CN106881896A - The forcing press of magnetic inductive block and making magnetic inductive block - Google Patents
The forcing press of magnetic inductive block and making magnetic inductive block Download PDFInfo
- Publication number
- CN106881896A CN106881896A CN201710209066.5A CN201710209066A CN106881896A CN 106881896 A CN106881896 A CN 106881896A CN 201710209066 A CN201710209066 A CN 201710209066A CN 106881896 A CN106881896 A CN 106881896A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- plate
- nickel
- plates
- hydraulic cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000005291 magnetic effect Effects 0.000 title claims abstract description 45
- 230000001939 inductive effect Effects 0.000 title 2
- 229910000889 permalloy Inorganic materials 0.000 claims abstract description 39
- 229910000906 Bronze Inorganic materials 0.000 claims abstract description 36
- 239000000853 adhesive Substances 0.000 claims abstract description 12
- 230000001070 adhesive effect Effects 0.000 claims abstract description 12
- 239000002184 metal Substances 0.000 claims abstract description 9
- 229910052751 metal Inorganic materials 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims description 6
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000227 grinding Methods 0.000 description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 12
- 239000000463 material Substances 0.000 description 10
- 229910052759 nickel Inorganic materials 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000003139 buffering effect Effects 0.000 description 3
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 208000034656 Contusions Diseases 0.000 description 1
- 229910001182 Mo alloy Inorganic materials 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/32—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Press Drives And Press Lines (AREA)
Abstract
本发明公开了一种导磁块，包括交替排列的坡莫合金板与镍青铜合金板；相邻的坡莫合金板和镍青铜合金板由金属粘接剂粘接并压合在一起。本发明还公开了制作上述导磁块的压力机，包括底板，底板上设有若干T型槽，底板中部的两道T型槽内分别固定连接有前、后滑轨；前、后滑轨的中间位置设有支撑座，支撑座上设有液压缸，液压缸的伸出杆的左端固连有压衬，压衬固连有衬板；衬板固连有推板，推板向下固定连接有两块滑块，两块滑块分别连接在前、后滑轨上底板的左端部固定连接有支架。本发明的导磁块可以较为容易地控制磁性能，提升导磁块的使用寿命和导磁效果。本发明的压力机结构简单，成本较低，对导磁坯料的夹紧力较大，能够长时间稳定地工作。
The invention discloses a magnetic conduction block, which comprises alternately arranged permalloy plates and nickel-bronze alloy plates; adjacent permalloy plates and nickel-bronze alloy plates are bonded and pressed together by a metal adhesive. The invention also discloses a press for making the above-mentioned magnetic block, which includes a base plate, on which a number of T-shaped grooves are arranged, and front and rear slide rails are respectively fixedly connected to the two T-shaped grooves in the middle of the base plate; the front and rear slide rails There is a support seat in the middle of the center, and a hydraulic cylinder is provided on the support seat. The left end of the extension rod of the hydraulic cylinder is fixedly connected with a pressure lining, and the pressure lining is fixedly connected with a liner; the liner is fixedly connected with a push plate, and the push plate is downward. Two slide blocks are fixedly connected, and the two slide blocks are respectively connected to the left end of the upper bottom plate of the front and rear slide rails and are fixedly connected with a support. The magnetic permeable block of the present invention can control the magnetic properties relatively easily, and improve the service life and the magnetic permeable effect of the magnetic permeable block. The press machine of the invention has simple structure, low cost, large clamping force on the magnetically permeable blank, and can work stably for a long time.
Description
技术领域technical field
本发明涉及机械技术领域，尤其是一种导磁块及制作导磁块的设备。The invention relates to the technical field of machinery, in particular to a magnetic permeable block and equipment for making the magnetic permeable block.
