过对镍基催化剂改性来达到提高抗积碳性能的目的。双金属催化剂由于其可调变的物理化学性质,双金属间的电子效应和几何效应,而表现出不同于单金属催化剂的独特性质和优异的催化性能。添加的第二种金属与Ni可能形成合金相或者作为掺杂剂以独立的相态存在,改变活性金属的电子结构和几何结构,从而改变催化剂的活性和稳定性。In recent years, researchers have achieved the purpose of improving the anti-coking performance by modifying nickel-based catalysts. Due to their tunable physical and chemical properties, electronic and geometric effects between bimetallic catalysts, bimetallic catalysts exhibit unique properties and excellent catalytic performance different from monometallic catalysts. The added second metal and Ni may form an alloy phase or exist as a dopant in an independent phase state, which changes the electronic structure and geometric structure of the active metal, thereby changing the activity and stability of the catalyst.

由于非贵金属(如Co, Cu, Sn, Fe)的价格优势,采用非贵金属对镍基催化剂进行掺杂成为研究热点。然而,即便是相同的活性组分,制备方法的差异会影响活性组分粒径、分散度、还原性以及催化剂的微观结构,进而引起催化剂反应活性和选择性的明显不同,而且在抗积炭能力方面也有显著差异。Due to the price advantage of non-noble metals (such as Co, Cu, Sn, Fe), doping nickel-based catalysts with non-noble metals has become a research hotspot. However, even if it is the same active component, the difference in preparation method will affect the particle size, dispersion, reducibility and microstructure of the catalyst, which will cause significant differences in catalyst reactivity and selectivity. There are also significant differences in ability.

发明内容Contents of the invention

本发明旨在提供一种负载型双金属重整催化剂,以Ni、Co为活性组分,MgO等氧化物为载体,通过沉积沉淀法制备得到的催化剂可以克服常用制备方法(如浸渍法、共沉淀法)的缺陷和不足。本发明还提供了该负载型双金属重整催化剂的制备方法和应用。The present invention aims to provide a supported bimetallic reforming catalyst, with Ni and Co as active components and oxides such as MgO as carriers, and the catalyst prepared by deposition and precipitation can overcome common preparation methods (such as impregnation, co- Precipitation method) defects and deficiencies. The invention also provides the preparation method and application of the supported bimetallic reforming catalyst.

本发明提供了一种负载型双金属重整催化剂,该催化剂是在氧化物载体上负载活性组分金属镍和金属钴,氧化物载体、金属镍和金属钴的质量比为1:0.01~0.1:0.01~0.1;所述氧化物载体为氧化镁、氧化铝、二氧化硅、氧化铈、氧化锆中的一种。The invention provides a supported bimetallic reforming catalyst, the catalyst is to load active components metal nickel and metal cobalt on an oxide carrier, and the mass ratio of the oxide carrier, metal nickel and metal cobalt is 1:0.01~0.1 : 0.01 ~ 0.1; the oxide carrier is one of magnesium oxide, aluminum oxide, silicon dioxide, cerium oxide, and zirconium oxide.

上述催化剂中,所述氧化物载体、金属镍和金属钴的质量比为1:0.06~0.08:0.02~0.04。In the above catalyst, the mass ratio of the oxide carrier, metal nickel and metal cobalt is 1:0.06-0.08:0.02-0.04.

本发明提供了上述负载型双金属重整催化剂的制备方法,包括以下步骤:The present invention provides a preparation method of the above-mentioned supported bimetallic reforming catalyst, comprising the following steps:

步骤一、称取镍和钴的前驱体盐溶解于去离子水中配成混合溶液A,溶液A中镍离子的浓度为0.01~0.2mol/L,钴离子与镍离子摩尔比为1:0.01~10;Step 1. Dissolve the precursor salts of nickel and cobalt in deionized water to form a mixed solution A. The concentration of nickel ions in solution A is 0.01~0.2mol/L, and the molar ratio of cobalt ions to nickel ions is 1:0.01~ 10;

步骤二、称取沉淀剂溶解于去离子水中得到溶液B,其中,沉淀剂与镍离子、钴离子之和的摩尔比为1:0.1~1;溶液B与溶液A的体积比为1:0.1~5;Step 2. Weigh the precipitant and dissolve it in deionized water to obtain solution B, wherein the molar ratio of the precipitant to the sum of nickel ions and cobalt ions is 1:0.1~1; the volume ratio of solution B to solution A is 1:0.1 ~5;

步骤三、向溶液A中加入氧化物载体,在30~100℃搅拌0.5~2h,得到溶液C,其中氧化物载体与镍离子的质量比为1:0.01~0.1;Step 3: Add oxide carrier to solution A, stir at 30~100°C for 0.5~2h to obtain solution C, wherein the mass ratio of oxide carrier to nickel ion is 1:0.01~0.1;

步骤四、将溶液B加入溶液C中,调节滴加速度以保证混合体系的pH在8-12之间,滴加完毕后,保持混合体系在60~120℃下继续搅拌3~30h;Step 4: Add solution B to solution C, and adjust the addition rate to ensure that the pH of the mixed system is between 8-12. After the addition is complete, keep the mixed system at 60-120°C for 3-30 hours;

步骤五、将步骤四所得物质抽滤、洗涤、80~150℃下干燥3~20h,在400~900℃煅烧3~30h,得到负载型双金属重整催化剂。Step 5. The material obtained in Step 4 is suction filtered, washed, dried at 80-150° C. for 3-20 hours, and calcined at 400-900° C. for 3-30 hours to obtain a supported bimetallic reforming catalyst.

