CN102873327A - Rubidium, iron and boron magnetic steel forming mold - Google Patents
Rubidium, iron and boron magnetic steel forming mold Download PDFInfo
- Publication number
- CN102873327A CN102873327A CN2012103739586A CN201210373958A CN102873327A CN 102873327 A CN102873327 A CN 102873327A CN 2012103739586 A CN2012103739586 A CN 2012103739586A CN 201210373958 A CN201210373958 A CN 201210373958A CN 102873327 A CN102873327 A CN 102873327A
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- CN
- China
- Prior art keywords
- mold
- magnet steel
- rubidium
- iron boron
- hardmetal materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 36
- 239000010959 steel Substances 0.000 title claims abstract description 36
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title abstract 8
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 title abstract 4
- 229910052796 boron Inorganic materials 0.000 title abstract 4
- 229910052742 iron Inorganic materials 0.000 title abstract 4
- 229910052701 rubidium Inorganic materials 0.000 title abstract 4
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 title abstract 4
- 239000000463 material Substances 0.000 claims description 43
- VQAPWLAUGBBGJI-UHFFFAOYSA-N [B].[Fe].[Rb] Chemical compound [B].[Fe].[Rb] VQAPWLAUGBBGJI-UHFFFAOYSA-N 0.000 claims description 26
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 21
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 21
- 238000007493 shaping process Methods 0.000 claims description 11
- 239000000956 alloy Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 229910045601 alloy Inorganic materials 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses a rubidium, iron and boron magnetic steel forming mold which comprises an upper mold and a lower mold. The upper mold and the lower mold are arranged among an upper pressure bar, a lower pressure bar and a forming female mold, and both the upper mold and the lower mold are made of hard alloy materials. Compared with the prior art, the rubidium, iron and boron magnetic steel forming mold has the advantage that problems of high cost, short service life, long shutdown mold changing time, low product percent of pass, low production efficiency and the like of an existing rubidium, iron and boron magnetic steel forming mold can be solved.
Description
Technical field
The present invention relates to the Machining Technology field, especially a kind of mould of processing rubidium iron boron magnet steel.
Background technology
Existing rubidium iron boron magnetic material or the multiplex nonmagnetic steel mould of bar magnet are compressing; the hardness of this mould is lower; wearability is relatively poor; under operating pressure; easily distortion; the problems such as easily wearing and tearing, thereby die cost are high, service life is short, shut down that mould replacing time is long, product percent of pass is low and production efficiency is low.
Summary of the invention
The problems such as problem to be solved by this invention provides a kind of rubidium iron boron magnet steel mould, and it can improve, and existing rubidium iron boron magnet steel mould cost is high, service life is short, shut down that mould replacing time is long, product percent of pass is low and production efficiency is low.
In order to address the above problem, technical scheme of the present invention is: this rubidium iron boron magnet steel mould comprises the upper die and lower die that are arranged between upperpush rod and down-pressed pole and the shaping female mold, and the material of described patrix and described counterdie is carbide alloy.
In the technique scheme, more specifically scheme can be: described carbide alloy is made by the percentage by weight of following component: the nickel powder 18.5%~20% of 2.5~3 μ m, surplus are the tungsten carbide of 3~5 μ m.
Further: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 19.5% of 2.5~3 μ m, surplus are the tungsten carbide of 3~5 μ m.
Further: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 15%~18% of 2.5~3 μ m, surplus are the tungsten carbide of 1~3 μ m.
Further: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 17.5% of 2.5~3 μ m, surplus are the tungsten carbide of 1~3 μ m.
Further: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 24%~25.5% of 2.5~3 μ m, surplus are the tungsten carbide of 4~5 μ m.
Further: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 25% of 2.5~3 μ m, surplus are the tungsten carbide of 4~5 μ m.
Owing to adopted technique scheme, the present invention compared with prior art has following beneficial effect:
The upper die and lower die of this rubidium iron boron magnet steel mould adopt carbide alloy to make, hardness, the intensity index of mould are improved, make under the pressure that rubidium iron boron magnet steel continued in whole forming process, the characteristic that magnetic steel die is wear-resisting has improved the working (machining) efficiency of magnet steel; Rubidium iron boron magnet steel qualification rate after the moulding is significantly improved, has also improved the compactness of magnet steel simultaneously, make magnet steel in use be difficult for bursting apart, and the fineness on magnet steel surface also significantly improves, guaranteed the performance requirement of rubidium iron boron magnet steel.For example: the mould that originally used general nonmagnetic steel material to make, its hardness are about HRC40~50, and wearability is relatively poor, and in about 5~6 days of service life, product percent of pass is 80%, and goes up easily magnetic; After using the present invention, the mould that the non-magnesium hard alloy of low Binder Phase is made, its hardness is greater than HRA87, and wearability spy is good, and fragility is bigger than normal, can not go up magnetic, extends to service life about 15 days, and product percent of pass is 90%; The mould that the non-magnesium hard alloy of high Binder Phase is made, its hardness is greater than HRA79, and wearability is fine, and toughness is high, and can reach about 10 months service life, can not go up magnetic, and product percent of pass is 95%.