背景技术Background technique
导磁块是机械加工中常用的一种工艺装备，其是用导磁效果不同的材料加工而成的，一般而言是由非导磁体和导磁体两种材料间隔排列而成。导磁块的选材以及制作工艺直接影响导磁块的使用寿命与导磁效果。现有制作导磁块的设备是铣床，加工质量和加工效率均较低，加工过程中对导磁块组成材料（工件）的夹紧力较小，工件易颤动，使得刀具容易崩裂，刀具寿命低，加工成本较高。现有导磁块由于选材的原因，导磁块的使用寿命和导磁效果均较低。Magnetic block is a kind of process equipment commonly used in mechanical processing. It is made of materials with different magnetic permeability. Generally speaking, it is made of non-magnetic and magnetic materials arranged at intervals. The material selection and manufacturing process of the magnetic block directly affect the service life and magnetic effect of the magnetic block. The existing equipment for making the magnetic block is a milling machine, which has low processing quality and processing efficiency. During the processing, the clamping force on the material (workpiece) of the magnetic block is small, and the workpiece is easy to vibrate, which makes the tool easy to crack and shortens the tool life. Low, high processing cost. Due to the material selection of the existing magnetic block, the service life and magnetic effect of the magnetic block are relatively low.
发明内容Contents of the invention
本发明的目的在于提供一种使用寿命较长且导磁效果较好的导磁块。The object of the present invention is to provide a magnetically conductive block with long service life and good magnetically conductive effect.
为实现上述发明目的，本发明的导磁块包括交替排列的坡莫合金板与镍青铜合金板；由导磁块的一端向另一端的方向，坡莫合金板位于奇数位，镍青铜合金板位于偶数位，坡莫合金板的数量比镍青铜合金板多一块；相邻的坡莫合金板和镍青铜合金板由金属粘接剂粘接并压合在一起。In order to realize the object of the above invention, the magnetic block of the present invention includes alternately arranged permalloy plates and nickel-bronze alloy plates; from one end of the magnetic block to the other end, the permalloy plates are at odd positions, and the nickel-bronze alloy plates are Located in an even-numbered position, the number of permalloy plates is one more than that of nickel-bronze alloy plates; adjacent permalloy plates and nickel-bronze alloy plates are bonded and pressed together by metal adhesives.
所述坡莫合金板设有11块，所述镍青铜合金板设有10块；所述金属粘接剂为环氧树脂胶黏剂。There are 11 permalloy plates, and 10 nickel-bronze alloy plates; the metal adhesive is epoxy resin adhesive.
本发明的目的还在于提供一种用于制作上述导磁块的压力机。The purpose of the present invention is also to provide a press for making the above-mentioned magnetic block.
为实现上述目的，本发明的制作上述导磁块的压力机包括底板，底板上沿左右方向设有若干T型槽，底板前后方向上中部的两道T型槽内分别固定连接有前滑轨和后滑轨；底板右部于前滑轨和后滑轨之间的中间位置设有支撑座，支撑座上设有液压缸，支撑座右端连接有顶板，顶板上部左侧面与液压缸相接并用于承受液压缸向左推送时的反作用力；In order to achieve the above object, the press for making the above-mentioned magnetic block of the present invention includes a base plate, which is provided with a number of T-shaped slots along the left and right directions, and the two T-shaped slots in the middle of the front and rear directions of the base plate are respectively fixedly connected with front slide rails. and the rear slide rail; the right part of the bottom plate is provided with a support seat in the middle between the front slide rail and the rear slide rail, and a hydraulic cylinder is arranged on the support seat. Connected and used to withstand the reaction force when the hydraulic cylinder is pushed to the left;
液压缸的伸出杆向左伸出，液压缸的伸出杆的左端固定连接有压衬，压衬固定连接有衬板；衬板固定连接有推板，推板与衬板大小相同且位置对应；推板向下固定连接有两块滑块，两块滑块分别为前滑块和后滑块，前滑块滑动连接有前滑轨上，后滑块滑动连接在后滑轨上；The extension rod of the hydraulic cylinder extends to the left, and the left end of the extension rod of the hydraulic cylinder is fixedly connected with a pressure lining, and the pressure lining is fixedly connected with a liner; the liner is fixedly connected with a push plate, and the push plate and the liner are of the same size and positioned Correspondingly; the push plate is fixedly connected downward with two sliders, the two sliders are the front slider and the rear slider respectively, the front slider is slidably connected to the front slide rail, and the rear slider is slidably connected to the rear slide rail;
底板的左端部固定连接有支架，支架的右侧面正对推板，支架与推板之间形成压合部位。The left end of the bottom plate is fixedly connected with a bracket, the right side of the bracket faces the push plate, and a pressing position is formed between the bracket and the push plate.