上述方法步骤一中,所述的镍前驱体盐为硝酸镍、乙酸镍、硫酸镍、氯化镍中的一种,所述的钴前驱体盐为硝酸钴、乙酸钴、硫酸钴、氯化钴中的一种。In step 1 of the above method, the nickel precursor salt is one of nickel nitrate, nickel acetate, nickel sulfate, and nickel chloride, and the cobalt precursor salt is cobalt nitrate, cobalt acetate, cobalt sulfate, or nickel chloride. A type of cobalt.

上述方法步骤二中,所述的沉淀剂为碳酸钠、尿素、碳酸钾、氢氧化钠、氢氧化钾中的一种。In step 2 of the above method, the precipitating agent is one of sodium carbonate, urea, potassium carbonate, sodium hydroxide and potassium hydroxide.

上述方法步骤四中,滴加速度为1~20 mL/min。In step 4 of the above method, the rate of addition is 1-20 mL/min.

提供一种优选的制备方法,包括以下步骤:A preferred preparation method is provided, comprising the following steps:

步骤一、称取镍和钴的前驱体盐溶解于去离子水中配成混合溶液A,溶液A中镍离子的浓度为0.05~0.15mol/L,钴离子与镍离子摩尔比为1:1~4;Step 1. Dissolve the precursor salts of nickel and cobalt in deionized water to form mixed solution A. The concentration of nickel ions in solution A is 0.05~0.15mol/L, and the molar ratio of cobalt ions to nickel ions is 1:1~ 4;

步骤二、称取沉淀剂溶解于去离子水中得到溶液B,其中,沉淀剂与镍离子、钴离子之和的摩尔比为1:0.3~0.5,溶液B与溶液A的体积比为1:0.2~0.6;Step 2. Weigh the precipitant and dissolve it in deionized water to obtain solution B, wherein the molar ratio of the precipitant to the sum of nickel ions and cobalt ions is 1:0.3~0.5, and the volume ratio of solution B to solution A is 1:0.2 ~0.6;

步骤三、向溶液A中加入氧化物载体,在60~80℃搅拌0.5~2h,得到溶液C,其中氧化物载体与镍离子的质量比为1:0.06~0.08;Step 3, adding oxide carrier to solution A, stirring at 60~80°C for 0.5~2h to obtain solution C, wherein the mass ratio of oxide carrier to nickel ion is 1:0.06~0.08;

步骤四、将溶液B加入溶液C中,调节滴加速度(5~10mL/min)以保证混合体系的pH在9-10之间,滴加完毕后,保持混合体系在80~100℃下继续搅拌6~8h;Step 4: Add solution B to solution C, adjust the addition rate (5~10mL/min) to ensure that the pH of the mixed system is between 9-10, after the addition is complete, keep the mixed system at 80~100°C and continue to stir 6~8h;

步骤五、将步骤四所得物质抽滤、洗涤、90~120℃下干燥6~12h,在700~800℃煅烧10~15h,得到负载型双金属重整催化剂。Step 5. The material obtained in Step 4 is suction filtered, washed, dried at 90-120° C. for 6-12 hours, and calcined at 700-800° C. for 10-15 hours to obtain a supported bimetallic reforming catalyst.

本发明提供了上述负载型双金属重整催化剂在甲烷二氧化碳重整反应中的应用。The invention provides the application of the above-mentioned supported bimetallic reforming catalyst in the carbon dioxide reforming reaction of methane.

所述的应用中,催化剂在使用前,需用50% H2/N2混合气还原1h,适宜的反应条件是原料气体甲烷与二氧化碳的体积比为1:1,反应温度为800℃,常压,原料空速为36000h-1。该催化剂用于甲烷二氧化碳重整反应,可以得到反应活性接近平衡转化率,寿命长,产物的H2/CO比接近1。In the application described above, the catalyst needs to be reduced with 50% H 2 /N 2 mixed gas for 1 hour before use. The suitable reaction conditions are that the volume ratio of raw gas methane to carbon dioxide is 1:1, and the reaction temperature is 800°C. Pressure, raw material space velocity is 36000h -1 . The catalyst is used in methane carbon dioxide reforming reaction, can obtain reaction activity close to equilibrium conversion rate, has long service life, and the H 2 /CO ratio of the product is close to 1.

催化剂在使用前进行还原,目的是:制备出的催化剂金属是以氧化物(如NiO、CoO)形式存在,使用前需要将其还原为金属态。The catalyst is reduced before use. The purpose is: the prepared catalyst metal exists in the form of oxides (such as NiO, CoO), and it needs to be reduced to a metal state before use.

由于NiO、CoO与MgO晶格参数相近,可以形成固溶体,使活性金属与载体间具有很强的相互作用,还原后可得到高分散度的活性金属,然而由于很强的相互作用使一大部分NiO、CoO存在于MgO体相难以被还原,还原出的活性金属过少,导致催化活性不高。为了提高活性金属的还原性,同时使活性组分能均匀分散在载体上,本发明借鉴沉积沉淀法(常用于制备高分散性贵金属催化剂的制备方法),通过调控制备过程,将溶液中的金属离子均匀的沉淀在载体的表面,减少其在体相的分配。Since the lattice parameters of NiO, CoO and MgO are similar, solid solutions can be formed, so that there is a strong interaction between the active metal and the support, and a highly dispersed active metal can be obtained after reduction. However, due to the strong interaction, a large part NiO and CoO exist in the MgO bulk phase and are difficult to be reduced, and the reduced active metal is too little, resulting in low catalytic activity. In order to improve the reducibility of the active metal, and at the same time make the active component uniformly dispersed on the carrier, the present invention refers to the deposition precipitation method (commonly used in the preparation of highly dispersed noble metal catalysts), and through the regulation and control of the preparation process, the metal in the solution The ions are uniformly deposited on the surface of the carrier, reducing their distribution in the bulk phase.

