CN106738172B - Full-automatic wood drilling and milling tenon inserting equipment - Google Patents
Full-automatic wood drilling and milling tenon inserting equipment Download PDFInfo
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- CN106738172B CN106738172B CN201710179800.8A CN201710179800A CN106738172B CN 106738172 B CN106738172 B CN 106738172B CN 201710179800 A CN201710179800 A CN 201710179800A CN 106738172 B CN106738172 B CN 106738172B
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- 239000002023 wood Substances 0.000 claims abstract description 168
- 230000007246 mechanism Effects 0.000 claims abstract description 129
- 238000003801 milling Methods 0.000 claims abstract description 95
- 238000005553 drilling Methods 0.000 claims abstract description 93
- 239000000463 material Substances 0.000 claims abstract description 41
- 238000005507 spraying Methods 0.000 claims abstract description 29
- 239000003292 glue Substances 0.000 claims abstract description 27
- 238000012545 processing Methods 0.000 claims abstract description 20
- 238000003825 pressing Methods 0.000 claims description 71
- 238000012546 transfer Methods 0.000 claims description 21
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000003780 insertion Methods 0.000 claims description 8
- 230000037431 insertion Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 238000003672 processing method Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000011232 storage material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
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- Forests & Forestry (AREA)
- Dovetailed Work, And Nailing Machines And Stapling Machines For Wood (AREA)
Abstract
Description
技术领域technical field
本发明涉及木材机械设备领域,特别涉及一种全自动木材钻孔铣型插榫设备。The invention relates to the field of wood machinery equipment, in particular to a fully automatic wood drilling, milling and tenoning equipment.
背景技术Background technique
现有的木材的定长、钻孔、铣型、插榫设备均由分立的机器来操作,每个操作机器均需要配备相应的操作人员进行上料、下料以及机器之间的移料作业,举例来说,目前对木材的上述加工,需要用双头剪设备对木材定长(两端剪断),这种设备至少需要配备两个操作人员;需要钻孔机对木材进行钻孔,也需要至少配备两个操作人员;需要铣型机对木材进行铣型,同样至少需要配备两个操作人员;需要入榫机对木材插榫,一般需要配备至少四个操操人员,因此合计算来,完成连续的操作,至少需要十名操作人员,对于木材的加工厂来说,这种操作需要大量的人工,大大增加了木材加工厂的负担,因此急需开发一款能够节省人工的全自动化的操作设备。Existing equipment for length fixing, drilling, milling, and tenoning of timber is operated by separate machines, and each operating machine needs to be equipped with corresponding operators for loading, unloading, and material transfer between machines , for example, at present the above-mentioned processing of timber needs to use the double-headed shearing equipment to fix the length of the timber (cutting at both ends), and this equipment needs to be equipped with two operators at least; At least two operators are required; a milling machine is required to mill the wood, and at least two operators are required; a tenoning machine is required to tenon the wood, and generally at least four operators are required, so the total calculation is , To complete the continuous operation, at least ten operators are required. For the wood processing plant, this operation requires a lot of labor, which greatly increases the burden on the wood processing plant. Therefore, it is urgent to develop a fully automated machine that can save labor. Operate the device.
发明内容Contents of the invention
本发明的目的是针对现有技术的上述缺陷,提供一种全自动木材钻孔铣型插榫设备。The object of the present invention is to provide a fully automatic wood drilling, milling and tenoning device for the above-mentioned defects of the prior art.
一种全自动木材钻孔铣型插榫设备,包括平行于Y轴设置的Y轴滑轨,所述Y轴滑轨上设置有平行于X轴的一对底座,所述一对底座之间的间距能够调节,所述一对底座上设置有沿X轴方向从前到后输送待加工木材的木材输送机构,沿木材输送机构的输送方向从前到后依次设置有自动上料机构、双端定长机构、钻孔机构、铣型机构和喷胶插榫机构,所述木材输送机构上还设置有多个用于将木材定位在上述各机构加工工位的定位机构,还包括一控制机构,所述控制机构与上述各机构电连接且按预设程序控制上述各机构的自动运动。A fully automatic wood drilling and milling tenoning equipment, including a Y-axis slide rail parallel to the Y-axis, a pair of bases parallel to the X-axis are provided on the Y-axis slide rail, and a pair of bases between the pair of bases The distance between them can be adjusted. The pair of bases is provided with a wood conveying mechanism that conveys the wood to be processed from front to back along the X-axis direction, and an automatic feeding mechanism, a double-end fixed A long mechanism, a drilling mechanism, a milling mechanism, and a glue-spraying tenon mechanism. The wood conveying mechanism is also provided with a plurality of positioning mechanisms for positioning the wood at the processing stations of the above-mentioned mechanisms, and also includes a control mechanism. The control mechanism is electrically connected with the above-mentioned mechanisms and controls the automatic movement of the above-mentioned mechanisms according to a preset program.
更具体的,所述Y轴滑轨的数量为两条,两条Y轴滑轨互相平行的并列设置,所述木材输送机构包括安装至一对底座的一对输送带安装架,所述输送带安装架的两端设置有可转动的同步轮,所述同步轮之间连接有皮带,其中一个同步轮与输送电机传动连接,两个皮带并列设置且其上安装有多个间隔设置的与皮带相对固定的固定块,多个固定块连接有多个相对应的弹性推块,所述弹性推块与固定块之间设置有缓冲弹簧,所述木材输送机构的下方还设置有用于返送已加工好木材的成品返回机构,所述成品返回机构的输送方向与木材输送机构的输送方向相反,所述木材输送机构和成品返回机构的后端外侧设置有用于将木材从木材输送机构上移送到成品返回机构的移料机构,所述移料机构包括可绕一中心转轴转动的移料架,所述中心转轴通过轴承座安装至底座,所述中心转轴固连一偏心块,所述偏心块由一移料气缸的活塞杆连接。More specifically, the number of the Y-axis slide rails is two, and the two Y-axis slide rails are arranged side by side parallel to each other. The wood conveying mechanism includes a pair of conveyor belt installation frames installed on a pair of bases. The conveying The two ends of the belt installation frame are provided with rotatable synchronous wheels, and a belt is connected between the synchronous wheels. One of the synchronous wheels is connected to the transmission motor. The belt is relatively fixed to the fixed block, and multiple fixed blocks are connected with a plurality of corresponding elastic push blocks. A buffer spring is arranged between the elastic push block and the fixed block. The finished product return mechanism of processed wood, the conveying direction of the finished product return mechanism is opposite to the conveying direction of the wood conveying mechanism. The material transfer mechanism of the finished product return mechanism. The material transfer mechanism includes a material transfer frame that can rotate around a central rotating shaft. The central rotating shaft is installed to the base through a bearing seat. It is connected by a piston rod of a moving cylinder.
更具体的,所述定位机构包括多个间隔设置的挡块,每个挡块由挡块气缸驱动能够运动到皮带上对木材的运动进行阻挡定位,所述挡块气缸相对于输送带安装架固定。More specifically, the positioning mechanism includes a plurality of blocks arranged at intervals, each block is driven by a block cylinder and can move onto the belt to block and position the movement of wood, and the block cylinder is relative to the conveyor belt installation frame fixed.