所述顶板底部向右连接有右肋板，右肋板的底端与底板右端相连接；所述支架底部向左连接有左肋板，左肋板的底端与底板左端相连接。The bottom of the top plate is connected to the right with a right rib, and the bottom of the right rib is connected with the right end of the bottom plate; the bottom of the support is connected with a left rib to the left, and the bottom of the left rib is connected with the left end of the bottom.
本发明具有如下的优点：The present invention has following advantage:
坡莫合金的最大特点是具有很高的弱磁场导磁率，它们的饱和磁感应强度一般在0.6--1.0T之间。镍铜合金有较好的室温力学性能和高温强度，耐蚀性高耐磨性好，容易加工，无磁性。但现有技术中缺少能够将坡莫合金和镍青铜合金制作成导磁块的设备和工艺。The biggest characteristic of permalloy is that it has a high magnetic permeability in weak magnetic fields, and their saturation magnetic induction is generally between 0.6--1.0T. Nickel-copper alloy has good mechanical properties at room temperature and high temperature strength, high corrosion resistance, good wear resistance, easy processing, and non-magnetic. However, there is a lack of equipment and processes capable of making permalloy and nickel bronze alloys into magnetic blocks in the prior art.
本发明的导磁块采用坡莫合金材料和镍铜合金材料，使用金属粘接剂粘接并压合在一起，可以较为容易地控制磁性能，也适于采用本发明中较低成本的压力机进行方便地加工，提升导磁块的使用寿命和导磁效果。The magnetic block of the present invention is made of permalloy material and nickel-copper alloy material, and is bonded and pressed together with a metal adhesive, so that the magnetic properties can be controlled relatively easily, and it is also suitable for the pressure of lower cost in the present invention. It can be conveniently processed by the machine to improve the service life and magnetic effect of the magnetic block.
本发明的压力机结构简单，没有复杂的机械结构和电路结构，成本较低，便于制造和使用。加工过程中对导磁坯料的夹紧力较大，能够长时间稳定地加压。The press of the invention has simple structure, no complicated mechanical structure and circuit structure, low cost, and is convenient to manufacture and use. During processing, the clamping force on the magnetically conductive blank is relatively large, and it can be pressurized stably for a long time.
压衬的硬度大于衬板的硬度，衬板的硬度大于推板的硬度。推板的材料的硬度不宜过大，过硬的推板容易碰伤被加工的坡莫合金板；如果推板直接与液压缸伸出杆相连接，则推板就容易被液压缸伸出杆所压伤。压衬和衬板的设置，使得液压缸伸出杆的顶压力不再集中于较小的面积（液压缸伸出杆的截面较小）；而且是通过两级缓冲（压衬一级，衬板一级）放大至与推板相同的面积，从而保护了推板，防止推板受损。两级缓冲，对衬板硬度的要求就小于对压衬硬度的要求，这样就减少了高硬度材料的用量，从而减少成本。The hardness of the pressure lining is greater than that of the liner, and the hardness of the liner is greater than that of the push plate. The hardness of the material of the push plate should not be too large, and the hard push plate is easy to damage the processed permalloy plate; if the push plate is directly connected with the extension rod of the hydraulic cylinder, the push plate is easily blocked by the extension rod of the hydraulic cylinder. crushed. The setting of the pressure lining and the lining plate makes the top pressure of the extension rod of the hydraulic cylinder no longer concentrated on a small area (the cross section of the extension rod of the hydraulic cylinder is small); The first level of the push plate) is enlarged to the same area as the push plate, thereby protecting the push plate and preventing the push plate from being damaged. With two-stage buffering, the requirement for the hardness of the liner is less than the requirement for the hardness of the pressure lining, which reduces the amount of high-hardness materials used, thereby reducing costs.
