CN106827154B - A kind of manufacture craft of suit doors - Google Patents
A kind of manufacture craft of suit doors Download PDFInfo
- Publication number
- CN106827154B CN106827154B CN201611184405.0A CN201611184405A CN106827154B CN 106827154 B CN106827154 B CN 106827154B CN 201611184405 A CN201611184405 A CN 201611184405A CN 106827154 B CN106827154 B CN 106827154B
- Authority
- CN
- China
- Prior art keywords
- door
- plate
- air bag
- spray painting
- room body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000012545 processing Methods 0.000 claims abstract description 21
- 238000007592 spray painting technique Methods 0.000 claims abstract description 20
- 239000007921 spray Substances 0.000 claims abstract description 19
- 239000000428 dust Substances 0.000 claims abstract description 17
- 239000003973 paint Substances 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000007689 inspection Methods 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims abstract description 5
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 239000011521 glass Substances 0.000 claims description 6
- 239000002023 wood Substances 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000003801 milling Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 229920000297 Rayon Polymers 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
Present patent application belongs to the manufacturing process area of door, specifically disclose a kind of manufacture craft of suit doors, multiple steps are put in storage including sawing sheet, group frame filling, cold moudling, frame processing, door-plate working process, assembly, spray painting and quality inspection, improvement to being carried out to paint spray booth emphatically, compared with traditional processing technology, it greatly reduced the dust in spray painting and enter the problem that paint spray booth causes the processing quality of suit doors poor.
Description
Technical field
The invention belongs to the manufacturing process areas of door.
Background technique
Suit doors generally refer to overlay medium-density plate outside as balance layer, with domestic or import day using solid wood as main material
Right wood skin is made after high temperature hot pressing as facing, and the composite door of high-grade environment protecting paint for wooden articles is adornd in outer spray.
Existing composite door includes sawing sheet, group frame filling, cold moudling, frame processing, door-plate working process, dress mostly
Match, paint and quality inspection is put in storage multiple steps, it is not perfect due to technique, it may appear that many however, in the actual operation process
The problem of, cause the quality of door not good enough.Especially in the processing of spray painting, usually, in order to reduce dust
Summary of the invention
The purpose of the present invention is to provide a kind of manufacture crafts of suit doors, and to reduce in spray painting, dust is sticked to compound
Problem on door.
In order to achieve the above object, base case of the invention provides a kind of manufacture craft of suit doors, including following step
It is rapid:
S10, sawing sheet: if combination sawing sheet, need to indicate wood skin material, which kind of gate combination indicated；S20, group frame filling: dash board
Central filler material organizes glass door in this way when frame, after determining that glass size and location, skeleton do anti-deformation processing, upper press pressure
It is flat；S30, cold moudling: before putting the workpiece that need to be cold-pressed, cold pressing plate and workpiece being cleaned out, and are confirmed no any impurity, set
Workpiece is slowly put by pressure, and the workpiece being put into wants orderly aligned, makes each position uniform force；S40, frame processing: including repairing
Side and edge sealing two parts；S50, door-plate working process: including pyrograph milling type, skin and punching unlocking are mended；S60, assembly: door is closed in trial assembly
And it polishes；
S70, spray painting: the door polished in S60 is put into transport vehicle, is then transported in paint spray booth and is carried out at spray painting
Reason；The paint spray booth includes the room body in the factory, is equipped with door body and air inlet in the room body, the door body include doorframe,
First door-plate and the second door-plate, the doorframe are fixed in room body, and first door-plate, the second door-plate are hinged in room body,
First door-plate, the second door-plate and doorframe form an open-topped compression chamber, are equipped with air bag in the compression chamber, also wrap
Include can closed compression chamber dust excluding plate, the dust excluding plate be equipped with jet channel and several puff prots, the puff prot is along second
The width direction of door-plate is arranged, and puff prot is connected to by jet channel with air bag, the frictional force of second door-plate and ground
Greater than the frictional force of the first door-plate and ground.S80, quality inspection storage: check whether door leaf door pocket is comprehensive, and whether quality closes
Lattice check for wrong color, leakage color phenomenon, and when detection will handle to product with care.
This base case the spray painting the step in: door-plate needs to enter paint spray booth after processing when being painted, to the
One door-plate applies smaller power, slowly pushes the first door-plate, at this point, the first door-plate extruding gasbag, the pressure in air bag increases,
So that the gas in air bag is sprayed from jet channel, air curtain is formed, so that blocks dust enters in paint spray booth.When having wind from spray
Port spray when, the strength to push can be increased, thus push the second door-plate open, by the plank processed be pushed into room body in into
Row spray painting processing.The step is not necessarily to other equipment of motor, when opening the door, can automatically form air curtain, on the one hand effective
Reduce dust to enter in paint spray booth, on the other hand also largely reduces the electric energy spent due to equipment such as motors.With biography
The processing technology of system is compared, and be greatly reduced the dust in spray painting and is entered paint spray booth and cause the processing quality of suit doors poor
Problem.