更具体的,所述一对底座中左侧的底座固定连接至Y轴滑轨,右侧的底座由间距调节电机驱动能够沿Y轴滑轨移动以调节一对底座之间的间距,间距调节电机的输出轴通过第一传动箱驱动连接第一Y轴丝杆和一连接轴,所述连接轴通过第二传动箱驱动连接第二Y轴丝杆,右侧的底座固定连接至与第一Y轴丝杆和第二Y轴丝杆相配的滑套上。More specifically, the base on the left side of the pair of bases is fixedly connected to the Y-axis slide rail, and the base on the right side is driven by a spacing adjustment motor and can move along the Y-axis slide rail to adjust the spacing between the pair of bases. The spacing adjustment The output shaft of the motor is driven to connect the first Y-axis screw rod and a connecting shaft through the first transmission box, and the connecting shaft is driven to connect the second Y-axis screw rod through the second transmission box, and the base on the right side is fixedly connected to the first Y-axis screw rod. On the sliding sleeve that the Y-axis screw rod matches with the second Y-axis screw rod.
更具体的,所述自动上料机构包括设置在一对底座上的一对储料卡位,一对储料卡位之间的间距能够通过长度调节器进行调节以放置不同长度的木材,所述储料卡位上端开口,储料卡位包括平行于Z轴设置的前卡板和后卡板,前卡板和后卡板之间的间距能够通过宽度调节器进行调节以放置不同宽度的木材,前卡板和后卡板之间为木材储放位,所述前卡板一侧设置有夹板气缸,所述夹板气缸驱动一夹板向后卡板运动以夹紧木材,木材储放位的下方设置有一接料板,所述接料板由一接料气缸驱动向上顶升以接住下落的木材,其中一个储料卡位设置有推料杆,另一个储料卡位设置有靠板,所述推料杆由一推料气缸驱动沿Y轴方向运动将木材推到抵接在靠板上。More specifically, the automatic feeding mechanism includes a pair of storage bays arranged on a pair of bases, and the distance between the pair of storage bays can be adjusted by a length adjuster to place wood of different lengths. The upper end of the storage card position is open, and the storage card position includes a front clamp and a rear clamp arranged parallel to the Z axis. The distance between the front clamp and the rear clamp can be adjusted by a width regulator to accommodate different widths. Wood, between the front pallet and the rear pallet is a wood storage position, a splint cylinder is arranged on one side of the front pallet, and the splint cylinder drives a splint to move backward to clamp the wood, and the wood storage position There is a material receiving plate under the bottom, and the material receiving plate is driven by a material receiving cylinder to lift up to catch the fallen wood. One of the storage card positions is provided with a push rod, and the other material storage card position is provided with a push rod. The pusher rod is driven by a pusher cylinder to move along the Y axis to push the wood to abut against the backing plate.
更具体的,双端定长机构包括相对的设置在一对底座上的一对定长压料装置和一对锯断装置,定长压料装置包括与与底座相对固定的压板支架和滑动设置于压板支架的定长压板,所述定长压板由一压板气缸驱动向下压紧木材的端头,所述锯断装置包括可沿Z轴方向和Y轴方向运动的锯片,锯片由一锯片电机驱动发生旋转,所述锯片电机固定安装在一Y轴滑座,所述Y轴滑座滑动设置于一锯片Y轴调节板上,锯片Y轴调节板设置于一Z轴滑座上,锯片Y轴调节板可沿Y轴移动以调节锯片在Y轴方向的位置,所述锯片电机及Y轴滑座由一Y轴气缸驱动能够沿Y轴方向运动到木材的上方,所述Z轴滑座滑动连接在一定长立柱上,Z轴滑座由一Z轴气缸驱动能够沿Z轴方向向下运动以锯断木材的端头。More specifically, the double-ended fixed-length mechanism includes a pair of fixed-length pressing devices and a pair of sawing devices that are oppositely arranged on a pair of bases. The fixed-length pressing plate of the pressing plate support is driven by a pressing plate cylinder to press down the end of the wood. The sawing device includes a saw blade that can move along the Z-axis direction and the Y-axis direction. The saw blade is composed of A saw blade motor is driven to rotate, and the saw blade motor is fixedly installed on a Y-axis sliding seat, and the Y-axis sliding seat is slidably arranged on a saw blade Y-axis adjusting plate, and the saw blade Y-axis adjusting plate is arranged on a Z On the shaft sliding seat, the saw blade Y-axis adjusting plate can move along the Y-axis to adjust the position of the saw blade in the Y-axis direction. The saw blade motor and the Y-axis sliding seat are driven by a Y-axis cylinder and can move along the Y-axis direction to Above the wood, the Z-axis sliding seat is slidably connected to a certain long column, and the Z-axis sliding seat is driven by a Z-axis cylinder and can move down along the Z-axis direction to saw off the end of the wood.
更具体的,钻孔机构有两组,相对的设置在一对底座上,包括相对于底座固定的钻孔立柱,所述钻孔立柱上设置有可沿Z轴方向滑动的钻孔高度调节板,所述钻孔高度调节板上设置有可沿Y轴方向滑动的钻孔深度调节架,所述钻孔深度调节架上设置可沿X轴方向滑动的钻孔X轴调节板,钻孔X轴调节板上设置有可沿Y轴方向推进的钻孔电机,所述钻孔电机与一钻孔推进气缸的活塞杆连接,所述钻孔电机的输出轴通过多轴器驱动连接多个钻头,所述多个钻头的前端设置有一个弹性抵接至木材钻孔面的吸尘器,所述吸尘器上设置有多个钻头通过的通孔,所述吸尘器一侧设置有压紧木材的钻孔压料装置,所述钻孔压料装置包括与底座固定连接的压料支架,所述压料支架上设置有一Z轴压料气缸,所述Z轴压料气缸驱动一钻孔压料板向下运动压紧木材。More specifically, there are two groups of drilling mechanisms, which are oppositely arranged on a pair of bases, including a drilling column fixed relative to the base, and a drilling height adjustment plate that can slide along the Z-axis direction is provided on the drilling column , the drilling height adjustment plate is provided with a drilling depth adjustment frame that can slide along the Y-axis direction, and the drilling depth adjustment frame is provided with a drilling X-axis adjustment plate that can slide along the X-axis direction, and the drilling X A drilling motor that can be advanced along the Y-axis direction is arranged on the shaft adjustment plate, and the drilling motor is connected with a piston rod of a drilling advancement cylinder, and the output shaft of the drilling motor is driven and connected with multiple drill bits through a multi-axis device The front ends of the plurality of drill bits are provided with a vacuum cleaner elastically abutting against the wood drilling surface, and the vacuum cleaner is provided with through holes through which the plurality of drill bits pass, and one side of the vacuum cleaner is provided with a drilling press for pressing the wood. Material device, the drilling and pressing device includes a pressing bracket fixedly connected to the base, a Z-axis pressing cylinder is arranged on the pressing bracket, and the Z-axis pressing cylinder drives a drilling pressing plate downward The movement compacts the wood.