附图说明Description of drawings
图1是本发明的压力机的结构示意图；Fig. 1 is the structural representation of press machine of the present invention;
图2是图1的俯视图；Fig. 2 is the top view of Fig. 1;
图3是使用压力机制作的导磁块的结构示意图。Fig. 3 is a structural schematic diagram of a magnetic permeable block produced by a press.
具体实施方式detailed description
如图1、图2和图3所示，本发明的导磁块包括交替排列的坡莫合金板1与镍青铜合金板2；由导磁块的一端向另一端的方向，坡莫合金板1位于奇数位，镍青铜合金板2位于偶数位，坡莫合金板1的数量比镍青铜合金板2多一块；相邻的坡莫合金板1和镍青铜合金板2由金属粘接剂粘接并压合在一起。各坡莫合金板1与镍青铜合金板2的中心均设有中心通孔3，各坡莫合金板1与镍青铜合金板2的中心通孔3相互连通。As shown in Fig. 1, Fig. 2 and Fig. 3, the magnetic block of the present invention comprises permalloy plates 1 and nickel-bronze alloy plates 2 arranged alternately; from one end of the magnetic block to the direction of the other end, the permalloy plates 1 is in the odd-numbered position, nickel-bronze alloy plate 2 is in the even-numbered position, and the number of permalloy plate 1 is one more than that of nickel-bronze alloy plate 2; the adjacent permalloy plate 1 and nickel-bronze alloy plate 2 are bonded by metal adhesive Connect and press together. The center of each permalloy plate 1 and nickel bronze alloy plate 2 is provided with a central through hole 3 , and the central through holes 3 of each permalloy plate 1 and nickel bronze alloy plate 2 communicate with each other.
所述坡莫合金板1设有11块，所述镍青铜合金板2设有10块；所述金属粘接剂为环氧树脂胶黏剂。The permalloy plates 1 are provided with 11 pieces, and the nickel-bronze alloy plates 2 are provided with 10 pieces; the metal adhesive is an epoxy resin adhesive.
本发明还公开了制作上述导磁块的压力机，包括底板4，底板4上沿左右方向设有若干T型槽5，底板4前后方向上中部的两道T型槽5内分别固定连接有前滑轨6和后滑轨7；底板4右部于前滑轨6和后滑轨7之间的中间位置设有支撑座8，支撑座8上设有液压缸9，支撑座8右端连接有顶板10，顶板10上部左侧面与液压缸9相接并用于承受液压缸9向左推送时的反作用力；The present invention also discloses a press for making the above-mentioned magnetic block, including a bottom plate 4, on which a number of T-shaped slots 5 are arranged along the left and right directions, and two T-shaped slots 5 in the middle of the front and rear directions of the bottom plate 4 are respectively fixedly connected with The front slide rail 6 and the rear slide rail 7; the right part of the base plate 4 is provided with a support seat 8 at the middle position between the front slide rail 6 and the rear slide rail 7, and the support seat 8 is provided with a hydraulic cylinder 9, and the right end of the support seat 8 is connected to There is a top plate 10, the upper left side of the top plate 10 is connected to the hydraulic cylinder 9 and is used to withstand the reaction force when the hydraulic cylinder 9 is pushed to the left;