本发明的有益效果:Beneficial effects of the present invention:

本发明提供的一种高活性双金属甲烷二氧化碳重整催化剂,解决了现有催化剂存在的抗积炭能力差、制备方法复杂、催化剂造价高等问题。本发明提供的制备方法工艺简单、操作方便、合成条件易控制,易于工业化,且所制备催化剂具有高的催化活性和抗积炭性能。The invention provides a high-activity bimetallic methane carbon dioxide reforming catalyst, which solves the problems of the existing catalysts such as poor anti-coking ability, complicated preparation method and high catalyst cost. The preparation method provided by the invention has simple process, convenient operation, easy control of synthesis conditions and easy industrialization, and the prepared catalyst has high catalytic activity and anti-coking performance.

附图说明Description of drawings

图1为本发明实施例1制备的双金属催化剂与对比例1、对比例2制备的双金属催化剂经还原后的XRD图。Fig. 1 is the reduced XRD pattern of the bimetallic catalyst prepared in Example 1 of the present invention and the bimetallic catalysts prepared in Comparative Example 1 and Comparative Example 2.

图2为本发明实施例1制备的双金属催化剂与对比例1、对比例2制备的双金属催化剂的TPR图。2 is a TPR diagram of the bimetallic catalyst prepared in Example 1 of the present invention and the bimetallic catalysts prepared in Comparative Example 1 and Comparative Example 2.

图3为本发明实施例1制备的双金属催化剂与对比例1、对比例2制备的双金属催化剂的孔径分布图。Fig. 3 is a pore size distribution diagram of the bimetallic catalyst prepared in Example 1 of the present invention and the bimetallic catalysts prepared in Comparative Example 1 and Comparative Example 2.

具体实施方式detailed description

下面通过实施例来进一步说明本发明,但不局限于以下实施例。The present invention is further illustrated by the following examples, but not limited to the following examples.

实施例1:Example 1:

采用本发明方法制备一种高活性双金属甲烷二氧化碳重整催化剂,包括如下步骤:Adopt the inventive method to prepare a kind of highly active bimetallic methane carbon dioxide reforming catalyst, comprise the steps:

(1)称取0.7946g硝酸镍和0.1976g硝酸钴溶解于20mL去离子水中配成混合溶液A;(1) Dissolve 0.7946g nickel nitrate and 0.1976g cobalt nitrate in 20mL deionized water to make mixed solution A;

(2)称取0.8194g尿素溶解于60mL去离子水中得到溶液B;(2) Weigh 0.8194g urea and dissolve it in 60mL deionized water to obtain solution B;

(3)向溶液A中加入2g氧化镁载体,在80℃搅拌2h,得到溶液C;(3) Add 2g of magnesium oxide carrier to solution A, stir at 80°C for 2 hours to obtain solution C;

(4)将溶液B加入溶液C中,调节滴加速度(8mL/min)以保证混合体系的pH在10左右,滴加完毕后,保持混合体系在80℃下继续搅拌8h;(4) Add solution B to solution C, adjust the addition rate (8mL/min) to ensure that the pH of the mixed system is around 10, and keep the mixed system at 80°C for 8 hours after the addition is complete;

(5)将步骤四所得物质抽滤、洗涤、100℃下干燥6h,在800℃煅烧10h,得到负载型双金属甲烷二氧化碳重整催化剂。(5) Suction filter, wash, dry at 100° C. for 6 hours, and calcinate at 800° C. for 10 hours to obtain a supported bimetallic methane carbon dioxide reforming catalyst.

实施例2:Example 2:

采用本发明方法制备一种高活性双金属甲烷二氧化碳重整催化剂,包括如下步骤:Adopt the inventive method to prepare a kind of highly active bimetallic methane carbon dioxide reforming catalyst, comprise the steps:

(1)称取0.2435g氯化镍和0.1615g氯化钴溶解于10mL去离子水中配成混合溶液A;(1) Dissolve 0.2435g nickel chloride and 0.1615g cobalt chloride in 10mL deionized water to make mixed solution A;

(2)称取0.1023g尿素溶解于10mL去离子水中得到溶液B;(2) Weigh 0.1023g urea and dissolve it in 10mL deionized water to obtain solution B;

(3)向溶液A中加入1g氧化铝载体,在30℃搅拌2h,得到溶液C;(3) Add 1 g of alumina carrier to solution A, stir at 30°C for 2 hours to obtain solution C;

(4)将溶液B加入溶液C中,调节滴加速度(5mL/min)以保证混合体系的pH在8左右,滴加完毕后,保持混合体系在60℃下继续搅拌15h;(4) Add solution B to solution C, adjust the addition rate (5mL/min) to ensure that the pH of the mixed system is around 8, and keep the mixed system at 60°C for 15 hours after the addition is complete;

(5)将步骤四所得物质抽滤、洗涤、80℃下干燥12h,在600℃煅烧16h,得到负载型双金属甲烷二氧化碳重整催化剂。(5) Suction filter, wash, dry at 80° C. for 12 hours, and calcinate at 600° C. for 16 hours to obtain a supported bimetallic methane carbon dioxide reforming catalyst.