Scheme two: this is the preferred of basic scheme, in S70 step, when into paint spray booth, first applies ratio to the first door-plate
Lesser power slowly pushes the first door-plate, at this point, the first door-plate extruding gasbag, the pressure in air bag increases, so that in air bag
Gas is sprayed from jet channel, forms air curtain；It waits 10 seconds, after air curtain is stablized, the strength to push can be increased, to push away
Dynamic second door-plate is opened, and the plank processed is pushed into room body and carries out spray painting processing.
Scheme three: this is the preferred of basic scheme, is equipped with the first check valve and second one-way valve in the air bag, described the
One check valve is connected from the external world into air bag, and the second one-way valve is set in the air bag from being connected in air bag to jet channel
The junction of flexible part, the air bag and elastic component is separately fixed on the first door-plate and the second door-plate.First check valve,
The setting of two check valves and elastic component can preferably guarantee the gas supply in air bag, easy to operate.
Scheme four: this is the preferred of basic scheme, and pressure sensor, indicator light and controller are additionally provided on the first door-plate,
The pressure sensor, indicator light are electrically connected with the controller, and when the pressure that the pressure sensor is subject to is more than setting value, are referred to
Show that lamp is lighted, frictional force of the setting value less than the second door-plate and ground；In S70 step, when operator pushes the
When one door-plate, once indicator light lights, then the appropriate thrust reduced to the first door-plate, until indicator light extinguishes, and forms air curtain
Afterwards, it waits 10 seconds, after air curtain is stablized, the strength to push can be increased, to push the second door-plate to open, by what is processed
Spray painting processing is carried out in plank push-in room body.When operator pushes the first door-plate, once indicator light lights, then illustrate, this
When operator it is firmly excessive, remind operator reduce force size.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the manufacture craft of suit doors of the embodiment of the present invention.
Fig. 2 is the cross-sectional view of door body in Fig. 1.
Fig. 3 is the structural schematic diagram of door body in Fig. 1.
Fig. 4 is the cross-sectional view of dust excluding plate in Fig. 3.
Specific embodiment
Below by specific embodiment, the present invention is described in further detail:
Appended drawing reference in Figure of description includes: room body 10, door body 20, the second door-plate 201, dust excluding plate 202, air bag
203, puff prot 204, air inlet 30.
A kind of paint spray booth is used in the present embodiment, as shown in Figure 1, including the room body 10 in factory, is set in room body 10
There are door body 20 and air inlet 30.Air inlet 30 is equipped with strainer.The setting of strainer, effectively prevent dust from air inlet 30 into
Enter.
As shown in Fig. 2, door body 20 includes doorframe, the first door-plate and the second door-plate 201.Doorframe is mounted in room body 10, the
One door-plate, the second door-plate 201 are hinged in room body 10 by hinge.First door-plate, the second door-plate 201 and doorframe form one
The compression chamber of open-topped triangle.
As shown in figure 3, being equipped with air bag 203 in compression chamber, which is made of the rubber material of automobile tire, matter
It measures, retractility is good.The first check valve and second one-way valve are equipped in air bag 203, the first check valve is from the external world into air bag 203
Conducting, second one-way valve are equipped with elastic component, air bag 203 and elastic component from being connected in air bag 203 to jet channel in air bag 203
Junction be separately fixed on the first door-plate and the second door-plate 201.First check valve, second one-way valve and elastic component are set
It sets, can preferably guarantee the gas supply in air bag 203, it is easy to operate.
As shown in figure 4, be additionally provided with above the first door-plate can closed compression chamber dust excluding plate 202, dust excluding plate 202 adds
The height of first door-plate is just equal to the height of the second door-plate 201, overall beautiful, easy for installation.Dust excluding plate 202 is equipped with jet
Channel and several puff prots 204, puff prot 204 is arranged along the width direction of the second door-plate 201, and puff prot 204 passes through jet
Channel is connected to air bag 203.The bore of puff prot 204 should not be too large, and need to adjust according to the actual situation, after pushing the first door-plate
The time that can also continue spray 2-5 minutes is advisable.