Description of drawings
Fig. 1 is the cutaway view of embodiment one.
The specific embodiment
Implement embodiment one is described in further detail below in conjunction with accompanying drawing:
This rubidium iron boron magnet steel mould comprises patrix 3 and the counterdie 2 that is arranged between upperpush rod 5 and down-pressed pole 1 and the shaping female mold 4, and the material of patrix 3 and counterdie 2 is Hardmetal materials.Described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 18.5% of 2.5~3 μ m, surplus are the tungsten carbide of 3~5 μ m.
Embodiment two:
This rubidium iron boron magnet steel mould comprises the upper die and lower die that are arranged between upperpush rod and down-pressed pole and the shaping female mold, and the material of described patrix and described counterdie is Hardmetal materials.Described Hardmetal materials is made by the percentage by weight of following component: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 19.5% of 2.5~3 μ m, surplus are the tungsten carbide of 3~5 μ m.
Embodiment three:
This rubidium iron boron magnet steel mould comprises the upper die and lower die that are arranged between upperpush rod and down-pressed pole and the shaping female mold, and the material of described patrix and described counterdie is Hardmetal materials.Described Hardmetal materials is made by the percentage by weight of following component: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 20% of 2.5~3 μ m, surplus are the tungsten carbide of 3~5 μ m.
Embodiment four:
This rubidium iron boron magnet steel mould comprises the upper die and lower die that are arranged between upperpush rod and down-pressed pole and the shaping female mold, and the material of described patrix and described counterdie is Hardmetal materials.Described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 15% of 2.5~3 μ m, surplus are the tungsten carbide of 1~3 μ m.
Embodiment five:
This rubidium iron boron magnet steel mould comprises the upper die and lower die that are arranged between upperpush rod and down-pressed pole and the shaping female mold, and the material of described patrix and described counterdie is Hardmetal materials.Described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 17.5% of 2.5~3 μ m, surplus are the tungsten carbide of 1~3 μ m.
Embodiment six:
This rubidium iron boron magnet steel mould comprises the upper die and lower die that are arranged between upperpush rod and down-pressed pole and the shaping female mold, and the material of described patrix and described counterdie is Hardmetal materials.Described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 18% of 2.5~3 μ m, surplus are the tungsten carbide of 1~3 μ m.
Embodiment seven:
This rubidium iron boron magnet steel mould comprises the upper die and lower die that are arranged between upperpush rod and down-pressed pole and the shaping female mold, and the material of described patrix and described counterdie is Hardmetal materials.Described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 24% of 2.5~3 μ m, surplus are the tungsten carbide of 4~5 μ m.
Embodiment eight:
This rubidium iron boron magnet steel mould comprises the upper die and lower die that are arranged between upperpush rod and down-pressed pole and the shaping female mold, and the material of described patrix and described counterdie is Hardmetal materials.Described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 25% of 2.5~3 μ m, surplus are the tungsten carbide of 4~5 μ m.
Embodiment nine:
This rubidium iron boron magnet steel mould comprises the upper die and lower die that are arranged between upperpush rod and down-pressed pole and the shaping female mold, and the material of described patrix and described counterdie is Hardmetal materials.Described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 25.5% of 2.5~3 μ m, surplus are the tungsten carbide of 4~5 μ m.
Claims (7)
1. a rubidium iron boron magnet steel mould comprises the upper die and lower die that are arranged between upperpush rod and down-pressed pole and the shaping female mold, and it is characterized in that: described patrix and described counterdie are made by Hardmetal materials.
2. rubidium iron boron magnet steel mould according to claim 1, it is characterized in that: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 18.5%~20% of 2.5~3 μ m, surplus are the tungsten carbide of 3~5 μ m.
3. rubidium iron boron magnet steel mould according to claim 2, it is characterized in that: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 19.5% of 2.5~3 μ m, surplus are the tungsten carbide of 3~5 μ m.
4. rubidium iron boron magnet steel mould according to claim 1, it is characterized in that: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 15%~18% of 2.5~3 μ m, surplus are the tungsten carbide of 1~3 μ m.