实施例3:Example 3:

采用本发明方法制备一种高活性双金属甲烷二氧化碳重整催化剂,包括如下步骤:Adopt the inventive method to prepare a kind of highly active bimetallic methane carbon dioxide reforming catalyst, comprise the steps:

(1)称取0.4966g硝酸镍和0.0.4770g硫酸钴溶解于30mL去离子水中配成混合溶液A;(1) Dissolve 0.4966g nickel nitrate and 0.0.4770g cobalt sulfate in 30mL deionized water to make mixed solution A;

(2)称取0.4086g氢氧化钠溶解于60mL去离子水中得到溶液B;(2) Weigh 0.4086g sodium hydroxide and dissolve it in 60mL deionized water to obtain solution B;

(3)向溶液A中加入2g氧化镁载体,在50℃搅拌2h,得到溶液C;(3) Add 2 g of magnesium oxide carrier to solution A, stir at 50°C for 2 hours to obtain solution C;

(4)将溶液B加入溶液C中,调节滴加速度(12mL/min)以保证混合体系的pH在12左右,滴加完毕后,保持混合体系在100℃下继续搅拌8h;(4) Add solution B to solution C, adjust the addition rate (12mL/min) to ensure that the pH of the mixed system is around 12, and keep the mixed system at 100°C for 8 hours after the addition is complete;

(5)将步骤四所得物质抽滤、洗涤、150℃下干燥5h,在600℃煅烧10h,得到负载型双金属甲烷二氧化碳重整催化剂。(5) Suction filter, wash, dry at 150° C. for 5 h, and calcinate at 600° C. for 10 h to obtain a supported bimetallic methane carbon dioxide reforming catalyst.

实施例4:Example 4:

采用本发明方法制备一种高活性双金属甲烷二氧化碳重整催化剂,包括如下步骤:Adopt the inventive method to prepare a kind of highly active bimetallic methane carbon dioxide reforming catalyst, comprise the steps:

(1)称取0.850g乙酸镍和3.381g乙酸钴溶解于100mL去离子水中配成混合溶液A;(1) Dissolve 0.850g nickel acetate and 3.381g cobalt acetate in 100mL deionized water to make mixed solution A;

(2)称取3.602g碳酸钠溶解于50mL去离子水中得到溶液B;(2) Weigh 3.602g sodium carbonate and dissolve it in 50mL deionized water to obtain solution B;

(3)向溶液A中加入10g二氧化硅载体,在70℃搅拌1.5h,得到溶液C;(3) Add 10g of silica carrier to solution A, stir at 70°C for 1.5h to obtain solution C;

(4)将溶液B加入溶液C中,调节滴加速度(10mL/min)以保证混合体系的pH在9左右,滴加完毕后,保持混合体系在120℃下继续搅拌5h;(4) Add solution B to solution C, adjust the addition rate (10mL/min) to ensure that the pH of the mixed system is around 9, and keep the mixed system at 120°C for 5 hours after the addition is complete;

(5)将步骤四所得物质抽滤、洗涤、90℃下干燥10h,在500℃煅烧20h,得到负载型双金属甲烷二氧化碳重整催化剂。(5) Suction filter, wash, dry at 90° C. for 10 h, and calcinate at 500° C. for 20 h to obtain a supported bimetallic methane carbon dioxide reforming catalyst.

实施例5:Example 5:

采用本发明方法制备一种高活性双金属甲烷二氧化碳重整催化剂,包括如下步骤:Adopt the inventive method to prepare a kind of highly active bimetallic methane carbon dioxide reforming catalyst, comprise the steps:

(1)称取0.5385g硫酸镍和0.8589g硫酸钴溶解于80mL去离子水中配成混合溶液A;(1) Dissolve 0.5385g nickel sulfate and 0.8589g cobalt sulfate in 80mL deionized water to make mixed solution A;

(2)称取1.1433g氢氧化钾溶解于20mL去离子水中得到溶液B;(2) Weigh 1.1433g potassium hydroxide and dissolve it in 20mL deionized water to obtain solution B;

(3)向溶液A中加入3g氧化铈载体,在100℃搅拌0.5h,得到溶液C;(3) Add 3g of cerium oxide carrier to solution A, stir at 100°C for 0.5h to obtain solution C;

(4)将溶液B加入溶液C中,调节滴加速度(13mL/min)以保证混合体系的pH在11左右,滴加完毕后,保持混合体系在90℃下继续搅拌10h;(4) Add solution B to solution C, adjust the addition rate (13mL/min) to ensure that the pH of the mixed system is around 11, and keep the mixed system at 90°C for 10 hours after the addition is complete;

(5)将步骤四所得物质抽滤、洗涤、120℃下干燥8h,在700℃煅烧12h,得到负载型双金属甲烷二氧化碳重整催化剂。(5) Suction filter, wash, dry at 120° C. for 8 hours, and calcinate at 700° C. for 12 hours to obtain a supported bimetallic methane carbon dioxide reforming catalyst.

实施例6:Embodiment 6:

采用本发明方法制备一种高活性双金属甲烷二氧化碳重整催化剂,包括如下步骤:Adopt the inventive method to prepare a kind of highly active bimetallic methane carbon dioxide reforming catalyst, comprise the steps:

(1)称取0.2975g乙酸镍和0.1482g硝酸钴溶解于50mL去离子水中配成混合溶液A;(1) Weigh 0.2975g nickel acetate and 0.1482g cobalt nitrate and dissolve in 50mL deionized water to make mixed solution A;

(2)称取0.5118g尿素溶解于75mL去离子水中得到溶液B;(2) Weigh 0.5118g urea and dissolve it in 75mL deionized water to obtain solution B;

(3)向溶液A中加入1g氧化锆载体,在60℃搅拌2h,得到溶液C;(3) Add 1 g of zirconia carrier to solution A, stir at 60°C for 2 hours to obtain solution C;

(4)将溶液B加入溶液C中,调节滴加速度(15mL/min)以保证混合体系的pH在10左右,滴加完毕后,保持混合体系在70℃下继续搅拌20h;(4) Add solution B to solution C, adjust the addition rate (15mL/min) to ensure that the pH of the mixed system is around 10, and keep the mixed system at 70°C for 20 hours after the addition is complete;

(5)将步骤四所得物质抽滤、洗涤、130℃下干燥8h,在400℃煅烧25h,得到负载型双金属甲烷二氧化碳重整催化剂。(5) Suction filter, wash, dry at 130° C. for 8 hours, and calcinate at 400° C. for 25 hours to obtain a supported bimetallic methane carbon dioxide reforming catalyst.

