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CN103752319A - Anti-carbon-deposition Ni-based catalyst for hydrogen production by methane steam reforming and preparation method thereof - Google Patents

Anti-carbon-deposition Ni-based catalyst for hydrogen production by methane steam reforming and preparation method thereof Download PDF

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CN103752319A
CN103752319A CN201310745874.5A CN201310745874A CN103752319A CN 103752319 A CN103752319 A CN 103752319A CN 201310745874 A CN201310745874 A CN 201310745874A CN 103752319 A CN103752319 A CN 103752319A
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pyrochlore
nickel
steam reforming
alumina
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CN103752319B (en
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王翔
马友河
刘文明
徐香兰
方修忠
李常清
周武风
袁萍
陈晓红
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Jiangxi Golden Century Advanced Materials Co ltd
Nanchang University
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Nanchang University
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Abstract

The invention relates to an anti-carbon-deposition Ni-based catalyst for hydrogen production by methane steam reforming and a preparation method thereof. By taking lanthanum nitrate, praseodymium nitrate, samarium nitrate, yttrium nitrate, zirconium nitrate, zirconium carbonate, zirconium oxychloride, and the like as precursors and taking ammonia as a precipitant, a pyrochlore composite oxide is prepared through using a coprecipitation method; and then the pyrochlore composite oxide is mixed with alumina by using a mechanical mixing method so as to obtain a pyrochlore alumina composite carrier. Nickel nitrate, nickel chloride, nickel sulfate, nickel oxalate and the like serving as nickel sources are loaded on the pyrochlore alumina composite carrier through direct immersion. The loading capacity of nickel in the catalyst accounts for 5-30% of the weight of the catalyst, the pyrochlore content of the catalyst is 5-50%, and the alumina content of the catalyst is 20-90%. By taking the pyrochlore alumina composite oxide as a carrier, the reaction activity and anti-carbon-deposition performance of the catalyst can be greatly increased; the preparation method of the catalyst is simple; and the catalyst has excellent catalytic activity and stability to methane steam reforming in a stationary bed.

Description

抗积碳Ni基甲烷水蒸气重整制氢催化剂及其制备方法Anti-carbon deposition Ni-based methane steam reforming hydrogen production catalyst and preparation method thereof

技术领域 technical field

本发明属于催化领域,涉及一种甲烷水蒸气重整制氢催化剂。 The invention belongs to the field of catalysis, and relates to a hydrogen production catalyst for steam reforming of methane.

背景技术 Background technique

氢气是重要的工业原料和还原剂,在国民经济各领域,如化肥、石油化工、食品、精细化工、医药、电子、冶金、科研等行业被广泛地使用。同时氢气也是一种重要的绿色新能源。作为能源,氢能在二十一世纪将在世界能源舞台上扮演举足轻重的角色。它是一种极为优越的新能源,其主要优点是燃烧热值高;燃烧唯一产物是水,很洁净;可以水作为原料制得,资源相对丰富。但因为氢气是一种二次能源,自然界和大气中不含游离态的纯氢,它的制取不但需要消耗大量的能量,而且目前大规模重整工业制氢效率较低。因此,寻求廉价的制氢技术仍是世界各国科学家共同关心的问题。 Hydrogen is an important industrial raw material and reducing agent. It is widely used in various fields of national economy, such as fertilizer, petrochemical, food, fine chemical, pharmaceutical, electronics, metallurgy, scientific research and other industries. At the same time, hydrogen is also an important green new energy. As an energy source, hydrogen energy will play a pivotal role on the world energy stage in the 21st century. It is an extremely superior new energy source. Its main advantages are high combustion calorific value; the only product of combustion is water, which is very clean; it can be made from water, and its resources are relatively abundant. But because hydrogen is a secondary energy source, there is no free pure hydrogen in nature and the atmosphere, its production not only needs to consume a lot of energy, but also the current large-scale reforming industrial hydrogen production efficiency is low. Therefore, seeking cheap hydrogen production technology is still a common concern of scientists all over the world.

目前大规模生产氢气的方法主要有:天然气水蒸汽重整、轻油水蒸汽重整、水煤气反应等。其中以天然气水蒸汽重整(SRM)应用最为普遍。通常在负载的镍基催化剂上发生如下吸热反应,生成富含氢的混合气体: At present, the methods for large-scale production of hydrogen mainly include: steam reforming of natural gas, steam reforming of light oil, water gas reaction, etc. Among them, steam reforming (SRM) of natural gas is the most common application. Generally, the following endothermic reaction occurs on the supported nickel-based catalyst to generate a hydrogen-rich mixed gas:

CH4 + H2O = CO + 3H2    ΔH = +210 kJ/mol CH 4 + H 2 O = CO + 3H 2 ΔH = +210 kJ/mol

CO + H2O = CO2 + H2     ΔH = +43.5 kJ/mol CO + H 2 O = CO 2 + H 2 ΔH = +43.5 kJ/mol

