CN106827154A - A kind of manufacture craft of suit doors - Google Patents
A kind of manufacture craft of suit doors Download PDFInfo
- Publication number
- CN106827154A CN106827154A CN201611184405.0A CN201611184405A CN106827154A CN 106827154 A CN106827154 A CN 106827154A CN 201611184405 A CN201611184405 A CN 201611184405A CN 106827154 A CN106827154 A CN 106827154A
- Authority
- CN
- China
- Prior art keywords
- door
- plate
- air bag
- spray painting
- room body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000007921 spray Substances 0.000 claims abstract description 22
- 238000007592 spray painting technique Methods 0.000 claims abstract description 21
- 239000000428 dust Substances 0.000 claims abstract description 17
- 239000003973 paint Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000007689 inspection Methods 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims abstract description 5
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 239000011521 glass Substances 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 239000002023 wood Substances 0.000 claims description 5
- 230000006641 stabilisation Effects 0.000 claims description 4
- 238000011105 stabilization Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000003801 milling Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 4
- 229920000297 Rayon Polymers 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The present patent application belongs to the manufacturing process area of door, specifically disclose a kind of manufacture craft of suit doors, including sawing sheet, the filling of group frame, cold moudling, frame treatment, door-plate working process, assembling, spray painting and the multiple steps of quality inspection storage, improvement to being carried out to paint spray booth emphatically, compared with traditional processing technology, greatly reducing the dust in spray painting causes the poor problem of the crudy of suit doors into paint spray booth.
Description
Technical field
The invention belongs to the manufacturing process area of door.
Background technology
Suit doors, generally refer to using solid wood as main material, medium-density plate are overlayed outward as balance layer, with domestic or import day
Used as facing, by being made after high temperature hot pressing, the composite gate of high-grade environment protecting paint for wooden articles is adornd in outer spray to right wood skin.
Existing composite gate includes sawing sheet, the filling of group frame, cold moudling, frame treatment, door-plate working process, dress mostly
With, spray painting and the multiple steps of quality inspection storage, however, in actual operating process, due to the imperfection of technique, it may appear that a lot
Problem, cause the quality of door not good enough.Particularly in the treatment of spray painting, typically, in order to reduce dust.
The content of the invention
It is an object of the invention to provide a kind of manufacture craft of suit doors, to reduce in spray painting, dust is bonded at compound
Problem on door.
In order to achieve the above object, base case of the invention provides a kind of manufacture craft of suit doors, including following step
Suddenly：
S10, sawing sheet：If combination sawing sheet, need to indicate wood skin material, which kind of gate combination indicated；S20, group frame filling：In dash board
Between fill material, glass door in this way during group frame, after determining that glass size and location, skeleton do anti-deformation treatment, upper press is flattened；
S30, cold moudling：Before putting the workpiece that need to be colded pressing, cold pressing plate and workpiece are cleaned out, confirm no any impurity, set pressure
Power, workpiece is slowly put into, and the workpiece being put into wants aligned orderly, makes each position uniform force；S40, frame treatment：Including repairing
Side and edge sealing two parts；S50, door-plate working process：Including pyrograph milling type, mend skin and punching unlocking；S60, assembling：Trial assembly is closed
Door is simultaneously polished；
S70, spray painting：The door polished in S60 is put into transport vehicle, being then transported in paint spray booth carries out spray painting treatment；Should
Paint spray booth includes the room body in the factory, is provided with door body and air inlet in the room body, the door body include doorframe, first
Plate and the second door-plate, the doorframe are fixed on room body, and first door-plate, the second door-plate are hinged on room body, and described
One door-plate, the second door-plate and doorframe form an open-topped compression chamber, air bag are provided with the compression chamber, also including that can seal
The dust excluding plate of compression chamber is closed, the dust excluding plate is provided with jet channel and some puff prots, and the puff prot is along the second door-plate
Width is set, and puff prot connects by jet channel with air bag, and the frictional force on second door-plate and ground is more than the
One door-plate and the frictional force on ground.
S80, quality inspection storage：Check whether door leaf door pocket is comprehensive, and whether quality is qualified, check for wrong color, leakage color
Phenomenon, will handle with care during detection to product.
During this base case is the step for spray painting：Door-plate needed after processing into paint spray booth painted when, to
One door-plate applies smaller power, slow to promote the first door-plate, and now, the first door-plate extruding gasbag, the pressure in air bag increases,
So that the gas in air bag sprays from jet channel, air curtain is formed, so that blocks dust is entered into paint spray booth.When there is wind from spray
When gas port sprays, you can increase the strength for pushing, so as to promote the second door-plate to open, enter in the plank push-in room body that will be processed
Row spray painting is processed., without other equipment of motor, when opening the door, you can automatically form air curtain, one side is effective for the step
Dust is reduced to enter into paint spray booth, it is on the other hand also substantial amounts of to reduce due to the electric energy that the equipment such as motor spend.With biography
The processing technology of system is compared, and greatly reducing the dust in spray painting causes the crudy of suit doors poor into paint spray booth
Problem.