更具体的,铣型机构有两组,相对的设置在一对底座上,包括滑动设置于底座上的铣型底座,所述铣型底座上设置有X轴伺服电机,所述X轴伺服电机的输出轴竖直向下连接一齿轮,所述齿轮与设置于底座的直线齿条啮合,X轴伺服电机驱动铣型底座沿X轴方向运动,铣型底座上设置有一对进刀深度调节板,一对进刀深度调节板上设置有可沿Y轴方向运动的一对铣型Y轴滑座,一对铣型Y轴滑座由一对铣型Y轴气缸驱动,所述一对铣型Y轴滑座前端设置一对铣型高度调节板,所述一对铣型高度调节板上安装一对铣型电机,所述一对铣型电机的输出轴上安装有一对铣刀,所述铣刀的一侧设置有铣型压料装置,所述铣型压料装置包括相对于底座可上下运动的压料架,所述压料架由铣型压料气缸驱动向下运动以压紧木材。More specifically, there are two groups of milling mechanisms, which are oppositely arranged on a pair of bases, including a milling base slidingly arranged on the base, and an X-axis servo motor is arranged on the milling base, and the X-axis servo motor The output shaft of the output shaft is connected vertically downward to a gear, the gear meshes with the linear rack set on the base, the X-axis servo motor drives the milling base to move along the X-axis direction, and a pair of feed depth adjustment plates are arranged on the milling base , a pair of milling Y-axis sliding seats that can move along the Y-axis direction are arranged on a pair of feed depth adjustment plates, and a pair of milling Y-axis sliding seats are driven by a pair of milling Y-axis cylinders. A pair of milling height adjustment plates are arranged at the front end of the type Y-axis slide seat, and a pair of milling motors are installed on the pair of milling height adjustment plates, and a pair of milling cutters are installed on the output shafts of the pair of milling motors. One side of the milling cutter is provided with a milling pressing device, the milling pressing device includes a pressing frame that can move up and down relative to the base, and the pressing frame is driven by a milling pressing cylinder to move down to press tight wood.
更具体的,所述喷胶插榫机构有两组,相对的设置在一对底座上,包括相对于底座固定的插榫立柱,所述插榫立柱上设置有可沿Z轴方向移动的插榫高度调节板,所述插榫高度调节板上设置有可沿Y轴方向移动的插榫Y轴位置调节板,所述插榫Y轴位置调节板上设置有可沿X轴方向移动的插榫X轴位置调节板,插榫X轴位置调节板上设置有可沿Y轴方向滑动的插榫架,所述插榫架上设置有多个能够沿X轴方向移动以调节位置的榫筒座,多个榫筒座上固定安装有多根容纳榫棒运动的推入榫筒,所述榫筒座由一插榫推进气缸驱动能够沿Y轴方向运动使多根推入榫筒前端抵接木材上的钻孔,所述多根推入榫筒的上方安装有多根倾斜设置的送料榫筒,所述多根送料榫筒上设置有对榫棒进行阻挡的阻挡气缸,所述多根推入榫筒的下方对应的设置有多个喷胶头,所述多个喷胶头正对木材上的多个钻孔进行喷胶,所述多根推入榫筒内设置有用于将榫棒推入到钻孔的多根插榫推杆,所述多根插榫推杆一端固定连接有推杆卡头,所述推杆卡头卡接在一推板的卡槽内,所述推板由一推杆气缸驱动,所述榫筒座的一侧还设置有沿Z轴方向压紧木材的插榫压料装置。More specifically, there are two groups of the glue-spraying tenon mechanism, which are oppositely arranged on a pair of bases, including a tenon column fixed relative to the base, and a tenon column that can move along the Z-axis direction is arranged on the tenon column. Tenon height adjustment plate, the tenon height adjustment plate is provided with a tenon Y-axis position adjustment plate that can move along the Y-axis direction, and the tenon Y-axis position adjustment plate is provided with a tenon that can move along the X-axis direction The tenon X-axis position adjustment plate, the tenon X-axis position adjustment plate is provided with a tenon frame that can slide along the Y-axis direction, and the tenon frame is provided with a plurality of tenon cylinders that can move along the X-axis direction to adjust the position A plurality of tenon cylinder seats are fixedly installed with a plurality of push-in tenon cylinders to accommodate the movement of tenon rods. The tenon cylinder seats are driven by a tenon-in-tenon push cylinder and can move along the Y-axis direction so that the front ends of multiple push-in tenon cylinders connected to the drilled holes on the wood, and a plurality of inclined feeding tenon cylinders are installed above the multiple tenon cylinders, and a blocking cylinder for blocking the tenon rods is arranged on the multiple feeding tenon cylinders. Correspondingly, a plurality of glue spraying heads are installed under the tenon cylinder, and the multiple glue spraying heads are spraying glue to a plurality of drilled holes in the wood, and the multiple roots are pushed into the tenon cylinder. The mortise rod is pushed into the drilled multiple tenon push rods, one end of the multiple tenon push rods is fixedly connected with the push rod chuck, and the push rod chuck is clamped in the slot of a push plate, and the push rod The board is driven by a push rod cylinder, and one side of the tenon cylinder base is also provided with a tenon pressing device for pressing wood along the Z-axis direction.