液压缸9的伸出杆11向左伸出，液压缸9的伸出杆11的左端固定连接有压衬12，压衬12固定连接有衬板13；衬板13固定连接有推板14，推板14与衬板13大小相同且位置对应；压衬12的硬度大于衬板13的硬度，衬板13的硬度大于推板14的硬度。推板14的材料的硬度不宜过大，过硬的推板14容易碰伤被加工的坡莫合金板1；如果推板14直接与液压缸9伸出杆11相连接，则推板14就容易被液压缸9伸出杆11所压伤。压衬12和衬板13的设置，使得液压缸9伸出杆11的顶压力不再集中于较小的面积（液压缸9伸出杆11的截面较小）；而且是通过两级缓冲（压衬12一级，衬板13一级）放大至与推板14相同的面积，从而保护了推板14，防止推板14受损。两级缓冲，对衬板13硬度的要求就小于对压衬12硬度的要求，这样就减少了高硬度材料的用量，从而减少成本。推板14向下固定连接有两块滑块，两块滑块分别为前滑块15和后滑块16，前滑块15滑动连接有前滑轨6上，后滑块16滑动连接在后滑轨7上；The extension rod 11 of the hydraulic cylinder 9 stretches out to the left, and the left end of the extension rod 11 of the hydraulic cylinder 9 is fixedly connected with a pressure lining 12, and the pressure lining 12 is fixedly connected with a liner 13; the liner 13 is fixedly connected with a push plate 14, The push plate 14 has the same size as the lining plate 13 and the positions correspond to each other; The hardness of the material of push pedal 14 should not be too large, and excellent push pedal 14 easily bruises the processed permalloy plate 1; Stretch out rod 11 by hydraulic cylinder 9 and crush. The setting of the pressure lining 12 and the lining plate 13 makes the top pressure of the extension rod 11 of the hydraulic cylinder 9 no longer concentrate on a small area (the section of the extension rod 11 of the hydraulic cylinder 9 is small); and it is through two-stage buffering ( The pressure lining 12 is one level, and the liner plate 13 is one level) enlarged to the same area as the push plate 14, thereby protecting the push plate 14 and preventing the push plate 14 from being damaged. With two-stage buffering, the requirement for the hardness of the liner plate 13 is less than the requirement for the hardness of the pressure lining 12, thus reducing the consumption of high-hardness materials, thereby reducing the cost. The push plate 14 is fixedly connected with two sliders downwards, and the two sliders are respectively a front slider 15 and a rear slider 16. The front slider 15 is slidably connected to the front slide rail 6, and the rear slider 16 is slidably connected to the rear On the slide rail 7;
底板4的左端部固定连接有支架17，支架17的右侧面正对推板14，支架17与推板14之间形成压合部位。A support 17 is fixedly connected to the left end of the bottom plate 4 , the right side of the support 17 is facing the push plate 14 , and a pressing position is formed between the support 17 and the push plate 14 .
所述顶板10底部向右连接有右肋板18，右肋板18的底端与底板4右端相连接；所述支架17底部向左连接有左肋板19，左肋板19的底端与底板4左端相连接。The bottom of the top plate 10 is connected to the right with a right rib 18, and the bottom of the right rib 18 is connected with the right end of the bottom plate 4; The bottom plate 4 is connected to the left end.
在加工导磁块、液压缸9的伸出杆11向左顶压被加工的工件时，支架17受到由工件传来的向左的推力，而顶板10则受到由液压缸9传来的向右的反作用力。左肋板19能够向右支撑支架17，右肋板18能够向左支撑顶板10，从而使本发明的结构强度更高，能够进行更多次的加工过程。When processing the magnetic guide block and the extension rod 11 of the hydraulic cylinder 9 to press the processed workpiece to the left, the support 17 is subjected to the leftward thrust transmitted from the workpiece, while the top plate 10 is subjected to the downward thrust transmitted from the hydraulic cylinder 9. Right reaction force. The left rib 19 can support the bracket 17 to the right, and the right rib 18 can support the top plate 10 to the left, so that the structural strength of the present invention is higher, and more processing processes can be performed.