全世界约有1/2的氢气通过该方法制取。其基本工艺流程大致相同,即由原料气处理、蒸气转化、CO变换和氢气提纯四大单元组成。研究表明,将贵金属Ru、Rh、Pd等负载于合适的载体上时,都具有较高的反应活性和抗积碳性能,但是,由于贵金属价格昂贵,来源有限,并且被大量用于汽车尾气处理中,制备不含贵金属的高性能催化剂仍是一个具有巨大吸引力的研究方向。在非贵金属中,镍催化剂具有较高的反应活性,但积碳现象严重。积碳既会覆盖在催化剂表面导致催化剂失活,会造成催化剂粉化及堵塞反应器造成催化剂床层压力上升。迄今为止,在对各种类型的Ni基重整催化剂进行了广泛和深入地探讨,人们发现稀土离子由于具有特殊的4f电子结构并通常具有多种稳定变价,是一种良好的催化剂助剂。有研究表明,稀土离子如La,Ce和Pr等作为助剂可提高负载型金属催化剂如Pt, Pd, Ni等金属活性催化中心组分和载体之间的强相互作用,因此提高其在载体表面的分散度、高温稳定性,从而有效提高其抗积碳性能,使催化剂的活性和寿命得到很大提高。同时,某些稀土氧化物由于本身含有少量活性氧,可以给活性金属组分Ni供氧,因而亦可提高催化剂的抗积碳性能,延长其寿命。 About 1/2 of the hydrogen in the world is produced by this method. The basic process flow is roughly the same, that is, it consists of four major units: raw material gas treatment, steam reforming, CO shifting and hydrogen purification. Studies have shown that when the precious metals Ru, Rh, Pd, etc. are loaded on a suitable carrier, they all have high reactivity and anti-carbon deposition performance. However, due to the high price of precious metals, the sources are limited, and they are widely used in automobile exhaust treatment. Among them, the preparation of noble metal-free high-performance catalysts is still an attractive research direction. Among non-noble metals, nickel catalysts have high reactivity, but have severe carbon deposition. Carbon deposits will not only cover the surface of the catalyst to cause catalyst deactivation, but also cause catalyst pulverization and blockage of the reactor, resulting in an increase in the pressure of the catalyst bed. So far, after extensive and in-depth discussions on various types of Ni-based reforming catalysts, it has been found that rare earth ions are good catalyst promoters due to their special 4f electronic structure and usually a variety of stable valence changes. Studies have shown that rare earth ions such as La, Ce, and Pr as additives can improve the strong interaction between supported metal catalysts such as Pt, Pd, Ni and other metal active catalytic center components and the support, thus improving their surface stability on the support surface. Excellent dispersion and high temperature stability, thereby effectively improving its anti-coking performance, and greatly improving the activity and life of the catalyst. At the same time, some rare earth oxides can supply oxygen to the active metal component Ni because they contain a small amount of active oxygen, so they can also improve the anti-coking performance of the catalyst and prolong its life.

目前常用的甲烷水蒸气重整催化剂的载体为氧化铝、氧化锆、氧化铈、氧化镁、氧化镧 、氧化铌、沸石、钙钛矿、二氧化硅黏土、氧化钇、氧化钴、氧化铁及其混合物或之一。但是其催化活性以及稳定性均不能很好的满足甲烷水蒸气重整制氢工业化的需要。不同化学成分的钙钛矿,尖晶石和六铝酸盐等具有固定组成的复合氧化物用做Ni的载体,或把Ni作为晶格离子引入这些复合氧化物种,以制备重整催化剂。这类催化剂通常具有较高的活性,抗积碳性能,反应稳定性和热稳定性,适合于天然气水蒸气或干气重整的高温环境。 Currently, the commonly used supports for steam methane reforming catalysts are alumina, zirconia, ceria, magnesia, lanthanum oxide, niobium oxide, zeolite, perovskite, silica clay, yttrium oxide, cobalt oxide, iron oxide and a mixture or one thereof. However, its catalytic activity and stability cannot meet the needs of industrial hydrogen production by steam reforming of methane. Composite oxides with fixed composition such as perovskite, spinel and hexaaluminate with different chemical compositions are used as Ni supports, or Ni is introduced into these composite oxide species as lattice ions to prepare reforming catalysts. This type of catalyst usually has high activity, anti-coking performance, reaction stability and thermal stability, and is suitable for the high-temperature environment of natural gas steam or dry gas reforming.

烧绿石是近十年来受到广泛关注的一类新型无机非金属材料,它具有熔点高,热稳定性好,低烧结速度等优点。XRD物相分析结果表明,除Ce以外,其它稀土元素与SnO2在焙烧过程中发生固相反应,形成结构为Sn2Ln2O7的烧绿石型晶相,因此热稳定性得到提高,并有利于在高温下保持较高的比表面。 Pyrochlore is a new type of inorganic non-metallic material that has received widespread attention in the past ten years. It has the advantages of high melting point, good thermal stability, and low sintering speed. The results of XRD phase analysis show that, except for Ce, other rare earth elements react with SnO 2 in the solid phase during the roasting process to form a pyrochlore crystal phase with the structure of Sn 2 Ln 2 O 7 , so the thermal stability is improved. And it is beneficial to maintain a high specific surface at high temperature.

发明内容 Contents of the invention

本发明提供的一种甲烷水蒸气重整制氢催化剂及其制备方法,具有制备方法简单、反应活性高、抗积碳能力强、稳定性好、可降低成本等特点,将其用于甲烷水蒸气重整制氢时, 能够满足工业化对催化剂活性和使用寿命的要求。 A methane steam reforming catalyst for hydrogen production and a preparation method thereof provided by the invention have the characteristics of simple preparation method, high reactivity, strong anti-coking ability, good stability, and can reduce costs. It is used in methane water When hydrogen is produced by steam reforming, it can meet the requirements of industrialization for catalyst activity and service life.

为解决上述技术问题,本发明的技术方案如下: In order to solve the problems of the technologies described above, the technical solution of the present invention is as follows:

抗积碳Ni基甲烷水蒸气重整制氢催化剂,催化剂中镍的含量为催化剂重量的5~30%,稀土烧绿石的的含量为催化剂质量的5~50%,氧化铝的含量为催化剂质量的20~90%;所述稀土为La、Y、Pr、Sm中的一种或几种; Anti-coking Ni-based methane steam reforming hydrogen production catalyst, the content of nickel in the catalyst is 5-30% of the catalyst weight, the content of rare earth pyrochlore is 5-50% of the catalyst mass, and the content of alumina is 5-50% of the catalyst weight. 20% to 90% of the mass; the rare earth is one or more of La, Y, Pr, and Sm;

所述烧绿石为稀土锆基或稀土锡基烧绿石。 The pyrochlore is rare earth zirconium or rare earth tin base pyrochlore.

所述氧化铝载体经过高温预处理焙烧研磨,选用粒子直径为1-3mm,优选0.125-0.250mm。 The alumina carrier is roasted and ground after high-temperature pretreatment, and the selected particle diameter is 1-3 mm, preferably 0.125-0.250 mm.