Scheme two：Scheme is preferred based on this, in S70 steps, during into paint spray booth, first the first door-plate is applied to compare
Less power, slow to promote the first door-plate, now, the first door-plate extruding gasbag, the pressure in air bag increases so that in air bag
Gas sprays from jet channel, forms air curtain；Wait 10 seconds, after after air curtain stabilization, you can the strength for pushing is increased, so as to push away
Dynamic second door-plate is opened, and spray painting treatment is carried out in the plank push-in room body that will be processed.
Scheme three：Scheme is preferred based on this, and the first check valve and the second check valve, described are provided with the air bag
One check valve is turned on from the external world in air bag, and second check valve is set from being connected to jet channel in air bag in the air bag
Flexible part, the air bag is separately fixed on the first door-plate and the second door-plate with the junction of elastic component.First check valve,
The setting of two check valves and elastic component, can preferably ensure the gas supply in air bag, easy to operate.
Scheme four：Scheme is preferred based on this, and pressure sensor, indicator lamp and controller are additionally provided with the first door-plate,
The pressure sensor, indicator lamp are electrically connected with the controller, and when the pressure that the pressure sensor is subject to exceedes setting value, refer to
Show that lamp is lighted, the setting value is less than the second door-plate and the frictional force on ground；In S70 steps, when operating personnel promote the
During one door-plate, once indicator lamp is lighted, then to the thrust of the first door-plate, until indicator lamp extinguishes, and row surveys air curtain for appropriate reduction
Afterwards, wait 10 seconds, after after air curtain stabilization, you can increase the strength for pushing, so that promote the second door-plate to open, by what is processed
Spray painting treatment is carried out in plank push-in room body.When operating personnel promote the first door-plate, once indicator lamp is lighted, then illustrate, this
When operating personnel it is firmly excessive, remind operating personnel reduce force size.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the manufacture craft of suit doors of the embodiment of the present invention.
Fig. 2 is the sectional view of door body in Fig. 1.
Fig. 3 is the structural representation of door body in Fig. 1.
Fig. 4 is the sectional view of dust excluding plate in Fig. 3.
Specific embodiment
Below by specific embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Room body 10, door body 20, dust excluding plate 201, exhausting plate 202, air bag 203, jet
Mouth 204, doorframe 205, air inlet 30.
A kind of paint spray booth is used in the present embodiment, as shown in figure 1, including the room body 10 in factory, being set in room body 10
There are door body 20 and air inlet 30.Air inlet 30 is provided with filter screen.The setting of filter screen, is effectively prevented dust and enters from air inlet 30
Enter.
As shown in Fig. 2 door body 20 includes doorframe 205, the first door-plate and the second door-plate.Doorframe 205 is arranged on room body 10,
First door-plate, the second door-plate are hinged on room body 10 by hinge.First door-plate, the second door-plate and doorframe 205 form one
The compression chamber of open-topped triangle.
As shown in figure 3, being provided with air bag 203 in compression chamber, the air bag 203 is made of the quality of rubber materials of automobile tire, matter
Measure, retractility is good.The first check valve and the second check valve are provided with air bag 203, the first check valve is from the external world in air bag 203
Conducting, the second check valve is connected from air bag 203 is interior to jet channel, and elastic component, air bag 203 and elastic component are provided with air bag 203
Junction be separately fixed on the first door-plate and the second door-plate.The setting of the first check valve, the second check valve and elastic component, can
Preferably ensure the gas supply in air bag 203, it is easy to operate.
As shown in figure 4, be additionally provided with above the first door-plate can closed compression chamber dust excluding plate 201, dust excluding plate 201 adds
The height of the first door-plate is just equal to the height of the second door-plate, and overall appearance is easy for installation.Dust excluding plate 201 is provided with jet and leads to
Road and some puff prots 204, puff prot 204 along the second door-plate width set, and puff prot 204 by jet channel with
Air bag 203 is connected.The bore of puff prot 204 is unsuitable excessive, need to be adjusted according to actual conditions, can also be held after promoting the first door-plate
The time of continuous spray 2-5 minutes is advisable.