Have friction pad by viscose glue viscose glue on the bottom end of second door-plate 201, friction pad is made of foam pad, foam pad with
The coefficient of friction on ground is high, and cheap.In addition, further include pressure sensor, indicator light and controller, pressure sensor,
Indicator light is electrically connected with the controller, and when the pressure that pressure sensor is subject to is more than setting value, indicator light is lighted.Setting value is less than
Second door-plate 201 and the frictional force 50N on ground or so are advisable.The front of the first door-plate, indicator light is arranged in pressure sensor
It is mounted on the front of the first door-plate, controller then may be provided inside the first door-plate, and the connecting line between three walks the first door-plate
Interior secret tunnel is more beautiful.
Utilize a kind of manufacture craft of suit doors of above equipment research and development, comprising the following steps:
S10, sawing sheet: if combination sawing sheet, need to indicate wood skin material, which kind of gate combination indicated；S20, group frame filling: dash board
Central filler material organizes glass door in this way when frame, after determining that glass size and location, skeleton do anti-deformation processing, upper press pressure
It is flat；S30, cold moudling: before putting the workpiece that need to be cold-pressed, cold pressing plate and workpiece being cleaned out, and are confirmed no any impurity, set
Workpiece is slowly put by pressure, and the workpiece being put into wants orderly aligned, makes each position uniform force；S40, frame processing: including repairing
Side and edge sealing two parts；S50, door-plate working process: including pyrograph milling type, skin and punching unlocking are mended；S60, assembly: door is closed in trial assembly
And it polishes；
S70, spray painting: the door polished in S60 is put into transport vehicle, is then transported in paint spray booth and is carried out at spray painting
Reason；When operator pushes the first door-plate, once indicator light lights, then the thrust to the first door-plate is suitably reduced, until referring to
Show that lamp extinguishes, and after formation air curtain, wait 10 seconds, after air curtain is stablized, the strength to push can be increased, to push second
Door-plate 201 is opened, and the plank processed is pushed into room body and carries out spray painting processing.S80, quality inspection storage: check that door leaf door pocket is
No comprehensive, whether quality is qualified, checks for wrong color, leakage color phenomenon, and when detection will handle to product with care.
Compared with traditional processing technology, greatly reduced spray painting when dust enter paint spray booth cause suit doors plus
The second-rate problem of work.
What has been described above is only an embodiment of the present invention, and the common sense such as well known specific structure and characteristic are not made herein in scheme
Excessive description.It, without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art
Several modifications and improvements are made, these also should be considered as protection scope of the present invention, these all will not influence what the present invention was implemented
Effect and patent practicability.The scope of protection required by this application should be based on the content of the claims, in specification
The records such as specific embodiment can be used for explaining the content of claim.
Claims (4)
1. a kind of manufacture craft of suit doors, comprising the following steps:
S10, sawing sheet: when combination sawing sheet, need to indicate wood skin material, indicate which kind of gate combination；
S20, group frame filling: dash board central filler material determines glass size and location, skeleton does anti-when group frame is glass door
After deformation process, upper press is flattened；
S30, cold moudling: before putting the workpiece that need to be cold-pressed, cold pressing plate and workpiece being cleaned out, and confirm no any impurity, fixed
Workpiece is slowly put by good pressure, and the workpiece being put into wants orderly aligned, makes each position uniform force；
S40, frame processing: including deburring and edge sealing two parts；
S50, door-plate working process: including pyrograph milling type, skin and punching unlocking are mended；
S60, assembly: trial assembly closes door and polishes；
S70, spray painting: it is characterized by:
The door polished in S60 is put into transport vehicle, is then transported in paint spray booth and carries out spray painting processing；The paint spray booth includes
Room body in factory, is equipped with door body and air inlet in the room body, and the door body includes doorframe, the first door-plate and second
Plate, the doorframe are fixed in room body, and first door-plate, the second door-plate are hinged in room body, first door-plate, second
Door-plate and doorframe form an open-topped compression chamber, are equipped with air bag in the compression chamber, further including can closed compression chamber
Dust excluding plate, the dust excluding plate are equipped with jet channel and several puff prots, and the puff prot is set along the width direction of the second door-plate
It sets, and puff prot is connected to by jet channel with air bag, the frictional force on second door-plate and ground is greater than the first door-plate and ground
The frictional force in face；
S80, quality inspection storage: checking whether door leaf door pocket is comprehensive, and whether quality is qualified, checks for wrong color, leakage color
Phenomenon, when detection, will handle to product with care.