所述抗积碳Ni基甲烷水蒸气重整制氢催化剂的制备方法,包括如下步骤: The preparation method of the described anti-carbon deposition Ni-based methane steam reforming hydrogen production catalyst comprises the steps:

(1)将稀土可溶性盐和锆可溶性盐溶于水中优选溶于去离子水中,以氨水为沉淀剂,控制 pH=9-11,搅拌直至沉淀完全,陈化,洗涤,干燥,于600-1000℃焙烧2-6小时,制得稀土锆复合氧化物; (1) Dissolve rare earth soluble salts and zirconium soluble salts in water, preferably in deionized water, use ammonia water as a precipitant, control pH = 9-11, stir until precipitation is complete, age, wash, and dry at 600-1000 Roasting at ℃ for 2-6 hours to prepare rare earth zirconium composite oxides;

(2)将步骤(1)所得稀土锆复合氧化物和氧化铝混合均匀,用玛瑙研钵研磨1小时,然后在600-1000℃优选为800℃,焙烧2-6小时,制得烧绿石氧化铝复合氧化物载体; (2) Mix the rare earth zirconium composite oxide and alumina obtained in step (1) evenly, grind it with an agate mortar for 1 hour, and then roast it at 600-1000°C, preferably 800°C, for 2-6 hours to obtain pyrochlore Alumina composite oxide carrier;

(3)按催化剂组成比例将可溶性镍盐溶于去离子水中,搅拌均匀后 ,将步骤(2)所得绿石氧化铝复合氧化物载体浸渍在该溶液中,搅拌下,超声分散10-60分钟,经干燥后 ,于600-1000℃焙烧2-6小时,制得催化剂粉末。 (3) Dissolve the soluble nickel salt in deionized water according to the composition ratio of the catalyst, and after stirring evenly, impregnate the greenstone-alumina composite oxide carrier obtained in step (2) in the solution, and ultrasonically disperse for 10-60 minutes while stirring , after drying, calcining at 600-1000°C for 2-6 hours to obtain catalyst powder.

步骤(1)所述稀土为La、Y、Pr、Sm中的一种或几种,所述可溶性盐为硝酸盐。 In step (1), the rare earth is one or more of La, Y, Pr, and Sm, and the soluble salt is nitrate.

步骤(2)中的干燥为烘箱干燥或真空干燥。 The drying in step (2) is oven drying or vacuum drying.

步骤(3)所述可溶性镍盐为硝酸镍、草酸镍或醋酸镍。 The soluble nickel salt in step (3) is nickel nitrate, nickel oxalate or nickel acetate.

将所述催化剂粉末经压制成型得到成型催化剂,成型催化剂经破碎后可制成颗粒催化剂。 The catalyst powder is pressed and molded to obtain a molded catalyst, and the molded catalyst can be made into a granular catalyst after being crushed.

将所制8-12目的颗粒催化剂装入固定床石英反应器中进行催化剂的活性和稳定性评价,其中反应器为石英管反应器,内径φ12mm,长300mm,催化剂用量为2-10ml 。催化剂先在一定温度下用氢气还原2-4h,然后催化剂在600-1000℃的温度下进行活性和稳定性评价。 Put the prepared 8-12 mesh granular catalyst into a fixed-bed quartz reactor to evaluate the activity and stability of the catalyst. The reactor is a quartz tube reactor with an inner diameter of φ12mm and a length of 300mm, and the catalyst dosage is 2-10ml. The catalyst is first reduced with hydrogen at a certain temperature for 2-4 hours, and then the catalyst is evaluated for activity and stability at a temperature of 600-1000°C.

本发明提供的甲烷水蒸气重整制氢催化剂具有下述优点: The methane steam reforming hydrogen production catalyst provided by the invention has the following advantages:

(1)催化剂中采用烧绿石氧化铝复合氧化物为载体,是一种用于甲烷水蒸气重整制氢领域中新颖的载体,用共沉淀法制备烧绿石复合氧化物,工艺简单,成本低廉,制备过程重复性好。连续反应250小时后转化率仍达85%以上,且催化剂的活性没有下降并用小幅上升趋势。反应后的样品经过热重分析看不到明显的积碳。 (1) Pyrochlore alumina composite oxide is used as the carrier in the catalyst, which is a novel carrier used in the field of methane steam reforming to produce hydrogen. The pyrochlore composite oxide is prepared by coprecipitation method, and the process is simple. The cost is low, and the repeatability of the preparation process is good. After 250 hours of continuous reaction, the conversion rate still reached over 85%, and the activity of the catalyst did not decrease and showed a slight upward trend. After the reaction, no obvious carbon deposition can be seen in the thermogravimetric analysis of the sample.

(2)本发明的催化剂采用直接浸渍法,制备方法简单,条件容易控制,催化剂的重复性好。 (2) The catalyst of the present invention adopts the direct impregnation method, the preparation method is simple, the conditions are easy to control, and the repeatability of the catalyst is good.

附图说明 Description of drawings

图1为本发明的Ni/Ln2Zr2O7催化剂的X射线衍射(XRD)图。 Fig. 1 is the X-ray diffraction (XRD) figure of the Ni/Ln 2 Zr 2 O 7 catalyst of the present invention.

图2为本发明的Ni/La2Zr2O7-Al2O3催化剂的X射线衍射(XRD)图。 Fig. 2 is the X-ray diffraction (XRD) diagram of the Ni/La 2 Zr 2 O 7 -Al 2 O 3 catalyst of the present invention.

具体实施方式 Detailed ways

通过下述实施例及附图将有助于理解本发明,但不限制本发明的内容。 The following examples and accompanying drawings will help to understand the present invention, but do not limit the content of the present invention.

氧化铝载体选用山东淄博中铝公司生产的球型氧化铝,氧化铝载体的粒子直径为1-3mm,经过高温预处理焙烧研磨,优选0.125-0.250mm。 The alumina carrier is spherical alumina produced by Shandong Zibo Chalco. The particle diameter of the alumina carrier is 1-3mm.