对比例1Comparative example 1

采用共沉淀法制备双金属甲烷二氧化碳重整催化剂,包括如下步骤:The bimetallic methane carbon dioxide reforming catalyst is prepared by co-precipitation, comprising the following steps:

(1)将0.7946g硝酸镍、0.1976g硝酸钴和12.82g硝酸镁溶解于200mL去离子水中配成混合溶液A;(1) Dissolve 0.7946g nickel nitrate, 0.1976g cobalt nitrate and 12.82g magnesium nitrate in 200mL deionized water to make mixed solution A;

(2)将10g氢氧化钠溶解于150mL去离子水中得到溶液B;(2) Dissolve 10g of sodium hydroxide in 150mL of deionized water to obtain solution B;

(3)将5.512g碳酸钠溶解于200mL去离子水中得到溶液C;(3) Dissolve 5.512g of sodium carbonate in 200mL of deionized water to obtain solution C;

(4)分别将溶液A和溶液B倒入两个恒压滴液漏斗,将溶液C倒入三口烧瓶中,于60℃条件下向三口烧瓶中滴加溶液A,过程中使用溶液B调节溶液pH,使pH维持在10左右;(4) Pour solution A and solution B into two constant pressure dropping funnels respectively, pour solution C into a three-necked flask, add solution A to the three-necked flask at 60°C, and use solution B to adjust the solution during the process pH, keep the pH at about 10;

(5)将步骤四得到的沉淀于60℃下老化18h,然后抽滤洗涤至滤液呈中性;(5) Aging the precipitate obtained in step 4 at 60°C for 18 hours, and then washing with suction until the filtrate is neutral;

(6)将步骤五所得物质于干燥箱中120℃干燥过夜,在800℃煅烧10h,得到负载型双金属甲烷二氧化碳重整催化剂。(6) Dry the material obtained in Step 5 in a drying oven at 120° C. overnight, and calcinate at 800° C. for 10 hours to obtain a supported bimetallic methane carbon dioxide reforming catalyst.

对比例2Comparative example 2

采用浸渍法制备双金属甲烷二氧化碳重整催化剂,包括如下步骤:Prepare bimetallic methane carbon dioxide reforming catalyst by impregnation method, comprising the following steps:

(1)将0.7946g硝酸镍和0.1976g硝酸钴溶解于6mL去离子水中配成混合溶液A;(1) Dissolve 0.7946g nickel nitrate and 0.1976g cobalt nitrate in 6mL deionized water to make mixed solution A;

(2)向溶液A中加入2g氧化镁载体,于室温下搅拌至干;(2) Add 2g of magnesium oxide carrier to solution A, and stir until dry at room temperature;

(3)将步骤二所得物质于干燥箱中120℃干燥过夜,在800℃煅烧10h,得到负载型双金属甲烷二氧化碳重整催化剂。(3) The material obtained in step 2 was dried overnight at 120°C in a drying oven, and calcined at 800°C for 10 hours to obtain a supported bimetallic methane carbon dioxide reforming catalyst.

数据检测:Data detection:

提供了本发明实施例1制备的双金属催化剂与对比例1、对比例2制备的双金属催化剂经还原后的XRD图,如图1所示。与标准谱峰进行对照,2θ=36.8o,42.8o,62.3o,74.6o,78.5o处的衍射峰,归属于MgO(JCPDS No. 78-0643);2θ=44.2o~44.5o处的衍射峰,归属于Ni(JCPDSNo. 04-0850)和Co(JCPDS No. 15-0806);2θ=74.6o,78.5o处单一的衍射峰表示NiO和CoO与MgO形成了固溶体。从图中可以看到,本发明制备的双金属催化剂和对比例1制备的双金属催化剂出现了Ni,Co金属单质的峰,但对比例2制备的双金属催化剂并没有呈现金属单质的峰,可能是还原量太少低于XRD的检测下限。The reduced XRD patterns of the bimetallic catalyst prepared in Example 1 of the present invention and the bimetallic catalysts prepared in Comparative Example 1 and Comparative Example 2 are provided, as shown in FIG. 1 . Compared with the standard spectral peaks, the diffraction peaks at 2θ=36.8 o , 42.8 o , 62.3 o , 74.6 o , and 78.5 o belong to MgO (JCPDS No. 78-0643); the diffraction peaks at 2θ=44.2 o ~44.5 o The peaks belong to Ni (JCPDS No. 04-0850) and Co (JCPDS No. 15-0806); 2θ=74.6 o , a single diffraction peak at 78.5 o indicates that NiO and CoO form a solid solution with MgO. As can be seen from the figure, the bimetallic catalyst prepared by the present invention and the bimetallic catalyst prepared by Comparative Example 1 appear Ni, the peak of Co metal simple substance, but the bimetallic catalyst prepared by Comparative Example 2 does not present the peak of simple metal, It may be that the amount of reduction is too small to be lower than the detection limit of XRD.

提供了本发明实施例1制备的双金属催化剂与对比例1、对比例2制备的双金属催化剂的TPR图,如图2所示。由图可知,本发明实施例1、对比例1和对比例2制备的双金属催化剂还原性差别明显。本发明实施例1和对比例1制备的双金属催化剂存在与MgO无相互作用的NiO、CoO还原峰,也有存在于固溶体中的还原峰;对比例1制备的双金属催化剂在600℃前的还原量明显大于实施例1和对比例2制备的双金属催化剂,而对比例2制备的双金属催化剂在900℃之前的还原量很少。TPR diagrams of the bimetallic catalyst prepared in Example 1 of the present invention and the bimetallic catalysts prepared in Comparative Example 1 and Comparative Example 2 are provided, as shown in FIG. 2 . It can be seen from the figure that the reduction properties of the bimetallic catalysts prepared in Example 1, Comparative Example 1 and Comparative Example 2 of the present invention are significantly different. The bimetallic catalysts prepared in Example 1 and Comparative Example 1 of the present invention have NiO and CoO reduction peaks that have no interaction with MgO, and also have reduction peaks that exist in solid solutions; the reduction of the bimetallic catalysts prepared in Comparative Example 1 before 600 ° C The amount is significantly greater than that of the bimetallic catalysts prepared in Example 1 and Comparative Example 2, and the reduction amount of the bimetallic catalysts prepared in Comparative Example 2 is very small before 900°C.