一种全自动木材钻孔铣型插榫设备的加工方法,包括如下步骤:A processing method for fully automatic wood drilling, milling and tenoning equipment, comprising the following steps:
A)放料:将待加工的木材从一对储料卡位的上端开口处放入,多个木材呈上下堆叠状态放置且最下端的木材被夹板和后卡板夹紧;A) Unloading: Put the wood to be processed from the upper opening of a pair of storage card positions, and place multiple woods in a stacked state and the bottom wood is clamped by the splint and the rear clamp;
B)自动入料:夹板气缸驱动夹板松开木材,木材下落,最下端的木材落到下方顶起的接料板上,随后夹板气缸再次驱动夹板压紧木材,随后接料气缸驱动接料板下沉将接料板上的木材放到皮带上,同时推料气缸驱动推料杆沿Y轴方向运动使木材抵接至靠板上;B) Automatic feeding: the splint cylinder drives the splint to loosen the wood, the wood falls, and the wood at the bottom falls to the receiving plate lifted up below, then the splint cylinder drives the splint to press the wood again, and then the receiving cylinder drives the receiving plate Sink to put the wood on the receiving plate on the belt, and at the same time, the pushing cylinder drives the pushing rod to move along the Y-axis direction to make the wood touch the backing plate;
C)定长:皮带上的弹性推块推着待加工的木材运动到双端定长机构的加工工位后受该工位的挡块阻挡定位,定长压料装置的定长压板向下压紧木材的两端,一对锯断装置开始按预定长度对木材的两端进行锯断定长,定长完毕后,挡块下沉;C) Fixed length: The elastic push block on the belt pushes the wood to be processed to the processing station of the double-ended fixed-length mechanism, and then it is blocked by the stopper of the station for positioning, and the fixed-length pressing plate of the fixed-length pressing device is downward. Press the two ends of the wood, and a pair of sawing devices start to saw the two ends of the wood according to the predetermined length. After the length is fixed, the stopper sinks;
D)钻孔:皮带及弹性推块推着木材运动到钻孔加工工位后受该工位的挡块阻挡定位,钻孔压料装置的钻孔压料板向下压紧木材的两端,钻孔机构开始对木材的两个端面进行钻孔,钻孔完毕后,挡块下沉;D) Drilling: The belt and the elastic push block push the wood to move to the drilling processing station, and then it is blocked by the block of the station for positioning, and the drilling pressing plate of the drilling pressing device presses down the two ends of the wood , the drilling mechanism starts to drill holes on the two end faces of the wood, and after the drilling is completed, the stopper sinks;
E)铣型:皮带及弹性推块推着木材运动到铣型加工工位后受该工位的挡块阻挡定位,铣型压料装置的压料架向下压紧木材的两端,铣型机构开始对木材的两个端面进行铣型,铣型完毕后,挡块下沉;E) Milling: The belt and the elastic push block push the wood to move to the milling processing station, and then it is blocked by the block of the station for positioning. The pressing frame of the milling pressing device presses down on both ends of the wood, The molding mechanism begins to mill the two end faces of the wood, and after the milling is completed, the stopper sinks;
F)喷胶、插榫:皮带及弹性推块推着木材运动到喷胶插榫加工工位后受挡块阻挡定位,插榫压料装置向下压紧木材的两端,喷胶插榫机构的喷胶头对钻孔进行喷胶,随后推杆气缸驱动推杆将多个榫棒插入到木材两端面对应的钻孔内,插榫完毕后,挡块下沉;F) Glue spraying and tenoning: the belt and the elastic push block push the wood to move to the glue spraying and tenoning processing station, and then it is blocked by the stopper for positioning. The glue spraying head of the mechanism sprays glue on the drilled holes, and then the push rod cylinder drives the push rod to insert multiple tenon sticks into the corresponding drill holes on both ends of the wood. After the tenon insertion is completed, the stopper sinks;
G)成品返回:皮带及弹性推块推着木材运动到皮带外侧的移料机构的移料架上,随后移料气缸驱动移料架转动,使木材滑到下方的成品返回机构上,并被输送到放料端进行收料作业。G) Finished product return: The belt and the elastic push block push the wood to move to the material transfer frame of the material transfer mechanism outside the belt, and then the material transfer cylinder drives the material transfer frame to rotate, so that the wood slides to the finished product return mechanism below, and is Transport to the discharge end for receiving operations.
重复步聚A)~步聚G),对下一个木材进行上述的循环。Repeat steps A) to G) to carry out the above-mentioned cycle for the next piece of wood.
与现有技术相比,本发明的优点是:本自动化设备较以往的分立的操作设备相比,只需一个人工进行上料和收料,即可完成整套的入料、定长、钻孔、铣型、喷胶和插榫等连续的全自动化作业,大大降低了人工成本,同时操作效率也有较大的提升。Compared with the prior art, the advantage of the present invention is: compared with the previous discrete operating equipment, this automatic equipment only needs one person to carry out material feeding and receiving, and can complete the whole set of material feeding, length fixing and drilling. , Milling, glue spraying and tenon insertion and other continuous fully automated operations, greatly reducing labor costs, and at the same time greatly improving operating efficiency.
附图说明Description of drawings
图1是本发明的结构示意图之一。Fig. 1 is one of structural representations of the present invention.
图2是本发明的结构示意图之二。Fig. 2 is the second structural diagram of the present invention.
图3是本发明的结构示意图之三。Fig. 3 is the third structural diagram of the present invention.
图4是本发明的木材输送机构的结构示意图。Fig. 4 is a structural schematic diagram of the wood conveying mechanism of the present invention.
图5是本发明的定位机构的结构示意图。Fig. 5 is a structural schematic diagram of the positioning mechanism of the present invention.
图6是本发明的自动上料机构的结构示意图之一。Fig. 6 is one of the structural schematic diagrams of the automatic feeding mechanism of the present invention.
图7是本发明的自动上料机构的结构示意图之二。Fig. 7 is the second structural schematic diagram of the automatic feeding mechanism of the present invention.
图8是本发明的双端定长机构的结构示意图之一。Fig. 8 is one of the structural schematic diagrams of the double-ended length-fixing mechanism of the present invention.
图9是本发明的双端定长机构的结构示意图之二。Fig. 9 is the second structural schematic diagram of the double-ended length-fixing mechanism of the present invention.
图10是本发明的钻孔机构的结构示意图之一。Fig. 10 is one of the structural schematic diagrams of the drilling mechanism of the present invention.
图11是本发明的钻孔机构的结构示意图之二。Fig. 11 is the second structural schematic diagram of the drilling mechanism of the present invention.
图12是本发明的铣型机构的结构示意图之一。Fig. 12 is one of the structural schematic diagrams of the milling mechanism of the present invention.
图13是本发明的铣型机构的结构示意图之二。Fig. 13 is the second structural diagram of the milling mechanism of the present invention.
图14是本发明的喷胶插榫机构的结构示意图之一。Fig. 14 is one of the structural schematic diagrams of the glue spraying tenon mechanism of the present invention.
图15是本发明的喷胶插榫机构的结构示意图之二。Fig. 15 is the second structural schematic diagram of the glue spraying tenon mechanism of the present invention.
图16是本发明的喷胶插榫机构的结构示意图之三。Fig. 16 is the third structural schematic diagram of the glue spraying tenon mechanism of the present invention.
图17是本发明的移料机构的结构示意图。Fig. 17 is a schematic structural view of the material shifting mechanism of the present invention.
具体实施方式Detailed ways
下面就根据附图和具体实施例对本发明作进一步描述,但本发明的实施方式不局限于此。The present invention will be further described below according to the accompanying drawings and specific embodiments, but the embodiments of the present invention are not limited thereto.