实施例1 Example 1

Ni/La2Zr2O7颗粒催化剂,制备方法如下: Ni/La 2 Zr 2 O 7 particle catalyst, the preparation method is as follows:

(1)将La∶Zr(摩尔比)为1∶1的La(NO3)3·6H2O、Zr(NO3)3·3H2O溶于计量的去离子水中,配置成浓度0.5mol/L的溶液; (1) Dissolve La(NO 3 ) 3 ·6H 2 O and Zr(NO 3 ) 3 ·3H 2 O with a La:Zr (molar ratio) of 1:1 in deionized water measured to a concentration of 0.5 mol /L solution;

(2)将浓度为25%的工业氨水稀释1倍作为沉淀剂,在连续搅拌下,将(1)中所得盐溶液滴加到上述沉淀剂中,控制pH=10,沉淀完全后,室温陈化12h,用去离子水洗涤至滤液的TDS<<20,鼓风干燥箱中90℃干燥12h,800℃焙烧4h,制得La2Zr2O7复合氧化物载体,经XRD表征,如图1所示,载体出现烧绿石型结构特征衍射峰;X射线衍射结果显示合成了含不同稀土的烧绿石型结构的催化剂。 (2) Dilute the industrial ammonia water with a concentration of 25% to 1 times as a precipitating agent. Under continuous stirring, add the salt solution obtained in (1) dropwise to the above precipitating agent, control the pH=10, and after the precipitation is complete, let it stand at room temperature. After drying for 12 hours, wash with deionized water until the TDS of the filtrate is <<20, dry in a blast oven at 90°C for 12 hours, and bake at 800°C for 4 hours to obtain a La 2 Zr 2 O 7 composite oxide support, which is characterized by XRD, as shown in the figure As shown in 1, the characteristic diffraction peak of the pyrochlore structure appeared on the support; the X-ray diffraction results showed that the catalysts with the pyrochlore structure containing different rare earths were synthesized.

(3)将镍含量为催化剂质量12%的Ni(NO3)3·6H2O溶于计量的去离子水,将制得的上述载体以等体积浸渍法浸渍于计量的镍盐水溶液中,将上述浸渍镍离子的前驱体在室温下静置12h,80℃水浴蒸干然后在90℃干燥、在800℃焙烧4h后制得Ni/La2Zr2O7甲烷水蒸气重整制氢催化剂粉末; (3) Ni(NO 3 ) 3 6H 2 O with a nickel content of 12% by mass of the catalyst was dissolved in metered deionized water, and the prepared carrier was impregnated in metered nickel salt solution by an equal volume impregnation method, The above-mentioned precursor impregnated with nickel ions was left at room temperature for 12 hours, evaporated to dryness in a water bath at 80°C, dried at 90°C, and calcined at 800°C for 4 hours to prepare a Ni/La 2 Zr 2 O 7 methane steam reforming hydrogen production catalyst powder;

(4)将上述制备好的催化剂粉末,在一定的压力下,压制成片,并破碎过筛至60-80目 ,制备成颗粒催化剂,并装填于固定床石英反应器中进行催化剂的活性和稳定性评价,800 ℃反应259小时甲烷转化率达84.6%。 (4) The above-mentioned prepared catalyst powder is pressed into tablets under a certain pressure, and crushed and sieved to 60-80 mesh, prepared into a granular catalyst, and packed in a fixed-bed quartz reactor for catalyst activity and Stability evaluation, the methane conversion rate reached 84.6% after 259 hours of reaction at 800 °C.

实施例2 Example 2

Ni/Y2Zr2O7颗粒催化剂,制备方法如下: Ni/Y 2 Zr 2 O 7 particle catalyst, the preparation method is as follows:

(1)将Y∶Zr(摩尔比)为1∶1的Y(NO3)3·6H2O、Zr(NO3)3·3H2O溶于计量的去离子水中,配置成浓度0.5mol/L的溶液; (1) Dissolve Y(NO 3 ) 3 ·6H 2 O and Zr(NO 3 ) 3 ·3H 2 O in metered deionized water with a Y:Zr (molar ratio) of 1:1, and make the concentration 0.5mol /L solution;

(2)将浓度为25%的工业氨水稀释1倍作为沉淀剂,在连续搅拌下,将(1)中所得盐溶液滴加到上述沉淀剂中,控制pH=10,沉淀完全后,室温陈化12h,用去离子水洗涤至滤液的TDS<<20,鼓风干燥箱中90℃干燥12h,800℃焙烧4h,制得Y2Zr2O7复合氧化物载体,经XRD表征,如图1所示,载体出现烧绿石型结构特征衍射峰; (2) Dilute the industrial ammonia water with a concentration of 25% to 1 times as a precipitating agent. Under continuous stirring, add the salt solution obtained in (1) dropwise to the above precipitating agent, control the pH=10, and after the precipitation is complete, let it stand at room temperature. After drying for 12 hours, wash with deionized water until the TDS of the filtrate<<20, dry in a blast drying oven at 90°C for 12h, and bake at 800°C for 4h to obtain a Y 2 Zr 2 O 7 composite oxide support, which is characterized by XRD, as shown in the figure As shown in 1, the carrier has pyrochlore-type structural characteristic diffraction peaks;

(3)将镍含量为催化剂质量12%的Ni(NO3)3·6H2O溶于计量的去离子水,将制得的上述载体以等体积浸渍法浸渍于计量的镍盐水溶液中,将上述浸渍镍离子的前驱体在室温下静置12h,80℃水浴蒸干然后在90℃干燥、在800℃焙烧4h后制得Ni/Y2Zr2O7甲烷水蒸气重整制氢催化剂粉末; (3) Ni(NO 3 ) 3 6H 2 O with a nickel content of 12% by mass of the catalyst was dissolved in metered deionized water, and the prepared carrier was impregnated in metered nickel salt solution by an equal volume impregnation method, The above-mentioned precursor impregnated with nickel ions was left at room temperature for 12 hours, evaporated to dryness in a water bath at 80°C, dried at 90°C, and calcined at 800°C for 4 hours to prepare a Ni/Y 2 Zr 2 O 7 methane steam reforming hydrogen production catalyst powder;

(4)将上述制备好的催化剂粉末,在一定的压力下,压制成片,并破碎过筛至60-80目 ,制备成颗粒催化剂,并装填于固定床石英反应器中进行催化剂的活性和稳定性评价。800 ℃反应81小时甲烷转化率达78.5%。 (4) The above-mentioned prepared catalyst powder is pressed into tablets under a certain pressure, and crushed and sieved to 60-80 mesh, prepared into a granular catalyst, and packed in a fixed-bed quartz reactor for catalyst activity and Stability evaluation. The methane conversion rate reached 78.5% after reacting at 800 °C for 81 hours.