提供了本发明实施例1制备的双金属催化剂与对比例1、对比例2制备的双金属催化剂的孔径分布图,见图3所示。从图中可以看到,本发明所制备双金属催化剂的最可几孔径最小,为9.3nm,对比例1和对比例2制备的双金属催化剂的最可几孔径分别为10.0nm和14.5nm。通过BET公式计算得到,本发明所制备双金属催化剂比表面积最大,为68.9m2/g,对比例1和对比例2制备的双金属催化剂比表面积分别为61.2 m2/g和42.9 m2/g。The pore size distribution diagrams of the bimetallic catalyst prepared in Example 1 of the present invention and the bimetallic catalysts prepared in Comparative Example 1 and Comparative Example 2 are provided, as shown in FIG. 3 . It can be seen from the figure that the most probable pore diameter of the bimetallic catalyst prepared by the present invention is the smallest, which is 9.3nm, and the most probable pore diameter of the bimetallic catalyst prepared by Comparative Example 1 and Comparative Example 2 is 10.0nm and 14.5nm respectively. Calculated by the BET formula, the specific surface area of the bimetallic catalyst prepared in the present invention is the largest, which is 68.9 m 2 /g, and the specific surface area of the bimetallic catalyst prepared in Comparative Example 1 and Comparative Example 2 is 61.2 m 2 /g and 42.9 m 2 /g, respectively. g.

表1为本发明实施例1制备的双金属催化剂与对比例1、对比例2制备的双金属催化剂的金属表面积、粒径及分散性比较。Table 1 is a comparison of the metal surface area, particle size and dispersibility of the bimetallic catalyst prepared in Example 1 of the present invention and the bimetallic catalyst prepared in Comparative Example 1 and Comparative Example 2.

表1 本发明所制备双金属甲烷二氧化碳重整催化剂的金属特性Table 1 Metal properties of bimetallic methane carbon dioxide reforming catalyst prepared by the present invention

可以看到,本发明所制备双金属催化剂活性金属的分散度明显优于对比例1和对比例2。因对比例2制备的双金属催化剂还原性很差(图2),因此还原出的活性金属量很少,导致金属分散度差。虽然对比例1制备的双金属催化剂还原性大于本发明所制备双金属催化剂,其还原出的活性金属量大,但该催化剂还原后暴露出的活性金属表面积比本发明所制备双金属催化剂小,金属分散度差,金属颗粒尺寸大。这是因为本发明的制备方法不存在对比例1制备过程中的局部过饱和现象,通过使沉淀剂在溶液中均匀水解释放OH-,能够使活性金属离子均匀的沉淀,产生较小的金属颗粒,经还原后可以暴露更多的活性表面。It can be seen that the dispersion degree of the active metal of the bimetallic catalyst prepared by the present invention is obviously better than that of Comparative Example 1 and Comparative Example 2. Due to the poor reducibility of the bimetallic catalyst prepared in Comparative Example 2 (Fig. 2), the amount of active metal reduced is very small, resulting in poor metal dispersion. Although the reducibility of the bimetallic catalyst prepared in Comparative Example 1 is greater than that of the bimetallic catalyst prepared in the present invention, and the amount of active metal it reduces is large, the active metal surface area exposed by the catalyst after reduction is smaller than that of the bimetallic catalyst prepared in the present invention. Poor metal dispersion and large metal particle size. This is because the preparation method of the present invention does not have the local supersaturation phenomenon in the preparation process of Comparative Example 1, and the precipitation agent can be uniformly hydrolyzed in the solution to release OH- , so that active metal ions can be uniformly precipitated and smaller metal particles can be produced. , more active surfaces can be exposed after reduction.

实施例7:活性评价实验Embodiment 7: activity evaluation experiment

将实施例1制备得到的双金属催化剂用于甲烷二氧化碳重整反应,并将催化效果与对比例1和对比例2制备的催化剂催化活性进行比较。The bimetallic catalyst prepared in Example 1 was used in the carbon dioxide reforming reaction of methane, and the catalytic effect was compared with that of the catalysts prepared in Comparative Example 1 and Comparative Example 2.

具体实验为:将0.2g催化剂装填于固定床反应器中,反应温度为800℃,0.1MPa,CH4和CO2流量为60mL/min,空速为36000h-1。反应前催化剂用120mL/min(50% H2/N2)混合气还原1h。通过气体采样袋采集,离线在气相色谱分析。色谱条件为:氩气作载气,汽化器温度120℃,柱炉温度70℃,热导温度70℃,电流为50mA。同时测定反应物在进口气体中的比例与不同产物在出口气体中的比例以及反应器进口气体流速和反应器出口气体流速,最后计算反应物的转化率、产物的选择性。The specific experiment is as follows: 0.2g catalyst is packed in a fixed bed reactor, the reaction temperature is 800°C, 0.1MPa, the flow rate of CH 4 and CO 2 is 60mL/min, and the space velocity is 36000h -1 . Before the reaction, the catalyst was reduced with 120mL/min (50% H 2 /N 2 ) mixed gas for 1h. Collected by gas sampling bag and analyzed offline by gas chromatography. The chromatographic conditions are: argon as carrier gas, vaporizer temperature 120°C, column furnace temperature 70°C, thermal conductivity temperature 70°C, current 50mA. At the same time, the proportion of reactants in the inlet gas and the proportion of different products in the outlet gas, as well as the flow rate of the reactor inlet gas and the reactor outlet gas flow rate are measured, and finally the conversion rate of the reactant and the selectivity of the product are calculated.