如图1至图3,一种全自动木材钻孔铣型插榫设备的实施例,用于对长方体状木材100的两端进行定长(使每个木材具有一致的长度,即锯断)、钻孔(即榫棒插孔)、铣型(使木材的两端面铣成所期望的曲面)、喷胶插榫作业,所述设备包括平行于Y轴设置的两根Y轴滑轨1,所述Y轴滑轨1上设置有平行于X轴的一对底座10,所述一对底座10之间的间距能够调节,具体的,一对底座10中左侧的底座10固定连接至Y轴滑轨1,右侧的底座10由间距调节电机101驱动能够沿Y轴滑轨1移动以调节一对底座10之间的间距,其中间距调节电机101的输出轴通过第一传动箱102驱动连接第一Y轴丝杆103和一连接轴104,所述连接轴104通过第二传动箱105驱动连接第二Y轴丝杆106,右侧的底座10固定连接至与第一Y轴丝杆103和第二Y轴丝杆106相配的滑套上,由间距调节电机101驱动第一Y轴丝杆103和第二Y轴丝杆106同步转动,从而使右侧的底座沿Y轴方向移动,进而调节两个底座10之间的间距。As shown in Figures 1 to 3, an embodiment of a fully automatic wood drilling and milling type tenoning equipment is used to determine the length of the two ends of the cuboid wood 100 (to make each wood have a consistent length, that is, saw off) , Drilling (that is, tenon rod insertion), milling (milling the two ends of the wood into the desired curved surface), glue spraying and tenoning operations, the equipment includes two Y-axis slide rails 1 set parallel to the Y-axis , the Y-axis slide rail 1 is provided with a pair of bases 10 parallel to the X-axis, the distance between the pair of bases 10 can be adjusted, specifically, the base 10 on the left side of the pair of bases 10 is fixedly connected to Y-axis slide rail 1, the base 10 on the right side is driven by a spacing adjustment motor 101 and can move along the Y-axis slide rail 1 to adjust the spacing between a pair of bases 10, wherein the output shaft of the spacing adjustment motor 101 passes through the first transmission box 102 The first Y-axis screw rod 103 is driven and connected to a connecting shaft 104, and the connecting shaft 104 is driven to connect the second Y-axis screw rod 106 through the second transmission box 105, and the base 10 on the right side is fixedly connected to the first Y-axis screw rod. On the matching sliding sleeve of the rod 103 and the second Y-axis screw rod 106, the pitch adjustment motor 101 drives the first Y-axis screw rod 103 and the second Y-axis screw rod 106 to rotate synchronously, so that the base on the right side moves along the Y-axis direction Move, and then adjust the distance between the two bases 10 .
所述一对底座10上设置有沿X轴方向从前到后输送木材100的木材输送机构11,沿木材输送机构11的输送方向(即X轴方向)从前到后依次设置有自动上料机构2、双端定长机构3、钻孔机构4、铣型机构5和喷胶插榫机构6,所述木材输送机构11上还设置有多个用于将木材定位在上述各机构加工工位的定位机构,还包括一控制机构(图中未示出),所述控制机构与上述各机构电连接且按预设程序控制上述各机构的自动运动。The pair of bases 10 are provided with a timber conveying mechanism 11 that conveys timber 100 from front to rear along the X-axis direction, and an automatic feeding mechanism 2 is sequentially arranged from front to rear along the conveying direction of the timber conveying mechanism 11 (that is, the X-axis direction). , a double-ended fixed-length mechanism 3, a drilling mechanism 4, a milling mechanism 5 and a glue-spraying tenon mechanism 6, and the wood conveying mechanism 11 is also provided with a plurality of holes for positioning the wood at the processing stations of the above-mentioned mechanisms The positioning mechanism also includes a control mechanism (not shown in the figure), which is electrically connected to the above-mentioned mechanisms and controls the automatic movement of the above-mentioned mechanisms according to a preset program.
如图4,所述木材输送机构11包括固定安装至一对底座10的一对输送带安装架110(图4中只示出其中的一个),所述输送带安装架110的两端设置有可转动的同步轮111,所述同步轮111之间连接有皮带112,其中一个同步轮111与输送电机1110传动连接,两个皮带112并列设置且其上安装有多个间隔设置的与皮带相对固定的固定块113,多个固定块113连接有与其可相对运动的多个弹性推块114,所述弹性推块114与固定块113之间设置有缓冲弹簧,在对木材100进行输送过程中,由弹性推块114推动所述木材向前移动,由于弹性推块的弹性缓冲作用,在推动木材的过程中,不会对木材外表造成损伤。As shown in Fig. 4, the wood conveying mechanism 11 includes a pair of conveyor belt installation frames 110 (only one of which is shown in Fig. 4) fixedly installed to a pair of bases 10, and the two ends of the conveyor belt installation frame 110 are provided with Rotatable synchronous wheels 111, belts 112 are connected between the synchronous wheels 111, one of the synchronous wheels 111 is connected with the transmission motor 1110, two belts 112 are arranged side by side and a plurality of intervals are installed on it. A fixed fixed block 113, a plurality of fixed blocks 113 are connected with a plurality of elastic push blocks 114 that can move relative to them, a buffer spring is arranged between the elastic push blocks 114 and the fixed block 113, during the process of conveying the wood 100 , the wood is pushed forward by the elastic push block 114, and due to the elastic buffering effect of the elastic push block, the wood appearance will not be damaged during the process of pushing the wood.
所述木材输送机构11的下方还设置有成品返回机构12,所述成品返回机构12与木材输送机构11的结构相同,两者输送方向完全相反,用于将加工好的木材(即成品)从后端再次返送到前端,便于人工在设备的同一端进行放料和收料操作,其结构在此不做赘述。The finished product return mechanism 12 is also arranged below the described timber conveying mechanism 11, and the structure of the described finished product returning mechanism 12 is identical with the timber conveying mechanism 11, and both conveying directions are completely opposite, and are used for processing good timber (i.e. finished product) from The back end is returned to the front end again, which is convenient for manual feeding and receiving operations at the same end of the equipment, and its structure will not be described here.
如图5,所述定位机构包括多个间隔设置的挡块115,每个挡块115由挡块气缸116驱动能够在皮带上下运动从而对木材的运动进行阻挡定位,便于相应的操作机构过来操作,所述挡块气缸116相对于输送带安装架110固定。As shown in Figure 5, the positioning mechanism includes a plurality of blocks 115 arranged at intervals, each block 115 is driven by a block cylinder 116 and can move up and down on the belt so as to block and position the movement of wood, so as to facilitate the operation of the corresponding operating mechanism , the block cylinder 116 is fixed relative to the conveyor belt installation frame 110 .
