CN106784142A - Solar battery slice etching device and method - Google Patents
Solar battery slice etching device and method Download PDFInfo
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- CN106784142A CN106784142A CN201611167673.1A CN201611167673A CN106784142A CN 106784142 A CN106784142 A CN 106784142A CN 201611167673 A CN201611167673 A CN 201611167673A CN 106784142 A CN106784142 A CN 106784142A
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- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000005530 etching Methods 0.000 title claims abstract 11
- 239000007788 liquid Substances 0.000 claims abstract description 31
- 239000007921 spray Substances 0.000 claims abstract description 12
- 238000002347 injection Methods 0.000 claims abstract description 6
- 239000007924 injection Substances 0.000 claims abstract description 6
- 235000008216 herbs Nutrition 0.000 claims abstract 9
- 210000002268 wool Anatomy 0.000 claims abstract 9
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及太阳能电池片制绒装置及方法,尤其涉及一种太阳能电池片制绒装置及方法。The invention relates to a texturing device and method for solar cells, in particular to a texturing device and method for solar cells.
背景技术Background technique
在晶体硅太阳能电池制造过程中要经过制绒工艺,即将一定厚度的衬底材料从表面移除,形成金字塔形表面。参考图1和图2,该方法传统的做法是将太阳能电池片11固定在加工台15上,太阳能电池片11上方具有喷嘴13向下将制绒液喷射制绒液。During the manufacturing process of crystalline silicon solar cells, it is necessary to go through a texturing process, that is, a certain thickness of substrate material is removed from the surface to form a pyramid-shaped surface. Referring to Fig. 1 and Fig. 2, the traditional way of this method is to fix the solar cells 11 on the processing table 15, and there is a nozzle 13 above the solar cells 11 to spray the texturing liquid downward.
这种方法带来一个制绒均匀性差的问题,例如,在图1中,太阳能电池片11的表面通常不是完全平滑的,而是具有一定的凹凸不平,当制绒液喷射到太阳能电池片11表面时,凹处和凸处的剂量不同而造成制绒程度不均匀,而且靠近喷射点的位置制绒严重。当太阳能电池片11上具有图形凸点时,由于靠近喷射点位置的制绒液较多,离喷射点较近的凸点容易引起严重的切角,影响太阳能电池的性质。This method brings a problem of poor texturing uniformity. For example, in FIG. When spraying on the surface, the dosage of the concave and convex parts is different, resulting in uneven texture, and the texture near the injection point is serious. When the solar battery sheet 11 has graphic bumps, since there is more texturing liquid near the injection point, the bumps closer to the injection point are likely to cause serious corner cutting, which affects the properties of the solar cell.
发明内容Contents of the invention
在下文中给出关于本发明的简要概述,以便提供关于本发明的某些方面的基本理解。应当理解,这个概述并不是关于本发明的穷举性概述。它并不是意图确定本发明的关键或重要部分,也不是意图限定本发明的范围。其目的仅仅是以简化的形式给出某些概念,以此作为稍后论述的更详细描述的前序。A brief overview of the invention is given below in order to provide a basic understanding of some aspects of the invention. It should be understood that this summary is not an exhaustive overview of the invention. It is not intended to identify key or critical parts of the invention nor to delineate the scope of the invention. Its purpose is merely to present some concepts in a simplified form as a prelude to the more detailed description that is discussed later.
本发明的一个主要目的在于提供一种制绒均匀度良好、可根据制绒位置的需要及时调整喷射流的太阳能电池片制绒装置及方法。A main object of the present invention is to provide a solar cell texturing device and method with good texturing uniformity and timely adjustment of the jet flow according to the needs of the texturing position.