使用本发明的压力机制作导磁块的工艺依次按以下步骤进行：The technology that uses press machine of the present invention to make magnetic permeable block is carried out according to the following steps successively:
第一步骤是坯料制作步骤，包括坡莫合金坯料的制作和镍青铜合金坯料的制作；The first step is a blank production step, including the production of permalloy blanks and the production of nickel bronze alloy blanks;
使用含镍量为45%—50%的坡莫合金材料制作若干规格为102毫米×102毫米×12.5毫米的坯料，在各坯料的中心处加工直径为12.2毫米的中心通孔3；Using permalloy materials with a nickel content of 45%-50% to make a number of blanks with a specification of 102 mm x 102 mm x 12.5 mm, and machining a central through hole 3 with a diameter of 12.2 mm at the center of each blank;
使用镍青铜合金材料制作若干规格为102毫米×102毫米×4.2毫米的坯料，并在各坯料的中心处加工直径为12.2毫米的中心通孔3；Using nickel bronze alloy material to make several blanks with a specification of 102mm×102mm×4.2mm, and machining a central through hole 3 with a diameter of 12.2mm at the center of each blank;
第二步骤是厚度方向磨削步骤；The second step is a thickness direction grinding step;
将11块第一步骤中制作的坡莫合金坯料平放在平面磨床上进行加工，厚度方向上每面磨削去0.25毫米，确保各磨削后的坡莫合金坯料的厚度均为12±0.01毫米；Put 11 permalloy blanks produced in the first step flat on a surface grinder for processing, and grind 0.25 mm on each side in the thickness direction to ensure that the thickness of each ground permalloy blank is 12 ± 0.01 mm;
将10块第一步骤中制作的镍青铜合金坯料平放在平面磨床上进行加工，厚度方向上每面磨削去0.1毫米，确保各磨削后的镍青铜合金坯料的厚度均为4±0.01毫米；Put 10 pieces of nickel-bronze alloy blanks produced in the first step flat on a surface grinder for processing, and grind 0.1 mm on each side in the thickness direction to ensure that the thickness of each ground nickel-bronze alloy blank is 4 ± 0.01 mm;
第三步骤是高宽方向磨削步骤；The third step is a grinding step in the height and width direction;
先将2N+1块经过第二步骤加工的坡莫合金坯料与2N块经过第二步骤加工的镍青铜合金坯料交替排列在一起，并使各坡莫合金坯料与各镍青铜合金坯料均对齐，使各坡莫合金坯料的中心通孔3与各镍青铜合金坯料形成整体磨削块；此时各坡莫合金坯料的中心通孔3与各镍青铜合金坯料的中心通孔3正对并连通在一起并形成整体磨削块的中心孔；其中N为自然数；Alternately arrange 2N+1 permalloy blanks processed through the second step and 2N nickel-bronze alloy blanks processed through the second step together, and align each permalloy blank with each nickel-bronze alloy blank, Make the central through hole 3 of each permalloy blank and each nickel-bronze alloy blank form an integral grinding block; at this moment, the central through-hole 3 of each permalloy blank and the central through-hole 3 of each nickel-bronze alloy blank face and communicate together and form the central hole of the integral grinding block; wherein N is a natural number;
然后使用直径为12毫米的螺杆从整体磨削块的中心孔中穿过，然后在整体磨削块两侧的螺杆上分别拧上螺母并旋紧，从而夹紧整体磨削块（防止各坡莫合金坯料与各镍青铜合金坯料分散开来或因振动等原因不再对齐）；将夹紧后的整体磨削块放在磨床上，在高度和宽度方向上对整体磨削块进行磨削，在高度和宽度方向上将整体磨削块加工成101×101的尺寸；在厚度方向上，依次对每一块包括坡莫合金坯料和镍青铜合金坯料在内的坯料进行标号，使用标记笔在每块坯料上标上序号以排序；Then use a screw rod with a diameter of 12 mm to pass through the central hole of the integral grinding block, and then screw nuts on the screw rods on both sides of the integral grinding block and screw them tightly, thereby clamping the integral grinding block (to prevent each slope Mo alloy blanks and nickel-bronze alloy blanks are scattered or out of alignment due to vibration and other reasons); put the clamped integral grinding block on the grinding machine, and grind the integral grinding block in the height and width directions , process the overall grinding block into a size of 101×101 in the height and width directions; in the thickness direction, mark each blank including permalloy blanks and nickel-bronze alloy blanks in sequence, and use a marker pen to Each blank is marked with a serial number for sorting;
第四步骤是涂胶步骤；The fourth step is the gluing step;