如图6和图7,所述自动上料机构2包括设置在一对底座10上的一对储料卡位21,木材100的两端卡在一对储料卡位21上,一对储料卡位21之间的间距能够通过长度调节器27进行调节以适配不同长度木材的放置,所述储料卡位21包括平行于Z轴设置的前卡板22和后卡板23,前卡板22和后卡板23之间的间距能够通过宽度调节器24进行调节以适配不同宽度木材的放置,前卡板22和后卡板23之间为木材储放位,设备运行过程中,需要从前卡板22和后卡板23的上端开口处放入木材,所述前卡板22一侧设置有夹板气缸251,所述夹板气缸251驱动一夹板25向后卡板23运动以夹紧木材使木材不能下落,当皮带上的木材移走后,夹板气缸251缩回,木材自动下落,木材储放位的下方设置有一接料板29,所述接料板29由一接料气缸291驱动向上顶升以接住下落的木材,当接料气缸291缩回时,接料板29上的木材自动落到皮带上,其中一个储料卡位21设置有推料杆26,另一个储料卡位21设置有靠板28,所述推料杆26由一推料气缸261驱动沿Y轴方向运动将木材推到抵接在靠板28上,这样木材落下时其一端始终与靠板(基准面)齐平,便于后续的锯断操作。As shown in Figures 6 and 7, the automatic feeding mechanism 2 includes a pair of storage card positions 21 arranged on a pair of bases 10, the two ends of the wood 100 are stuck on the pair of storage card positions 21, and a pair of storage positions The distance between the material clamping positions 21 can be adjusted by the length adjuster 27 to adapt to the placement of wood of different lengths. The storage material clamping position 21 includes a front clamping plate 22 and a rear clamping plate 23 arranged parallel to the Z axis. The distance between the clamping plate 22 and the rear clamping plate 23 can be adjusted by the width adjuster 24 to adapt to the placement of wood of different widths. Between the front clamping plate 22 and the rear clamping plate 23 is a storage position for wood. During the operation of the equipment , it is necessary to put wood from the upper openings of the front clamping plate 22 and the rear clamping plate 23, the front clamping plate 22 is provided with a clamping plate cylinder 251, and the clamping plate cylinder 251 drives a clamping plate 25 to move toward the rear clamping plate 23 to clamp Tighten the wood so that the wood cannot fall. When the wood on the belt is removed, the splint cylinder 251 retracts, and the wood falls automatically. A receiving plate 29 is arranged below the wood storage position, and the receiving plate 29 is controlled by a receiving cylinder. 291 is driven to lift up to catch the fallen timber. When the material receiving cylinder 291 retracts, the timber on the material receiving plate 29 automatically falls onto the belt. One of the storage card positions 21 is provided with a push rod 26, and the other The storage card position 21 is provided with a backing plate 28, and the push rod 26 is driven by a pushing cylinder 261 to move along the Y-axis direction to push the wood to abut against the backing plate 28, so that when the wood falls, one end thereof is always in contact with the backing plate 28. The plate (reference plane) is flush for subsequent sawing operations.
如图8和图9,双端定长机构3包括相对的设置在一对底座10上的一对定长压料装置和一对锯断装置,定长压料装置包括与与底座相对固定的压板支架31和滑动设置于压板支架的定长压板32,所述定长压板32由一压板气缸321驱动向下压紧木材的端头,所述锯断装置包括可沿Z轴方向和Y轴方向运动的锯片33,锯片33由一锯片电机331驱动发生旋转,所述锯片电机331固定安装在一Y轴滑座332,所述Y轴滑座332滑动设置于一锯片Y轴调节板336上,锯片Y轴调节板336设置于一Z轴滑座334上,锯片Y轴调节板336可沿Y轴移动以调节锯片在Y轴方向的位置,所述锯片电机331及Y轴滑座332由一Y轴气缸333驱动能够沿Y轴方向运动到木材的上方,所述Z轴滑座334滑动连接在一定长立柱335上,Z轴滑座334由一Z轴气缸(图中未示出)驱动能够沿Z轴方向向下运动以锯断木材的端头,当木材运动到双端定长机构3的加工工位时(X轴方向受挡块115阻挡定位),一对定长压板32由压板气缸321驱动向下压紧木材的两个端头,初始状态下(可任意设定),锯片33位于木材端头的高位,并沿Z轴方向向下运动以锯断木材的端头,随后锯片33沿Y轴方向回缩后上升,再次沿Y轴方向推进并复位到初始位置,重复下一个木材的锯断作业,这样木材经过两端头锯断后,全部加工成一致的长度,所述锯片下方还设置有便于排走木屑的斜板。As shown in Fig. 8 and Fig. 9, the double-ended fixed-length mechanism 3 includes a pair of fixed-length pressing devices and a pair of sawing devices oppositely arranged on a pair of bases 10, and the fixed-length pressing device includes a pair of fixed-length pressing devices relatively fixed with the base. The platen support 31 and the fixed-length platen 32 slidably arranged on the platen support, the fixed-length platen 32 is driven by a platen cylinder 321 to press down the end of the wood, and the sawing device includes a sawing device that can move along the Z-axis direction and the Y-axis The saw blade 33 moving in the direction, the saw blade 33 is driven to rotate by a saw blade motor 331, and the saw blade motor 331 is fixedly mounted on a Y-axis slide 332, and the Y-axis slide 332 is slidably arranged on a saw blade Y On the shaft adjustment plate 336, the saw blade Y-axis adjustment plate 336 is arranged on a Z-axis sliding seat 334. The saw blade Y-axis adjustment plate 336 can move along the Y-axis to adjust the position of the saw blade in the Y-axis direction. The motor 331 and the Y-axis slide 332 are driven by a Y-axis cylinder 333 and can move to the top of the wood along the Y-axis direction. The Z-axis slide 334 is slidably connected to a certain long column 335. The Z-axis slide 334 is driven by a Z Axis cylinder (not shown in the figure) drives and can move downwards along the Z-axis direction to saw off the end of timber, when timber moves to the processing station of double-end fixed-length mechanism 3 (X-axis direction is blocked by block 115 Positioning), a pair of fixed-length pressing plates 32 are driven by the pressing plate cylinder 321 to press down the two ends of the wood. Move downward to cut off the end of the wood, then the saw blade 33 retracts along the Y-axis direction and then rises, advances along the Y-axis direction again and resets to the initial position, and repeats the sawing operation of the next wood, so that the wood passes through both ends After the head is sawed off, all of them are processed into a consistent length, and a slant plate is arranged below the saw blade to facilitate the removal of sawdust.
如图10和图11,钻孔机构4有两组,相对的设置在一对底座10上,包括相对于底座10固定的钻孔立柱41,所述钻孔立柱41上设置有可沿Z轴方向滑动的钻孔高度调节板42,所述钻孔高度调节板42上设置有可沿Y轴方向滑动的钻孔深度调节架44,所述钻孔深度调节架44上设置可沿X轴方向滑动的钻孔X轴调节板46,钻孔X轴调节板46上设置有可沿Y轴方向推进的钻孔电机47,所述钻孔电机47与一钻孔推进气缸471的活塞杆连接,所述钻孔电机47的输出轴通过多轴器472驱动连接多个钻头473,所述多个钻头473的前端设置有一个弹性抵接至木材钻孔面的吸尘器48,所述吸尘器48上设置有多个钻头473通过的通孔481,所述吸尘器48一侧设置有压紧木材的钻孔压料装置49,所述钻孔压料装置491包括与底座10固定连接的压料支架490,所述压料支架490上设置有一Z轴压料气缸491,所述Z轴压料气缸491驱动一钻孔压料板492向下运动压紧木材,通过调节与钻孔高度调节板42、钻孔深度调节架44、钻孔X轴调节板46三者各自连接的三个调节螺杆(43、45、461),能够调节钻头初始状态时的位置,工作时由钻孔推进气缸471推动多个钻头473抵接至木材的端面对木材进行钻孔,便于后续榫棒的插入。As shown in Figures 10 and 11, the drilling mechanism 4 has two groups, which are oppositely arranged on a pair of bases 10, including a drilling column 41 fixed to the base 10, and the drilling column 41 is provided with a direction sliding drilling height adjustment plate 42, the drilling height adjustment plate 42 is provided with a drilling depth adjustment frame 44 that can slide along the Y-axis direction, and the drilling depth adjustment frame 44 is provided with a drilling depth adjustment frame that can slide along the X-axis direction Sliding drilling X-axis adjustment plate 46, the drilling X-axis adjustment plate 46 is provided with a drilling motor 47 that can advance along the Y-axis direction, and the drilling motor 47 is connected with a piston rod of a drilling advancement cylinder 471, The output shaft of the drilling motor 47 is driven to connect a plurality of drill bits 473 through a multi-axis device 472. The front ends of the plurality of drill bits 473 are provided with a vacuum cleaner 48 elastically abutting against the wood drilling surface. There are through holes 481 through which a plurality of drill bits 473 pass. One side of the vacuum cleaner 48 is provided with a drilling pressing device 49 for pressing wood. The drilling pressing device 491 includes a pressing bracket 490 fixedly connected to the base 10, A Z-axis pressing cylinder 491 is arranged on the pressing bracket 490, and the Z-axis pressing cylinder 491 drives a drilling pressing plate 492 to move downwards to compress the wood, and through adjustment and drilling height adjustment plate 42, the drill The three adjustment screw rods (43, 45, 461) that the hole depth adjustment frame 44 and the drilling X-axis adjustment plate 46 are connected respectively can adjust the position of the drill bit in the initial state. During work, the drilling cylinder 471 promotes multiple The end face of the drill bit 473 abutting against the wood is used to drill holes in the wood, which is convenient for the subsequent insertion of the mortise rod.