为实现上述目的,本发明提供了一种太阳能电池片制绒装置,包括:装载机构,用于在太阳能电池片的待制绒表面朝下时固定太阳能电池片并控制太阳能电池片旋转;以及供液装置,放置在装载机构的下方,供液装置包括多个喷嘴和多个控制件,各喷嘴用于向上向太阳能电池片的待制绒表面的对应位置喷射制绒液,多个控制件与多个喷嘴一一对应,每个控制件用于控制与该控制件对应的喷嘴的制绒液喷射流量。To achieve the above object, the present invention provides a solar cell texturing device, comprising: a loading mechanism for fixing the solar cell and controlling the rotation of the solar cell when the surface of the solar cell to be textured faces downward; The liquid device is placed under the loading mechanism. The liquid supply device includes a plurality of nozzles and a plurality of control parts. Each nozzle is used to spray texturing liquid upward to the corresponding position of the surface of the solar cell sheet to be textured. The plurality of control parts and A plurality of nozzles correspond to each other, and each control member is used to control the spraying flow rate of the texturing liquid of the nozzle corresponding to the control member.
可选地,多个喷嘴呈环状排列。Optionally, a plurality of nozzles are arranged in a ring.
可选地,多个喷嘴呈“X”形排列。Optionally, a plurality of nozzles are arranged in an "X" shape.
可选地,多个喷嘴呈格子状排列。Optionally, multiple nozzles are arranged in a lattice.
可选地,各控制件为设置在对应的喷嘴的传输管道上的电磁阀。Optionally, each control member is a solenoid valve provided on the transmission pipeline of the corresponding nozzle.
为实现上述目的,本发明还提供了一种太阳能电池片喷射制绒方法,包括以下步骤:将太阳能电池片的待制绒表面朝下固定在装载机构上,并通过装载机构控制太阳能电池片旋转;以及通过供液装置的各控制件调节供液装置上各喷嘴的流量,并通过多个喷嘴向上对太阳能电池片的待制绒表面的对应位置喷射制绒液。In order to achieve the above object, the present invention also provides a method for jet texturing of solar cells, comprising the following steps: fixing the surface of the solar cells to be textured downwards on the loading mechanism, and controlling the rotation of the solar cells through the loading mechanism ; and adjust the flow rate of each nozzle on the liquid supply device through each control part of the liquid supply device, and spray the texturing liquid upward to the corresponding position of the surface to be textured of the solar cell sheet through a plurality of nozzles.
可选地,该太阳能电池片喷射制绒方法通过操作设置在各喷嘴的传输管道上的电磁阀控制喷嘴的流量。Optionally, the jet texturing method for solar cells controls the flow rate of the nozzles by operating solenoid valves arranged on the conveying pipes of the nozzles.
本发明通过使太阳能电池片的待制绒表面朝下,向上对太阳能电池片的待制绒表面喷射制绒液,由于重力的作用,避免了由于太阳能电池片的待制绒表面凹凸不平带来的制绒不均的问题,同时也避免了太阳能电池片上的图形凸点的内切角问题。由于本发明采用了多个喷嘴针对太阳能电池片待制绒表面的不同位置进行喷射,避免了由单个喷嘴喷射带来的远近制绒程度不一的问题,并且对各个喷嘴都设置控制流量的控制件,可根据产品需要及时调整任一喷嘴的流量,提升了制绒效率和产品质量。The present invention makes the surface of the solar battery sheet to be textured face down, and sprays the texturizing liquid upward on the surface of the solar battery sheet to be textured. Due to the effect of gravity, the unevenness of the surface of the solar battery sheet to be textured is avoided. The problem of uneven texturing, and the problem of inscribed corners of the graphic bumps on the solar cell sheet are also avoided. Since the present invention uses a plurality of nozzles to spray on different positions of the surface of the solar cell sheet to be textured, it avoids the problem of different degrees of texturing caused by single nozzle spraying, and each nozzle is set to control the flow rate. According to the needs of the product, the flow rate of any nozzle can be adjusted in time, which improves the texturing efficiency and product quality.
附图说明Description of drawings
参照下面结合附图对本发明实施例的说明,会更加容易地理解本发 明的以上和其它目的、特点和优点。附图中的部件只是为了示出本发明的原理。在附图中,相同的或类似的技术特征或部件将采用相同或类似的附图标记来表示。The above and other objects, features and advantages of the present invention will be more easily understood with reference to the following description of the embodiments of the present invention in conjunction with the accompanying drawings. The components in the drawings are only to illustrate the principles of the invention. In the drawings, the same or similar technical features or components will be denoted by the same or similar reference numerals.