5. rubidium iron boron magnet steel mould according to claim 4, it is characterized in that: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 17.5% of 2.5~3 μ m, surplus are the tungsten carbide of 1~3 μ m.
6. rubidium iron boron magnet steel mould according to claim 1, it is characterized in that: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 24%~25.5% of 2.5~3 μ m, surplus are the tungsten carbide of 4~5 μ m.
7. rubidium iron boron magnet steel mould according to claim 6, it is characterized in that: described Hardmetal materials is made by the percentage by weight of following component: the nickel powder 25% of 2.5~3 μ m, surplus are the tungsten carbide of 4~5 μ m.
Priority Applications (1)
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CN2012103739586A CN102873327A (en) | 2012-10-05 | 2012-10-05 | Rubidium, iron and boron magnetic steel forming mold |
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CN2012103739586A CN102873327A (en) | 2012-10-05 | 2012-10-05 | Rubidium, iron and boron magnetic steel forming mold |
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CN2012103739586A Pending CN102873327A (en) | 2012-10-05 | 2012-10-05 | Rubidium, iron and boron magnetic steel forming mold |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103611936A (en) * | 2013-11-28 | 2014-03-05 | 山西中泰源工业自动化设备有限公司 | Mold used in robot system for magnetic material die-casting forming |
CN118492370A (en) * | 2024-06-06 | 2024-08-16 | 江西江钨硬质合金有限公司 | A pressing die for cemented carbide rods and its manufacturing process and application |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08333166A (en) * | 1995-04-06 | 1996-12-17 | Sumitomo Metal Ind Ltd | Mold for molding rare earth magnet powder and molding method |
JPH11323509A (en) * | 1998-05-15 | 1999-11-26 | Alps Electric Co Ltd | Hard magnetic alloy compacted body and its production |
CN1737955A (en) * | 2005-07-27 | 2006-02-22 | 北京工业大学 | Preparation method of rare earth iron-based dual-phase nanocrystalline composite permanent magnet material |
CN201089012Y (en) * | 2007-08-30 | 2008-07-23 | 宁波科宁达工业有限公司 | Nd-Fe-B fillet mould |
CN201132216Y (en) * | 2008-04-23 | 2008-10-15 | 浙江升华强磁材料有限公司 | Compacting tool set for preforming big square type Nd-Fe-B material |
CN201900265U (en) * | 2010-12-02 | 2011-07-20 | 湖南航天磁电有限责任公司 | Forming die for improving coaxiality of inner and outer diameters of sintered NdFeB circular ring |
-
2012
- 2012-10-05 CN CN2012103739586A patent/CN102873327A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08333166A (en) * | 1995-04-06 | 1996-12-17 | Sumitomo Metal Ind Ltd | Mold for molding rare earth magnet powder and molding method |
JPH11323509A (en) * | 1998-05-15 | 1999-11-26 | Alps Electric Co Ltd | Hard magnetic alloy compacted body and its production |
CN1737955A (en) * | 2005-07-27 | 2006-02-22 | 北京工业大学 | Preparation method of rare earth iron-based dual-phase nanocrystalline composite permanent magnet material |
CN201089012Y (en) * | 2007-08-30 | 2008-07-23 | 宁波科宁达工业有限公司 | Nd-Fe-B fillet mould |
CN201132216Y (en) * | 2008-04-23 | 2008-10-15 | 浙江升华强磁材料有限公司 | Compacting tool set for preforming big square type Nd-Fe-B material |
CN201900265U (en) * | 2010-12-02 | 2011-07-20 | 湖南航天磁电有限责任公司 | Forming die for improving coaxiality of inner and outer diameters of sintered NdFeB circular ring |
Non-Patent Citations (2)
Title |
---|
《硬质合金》 20070331 陈德勇等 "WC-Ni硬质合金的特性、发展及其应用" 1-7 第24卷, 第1期 * |
陈德勇等: ""WC-Ni硬质合金的特性、发展及其应用"", 《硬质合金》 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103611936A (en) * | 2013-11-28 | 2014-03-05 | 山西中泰源工业自动化设备有限公司 | Mold used in robot system for magnetic material die-casting forming |
CN103611936B (en) * | 2013-11-28 | 2015-11-25 | 山西中泰源工业自动化设备有限公司 | For the mould in the robot system of magnetic material die-cast formation |
CN118492370A (en) * | 2024-06-06 | 2024-08-16 | 江西江钨硬质合金有限公司 | A pressing die for cemented carbide rods and its manufacturing process and application |
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Application publication date: 20130116 |