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CN106756739B - Nickel base superalloy CoCrAlYTaSi coating - Google Patents

Nickel base superalloy CoCrAlYTaSi coating Download PDF

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Publication number
CN106756739B
CN106756739B CN201611060743.3A CN201611060743A CN106756739B CN 106756739 B CN106756739 B CN 106756739B CN 201611060743 A CN201611060743 A CN 201611060743A CN 106756739 B CN106756739 B CN 106756739B
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China
Prior art keywords
coating
cocralytasi
nickel base
base superalloy
spray
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CN106756739A (en
Inventor
曹将栋
高可可
陈燕
曹雪玉
徐丹
杭小虎
丁建波
严帅
鲁华宾
陆立新
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Jiangsu Vocational and Technical Shipping College
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Nantong Shipping College
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)

Abstract

The invention discloses a kind of nickel base superalloy CoCrAlYTaSi coating, which uses is made using plasma spraying, the ingredient of the dusty spray of plasma spraying are as follows: Co37wt.%, Cr24wt.%, Al19wt.%, Y2wt.%, Ta15wt.%, Si3wt.%.Coating consistency of the invention reaches 98%, and binding force reaches 70Mpa, has good high temperature oxidation resistance, and thermal shock performance is more than 300 times at 1100 DEG C, and have the function of preferable self-healing and.

Description

Nickel base superalloy CoCrAlYTaSi coating
Technical field
The present invention relates to technical field of surface coating, and in particular to a kind of nickel base superalloy CoCrAlYTaSi coating Preparation method.
Background technique
For GH202 mainly for the manufacture of aeroengine rotor blade, normal use temperature is 850 DEG C, is more than this temperature, The high temperature oxidation resistance of alloy will sharply decline.However due to its special Service Environment, actually using temperature may reach To 1100 DEG C or more.The thrust ratio of alternate-engine is up to 12-15, and inlet temperature also can be higher, this has speeded up alloy Oxidation corrosion, alloy surface prepare one layer of high temperature oxidation corrosion resistance coating be the effective means for solving the problems, such as this.Mesh Preceding many coating materials its effect in 1100 DEG C or more military services is not satisfactory, and mainly coating and matrix thermal expansion coefficient be not Match, can generate peeling under the conditions of heat fatigue, thus new coating material exploitation and preparation process become particularly important.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of nickel base superalloy CoCrAlYTaSi coatings, improve anti-height Warm oxidation susceptibility and thermal shock performance.
In order to solve the above technical problems, the present invention adopts the following technical scheme that: nickel base superalloy CoCrAlYTaSi is applied Layer, the coating are made using plasma spraying, the ingredient of the dusty spray of plasma spraying are as follows: Co37wt.%, Cr24wt.%, Al19wt.%、Y2wt.%、Ta15wt.%、Si3wt.%。
Ta element can increase the hardness of coating in coating of the invention, reduce crack sensitivity, while also having to inhale and support Effect inhibits the oxidation of other elements in coating.
The preparation method of nickel base superalloy CoCrAlYTaSi coating of the invention, includes the following steps:
(1) nickel base superalloy sample linear cutter is milled on SiC sand paper at 40mm × 40mm × 5mm 180 molybdenums impregnate 10h in acetone, and are cleaned with supersonic wave cleaning machine, drying;
(2) by specimen holder on fixture, with 16# corundum, sandblasting roughening treatment is carried out under 4 atmospheric compressed air;
(3) sample is preheated to 400 DEG C, is sprayed using high energy plasma;
(4) spray-on coating is with a thickness of 148-152um.
Further, the main gas of high energy plasma spraying is N2, auxiliary gas and carrier gas are Ar2;Spray power is 30Kw, distance For 100mm, primary air amount is 60L/min, and auxiliary throughput is 25L/min, carrier gas flux 2r/min.
Further, spray-on coating is with a thickness of 150um.
The present invention first carries out blasting treatment before plasma spraying, and blasting treatment is mainly the oxidation film for removing matrix surface And surface roughness is made to increase to increase the binding force of matrix and coating.
Beneficial effects of the present invention: coating consistency of the invention reaches 98%, and binding force reaches 70Mpa, painting of the invention Thermal shock resistance is more than 300 times at 1100 DEG C of layer, and coating of the invention, the silicon melted at high operating temperatures flow to cracks for crackle Again fill up so that coating have the function of at high temperature self-healing and.
Detailed description of the invention
Fig. 1 is CoCrAlYTaSi coating cross sections micro-structure diagram.
Fig. 2 is the distribution diagram of element that CoCrAlYTaSi coating is EPMA analysis.
Fig. 3 is coating surface appearance figure after thermal shock experiment.
Specific embodiment
Embodiment 1
Nickel base superalloy CoCrAlYTaSi coating, the coating are made using plasma spraying, the spraying of plasma spraying The ingredient of powder are as follows: Co37wt.%, Cr24wt.%, Al19wt.%, Y2wt.%, Ta15wt.%, Si3wt.%.Coating layer thickness is 150um。
Preparation method includes the following steps:
(1) nickel base superalloy sample linear cutter is milled on SiC sand paper at 10mm × 10mm × 5mm 180 molybdenums impregnate 10h in acetone, and are cleaned with supersonic wave cleaning machine, drying;
(2) by specimen holder on fixture, with 16# corundum, sandblasting roughening treatment is carried out under 4 atmospheric compressed air;
(3) sample is preheated to 400 DEG C, is sprayed using high energy plasma;The main gas of high energy plasma spraying is N2, auxiliary gas It is Ar with carrier gas2;Spray power is 30Kw, and distance is 100mm, and primary air amount is 60L/min, and auxiliary throughput is 25L/min, is carried Throughput is 2r/min;
(4) spray-on coating is with a thickness of 148-152um.
Coating consistency of the invention reaches 98% or more, and binding force reaches 70MPa.
(a) and (b) is CoCrAlYTaSi coating cross sections microstructure in Fig. 1, and 7 be coating and matrix from Fig. 1 (b) Line of demarcation, the combination between coating and matrix is closely as can be seen from the figure.There is a large amount of in coating after spraying Strip aluminium oxide (as shown in (a) 1), there are also a large amount of sphere (as shown in (a) 2), there are many these spheres It is wrapped in by the aluminium oxide of outer layer.Sphere (as shown in (a) 3) according to the white in energy spectrum analysis sphere is rich Y Oxide and the irregular pure Ta(of shapes and sizes are as shown in (b) 5).The intermediate white ball for having stain is also found simultaneously Body is the compound (as shown in (b) 6) of rich Si and Ti according to analysis, and centre is aluminium oxide.In addition there is also have in figure layer A small amount of stomata (as shown in (a) 4).
Fig. 2 is the distribution diagram of element that CoCrAlYTaSi coating is EPMA analysis, the as can be seen from the figure distribution of Co and Cr It is very intensive, but in the Al that strip is also distributed among them2O3, wherein most all with interface balance, Ta Elemental redistribution Comparatively uniformly, there is moiety aggregation in the position on surface and faying face, Y element is only distributed in the position at coating and interface, Si Constituent content is seldom, and the regularity of distribution is unobvious.
Thermal shock experiment (being kept for 10 minutes at 1100 DEG C, taking-up is placed in water) is done at 1100 DEG C, recycles 300 secondary coatings It does not peel off.
Coating surface appearance after Fig. 3 tests for thermal shock: (a) thermal shock 20 times, (b) thermal shock 100 times, (c) thermal shock 200 times, (d) thermal shock 300 times.There is one very long continuous crackle in 20 rear surfaces of thermal shock, and crackle still has but do not connect after 100 times It is continuous, several very short crackles are only seen after 200 times, coating surface is after 300 times almost without crackle.It should according to analysis Coating have the function of at high temperature self-healing and, the silicon of melting flow to cracks and fills up crackle again.
Embodiment described above is only that the preferred embodiment of the present invention is described, not to design of the invention It is defined with range, without departing from the design concept of the invention, ordinary engineering and technical personnel is to this hair in this field The all variations and modifications that bright technical solution is made should all fall into protection scope of the present invention, claimed skill of the invention Art content is all documented in technical requirements book.