Have friction pad by viscose glue viscose glue on the bottom of the second door-plate, friction pad is made of foam pad, foam pad with ground
The coefficient of friction in face is high, and cheap.In addition, also including pressure sensor, indicator lamp and controller, pressure sensor, refer to
Show that lamp is electrically connected with the controller, when the pressure that pressure sensor is subject to exceedes setting value, indicator lamp is lighted.Setting value is less than the
Two door-plates and the frictional force 50N on ground or so are advisable.Pressure sensor is arranged on the front of the first door-plate, and indicator lamp is also mounted at
The front of the first door-plate, controller then may be provided inside the first door-plate, and the connecting line between three is walked dark in the first door-plate
Road is more attractive in appearance.
A kind of manufacture craft of the suit doors researched and developed using the said equipment, is comprised the following steps：
S10, sawing sheet：If combination sawing sheet, need to indicate wood skin material, which kind of gate combination indicated；S20, group frame filling：In dash board
Between fill material, glass door in this way during group frame, after determining that glass size and location, skeleton do anti-deformation treatment, upper press is flattened；
S30, cold moudling：Before putting the workpiece that need to be colded pressing, cold pressing plate and workpiece are cleaned out, confirm no any impurity, set pressure
Power, workpiece is slowly put into, and the workpiece being put into wants aligned orderly, makes each position uniform force；S40, frame treatment：Including repairing
Side and edge sealing two parts；S50, door-plate working process：Including pyrograph milling type, mend skin and punching unlocking；S60, assembling：Trial assembly is closed
Door is simultaneously polished；
S70, spray painting：The door polished in S60 is put into transport vehicle, being then transported in paint spray booth carries out spray painting treatment；When
When operating personnel promote the first door-plate, once indicator lamp is lighted, then the thrust to the first door-plate is suitably reduced, until indicator lamp puts out
Go out, and after row survey air curtain, wait 10 seconds, after after air curtain stabilization, you can the strength for pushing is increased, so as to promote the second door-plate to beat
Open, spray painting treatment is carried out in the plank push-in room body that will be processed.
S80, quality inspection storage：Check whether door leaf door pocket is comprehensive, and whether quality is qualified, check for wrong color, leakage color
Phenomenon, will handle with care during detection to product.
Compared with traditional processing technology, greatly reducing the dust in spray painting causes adding for suit doors into paint spray booth
The second-rate problem of work.
Above-described is only embodiments of the invention, and the general knowledge such as known concrete structure and characteristic is not made herein in scheme
Excessive description.It should be pointed out that for a person skilled in the art, on the premise of structure of the present invention is not departed from, can be with
Some deformations and improvement are made, these should also be considered as protection scope of the present invention, these are implemented all without the influence present invention
Effect and practical applicability.This application claims protection domain should be defined by the content of its claim, in specification
Specific embodiment etc. records the content that can be used for explaining claim.
Claims (4)
1. a kind of manufacture craft of suit doors, it is characterised in that comprise the following steps：
S10, sawing sheet：If combination sawing sheet, need to indicate wood skin material, which kind of gate combination indicated；S20, group frame filling：In dash board
Between fill material, glass door in this way during group frame, after determining that glass size and location, skeleton do anti-deformation treatment, upper press is flattened；
S30, cold moudling：Before putting the workpiece that need to be colded pressing, cold pressing plate and workpiece are cleaned out, confirm no any impurity, set pressure
Power, workpiece is slowly put into, and the workpiece being put into wants aligned orderly, makes each position uniform force；S40, frame treatment：Including repairing
Side and edge sealing two parts；S50, door-plate working process：Including pyrograph milling type, mend skin and punching unlocking；S60, assembling：Trial assembly is closed
Door is simultaneously polished；
S70, spray painting：The door polished in S60 is put into transport vehicle, being then transported in paint spray booth carries out spray painting treatment；Should
Paint spray booth includes the room body in the factory, is provided with door body and air inlet in the room body, the door body include doorframe, first
Plate and the second door-plate, the doorframe are fixed on room body, and first door-plate, the second door-plate are hinged on room body, and described
One door-plate, the second door-plate and doorframe form an open-topped compression chamber, air bag are provided with the compression chamber, also including that can seal
The dust excluding plate of compression chamber is closed, the dust excluding plate is provided with jet channel and some puff prots, and the puff prot is along the second door-plate
Width is set, and puff prot connects by jet channel with air bag, and the frictional force on second door-plate and ground is more than the
One door-plate and the frictional force on ground；S80, quality inspection storage：Check whether door leaf door pocket is comprehensive, and whether quality is qualified, check
With the presence or absence of wrong color, leakage color phenomenon, product to be handled with care during detection.