2. a kind of manufacture craft of suit doors according to claim 1, it is characterised in that: in S70 step, into spray painting
Fang Shi first applies smaller power to the first door-plate, slowly pushes the first door-plate, at this point, the first door-plate extruding gasbag, in air bag
Pressure increase so that gas in air bag is sprayed from jet channel, form air curtain；It waits 10 seconds, after air curtain is stablized, i.e.,
The strength to push can be increased, so that the second door-plate be pushed to open, the plank processed is pushed into room body and carries out spray painting processing.
3. a kind of manufacture craft of suit doors according to claim 2, it is characterised in that: it is single to be equipped with first in the air bag
To valve and second one-way valve, first check valve is connected from the external world into air bag, the second one-way valve from air bag to spray
The connection of gas channel, is equipped with elastic component in the air bag, the junction of the air bag and elastic component be separately fixed at the first door-plate and
On second door-plate.
4. a kind of manufacture craft of suit doors according to claim 2, it is characterised in that: be additionally provided with pressure on the first door-plate
Sensor, indicator light and controller, the pressure sensor, indicator light are electrically connected with the controller, the pressure sensor by
When the pressure arrived is more than setting value, indicator light is lighted, frictional force of the setting value less than the second door-plate and ground；It is walked in S70
In rapid, when operator pushes the first door-plate, once indicator light lights, then the thrust to the first door-plate is suitably reduced, until
Indicator light extinguishes, and after forming air curtain, waits 10 seconds, after air curtain is stablized, can increase the strength to push, to push the
Two door-plates are opened, and the plank processed is pushed into room body and carries out spray painting processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611184405.0A CN106827154B (en) | 2016-12-20 | 2016-12-20 | A kind of manufacture craft of suit doors |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611184405.0A CN106827154B (en) | 2016-12-20 | 2016-12-20 | A kind of manufacture craft of suit doors |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106827154A CN106827154A (en) | 2017-06-13 |
| CN106827154B true CN106827154B (en) | 2019-01-22 |
Family
ID=59139420
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611184405.0A Active CN106827154B (en) | 2016-12-20 | 2016-12-20 | A kind of manufacture craft of suit doors |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106827154B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5153034A (en) * | 1990-05-23 | 1992-10-06 | Binks Manufacturing Company | Paint spray booth with plenum means of reduced cross section and method of operating the same |
| EP1400285A2 (en) * | 2002-09-17 | 2004-03-24 | Wolf Stahlbau GmbH & Co. KG | Auxiliary device for a spray paint plant |
| CN101769117A (en) * | 2010-01-27 | 2010-07-07 | 余奕君 | Manufacturing method of wood composite door |
| CN102490236A (en) * | 2011-12-02 | 2012-06-13 | 北京市全富木制品有限公司 | Production process method for wooden door |
| CN104775725A (en) * | 2015-04-30 | 2015-07-15 | 陈俊龙 | Formaldehyde hunting wood door |
| CN105696918A (en) * | 2015-09-18 | 2016-06-22 | 安徽省申运木业有限公司 | Manufacturing process of steel wooden door |
| CN105964463A (en) * | 2016-05-22 | 2016-09-28 | 宁波远景汽车零部件有限公司 | Car body coating paint deposition prevention tool jig and using method |
| CN105984011A (en) * | 2015-02-11 | 2016-10-05 | 巫溪县豪雕套装门厂 | Manufacturing method for suite door |
-
2016
- 2016-12-20 CN CN201611184405.0A patent/CN106827154B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5153034A (en) * | 1990-05-23 | 1992-10-06 | Binks Manufacturing Company | Paint spray booth with plenum means of reduced cross section and method of operating the same |
| EP1400285A2 (en) * | 2002-09-17 | 2004-03-24 | Wolf Stahlbau GmbH & Co. KG | Auxiliary device for a spray paint plant |
| CN101769117A (en) * | 2010-01-27 | 2010-07-07 | 余奕君 | Manufacturing method of wood composite door |
| CN102490236A (en) * | 2011-12-02 | 2012-06-13 | 北京市全富木制品有限公司 | Production process method for wooden door |
| CN105984011A (en) * | 2015-02-11 | 2016-10-05 | 巫溪县豪雕套装门厂 | Manufacturing method for suite door |
| CN104775725A (en) * | 2015-04-30 | 2015-07-15 | 陈俊龙 | Formaldehyde hunting wood door |
| CN105696918A (en) * | 2015-09-18 | 2016-06-22 | 安徽省申运木业有限公司 | Manufacturing process of steel wooden door |
| CN105964463A (en) * | 2016-05-22 | 2016-09-28 | 宁波远景汽车零部件有限公司 | Car body coating paint deposition prevention tool jig and using method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106827154A (en) | 2017-06-13 |
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