更具体的,通过Z轴调节螺杆43可以沿Z轴方向调节钻孔高度调节板42的高度(即钻头的高度),通过Y轴调节螺杆45可以沿Y轴方向调节钻孔深度调节架44的位置(即钻头在Y轴方向的位置),通过X轴调节螺杆461可以沿X轴方向调节钻孔X轴调节板46的位置(即钻头在X轴方向的位置),初始状态下,可以根据加工要求对三者进行合适的调节。More specifically, the height of the drilling height adjusting plate 42 (i.e. the height of the drill bit) can be adjusted along the Z-axis direction by the Z-axis adjusting screw rod 43, and the height of the drilling depth adjusting frame 44 can be adjusted along the Y-axis direction by the Y-axis adjusting screw rod 45. position (i.e. the position of the drill bit in the Y-axis direction), the position of the drilling X-axis adjustment plate 46 (i.e. the position of the drill bit in the X-axis direction) can be adjusted along the X-axis direction by the X-axis adjusting screw rod 461, under the initial state, it can be adjusted according to Processing requires proper adjustment of all three.
如图12和图13,铣型机构5有两组,相对的设置在一对底座10上,包括滑动设置于底座10上的铣型底座51,所述铣型底座51上设置有X轴伺服电机510,所述X轴伺服电机510的输出轴竖直向下连接一齿轮,所述齿轮与设置于底座的直线齿条啮合,X轴伺服电机驱动铣型底座51沿X轴方向运动,铣型底座51上设置有一对进刀深度调节板520,一对进刀深度调节板520上设置有可沿Y轴方向运动的一对铣型Y轴滑座52,一对铣型Y轴滑座52由一对铣型Y轴气缸521驱动,所述一对铣型Y轴滑座52前端设置一对铣型高度调节板522,所述一对铣型高度调节板522上安装一对铣型电机523,所述一对铣型电机523的输出轴上安装有一对铣刀524,所述铣刀524的一侧设置有铣型压料装置,所述铣型压料装置包括相对于底座10可上下运动的压料架53,所述压料架53由铣型压料气缸531驱动向下运动以压紧木材,优选的,一对铣刀524中,其中的一把为正转刀,另一把为逆转刀,便于适应客户对不同材料和产品的多样化的加工需求。As shown in Fig. 12 and Fig. 13, there are two groups of milling mechanism 5, which are oppositely arranged on a pair of bases 10, including a milling base 51 slidingly arranged on the base 10, and the milling base 51 is provided with an X-axis servo Motor 510, the output shaft of the X-axis servo motor 510 is vertically connected to a gear downward, and the gear meshes with the linear rack arranged on the base. The X-axis servo motor drives the milling base 51 to move along the X-axis direction, and the milling A pair of feed depth adjustment plates 520 are provided on the base 51, and a pair of milling Y-axis slide seats 52 that can move along the Y-axis direction are provided on the pair of feed depth adjustment plates 520. A pair of milling Y-axis slide seats 52 is driven by a pair of milling type Y-axis cylinders 521, and a pair of milling type height adjustment plates 522 are arranged at the front ends of the pair of milling type Y-axis slide seats 52, and a pair of milling type height adjustment plates 522 are installed on the pair of milling type Motor 523, a pair of milling cutters 524 are installed on the output shaft of the pair of milling motors 523, and one side of the milling cutters 524 is provided with a milling pressing device, and the milling pressing device includes a base 10 A pressing frame 53 that can move up and down, and the pressing frame 53 is driven by a milling type pressing cylinder 531 to move downwards to compress the wood. Preferably, in a pair of milling cutters 524, one of them is a positive rotating cutter, The other is a reversing knife, which is convenient for adapting to the diverse processing needs of customers for different materials and products.
通过调节与进刀深度调节板520、铣型高度调节板522连接的两个调节螺杆,可以调节铣刀沿Y轴方向和Z轴方向的位置(即初始状态的位置),调节好后,当木材输送到铣型加工工位时,被压料架53和挡块115固定后,由X轴伺服电机510驱动铣刀沿X轴方向运动,同时铣型Y轴气缸521驱动铣刀沿Y轴方向运动,对木材的两个端面进行铣形(铣成所期望的曲面)。By adjusting the two adjustment screw rods connected with the feed depth adjustment plate 520 and the milling height adjustment plate 522, the position of the milling cutter along the Y-axis direction and the Z-axis direction (that is, the position of the initial state) can be adjusted. After adjustment, when When the wood is transported to the milling station, after being fixed by the pressing frame 53 and the stopper 115, the X-axis servo motor 510 drives the milling cutter to move along the X-axis direction, and at the same time, the milling Y-axis cylinder 521 drives the milling cutter along the Y-axis Direction movement, the two end faces of the wood are milled (milled into the desired curved surface).
