A kind of high-peeling strength, halogen-free type CEM-1 copper-clad plates preparation method
Technical field
The invention belongs to copper-clad plate production technical field more particularly to a kind of high-peeling strength, halogen-free type CEM-1 copper-clad plates
Preparation method.
Background technology
The anti-flammability of copper-clad plate is important one of the security performance of electronic product.For a long time, printed circuit board base material master
It to be carried out using halogen fire-retardant.However, since last century the eighties, Switzerland, Germany, Japan and other countries researcher grind
Studying carefully discovery, it will produce poisonous gas and carcinogen in combustion, have hidden danger to environment and health of human body.Therefore it grinds
It is trend of the times to study carefully and produce and use halogen-free flame-retardant printed circuit base material.
It realizes that the halogen-free flameproof of CEM-1 copper-clad plates, general way are to do matrix resin with phosphorous epoxy at present, nothing is added
Machine or organic nitrogenous flame ratardant are achieved the purpose that fire-retardant using nitrogen phosphorus synergistic effect.But that there are production costs is high for above-mentioned technique,
The problems such as CTI is relatively low, peel strength is low, poor processability.
Invention content
The present invention in view of the deficiency of the prior art, provides a kind of high-peeling strength, halogen-free type CEM-1 copper-clad plates
Preparation method.
The technical solution that the present invention solves above-mentioned technical problem is as follows:A kind of high-peeling strength, halogen-free type CEM-1 copper-clad plates
Preparation method, steps are as follows:
(1) glass cloth resin emulsion is prepared:By 20-30 parts of phosphorous epoxy resins, 25-40 parts of bisphenol A type epoxy resins,
2-3 parts of amine curing agents, 0.1-0.3 parts of imidazoles, 15-20 parts of aluminium hydroxides, 10-15 parts of nitrogenous flame ratardants, 0.06-0.15 parts of silicon
Alkane coupling agent and 10-15 parts of solvent mixing, stir evenly;
(2) bleached wood pulp paper resin emulsion is prepared:By 10-20 parts of phosphorous epoxy resins, 15-20 parts of bisphenol type epoxies
Resin, 15-20 parts of phosphorous linear phenolic resins, 5-8 parts of polyfunctional epoxy resins, 15-20 parts of tung oil modified phenolic resins,
0.05-0.2 parts of imidazoles, 10-15 parts of phosphonium flame retardants, 10-15 nitrogenous flame ratardants and 10-20 parts of solvent mixing, stir evenly;
(3) resin emulsion made from step (1) is two-sided coated in E-glass cloth, it is dried under the conditions of 150-170 DEG C
Dry 90-120s, control gel content are 41 ± 2%, fluidity 8-12%, gel 150-180s, and glass cloth impregnation tablet is made;
(4) resin emulsion made from step (2) is two-sided coated in bleached wood pulp paper, it is dried under the conditions of 150-170 DEG C
60-90s, control gel content are 59 ± 2%, fluidity 2-6%, volatile matter≤1%, and bleaching wood is made in gel 110-140s
Starch paper impregnation tablet;
(5) bleached wood pulp paper impregnation tablet made from several steps (4) is taken to be superimposed, on it, lower two sides it is each
It is superimposed the glass cloth impregnation tablet obtained by a step (3), finally a copper foil is respectively covered with two-sided or is covered with one in single side
Copper foil is opened, hot pressing 60-90min under the conditions of 15-35MPa, 170-180 DEG C is cooling, and CEM-1 copper-clad plates are made.
The beneficial effects of the invention are as follows:
1, polyfunctional epoxy resin is added in the present invention in resin, improves the crosslink density of resin, is used in combination phosphorous linear
Curing agent of the phenolic resin as epoxy resin, can reduce the dosage of phosphorous epoxy resin, not only met anti-flammability but also met resistance to
It is hot, while peel strength is improved, reduce production cost.
2, phosphorous epoxy resin and bisphenol A type epoxy resin of the invention do matrix resin, and phosphorous linear phenolic resin is done
Curing agent is used in combination polyfunctional epoxy resin to increase heat resistance, a certain proportion of aluminium hydroxide is added, and the resistance to electricity for improving copper-clad plate rises
Trace index adds nitrogenous, phosphonium flame retardant, improves the flame retardant property of plank using nitrogen phosphorus cooperative mode, reaches FV0Grade.
3, the present invention to filler surface used by carrying out processing and size controlling so that it evenly spreads to resin glue
In liquid, uniform impregnation tablet being obtained, improving plank toughness, copper-clad plate obtained is made to reach halogen-free environmental requirement, chlorine and bromine
Content is small, and peel strength is high, and has excellent anti-creep track property, CTI >=600V.