去除整体磨削块上的螺杆，使各坡莫合金坯料与各镍青铜合金坯料分散开来，在各坡莫合金坯料与各镍青铜合金坯料的表面上均匀涂上金属粘接剂，干燥10分钟后，按照第三步骤中在坯料上标记的序号将各坡莫合金坯料与各镍青铜合金坯料按第三步骤中的顺序重新排列好，使用直径为12毫米的螺杆从各坡莫合金坯料与各镍青铜合金坯料的中心通孔3中穿过，然后在从螺杆的两端分别拧上螺母并旋紧，从而夹紧各坡莫合金坯料与各镍青铜合金坯料并使各坡莫合金坯料与各镍青铜合金坯料形成导磁坯料；Remove the screw rod on the integral grinding block to disperse each permalloy blank and each nickel-bronze alloy blank, and evenly coat the metal adhesive on the surface of each permalloy blank and each nickel-bronze alloy blank, dry for 10 After 10 minutes, rearrange each permalloy blank and each nickel-bronze alloy blank by the order in the third step according to the sequence number marked on the blank in the third step, and use a screw rod with a diameter of 12 mm to start from each permalloy blank Pass through the central through hole 3 of each nickel-bronze alloy blank, then screw on the nuts at both ends of the screw rod and tighten them, thereby clamping each permalloy blank and each nickel-bronze alloy blank and making each permalloy The blank and each nickel-bronze alloy blank form a magnetically conductive blank;
第五步骤是压合步骤；The fifth step is a pressing step;
将导磁坯料放在支架17与推板14之间形成的压合部位处，启动液压缸9，使支架17与推板14压紧导磁坯料；压合时间为72小时；Put the magnetically conductive blank at the pressing position formed between the bracket 17 and the push plate 14, start the hydraulic cylinder 9, and make the bracket 17 and the push plate 14 press the magnetically conductive blank; the pressing time is 72 hours;
第六步骤是成品步骤；The sixth step is the finished product step;
进一步拧紧导磁坯料两侧的螺杆上的螺母，将导磁坯料重新放在磨床上在高度和宽度方向上进一步磨削，将导磁坯料在高度和宽度上磨削为100×100的规格的成品导磁块。Further tighten the nuts on the screw rods on both sides of the magnetically conductive blank, put the magnetically conductive blank back on the grinding machine for further grinding in the height and width directions, and grind the magnetically conductive blank to a size of 100×100 in height and width Finished magnetic blocks.
以上实施例仅用以说明而非限制本发明的技术方案，尽管参照上述实施例对本发明进行了详细说明，本领域的普通技术人员应当理解：依然可以对本发明进行修改或者等同替换，而不脱离本发明的精神和范围的任何修改或局部替换，其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate and not limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced without departing from it. Any modifications or partial replacements within the spirit and scope of the present invention shall fall within the scope of the claims of the present invention.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710209066.5A CN106881896A (en) | 2017-03-31 | 2017-03-31 | The forcing press of magnetic inductive block and making magnetic inductive block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710209066.5A CN106881896A (en) | 2017-03-31 | 2017-03-31 | The forcing press of magnetic inductive block and making magnetic inductive block |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106881896A true CN106881896A (en) | 2017-06-23 |
Family
ID=59181339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710209066.5A Pending CN106881896A (en) | 2017-03-31 | 2017-03-31 | The forcing press of magnetic inductive block and making magnetic inductive block |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106881896A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108071911A (en) * | 2018-01-29 | 2018-05-25 | 海宁依普卡进出口有限公司 | A kind of fixing device of Weaving device |
| CN109083902A (en) * | 2018-08-23 | 2018-12-25 | 安徽昌南电气科技有限公司 | Photosensitive sensor and its preparation process for switchgear safety guard |
| CN113107940A (en) * | 2021-04-07 | 2021-07-13 | 江苏航运职业技术学院 | Multifunctional on-shaft strain gauge pasting tool |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1065747A (en) * | 1991-04-11 | 1992-10-28 | 陈启星 | Silicon steel granule and ferrite powder are made the method for compound magnetic conductor using |
| CN1444050A (en) * | 2002-03-09 | 2003-09-24 | 三星电机株式会社 | Low-intensity magnetic field and its mfg. method using printed circuit board mfg. technology |
| JP3496558B2 (en) * | 1998-12-01 | 2004-02-16 | 住友電気工業株式会社 | Composite materials for electromagnetic induction heating |
| US20070107228A1 (en) * | 2001-04-06 | 2007-05-17 | Smc Kabushiki Kaisha | Method for Producing Actuator Having Guide-Equipped Frame |
| JP2007144132A (en) * | 1998-12-01 | 2007-06-14 | Sumitomo Electric Ind Ltd | Electromagnetic induction heating composite and electromagnetic induction heating cooking utensil |