实施例3 Example 3

Ni/Pr2Zr2O7颗粒催化剂,制备方法如下: Ni/Pr 2 Zr 2 O 7 particle catalyst, the preparation method is as follows:

(1)将Pr∶Zr(摩尔比)为1∶1的Pr(NO3)3·6H2O、Zr(NO3)3·3H2O溶于计量的去离子水中,配置成浓度0.5mol/L的溶液; (1) Dissolve Pr(NO 3 ) 3 6H 2 O and Zr(NO 3 ) 3 3H 2 O in metered deionized water with a Pr:Zr (molar ratio) of 1:1 to a concentration of 0.5 mol /L solution;

(2)将浓度为25%的工业氨水稀释1倍作为沉淀剂,在连续搅拌下,将(1)中所得盐溶液滴加到上述沉淀剂中,控制pH=10,沉淀完全后,室温陈化12h,用去离子水洗涤至滤液的TDS<<20,鼓风干燥箱中90℃干燥12h,800℃焙烧4h,制得Pr2Zr2O7复合氧化物载体,经XRD表征,如图1所示,载体出现烧绿石型结构特征衍射峰; (2) Dilute the industrial ammonia water with a concentration of 25% to 1 times as a precipitating agent. Under continuous stirring, add the salt solution obtained in (1) dropwise to the above precipitating agent, control the pH=10, and after the precipitation is complete, let it stand at room temperature. After drying for 12 hours, wash with deionized water until the TDS of the filtrate is <<20, dry in a forced air oven at 90°C for 12 hours, and calcinate at 800°C for 4 hours to obtain a Pr 2 Zr 2 O 7 composite oxide carrier, which is characterized by XRD, as shown in the figure As shown in 1, the carrier has pyrochlore-type structural characteristic diffraction peaks;

(3)将镍含量为催化剂质量12%的Ni(NO3)3·6H2O溶于计量的去离子水,将制得的上述载体以等体积浸渍法浸渍于计量的镍盐水溶液中,将上述浸渍镍离子的前驱体在室温下静置12h,80℃水浴蒸干然后在90℃干燥、在800℃焙烧4h后制得Ni/Pr2Zr2O7甲烷水蒸气重整制氢催化剂粉末; (3) Ni(NO 3 ) 3 6H 2 O with a nickel content of 12% by mass of the catalyst was dissolved in metered deionized water, and the prepared carrier was impregnated in metered nickel salt solution by an equal volume impregnation method, The above-mentioned precursor impregnated with nickel ions was left at room temperature for 12 hours, evaporated to dryness in a water bath at 80°C, dried at 90°C, and calcined at 800°C for 4 hours to prepare a Ni/Pr 2 Zr 2 O 7 methane steam reforming hydrogen production catalyst powder;

(4)将上述制备好的催化剂粉末,在一定的压力下,压制成片,并破碎过筛至60-80目 ,制备成颗粒催化剂,并装填于固定床石英反应器中进行催化剂的活性和稳定性评价。800 ℃反应122小时甲烷转化率达54.6%。 (4) The above-mentioned prepared catalyst powder is pressed into tablets under a certain pressure, and crushed and sieved to 60-80 mesh, prepared into a granular catalyst, and packed in a fixed-bed quartz reactor for catalyst activity and Stability evaluation. The methane conversion rate reached 54.6% after reacting at 800 °C for 122 hours.

实施例4 Example 4

Ni/Sm2Zr2O7颗粒催化剂,制备方法如下: Ni/Sm 2 Zr 2 O 7 particle catalyst, the preparation method is as follows:

(1)将Sm∶Zr(摩尔比)为1∶1的Sm(NO3)3·6H2O、Zr(NO3)3·3H2O溶于计量的去离子水中,配置成浓度0.5mol/L的溶液; (1) Dissolve Sm(NO 3 ) 3 6H 2 O and Zr(NO 3 ) 3 3H 2 O in metered deionized water with a Sm:Zr (molar ratio) of 1:1, and prepare a concentration of 0.5 mol /L solution;

(2)将浓度为25%的工业氨水稀释1倍作为沉淀剂,在连续搅拌下,将(1)中所得盐溶液滴加到上述沉淀剂中,控制pH=10,沉淀完全后,室温陈化12h,用去离子水洗涤至滤液的TDS《 20,鼓风干燥箱中90℃干燥12h,800℃焙烧4h,制得Sm2Zr2O7复合氧化物载体,经XRD表征,如图1所示,载体出现烧绿石型结构特征衍射峰; (2) Dilute the industrial ammonia water with a concentration of 25% to 1 times as a precipitating agent. Under continuous stirring, add the salt solution obtained in (1) dropwise to the above precipitating agent, control the pH=10, and after the precipitation is complete, let it stand at room temperature. After 12 hours, wash with deionized water until the TDS of the filtrate is < 20, dry in a blast oven at 90°C for 12h, and roast at 800°C for 4h to obtain a Sm 2 Zr 2 O 7 composite oxide carrier, which is characterized by XRD, as shown in Figure 1 As shown, the carrier has pyrochlore-type structure characteristic diffraction peaks;

(3)将镍含量为催化剂质量12%的Ni(NO3)3·6H2O溶于计量的去离子水,将制得的上述载体以等体积浸渍法浸渍于计量的镍盐水溶液中,将上述浸渍镍离子的前驱体在室温下静置12h,80℃水浴蒸干然后在90℃干燥、在800℃焙烧4h后制得Ni/Sm2Zr2O7甲烷水蒸气重整制氢催化剂粉末; (3) Ni(NO 3 ) 3 6H 2 O with a nickel content of 12% by mass of the catalyst was dissolved in metered deionized water, and the prepared carrier was impregnated in metered nickel salt solution by an equal volume impregnation method, The above-mentioned precursor impregnated with nickel ions was left at room temperature for 12 hours, evaporated to dryness in a water bath at 80°C, dried at 90°C, and calcined at 800°C for 4 hours to prepare a Ni/Sm 2 Zr 2 O 7 methane steam reforming hydrogen production catalyst powder;

(4)将上述制备好的催化剂粉末,在一定的压力下,压制成片,并破碎过筛至60-80目 ,制备成颗粒催化剂,并装填于固定床石英反应器中进行催化剂的活性和稳定性评价。800 ℃反应105小时甲烷转化率达84.5%。 (4) The above-mentioned prepared catalyst powder is pressed into tablets under a certain pressure, and crushed and sieved to 60-80 mesh, prepared into a granular catalyst, and packed in a fixed-bed quartz reactor for catalyst activity and Stability evaluation. The methane conversion rate reached 84.5% after reacting at 800 °C for 105 hours.