Claims (3)

1. nickel base superalloy CoCrAlYTaSi coating, it is characterised in that: the coating is made using plasma spraying, plasma The ingredient of the dusty spray of spraying are as follows: Co37wt.%, Cr24wt.%, Al19wt.%, Y2wt.%, Ta15wt.%, Si3wt.%;Its In, specific step is as follows for plasma spraying:
(1) nickel base superalloy sample linear cutter is milled to 180 mesh at 40mm × 40mm × 5mm on SiC sand paper , 10h is impregnated in acetone, and cleaned with supersonic wave cleaning machine, dry up;
(2) by specimen holder on fixture, with 16# corundum, sandblasting roughening treatment is carried out under 4 atmospheric compressed air;
(3) sample is preheated to 400 DEG C, is sprayed using high energy plasma;
(4) spray-on coating is with a thickness of 148-152um.
2. the preparation method of nickel base superalloy CoCrAlYTaSi coating according to claim 1, it is characterised in that: high The main gas of energy plasma spraying is N2, auxiliary gas and carrier gas are Ar2;Spray power is 30Kw, and distance is 100mm, and primary air amount is 60L/min, auxiliary throughput are 25L/min, carrier gas flux 2r/min.
3. the preparation method of nickel base superalloy CoCrAlYTaSi coating according to claim 1, it is characterised in that: spray Coating layer is with a thickness of 150um.
CN201611060743.3A 2016-11-28 2016-11-28 Nickel base superalloy CoCrAlYTaSi coating Active CN106756739B (en)

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CN106756739B true CN106756739B (en) 2019-03-26

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107653432A (en) * 2017-09-28 2018-02-02 中国航发动力股份有限公司 A kind of high energy plasma spraying prepares the process of thermal barrier coating

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4339509A (en) * 1979-05-29 1982-07-13 Howmet Turbine Components Corporation Superalloy coating composition with oxidation and/or sulfidation resistance
US4447503A (en) * 1980-05-01 1984-05-08 Howmet Turbine Components Corporation Superalloy coating composition with high temperature oxidation resistance
US6346134B1 (en) * 2000-03-27 2002-02-12 Sulzer Metco (Us) Inc. Superalloy HVOF powders with improved high temperature oxidation, corrosion and creep resistance
CN102828137B (en) * 2012-08-31 2014-06-11 华南理工大学 High-temperature alloy surface nanometer composite coating and preparation method thereof
CN104213067A (en) * 2014-09-25 2014-12-17 上海交通大学 Method for coating high-temperature corrosion and wear resistant coating layer on surface of steel material
CN104357782A (en) * 2014-11-14 2015-02-18 北京矿冶研究总院 Method for reducing interdiffusion of interface elements of high-temperature alloy and protective coating
CN105483597B (en) * 2016-02-16 2017-09-29 哈尔滨工程大学 A kind of preparation method of the thermal barrier coating of zirconic acid lanthanum fiber doping zirconic acid lanthanum

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Inventor after: Cao Jiangdong

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Address after: 226000 No.185 Tongsheng Avenue, Nantong Economic and Technological Development Zone, Jiangsu Province

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