实施例8:寿命评价实验Embodiment 8: Life evaluation experiment

按照实施例7的步骤,延长甲烷二氧化碳重整反应的时间,对其进行寿命评价实验。According to the steps of Example 7, the time of methane carbon dioxide reforming reaction was prolonged, and the life evaluation experiment was carried out.

表2为本发明实施例1制备的双金属催化剂与对比例1、对比例2制备的双金属催化剂的活性及寿命评价结果比较。可以看到,本发明所制备的双金属催化剂初始CH4、CO2转化率最高,分别为90.5%和95.9%,反应8h后,催化剂积碳量为0;对比例1和对比例2制备的双金属催化剂初始CH4、CO2转化率明显低于本发明所制备的双金属催化剂,反应8h后,对比例1和对比例2制备的双金属催化剂积炭量分别为1.7 wt%和2.8 wt%。Table 2 compares the activity and lifetime evaluation results of the bimetallic catalyst prepared in Example 1 of the present invention and the bimetallic catalyst prepared in Comparative Example 1 and Comparative Example 2. It can be seen that the bimetallic catalyst prepared by the present invention has the highest initial CH 4 and CO 2 conversion rates, which are 90.5% and 95.9% respectively, and after 8 hours of reaction, the amount of carbon deposited on the catalyst is 0; The initial CH 4 and CO 2 conversion rates of the bimetallic catalyst were significantly lower than those of the bimetallic catalyst prepared in the present invention. After 8 hours of reaction, the carbon deposits of the bimetallic catalysts prepared in Comparative Example 1 and Comparative Example 2 were 1.7 wt% and 2.8 wt%, respectively. %.

为了考察本发明所制备双金属催化剂的寿命,对比其反应8h,50h和200h后的CH4、CO2转化率,从表2可以看到,经过长时间的反应后,本发明所制备双金属催化剂仍保持较高的CH4、CO2转化率,反应200h后其积碳量仅为1.2wt%,远小于对比例1和对比例2制备的双金属催化剂8h的积碳量(表2)。可见,本发明方法制备的双金属催化剂不仅具有高的催化活性,而且抗积炭性能好,催化剂寿命长。In order to examine the service life of the bimetallic catalyst prepared by the present invention, compare the CH 4 , CO 2 conversion rates after the reaction of 8h, 50h and 200h, as can be seen from Table 2, after a long period of reaction, the bimetallic catalyst prepared by the present invention The catalyst still maintains a high conversion rate of CH 4 and CO 2 , and its carbon deposition is only 1.2wt% after 200 hours of reaction, which is much smaller than the carbon deposition of the bimetallic catalysts prepared in Comparative Example 1 and Comparative Example 2 for 8 hours (Table 2) . It can be seen that the bimetallic catalyst prepared by the method of the present invention not only has high catalytic activity, but also has good anti-coking performance and long catalyst life.

表2 本发明所制备双金属甲烷二氧化碳重整催化剂的反应性能Table 2 Reaction performance of bimetallic methane carbon dioxide reforming catalyst prepared by the present invention

Claims (9)