实施例5 Example 5

Ni/5%La2Zr2O7-Al2O3颗粒催化剂,制备方法如下: Ni/5%La 2 Zr 2 O 7 -Al 2 O 3 particle catalyst, the preparation method is as follows:

步骤(1)、(2)同实施例1; Step (1), (2) are with embodiment 1;

(3)将(2)中制备的烧绿石载体以催化剂质量的5%和95%的80-100目氧化铝粉末混合均匀,用玛瑙研钵研磨1h,然后在800℃焙烧4h,制得烧绿石-氧化铝复合氧化物载体; (3) Mix the pyrochlore carrier prepared in (2) with 5% of the mass of the catalyst and 95% of the 80-100 mesh alumina powder, grind it with an agate mortar for 1 hour, and then roast it at 800°C for 4 hours to obtain Pyrochlore-alumina composite oxide carrier;

(4)将镍含量为催化剂质量12%的Ni(NO3)3·6H2O溶于计量的去离子水,将制得的上述载体以等体积浸渍法浸渍于计量的镍盐水溶液中,将上述浸渍镍离子的前驱体在室温下静置12h,80℃水浴蒸干然后在90℃干燥、在800℃焙烧4h后制得Ni/La2Zr2O7甲烷水蒸气重整制氢催化剂粉末; (4) Ni(NO 3 ) 3 6H 2 O with a nickel content of 12% by mass of the catalyst was dissolved in metered deionized water, and the prepared carrier was impregnated in metered nickel salt solution by an equal-volume impregnation method, The above-mentioned precursor impregnated with nickel ions was left at room temperature for 12 hours, evaporated to dryness in a water bath at 80°C, dried at 90°C, and calcined at 800°C for 4 hours to prepare a Ni/La 2 Zr 2 O 7 methane steam reforming hydrogen production catalyst powder;

(5)将上述制备好的催化剂粉末,在一定的压力下,压制成片,并破碎过筛至60-80目,制备成颗粒催化剂,并装填于固定床石英反应器中进行催化剂的活性和稳定性评价。800 ℃反应103小时甲烷转化率达96.4%。图2,催化剂的X射线衍射图结果显示合成了具有烧绿石型结构的催化剂,并且有偏铝酸镍晶相的形成。 (5) The above-mentioned prepared catalyst powder is pressed into tablets under a certain pressure, and crushed and sieved to 60-80 mesh, prepared into a granular catalyst, and packed in a fixed-bed quartz reactor for catalyst activity and Stability evaluation. The methane conversion rate reached 96.4% after reacting at 800 °C for 103 hours. Figure 2, the results of the X-ray diffraction pattern of the catalyst show that a catalyst with a pyrochlore structure was synthesized, and a nickel metaaluminate crystal phase was formed.

实施例6 Example 6

Ni/10%La2Zr2O7-Al2O3颗粒催化剂,制备方法如下: Ni/10%La 2 Zr 2 O 7 -Al 2 O 3 particle catalyst, the preparation method is as follows:

步骤(1)、(2)同实施例1; Step (1), (2) are with embodiment 1;

(3)将(2)中制备的烧绿石载体以催化剂质量的10%和90%的80-100目氧化铝粉末混合均匀,用玛瑙研钵研磨1h,然后在800℃焙烧4h,制得烧绿石-氧化铝复合氧化物载体; (3) Mix the pyrochlore carrier prepared in (2) with 10% of the mass of the catalyst and 90% of the 80-100 mesh alumina powder, grind it with an agate mortar for 1 hour, and then roast it at 800°C for 4 hours to obtain Pyrochlore-alumina composite oxide carrier;

(4)将镍含量为催化剂质量12%的Ni(NO3)3·6H2O溶于计量的去离子水,将制得的上述载体以等体积浸渍法浸渍于计量的镍盐水溶液中,将上述浸渍镍离子的前驱体在室温下静置12h,80℃水浴蒸干然后在90℃干燥、在800℃焙烧4h后制得Ni/La2Zr2O7甲烷水蒸气重整制氢催化剂粉末; (4) Ni(NO 3 ) 3 6H 2 O with a nickel content of 12% by mass of the catalyst was dissolved in metered deionized water, and the prepared carrier was impregnated in metered nickel salt solution by an equal-volume impregnation method, The above-mentioned precursor impregnated with nickel ions was left at room temperature for 12 hours, evaporated to dryness in a water bath at 80°C, dried at 90°C, and calcined at 800°C for 4 hours to prepare a Ni/La 2 Zr 2 O 7 methane steam reforming hydrogen production catalyst powder;

(5)将上述制备好的催化剂粉末,在一定的压力下,压制成片,并破碎过筛至60-80目,制备成颗粒催化剂,并装填于固定床石英反应器中进行催化剂的活性和稳定性评价。800 ℃反应100小时甲烷转化率达98.8%。图2,催化剂的X射线衍射图结果显示合成了具有烧绿石型结构的催化剂,并且有偏铝酸镍晶相的形成。 (5) The above-mentioned prepared catalyst powder is pressed into tablets under a certain pressure, and crushed and sieved to 60-80 mesh, prepared into a granular catalyst, and packed in a fixed-bed quartz reactor for catalyst activity and Stability evaluation. The methane conversion rate reached 98.8% after reacting at 800 °C for 100 hours. Figure 2, the results of the X-ray diffraction pattern of the catalyst show that a catalyst with a pyrochlore structure was synthesized, and a nickel metaaluminate crystal phase was formed.