2. the manufacture craft of a kind of suit doors according to claim 1, it is characterised in that：In S70 steps, into spray painting
Fang Shi, first applies smaller power to the first door-plate, slow to promote the first door-plate, now, the first door-plate extruding gasbag, in air bag
Pressure increase so that gas in air bag sprays from jet channel, forms air curtain；Wait 10 seconds, after air curtain is stable, i.e.,
The strength for pushing can be increased, so as to promote the second door-plate to open, spray painting treatment is carried out in the plank push-in room body that will be processed.
3. the manufacture craft of a kind of suit doors according to claim 2, it is characterised in that：First is provided with the air bag single
To valve and the second check valve, first check valve is turned on from the external world in air bag, second check valve from air bag to spray
Gas channel connection, is provided with elastic component in the air bag, the air bag and the junction of elastic component be separately fixed at the first door-plate and
On second door-plate.
4. the manufacture craft of a kind of suit doors according to claim 2, it is characterised in that：Pressure is additionally provided with first door-plate
Sensor, indicator lamp and controller, the pressure sensor, indicator lamp are electrically connected with the controller, and the pressure sensor is received
When the pressure for arriving exceedes setting value, indicator lamp is lighted, and the setting value is less than the second door-plate and the frictional force on ground；In S70 steps
It is individual in rapid, when operating personnel promote the first door-plate, once indicator lamp is lighted, then the thrust to the first door-plate is suitably reduced, directly
Extinguish to indicator lamp, and after row survey air curtain, wait 10 seconds, after after air curtain stabilization, you can the strength for pushing is increased, so as to promote
Second door-plate is opened, and spray painting treatment is carried out in the plank push-in room body that will be processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611184405.0A CN106827154B (en) | 2016-12-20 | 2016-12-20 | A kind of manufacture craft of suit doors |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611184405.0A CN106827154B (en) | 2016-12-20 | 2016-12-20 | A kind of manufacture craft of suit doors |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106827154A true CN106827154A (en) | 2017-06-13 |
| CN106827154B CN106827154B (en) | 2019-01-22 |
Family
ID=59139420
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611184405.0A Active CN106827154B (en) | 2016-12-20 | 2016-12-20 | A kind of manufacture craft of suit doors |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106827154B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5153034A (en) * | 1990-05-23 | 1992-10-06 | Binks Manufacturing Company | Paint spray booth with plenum means of reduced cross section and method of operating the same |
| EP1400285A2 (en) * | 2002-09-17 | 2004-03-24 | Wolf Stahlbau GmbH & Co. KG | Auxiliary device for a spray paint plant |
| CN101769117A (en) * | 2010-01-27 | 2010-07-07 | 余奕君 | Manufacturing method of wood composite door |
| CN102490236A (en) * | 2011-12-02 | 2012-06-13 | 北京市全富木制品有限公司 | Production process method for wooden door |
| CN104775725A (en) * | 2015-04-30 | 2015-07-15 | 陈俊龙 | Formaldehyde hunting wood door |
| CN105696918A (en) * | 2015-09-18 | 2016-06-22 | 安徽省申运木业有限公司 | Manufacturing process of steel wooden door |
| CN105964463A (en) * | 2016-05-22 | 2016-09-28 | 宁波远景汽车零部件有限公司 | Car body coating paint deposition prevention tool jig and using method |
| CN105984011A (en) * | 2015-02-11 | 2016-10-05 | 巫溪县豪雕套装门厂 | Manufacturing method for suite door |
-
2016
- 2016-12-20 CN CN201611184405.0A patent/CN106827154B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5153034A (en) * | 1990-05-23 | 1992-10-06 | Binks Manufacturing Company | Paint spray booth with plenum means of reduced cross section and method of operating the same |
| EP1400285A2 (en) * | 2002-09-17 | 2004-03-24 | Wolf Stahlbau GmbH & Co. KG | Auxiliary device for a spray paint plant |
| CN101769117A (en) * | 2010-01-27 | 2010-07-07 | 余奕君 | Manufacturing method of wood composite door |
| CN102490236A (en) * | 2011-12-02 | 2012-06-13 | 北京市全富木制品有限公司 | Production process method for wooden door |
| CN105984011A (en) * | 2015-02-11 | 2016-10-05 | 巫溪县豪雕套装门厂 | Manufacturing method for suite door |
| CN104775725A (en) * | 2015-04-30 | 2015-07-15 | 陈俊龙 | Formaldehyde hunting wood door |
| CN105696918A (en) * | 2015-09-18 | 2016-06-22 | 安徽省申运木业有限公司 | Manufacturing process of steel wooden door |
| CN105964463A (en) * | 2016-05-22 | 2016-09-28 | 宁波远景汽车零部件有限公司 | Car body coating paint deposition prevention tool jig and using method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106827154B (en) | 2019-01-22 |
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