1.一种负载型双金属重整催化剂,其特征在于:该催化剂是在氧化物载体上负载活性组分金属镍和金属钴,氧化物载体、金属镍和金属钴的质量比为1:0.01~0.1:0.01~0.1;1. A supported bimetallic reforming catalyst, characterized in that: the catalyst is loaded active component metal nickel and metal cobalt on the oxide carrier, and the mass ratio of the oxide carrier, metal nickel and metal cobalt is 1:0.01 ~0.1:0.01~0.1; 所述氧化物载体为氧化镁、氧化铝、二氧化硅、氧化铈、氧化锆中的一种。The oxide carrier is one of magnesium oxide, aluminum oxide, silicon dioxide, cerium oxide and zirconium oxide. 2.根据权利要求1所述的负载型双金属重整催化剂,其特征在于:所述氧化物载体、金属镍和金属钴的质量比为1:0.06~0.08:0.02~0.04。2. The supported bimetallic reforming catalyst according to claim 1, characterized in that: the mass ratio of the oxide carrier, metal nickel and metal cobalt is 1:0.06~0.08:0.02~0.04. 3.一种权利要求1或2所述的负载型双金属重整催化剂的制备方法,其特征在于包括以下步骤:3. A preparation method of the supported bimetallic reforming catalyst according to claim 1 or 2, characterized in that it may further comprise the steps: 步骤一、称取镍和钴的前驱体盐溶解于去离子水中配成混合溶液A,溶液A中镍离子的浓度为0.01~0.2mol/L,钴离子与镍离子摩尔比为1:0.01~10;Step 1. Dissolve the precursor salts of nickel and cobalt in deionized water to form a mixed solution A. The concentration of nickel ions in solution A is 0.01~0.2mol/L, and the molar ratio of cobalt ions to nickel ions is 1:0.01~ 10; 步骤二、称取沉淀剂溶解于去离子水中得到溶液B,其中,沉淀剂与镍离子、钴离子之和的摩尔比为1:0.1~1;溶液B与溶液A的体积比为1:0.1~5;Step 2. Weigh the precipitant and dissolve it in deionized water to obtain solution B, wherein the molar ratio of the precipitant to the sum of nickel ions and cobalt ions is 1:0.1~1; the volume ratio of solution B to solution A is 1:0.1 ~5; 步骤三、向溶液A中加入氧化物载体,在30~100℃搅拌0.5~2h,得到溶液C,其中氧化物载体与镍离子的质量比为1:0.01~0.1;Step 3: Add oxide carrier to solution A, stir at 30~100°C for 0.5~2h to obtain solution C, wherein the mass ratio of oxide carrier to nickel ion is 1:0.01~0.1; 步骤四、将溶液B加入溶液C中,调节滴加速度以保证混合体系的pH在8-12之间,滴加完毕后,保持混合体系在60~120℃下继续搅拌3~30h;Step 4: Add solution B to solution C, and adjust the addition rate to ensure that the pH of the mixed system is between 8-12. After the addition is complete, keep the mixed system at 60-120°C for 3-30 hours; 步骤五、将步骤四所得物质抽滤、洗涤、80~150℃下干燥3~20h,在400~900℃煅烧3~30h,得到负载型双金属重整催化剂。Step 5. The material obtained in Step 4 is suction filtered, washed, dried at 80-150° C. for 3-20 hours, and calcined at 400-900° C. for 3-30 hours to obtain a supported bimetallic reforming catalyst. 4.根据权利要求3所述的负载型双金属重整催化剂的制备方法,其特征在于:步骤一中,所述的镍前驱体盐为硝酸镍、乙酸镍、硫酸镍、氯化镍中的一种,所述的钴前驱体盐为硝酸钴、乙酸钴、硫酸钴、氯化钴中的一种。4. the preparation method of supported type bimetallic reforming catalyst according to claim 3 is characterized in that: in step 1, described nickel precursor salt is nickel nitrate, nickel acetate, nickel sulfate, nickel chloride One, the cobalt precursor salt is one of cobalt nitrate, cobalt acetate, cobalt sulfate, and cobalt chloride. 5.根据权利要求3所述的负载型双金属重整催化剂的制备方法,其特征在于:步骤二中,所述的沉淀剂为碳酸钠、尿素、碳酸钾、氢氧化钠、氢氧化钾中的一种。5. the preparation method of supported type bimetallic reforming catalyst according to claim 3 is characterized in that: in step 2, described precipitating agent is sodium carbonate, urea, salt of wormwood, sodium hydroxide, potassium hydroxide kind of. 6.根据权利要求3所述的负载型双金属重整催化剂的制备方法,其特征在于:步骤四中,滴加速度为1~20 mL/min。6. The preparation method of the supported bimetallic reforming catalyst according to claim 3, characterized in that: in step 4, the dropping rate is 1-20 mL/min. 7.根据权利要求3所述的负载型双金属重整催化剂的制备方法,其特征在于:包括以下步骤:7. The preparation method of supported bimetallic reforming catalyst according to claim 3, is characterized in that: comprises the following steps: 步骤一、称取镍和钴的前驱体盐溶解于去离子水中配成混合溶液A,溶液A中镍离子的浓度为0.05~0.15mol/L,钴离子与镍离子摩尔比为1:1~4;Step 1. Dissolve the precursor salts of nickel and cobalt in deionized water to form mixed solution A. The concentration of nickel ions in solution A is 0.05~0.15mol/L, and the molar ratio of cobalt ions to nickel ions is 1:1~ 4; 步骤二、称取沉淀剂溶解于去离子水中得到溶液B,其中,沉淀剂与镍离子、钴离子之和的摩尔比为1:0.3~0.5;溶液B与溶液A的体积比为1:0.2~0.6;Step 2. Weigh the precipitant and dissolve it in deionized water to obtain solution B, wherein the molar ratio of the precipitant to the sum of nickel ions and cobalt ions is 1:0.3~0.5; the volume ratio of solution B to solution A is 1:0.2 ~0.6; 步骤三、向溶液A中加入氧化物载体,在60~80℃搅拌0.5~2h,得到溶液C,其中氧化物载体与镍离子的质量比为1:0.06~0.08;Step 3, adding oxide carrier to solution A, stirring at 60~80°C for 0.5~2h to obtain solution C, wherein the mass ratio of oxide carrier to nickel ion is 1:0.06~0.08; 步骤四、将溶液B加入溶液C中,调节滴加速度以保证混合体系的pH在9-10之间,滴加速度控制在5~10mL/min,滴加完毕后,保持混合体系在80~100℃下继续搅拌6~8h;Step 4. Add solution B to solution C, adjust the addition rate to ensure that the pH of the mixed system is between 9-10, and control the addition rate at 5-10mL/min. After the addition, keep the mixed system at 80-100°C Continue to stir for 6~8h; 步骤五、将步骤四所得物质抽滤、洗涤、90~120℃下干燥6~12h,在700~800℃煅烧10~15h,得到负载型双金属重整催化剂。Step 5. The material obtained in Step 4 is suction filtered, washed, dried at 90-120° C. for 6-12 hours, and calcined at 700-800° C. for 10-15 hours to obtain a supported bimetallic reforming catalyst. 8.一种权利要求1或2所述的负载型双金属重整催化剂在甲烷二氧化碳重整反应中的应用。8. The application of the supported bimetallic reforming catalyst according to claim 1 or 2 in the carbon dioxide reforming reaction of methane. 9.根据权利要求8所述的应用,其特征在于:所述催化剂在使用前,需用50% H2/N2混合气还原1h,重整反应的条件是原料气体甲烷与二氧化碳的体积比为1:1,反应温度为800℃,常压,原料空速为36000h-19. The application according to claim 8, characterized in that: before the catalyst is used, it needs to be reduced with 50% H 2 /N 2 mixed gas for 1 hour, and the condition of the reforming reaction is the volume ratio of the raw material gas methane to carbon dioxide The ratio is 1:1, the reaction temperature is 800°C, normal pressure, and the raw material space velocity is 36000h -1 .
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