实施例7 Example 7

Ni/15%La2Zr2O7-Al2O3颗粒催化剂,制备方法如下: Ni/15%La 2 Zr 2 O 7 -Al 2 O 3 particle catalyst, the preparation method is as follows:

步骤(1)、(2)同实施例1; Step (1), (2) are with embodiment 1;

(3)将(2)中制备的烧绿石载体以催化剂质量的15%和85%的80-100目氧化铝粉末混合均匀,用玛瑙研钵研磨1h,然后在800℃焙烧4h,制得烧绿石-氧化铝复合氧化物载体; (3) Mix the pyrochlore carrier prepared in (2) with 15% of the mass of the catalyst and 85% of the 80-100 mesh alumina powder, grind it with an agate mortar for 1 hour, and then roast it at 800°C for 4 hours to obtain Pyrochlore-alumina composite oxide carrier;

(4)将镍含量为催化剂质量12%的Ni(NO3)3·6H2O溶于计量的去离子水,将制得的上述载体以等体积浸渍法浸渍于计量的镍盐水溶液中,将上述浸渍镍离子的前驱体在室温下静置12h,80℃水浴蒸干然后在90℃干燥、在800℃焙烧4h后制得Ni/La2Zr2O7甲烷水蒸气重整制氢催化剂粉末; (4) Ni(NO 3 ) 3 6H 2 O with a nickel content of 12% by mass of the catalyst was dissolved in metered deionized water, and the prepared carrier was impregnated in metered nickel salt solution by an equal-volume impregnation method, The above-mentioned precursor impregnated with nickel ions was left at room temperature for 12 hours, evaporated to dryness in a water bath at 80°C, dried at 90°C, and calcined at 800°C for 4 hours to prepare a Ni/La 2 Zr 2 O 7 methane steam reforming hydrogen production catalyst powder;

(5)将上述制备好的催化剂粉末,在一定的压力下,压制成片,并破碎过筛至60-80目,制备成颗粒催化剂,并装填于固定床石英反应器中进行催化剂的活性和稳定性评价。800 ℃反应100小时甲烷转化率达96.5%。图2,催化剂的X射线衍射图结果显示合成了具有烧绿石型结构的催化剂,并且有偏铝酸镍晶相的形成。 (5) The above-mentioned prepared catalyst powder is pressed into tablets under a certain pressure, and crushed and sieved to 60-80 mesh, prepared into a granular catalyst, and packed in a fixed-bed quartz reactor for catalyst activity and Stability evaluation. The conversion rate of methane reached 96.5% after reacting at 800°C for 100 hours. Figure 2, the results of the X-ray diffraction pattern of the catalyst show that a catalyst with a pyrochlore structure was synthesized, and a nickel metaaluminate crystal phase was formed.

实施例8 Example 8

Ni/20%La2Zr2O7-Al2O3颗粒催化剂,制备方法如下: Ni/20%La 2 Zr 2 O 7 -Al 2 O 3 granular catalyst, the preparation method is as follows:

步骤(1)、(2)同实施例1; Step (1), (2) are with embodiment 1;

(3)将(2)中制备的烧绿石载体以催化剂质量的20%和80%的80-100目氧化铝粉末混合均匀,用玛瑙研钵研磨1h,然后在800℃焙烧4h,制得烧绿石-氧化铝复合氧化物载体; (3) Mix the pyrochlore carrier prepared in (2) with 20% of the mass of the catalyst and 80% of the 80-100 mesh alumina powder, grind it with an agate mortar for 1 hour, and then roast it at 800°C for 4 hours to obtain Pyrochlore-alumina composite oxide carrier;

(4)将镍含量为催化剂质量12%的Ni(NO3)3·6H2O溶于计量的去离子水,将制得的上述载体以等体积浸渍法浸渍于计量的镍盐水溶液中,将上述浸渍镍离子的前驱体在室温下静置12h,80℃水浴蒸干然后在90℃干燥、在800℃焙烧4h后制得Ni/La2Zr2O7甲烷水蒸气重整制氢催化剂粉末; (4) Ni(NO 3 ) 3 6H 2 O with a nickel content of 12% by mass of the catalyst was dissolved in metered deionized water, and the prepared carrier was impregnated in metered nickel salt solution by an equal-volume impregnation method, The above-mentioned precursor impregnated with nickel ions was left at room temperature for 12 hours, evaporated to dryness in a water bath at 80°C, dried at 90°C, and calcined at 800°C for 4 hours to prepare a Ni/La 2 Zr 2 O 7 methane steam reforming hydrogen production catalyst powder;

(5)将上述制备好的催化剂粉末,在一定的压力下,压制成片,并破碎过筛至60-80目,制备成颗粒催化剂,并装填于固定床石英反应器中进行催化剂的活性和稳定性评价。800 ℃反应100小时甲烷转化率达96.9%。图2,催化剂的X射线衍射图结果显示合成了具有烧绿石型结构的催化剂,并且有偏铝酸镍晶相的形成。 (5) The above-mentioned prepared catalyst powder is pressed into tablets under a certain pressure, and crushed and sieved to 60-80 mesh, prepared into a granular catalyst, and packed in a fixed-bed quartz reactor for catalyst activity and Stability evaluation. The conversion rate of methane reached 96.9% after reacting at 800°C for 100 hours. Figure 2, the results of the X-ray diffraction pattern of the catalyst show that a catalyst with a pyrochlore structure was synthesized, and a nickel metaaluminate crystal phase was formed.

实施例9 Example 9

Ni/30%La2Zr2O7-Al2O3颗粒催化剂,制备方法如下: Ni/30%La 2 Zr 2 O 7 -Al 2 O 3 granular catalyst, the preparation method is as follows:

步骤(1)、(2)同实施例1; Step (1), (2) are with embodiment 1;

(3)将(2)中制备的烧绿石载体以催化剂质量的30%和70%的80-100目氧化铝粉末混合均匀,用玛瑙研钵研磨1h,然后在800℃焙烧4h,制得烧绿石-氧化铝复合氧化物载体; (3) Mix the pyrochlore carrier prepared in (2) with 30% of the mass of the catalyst and 70% of the 80-100 mesh alumina powder, grind it with an agate mortar for 1 hour, and then roast it at 800°C for 4 hours to obtain Pyrochlore-alumina composite oxide carrier;