如图14、图15和图16,所述喷胶插榫机构6有两组,相对的设置在一对底座10上,包括相对于底座10固定的插榫立柱60,所述插榫立柱60上设置有可沿Z轴方向移动的插榫高度调节板61,所述插榫高度调节板61上设置有可沿Y轴方向移动的插榫Y轴位置调节板62,所述插榫Y轴位置调节板62上设置有可沿X轴方向移动的插榫X轴位置调节板63,插榫X轴位置调节板63上设置有可沿Y轴方向滑动的插榫架64,所述插榫架64上设置有多个能够沿X轴方向移动以调节位置的榫筒座65,多个榫筒座65上固定安装有多根容纳榫棒运动的推入榫筒66,所述榫筒座65由一插榫推进气缸651驱动能够沿Y轴方向推进使多根推入榫筒66前端抵接木材上的钻孔,所述多根推入榫筒66的上方安装有多根倾斜设置的送料榫筒67,所述多根送料榫筒67上设置有对榫棒进行阻挡的阻挡气缸671,所述多根推入榫筒66的下方对应的设置有多个喷胶头68,所述多个喷胶头68正对木材上的多个钻孔进行喷胶,所述多根推入榫筒66内设置有用于将榫棒推入到钻孔的多根插榫推杆69,所述多根插榫推杆69一端固定连接有推杆卡头694,所述推杆卡头694卡接在一推板691的卡槽693内,所述推板691由一推杆气缸692驱动,所述喷胶插榫机构6邻侧设置有对应的插榫压料装置,其结构与前述各压料装置结构相同,在此不做赘述,当木材输送到此工位时,被插榫压料装置和挡块固定,随后由插榫推进气缸651驱动所述榫筒座65沿Y轴方向推进,使多根推入榫筒66前端抵接木材上的钻孔,随后多个喷胶头68正对钻孔进行射胶,随后由推杆气缸692驱动多根插榫推杆69向前移动,从而将多个榫棒推入到钻孔内,完成了插榫操作,插榫动作完成后,送料榫筒67的阻挡气缸671松开,使榫棒向下滑动并落入到下方的推入榫筒66(推入榫筒上设置有入料口)内,便于下一次的插榫动作。As shown in Fig. 14, Fig. 15 and Fig. 16, the glue-spraying tenon mechanism 6 has two groups, which are oppositely arranged on a pair of bases 10, including a tenon column 60 fixed relative to the base 10, and the tenon column 60 There is a mortise height adjustment plate 61 that can move along the Z-axis direction, and the mortise height adjustment plate 61 is provided with a mortise Y-axis position adjustment plate 62 that can move along the Y-axis direction. The position adjustment plate 62 is provided with a tenon X-axis position adjustment plate 63 that can move along the X-axis direction, and the tenon X-axis position adjustment plate 63 is provided with a tenon frame 64 that can slide along the Y-axis direction. The frame 64 is provided with a plurality of tenon cylinder seats 65 that can move along the X-axis direction to adjust the position, and a plurality of tenon cylinder seats 65 are fixedly installed with a plurality of push-in tenon cylinders 66 for accommodating the movement of the tenon bar. 65 is driven by a tenon propelling cylinder 651 and can be pushed along the Y-axis direction so that the front ends of multiple push-in tenon cylinders 66 abut against the drilled holes on the wood. Feeding tenon cylinder 67, the multiple feeding tenon cylinders 67 are provided with a blocking cylinder 671 for blocking the tenon rods, and the plurality of tenon cylinders 66 are pushed into the lower part of the corresponding set with a plurality of glue spraying heads 68, said A plurality of glue spraying heads 68 are spraying glue to a plurality of drill holes in the wood, and the plurality of tenon cylinders 66 are provided with a plurality of tenon push rods 69 for pushing tenon sticks into the drill holes. One end of a plurality of tenon push rods 69 is fixedly connected with a push rod clamp 694, and the push rod clamp 694 is clamped in a slot 693 of a push plate 691, and the push plate 691 is driven by a push rod cylinder 692. The adjacent side of the above-mentioned glue-spraying tenon mechanism 6 is provided with a corresponding tenon pressing device. Its structure is the same as that of each of the above-mentioned pressing devices. The device and the stopper are fixed, and then the tenon cylinder seat 65 is driven to advance along the Y-axis direction by the tenon push cylinder 651, so that the front ends of the multiple tenon cylinders 66 abut against the drill holes on the wood, and then the multiple glue spray heads 68 The glue is being injected into the drilled hole, and then the push rod cylinder 692 drives a plurality of tenon push rods 69 to move forward, thereby pushing multiple tenon rods into the drill hole, and the tenon insertion operation is completed. After the tenon insertion operation is completed, The blocking cylinder 671 of the feeding tenon cylinder 67 is unclamped so that the tenon bar slides downward and falls into the push-in tenon cylinder 66 below (the push-in tenon cylinder is provided with a feeding port), which is convenient for the next tenon insertion action.
如图17,所述木材输送机构11和成品返回机构12的后端外侧设置有用于将木材从木材输送机构11上移送到成品返回机构12的移料机构7,所述移料机构7包括可绕一中心转轴72转动的移料架71,所述中心转轴72通过轴承座安装至底座10,所述中心转轴72固连一偏心块73,所述偏心块73由一移料气缸74的活塞杆连接,当木材输送机构11上的木材完成上述加工过程后,流到移料架71上,移料气缸74驱动移料架71发生转动,使加工好的木材滑到成品返回机构12上,再从设备后端返送到设备前端,便于人工在设备的同一端既可以进行放料作业,又可以进行收料作业。As shown in Figure 17, the outside of the rear end of the wood delivery mechanism 11 and the finished product return mechanism 12 is provided with a material transfer mechanism 7 for transferring wood from the wood delivery mechanism 11 to the finished product return mechanism 12, and the material transfer mechanism 7 includes a A material transfer frame 71 that rotates around a central rotating shaft 72, the central rotating shaft 72 is mounted to the base 10 through a bearing seat, the central rotating shaft 72 is fixedly connected with an eccentric block 73, and the eccentric block 73 is controlled by the piston of a material transferring cylinder 74 Rod connection, when the wood on the wood conveying mechanism 11 completes the above-mentioned processing process, it flows to the material transfer frame 71, and the material transfer cylinder 74 drives the material transfer frame 71 to rotate, so that the processed wood slides to the finished product return mechanism 12, Then it is returned from the back end of the equipment to the front end of the equipment, so that it is convenient to manually carry out both discharging and receiving operations at the same end of the equipment.
其中本实施例中,控制机构采用PLC控制器,更具体的,PLC控制器优选采用台湾永宏公司的运动型PLC控制器,PLC控制器型号为fbs_60mct_ac,PLC控制器与多个电磁阀连接,多个电磁阀对上述各机构中的气缸进行控制(电磁阀控制各气缸气源的通断),进而使PLC控制器能够按预设程序控制上述各机构的自动运动,此为现有技术,其工作原理在此不做赘述。Wherein in the present embodiment, the control mechanism adopts a PLC controller, more specifically, the PLC controller preferably adopts a sports PLC controller of Taiwan Yonghong Company, the PLC controller model is fbs_60mct_ac, and the PLC controller is connected with a plurality of solenoid valves, A plurality of solenoid valves control the cylinders in the above-mentioned mechanisms (the solenoid valves control the on-off of the air sources of the cylinders), so that the PLC controller can control the automatic movement of the above-mentioned mechanisms according to the preset program. This is the prior art. Its working principle will not be repeated here.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和结构的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同范围限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and structure of the present invention. and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
Priority Applications (1)
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CN115026918A (en) * | 2022-07-29 | 2022-09-09 | 东莞台全木器厂有限公司 | Automatic glue injection machine |
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