图1为现有太阳能电池片制绒装置的工作示意图。Fig. 1 is a working schematic diagram of an existing solar cell texturing device.
图2为本发明太阳能电池片制绒装置的一种实施方式的结构示意图。Fig. 2 is a schematic structural view of an embodiment of the texturing device for solar cells of the present invention.
图3、图4、图5分别为图2中的喷嘴的排列方式示意图。FIG. 3 , FIG. 4 , and FIG. 5 are schematic diagrams of the arrangement of the nozzles in FIG. 2 .
具体实施方式detailed description
下面参照附图来说明本发明的实施例。在本发明的一个附图或一种实施方式中描述的元素和特征可以与一个或更多个其它附图或实施方式中示出的元素和特征相结合。应当注意,为了清楚的目的,附图和说明中省略了与本发明无关的、本领域普通技术人员已知的部件和处理的表示和描述。Embodiments of the present invention will be described below with reference to the drawings. Elements and features described in one drawing or one embodiment of the present invention may be combined with elements and features shown in one or more other drawings or embodiments. It should be noted that representation and description of components and processes that are not related to the present invention and known to those of ordinary skill in the art are omitted from the drawings and descriptions for the purpose of clarity.
参考图2,本发明的太阳能电池片制绒装置的一种实施方式包括装载机构20和供液装置30。装载机构用于在太阳能电池片11的待制绒表面朝下时固定太阳能电池片11并控制太阳能电池片11旋转。供液装置30放置在装载机构20的下方,包括多个喷嘴31和多个控制件,各喷嘴31用于向上向太阳能电池片11的待制绒表面的对应位置喷射制绒液。多个控制件与上述多个喷嘴31一一对应,每个控制件用于控制与该控制件对应的喷嘴31的制绒液喷射流量。通过操作各控制件,可对不需要制绒的位置停止喷射制绒液,或者根据需要调整制绒液的喷射量,可根据需要及时对对应喷嘴31的流量进行调整。Referring to FIG. 2 , an embodiment of the solar cell texturing device of the present invention includes a loading mechanism 20 and a liquid supply device 30 . The loading mechanism is used to fix the solar cell 11 and control the rotation of the solar cell 11 when the surface to be textured of the solar cell 11 faces downward. The liquid supply device 30 is placed under the loading mechanism 20 and includes a plurality of nozzles 31 and a plurality of control parts, and each nozzle 31 is used to spray the texturing liquid upward to the corresponding position of the surface to be textured of the solar cell 11 . A plurality of control elements correspond to the above-mentioned plurality of nozzles 31 one by one, and each control element is used to control the spraying flow rate of the texturing liquid of the nozzle 31 corresponding to the control element. By operating each control member, the spraying of the texturing liquid can be stopped at the position where the texturing is not needed, or the injection amount of the texturing liquid can be adjusted as required, and the flow rate of the corresponding nozzle 31 can be adjusted in time as required.
可选地,上述多个喷嘴31可呈各种形状排列,例如图3中的呈环状排列、图4中的呈“X”形排列以及图5中的呈格子状排列,在其它实施方式中,上述多个喷嘴31也可以其它形状排列。Optionally, the above-mentioned multiple nozzles 31 can be arranged in various shapes, such as a ring arrangement in FIG. 3, an “X” arrangement in FIG. 4, and a grid arrangement in FIG. Among them, the plurality of nozzles 31 may also be arranged in other shapes.
可选地,各控制件为设置在对应的喷嘴31的传输管道(如图2中的传输管道32)上的电磁阀33。Optionally, each control member is a solenoid valve 33 provided on the delivery pipeline of the corresponding nozzle 31 (such as the delivery pipeline 32 in FIG. 2 ).
本发明还提供了一种基于上述太阳能电池片制绒装置的太阳能电池片喷射制绒方法,其一种实施方式包括以下步骤:步骤S1:将太阳能电池片11的待制绒表面朝下固定在装载机构20上,并通过装载机构20控制太阳能电池片11旋转。The present invention also provides a solar cell jet texturing method based on the above-mentioned solar cell texturing device, one embodiment of which includes the following steps: Step S1: Fix the surface of the solar cell 11 to be textured downwards on the The loading mechanism 20 is used to control the rotation of the solar cells 11 through the loading mechanism 20 .