Based on the above technical solution, the present invention can also be improved as follows.
Further, the epoxide equivalent of the phosphorous epoxy resin described in step (1) and step (2) is 250-450g/eq, is contained
Phosphorus amount is 2-5%.
Further, the solvent described in step (1) and step (2) is dimethylformamide, acetone, methyl ethyl ketone, ethylene glycol
One or more of monomethyl ether, cyclohexanone, propylene glycol monomethyl ether, ethyl alcohol or toluene mix.
Further, the epoxide equivalent of the bisphenol A type epoxy resin described in step (1) is 400-500g/eq;
The amine curing agent is in dicyandiamide, diamino hexichol alkane, diamino hexichol alum or diaminodiphenyl ether
One or two mixing;
The aluminium hydroxide is 0.6-1.0 μm and 2-5 μm of two kinds of grain size mixes.
Further, the epoxide number of the bisphenol A type epoxy resin described in step (2) is 0.48-0.54, molecular weight 350-
400;
The phosphorus content of the phosphorous linear phenolic resin is 8-10%, hydroxyl equivalent 325-375g/eq, and softening point is
118-130℃;
The polyfunctional epoxy resin is phenol type novolac epoxy resin, o-cresol type novolac epoxy resin, bisphenol A-type
One or more of novolac epoxy resin, biphenyl type novolac epoxy resin or three phenolic novolac epoxy resins mix;
Free phenol≤2.5% of the tung oil modified phenolic resin, gel time are 80-90s/160 DEG C.
Further, the nitrogenous flame ratardant described in step (1) and step (2) is melamine polyphosphate, melamine
One or more of cyanurate or poly- ammonium polyphosphate mix.
Further, the phosphonium flame retardant described in step (2) is phosphoric acid ester, phosphonate ester, DOPO and derivative or ODOPB
One or more of mixing.
Further, the phosphonium flame retardant described in step (2) is triphenyl phosphate, tricresyl phosphate, tricresyl phosphate
Diphenyl ester, triisopropyl phenyl phosphate, melamine phosphate, N- methylol propionamide methyl phosphonates or methylphosphonic acid diformazan
One or more of ester mixes.
Further, the gel content refers to the percentage that impregnation accounts for impregnation tablet weight with the pure solid of resin emulsion;Institute
The fluidity stated refers to impregnation resin emulsion in 70 ± 5kg/cm2Pressure, the weight that flows out at 160 ± 2 DEG C account for impregnation use
The percentage of resin emulsion total weight
Specific implementation mode
Principles and features of the present invention are described below in conjunction with example, the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the present invention.
Embodiment 1
A kind of high-peeling strength, halogen-free type CEM-1 copper-clad plates preparation method, steps are as follows:
(1) glass cloth resin emulsion is prepared:By 20 parts of phosphorous epoxy resins, 40 parts of bisphenol A type epoxy resins, 2.35 parts
Dicyandiamide, 0.12 part of imidazoles, 15 parts of aluminium hydroxides, 15 parts of melamine polyphosphates, 0.12 part of silane coupling agent and 10 part third
Ketone mixes, and stirs evenly;
(2) bleached wood pulp paper resin emulsion is prepared:By 12 parts of phosphorous epoxy resins, 20 parts of bisphenol A type epoxy resins, 18
Part phosphorous linear phenolic resin, 7 parts of phenol type novolac epoxy resins, 16 parts of tung oil modified phenolic resins, 0.2 part of imidazoles, 12 parts
Triphenyl phosphate, 12 parts of melamine polyphosphates and 15 parts of acetone mixing, stir evenly;
(3) resin emulsion made from step (1) is two-sided coated in E-glass cloth, it is dried under the conditions of 150-170 DEG C
Dry 110s, control gel content are 40.45%, and glass cloth impregnation tablet is made in fluidity 8.98%, gel 163s;
(4) resin emulsion made from step (2) is two-sided coated in bleached wood pulp paper, it is dried under the conditions of 150-170 DEG C
74s, control gel content is 58.49%, fluidity 4.56%, volatile matter 0.56%, and bleached wood pulp paper is made in gel 124s
Impregnation tablet;
(5) bleached wood pulp paper impregnation tablet made from 6 steps (4) is taken to be superimposed, on it, lower two sides is respectively superimposed
Glass cloth impregnation tablet obtained by one step (3), finally in the two-sided copper foil for being respectively covered with a thickness and being 35 μm, in 15-
Hot pressing 60-90min under the conditions of 35MPa, 170-180 DEG C, it is cooling, CEM-1 copper-clad plates are made.
The fire-retardant of copper-clad plate obtained reaches FV0Grade, 288 DEG C of resistance to dip solderability >=20s, peel strength >=1.90N/mm are resistance to
Tracking index CTI >=600V, chlorine element and bromo element content≤700ppm.