-
2017
- 2017-03-31 CN CN201710209066.5A patent/CN106881896A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1065747A (en) * | 1991-04-11 | 1992-10-28 | 陈启星 | Silicon steel granule and ferrite powder are made the method for compound magnetic conductor using |
| JP3496558B2 (en) * | 1998-12-01 | 2004-02-16 | 住友電気工業株式会社 | Composite materials for electromagnetic induction heating |
| JP2007144132A (en) * | 1998-12-01 | 2007-06-14 | Sumitomo Electric Ind Ltd | Electromagnetic induction heating composite and electromagnetic induction heating cooking utensil |
| US20070107228A1 (en) * | 2001-04-06 | 2007-05-17 | Smc Kabushiki Kaisha | Method for Producing Actuator Having Guide-Equipped Frame |
| CN1444050A (en) * | 2002-03-09 | 2003-09-24 | 三星电机株式会社 | Low-intensity magnetic field and its mfg. method using printed circuit board mfg. technology |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108071911A (en) * | 2018-01-29 | 2018-05-25 | 海宁依普卡进出口有限公司 | A kind of fixing device of Weaving device |
| CN108071911B (en) * | 2018-01-29 | 2019-11-05 | 杭州富阳富宝仪表机床厂 | A kind of fixation device of Weaving device |
| CN109083902A (en) * | 2018-08-23 | 2018-12-25 | 安徽昌南电气科技有限公司 | Photosensitive sensor and its preparation process for switchgear safety guard |
| CN109083902B (en) * | 2018-08-23 | 2020-06-19 | 安徽昌南电气科技有限公司 | Photosensitive sensor for switch cabinet safety protection device and preparation process thereof |
| CN113107940A (en) * | 2021-04-07 | 2021-07-13 | 江苏航运职业技术学院 | Multifunctional on-shaft strain gauge pasting tool |
| CN113107940B (en) * | 2021-04-07 | 2024-03-19 | 江苏航运职业技术学院 | Multifunctional on-shaft strain gauge pasting tool |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106881896A (en) | The forcing press of magnetic inductive block and making magnetic inductive block | |
| CN202129654U (en) | Aligning clamp frock for fine reference surface of thin-wall casting | |
| CN106493360B (en) | The compacting tool set of neodymium iron boron magnetic body | |
| CN206623437U (en) | Make the forcing press of magnetic inductive block | |
| CN107026001B (en) | Magnetic inductive block manufacture craft | |
| CN208132503U (en) | A kind of fixed device of mold production | |
| CN105834797B (en) | A kind of processing tool of Machining of Vortex Disk of Vortex Compressor | |
| CN204276907U (en) | A kind of pressed compact size and the adjustable magnetic steel die of magnetic field orientating | |
| CN103659626A (en) | Split type diamond grinding wheel and manufacturing technology thereof | |
| CN203210202U (en) | Grinding wheel and grinding blocks thereof | |
| CN105092389A (en) | Method for testing bending strength of brittle material | |
| CN1937368A (en) | Water wheel generator polecore assembling process | |
| CN205043501U (en) | Milling machine sample mold processing | |
| CN202137654U (en) | Fixture for grinding of end faces of round hard alloy bars | |
| CN209598836U (en) | One kind being conveniently replaceable polishing pad wolfram steel stick peripheral milling fine grinding device | |
| CN202540157U (en) | Fixture used for diamond composite sheet sand blasting | |
| CN201346713Y (en) | Tool fixture | |
| CN102873327A (en) | Rubidium, iron and boron magnetic steel forming mold | |
| CN204975328U (en) | An abnormal shape dry pressing device | |
| CN210435219U (en) | Trimming and punching die capable of effectively controlling number of die processes | |
| CN210435952U (en) | Special cutting plane anchor clamps | |
| CN206426247U (en) | A kind of high life Alloy-steel mold | |
| CN105269804B (en) | One kind, which is covered, draws, removes surplus integration mold | |
| CN214560007U (en) | Valve body surface polishing tool | |
| CN202278006U (en) | Roller of forming machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170623 |