步骤S2:通过供液装置30的各控制件调节供液装置30上各喷嘴31的流量,并通过上述多个喷嘴31向上对太阳能电池片11的待制绒表面的对应位置喷射制绒液。Step S2: Adjust the flow rate of each nozzle 31 on the liquid supply device 30 through each control part of the liquid supply device 30, and spray the texturing liquid upwards to the corresponding position of the surface to be textured of the solar cell 11 through the above-mentioned multiple nozzles 31.
可选地,步骤S2中,该太阳能电池片喷射制绒方法通过操作设置在各喷嘴31的传输管道32上的电磁阀33控制喷嘴的流量。Optionally, in step S2, the solar cell sheet jet texturing method controls the flow rate of the nozzles by operating the solenoid valve 33 provided on the delivery pipe 32 of each nozzle 31 .
在上述太阳能电池片制绒装置和方法中,由于重力的作用,制绒液不会在待制绒表面的凹部或者图形凸点根部积存,可避免凹凸不平带来的制绒程度不一的问题以及凸点近切角的问题,通过对应于不同位置的多个喷嘴进行喷射,克服了由于距离喷嘴近带来的过度制绒或者由于距离喷嘴远带来的制绒不足的问题,应用到具有图形凸点的太阳能电池片时,可避免在凸点位置产生切角而影响产品质量。In the above-mentioned solar cell texturing device and method, due to the effect of gravity, the texturing liquid will not accumulate in the concave portion of the surface to be texturized or the root of the graphic convex point, which can avoid the problem of uneven texturing caused by unevenness As well as the problem of the near-cutting angle of the bump, by spraying multiple nozzles corresponding to different positions, the problem of excessive texturing caused by the proximity to the nozzle or insufficient texturing caused by the distance from the nozzle is overcome. When designing solar cells with bumps, it is possible to avoid chamfering at the bumps and affecting product quality.
在本发明的装置中,显然,各部件可以分解、组合和/或分解后重新组合的。这些分解和/或重新组合应视为本发明的等效方案。在上面对本发明具体实施例的描述中,针对一种实施方式描述和/或示出的特征可以以相同或类似的方式在一个或更多个其它实施方式中使用,与其它实施方式中的特征相组合,或替代其它实施方式中的特征。In the device of the present invention, it is obvious that the various parts can be disassembled, combined and/or disassembled and reassembled. These decompositions and/or recombinations should be considered equivalents of the present invention. In the above description of specific embodiments of the present invention, features described and/or illustrated for one embodiment can be used in the same or similar manner in one or more other embodiments, and features in other embodiments Combination or replacement of features in other embodiments.
应该强调,术语“包括/包含”在本文使用时指特征、要素、步骤或组件的存在,但并不排除一个或更多个其它特征、要素、步骤或组件的存在或附加。It should be emphasized that the term "comprising/comprising" when used herein refers to the presence of a feature, element, step or component, but does not exclude the presence or addition of one or more other features, elements, steps or components.
虽然已经详细说明了本发明及其优点,但是应当理解在不超出由所附的权利要求所限定的本发明的精神和范围的情况下可以进行各种改变、替代和变换。而且,本发明的范围不仅限于说明书所描述的过程、装置、手段、方法和步骤的具体实施例。本领域内的普通技术人员从本发明的公开内容将容易理解,根据本发明可以使用执行与在此所述的相应实施例基本相同的功能或者获得与其基本相同的结果的、现有和将来要被开发的过程、装置、手段、方法或者步骤。因此,所附的权利要求旨在在它们的范围内包括这样的过程、装置、手段、方法或者步骤。Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made hereto without departing from the spirit and scope of the invention as defined by the appended claims. Moreover, the scope of the present invention is not limited to the specific embodiments of the procedures, means, means, methods and steps described in the specification. Those of ordinary skill in the art will readily appreciate from the disclosure of the present invention that existing and future designs that perform substantially the same function or obtain substantially the same results as the corresponding embodiments described herein can be used in accordance with the present invention. The developed process, device, means, method or steps. Accordingly, the appended claims are intended to include within their scope such processes, means, means, methods or steps.
Claims (7)
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