Embodiment 2
A kind of high-peeling strength, halogen-free type CEM-1 copper-clad plates preparation method, steps are as follows:
(1) glass cloth resin emulsion is prepared:By 25 parts of phosphorous epoxy resins, 36 parts of bisphenol A type epoxy resins, 2.5 parts
Diamino hexichol alkane and diamino hexichol alum, 0.2 part of imidazoles, 16 parts of aluminium hydroxides, 13 parts of melamine cyanurates, 0.1 part
Silane coupling agent and 10 parts of ethyl alcohol mixing, stir evenly;
(2) bleached wood pulp paper resin emulsion is prepared:By 16 parts of phosphorous epoxy resins, 18 parts of bisphenol A type epoxy resins, 16
The phosphorous linear phenolic resin of part, 7 parts of o-cresol type novolac epoxy resins, 18 parts of tung oil modified phenolic resins, 0.18 part of imidazoles, 13
Part N- methylol propionamides methyl phosphonate, 13 parts of melamine cyanurates and 16 parts of ethyl alcohol mixing, stir evenly;
(3) resin emulsion made from step (1) is two-sided coated in E-glass cloth, it is dried under the conditions of 150-170 DEG C
Dry 100s, control gel content are 41.37%, and glass cloth impregnation tablet is made in fluidity 9.04%, gel 163s;
(4) resin emulsion made from step (2) is two-sided coated in bleached wood pulp paper, it is dried under the conditions of 150-170 DEG C
70s, control gel content is 59.7%, fluidity 5.34%, volatile matter 0.37%, and bleached wood pulp paper is made in gel 118s
Impregnation tablet;;
(5) bleached wood pulp paper impregnation tablet made from 6 steps (4) is taken to be superimposed, on it, lower two sides is respectively superimposed
Glass cloth impregnation tablet obtained by one step (3) is finally covered with one 35 μm of copper foil, in 15-35MPa, 170- in single side
Hot pressing 60-90min under the conditions of 180 DEG C, it is cooling, CEM-1 copper-clad plates are made.
The fire-retardant of copper-clad plate obtained reaches FV0Grade, 288 DEG C of resistance to dip solderability >=20s, peel strength >=1.90N/mm are resistance to
Tracking index CTI >=600V, chlorine element and bromo element content≤700ppm.
Embodiment 3
A kind of high-peeling strength, halogen-free type CEM-1 copper-clad plates preparation method, steps are as follows:
(1) glass cloth resin emulsion is prepared:By 30 parts of phosphorous epoxy resins, 30 parts of bisphenol A type epoxy resins, 2.0 parts
Diamino hexichol alkane, 0.3 part of imidazoles, 18 parts of aluminium hydroxides, 12 parts of melamine polyphosphates and melamine cyanurate,
0.15 part of silane coupling agent and 12 parts of cyclohexanone mixing, stir evenly;
(2) bleached wood pulp paper resin emulsion is prepared:By 10 parts of phosphorous epoxy resins, 16 parts of bisphenol A type epoxy resins, 17
Part phosphorous linear phenolic resin, 8 parts of biphenyl type novolac epoxy resins, 16 parts of tung oil modified phenolic resins, 0.1 part of imidazoles, 15 parts
ODOPB, 14 parts of melamine polyphosphates and melamine cyanurate, 20 parts of cyclohexanone mixing, stir evenly;
(3) resin emulsion made from step (1) is two-sided coated in E-glass cloth, it is dried under the conditions of 150-170 DEG C
Dry 115s, control gel content are 41.67%, and glass cloth impregnation tablet is made in fluidity 8.67%, gel 172s;
(4) resin emulsion made from step (2) is two-sided coated in bleached wood pulp paper, it is dried under the conditions of 150-170 DEG C
86s, control gel content is 59.45%, fluidity 3.99%, volatile matter 0.64%, and bleached wood pulp paper is made in gel 136s
Impregnation tablet;
(5) bleached wood pulp paper impregnation tablet made from 6 steps (4) is taken to be superimposed, on it, lower two sides is respectively superimposed
Glass cloth impregnation tablet obtained by one step (3), finally in the two-sided copper foil for being respectively covered with a thickness and being 35 μm, in 15-
Hot pressing 60-90min under the conditions of 35MPa, 170-180 DEG C, it is cooling, CEM-1 copper-clad plates are made.
The fire-retardant of copper-clad plate obtained reaches FV0Grade, 288 DEG C of resistance to dip solderability >=20s, peel strength >=1.90N/mm are resistance to
Tracking index CTI >=600V, chlorine element and bromo element content≤700ppm.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.