(4)将镍含量为催化剂质量12%的Ni(NO3)3·6H2O溶于计量的去离子水,将制得的上述载体以等体积浸渍法浸渍于计量的镍盐水溶液中,将上述浸渍镍离子的前驱体在室温下静置12h,80℃水浴蒸干然后在90℃干燥、在800℃焙烧4h后制得Ni/La2Zr2O7甲烷水蒸气重整制氢催化剂粉末; (4) Ni(NO 3 ) 3 6H 2 O with a nickel content of 12% by mass of the catalyst was dissolved in metered deionized water, and the prepared carrier was impregnated in metered nickel salt solution by an equal-volume impregnation method, The above-mentioned precursor impregnated with nickel ions was left at room temperature for 12 hours, evaporated to dryness in a water bath at 80°C, dried at 90°C, and calcined at 800°C for 4 hours to prepare a Ni/La 2 Zr 2 O 7 methane steam reforming hydrogen production catalyst powder;

(5)将上述制备好的催化剂粉末,在一定的压力下,压制成片,并破碎过筛至60-80目,制备成颗粒催化剂,并装填于固定床石英反应器中进行催化剂的活性和稳定性评价。800 ℃反应50小时甲烷转化率达95.7%。图2,催化剂的X射线衍射图结果显示合成了具有烧绿石型结构的催化剂,并且有偏铝酸镍晶相的形成。 (5) The above-mentioned prepared catalyst powder is pressed into tablets under a certain pressure, and crushed and sieved to 60-80 mesh, prepared into a granular catalyst, and packed in a fixed-bed quartz reactor for catalyst activity and Stability evaluation. The methane conversion rate reached 95.7% after reacting at 800 °C for 50 hours. Figure 2, the results of the X-ray diffraction pattern of the catalyst show that a catalyst with a pyrochlore structure was synthesized, and a nickel metaaluminate crystal phase was formed.

Claims (7)

1.抗积碳Ni基甲烷水蒸气重整制氢催化剂,其特征在于催化剂中镍的含量为催化剂重量的5~30%,稀土烧绿石的的含量为催化剂质量的5~50%,氧化铝的含量为催化剂质量的20~90%;所述稀土为La、Y、Pr、Sm中的一种或几种。 1. Anti-coking Ni-based methane steam reforming hydrogen production catalyst, characterized in that the content of nickel in the catalyst is 5-30% of the weight of the catalyst, and the content of rare earth pyrochlore is 5-50% of the weight of the catalyst. The content of aluminum is 20-90% of the mass of the catalyst; the rare earth is one or more of La, Y, Pr and Sm. 2.如权利要求1所述的抗积碳Ni基甲烷水蒸气重整制氢催化剂,其特征在于所述烧绿石为稀土锆基或稀土锡基烧绿石。 2. The anti-carbon deposition Ni-based methane steam reforming hydrogen production catalyst as claimed in claim 1, characterized in that the pyrochlore is a rare earth zirconium-based or a rare-earth tin-based pyrochlore. 3.如权利要求1所述的抗积碳Ni基甲烷水蒸气重整制氢催化剂,其特征在于所述氧化铝载体经过高温预处理焙烧研磨,选用粒子直径为1-3mm,优选0.125-0.250mm。 3. The anti-carbon deposition Ni-based methane steam reforming hydrogen production catalyst as claimed in claim 1, characterized in that the alumina carrier is roasted and ground through high-temperature pretreatment, and the selected particle diameter is 1-3mm, preferably 0.125-0.250 mm. 4.权利要求1所述抗积碳Ni基甲烷水蒸气重整制氢催化剂的制备方法,包括如下步骤: (1)将稀土可溶性盐和锆可溶性盐溶于水中优选溶于去离子水中,以氨水为沉淀剂,控制 pH=9-11,搅拌直至沉淀完全,陈化,洗涤,干燥,于600-1000℃焙烧2-6小时,制得稀土锆复合氧化物; (2)将步骤(1)所得稀土锆复合氧化物和氧化铝混合均匀,用玛瑙研钵研磨1小时,然后在600-1000℃优选为800℃,焙烧2-6小时,制得烧绿石氧化铝复合氧化物载体; (3)按催化剂组成比例将可溶性镍盐溶于去离子水中,搅拌均匀后 ,将步骤(2)所得绿石氧化铝复合氧化物载体浸渍在该溶液中,搅拌下,超声分散10-60分钟,经干燥后 ,于600-1000℃焙烧2-6小时,制得催化剂粉末。 4. the preparation method of the anti-carbon deposition Ni-base methane steam reforming hydrogen production catalyst described in claim 1 comprises the steps: (1) dissolving rare earth soluble salts and zirconium soluble salts in water is preferably dissolved in deionized water, with Ammonia water is used as a precipitating agent, control pH=9-11, stir until the precipitation is complete, age, wash, dry, and roast at 600-1000°C for 2-6 hours to obtain a rare earth zirconium composite oxide; (2) the step (1 ) mixing the obtained rare earth zirconium composite oxide and alumina evenly, grinding with an agate mortar for 1 hour, and then calcining at 600-1000°C, preferably 800°C, for 2-6 hours to obtain a pyrochlore-alumina composite oxide carrier; (3) Dissolve the soluble nickel salt in deionized water according to the composition ratio of the catalyst, and after stirring evenly, impregnate the greenstone-alumina composite oxide carrier obtained in step (2) in the solution, and ultrasonically disperse for 10-60 minutes while stirring , after drying, calcining at 600-1000°C for 2-6 hours to obtain catalyst powder. 5.如权利要求4所述的方法,其特征在于步骤(1)所述稀土为La、Y、Pr、Sm中的一种或几种,所述可溶性盐为硝酸盐。 5. The method according to claim 4, wherein the rare earth in step (1) is one or more of La, Y, Pr, Sm, and the soluble salt is nitrate. 6.如权利要求4所述的方法,其特征在于步骤(2)中的干燥为烘箱干燥或真空干燥。 6. The method according to claim 4, characterized in that the drying in step (2) is oven drying or vacuum drying. 7.如权利要求4所述的方法,其特征在于步骤(3)所述可溶性镍盐为硝酸镍、草酸镍或醋酸镍。 7. The method according to claim 4, characterized in that the soluble nickel salt in step (3) is nickel nitrate, nickel oxalate or nickel acetate.
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