CN106697828A - Material transportation flow line system on basis of linear motor drive - Google Patents
Material transportation flow line system on basis of linear motor drive Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
- B65G35/06—Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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Abstract
本发明涉及一种基于直线电机驱动的物流传输流水线系统,包括物流传输系统与用于控制所述物流传输系统的PID控制系统,所述物流传输系统包括轨道、设置于所述轨道表面的直线电机传输系统、设置于所述直线电机传输系统侧面的光电开关;所述直线电机传输系统包括支架、设置于所述支架内部的直线电机初级部件、设置于所述直线电机初级部件下端的小车、设置于所述轨道上下两端的轨道侧沿、设置于所述小车内部的车轮、设置于所述车轮侧面的肋柱。
The present invention relates to a logistics transmission line system driven by a linear motor, which includes a logistics transmission system and a PID control system for controlling the logistics transmission system, and the logistics transmission system includes a track and a linear motor arranged on the surface of the track transmission system, a photoelectric switch arranged on the side of the linear motor transmission system; the linear motor transmission system includes a support, a linear motor primary part arranged inside the support, a trolley arranged at the lower end of the linear motor primary part, a set The side edges of the track at the upper and lower ends of the track, the wheels arranged inside the trolley, and the rib columns arranged on the side of the wheels.
Description
技术领域technical field
本发明涉及工业电机应用控制系统领域,特别涉及一种基于直线电机驱动的物流传输流水线系统。The invention relates to the field of industrial motor application control systems, in particular to a logistics transmission assembly line system driven by a linear motor.
背景技术Background technique
在当今的现代工业高度发展的现状,生产流水线成为了能源领域不可或缺的成员,许多行业如电工、电子、机械、化工、医药等生产流水线和装配线,一般常采用钢丝绳或链传动,这些传动方式往往噪声大、速度慢、控制不方便,利用传统的电机驱动流水线生产,对于一般的加工生产,可以很好的实现工程特性,但是在对于工业制造过程中的能源效率并不高,传统的电机驱动提供的流水线生产过程中会有很大的一部分能量损耗在机械间的传送过程中,从能源的方面说有很大的浪费;同时,在一些特定精密的加工工艺中传统的生产流水线精密度很难达到预定要求,为了更好的满足倒进工业更精密加工的要求,也为了保护工业制造的高效率,直线电机驱动流水线成为了制造工业的热点。直线电机的优点是:结构简单、反应速度快、灵敏度高、随动性好、密封性好、不怕污染、适应性强(由于直线电机本身结构简单,又可做到无接触运行,因此容易密封,各部件用尼龙浸渍后,采用环氧树脂加以涂封,这样它就不怕风吹雨打,或有毒气体和化学药品的侵蚀,在核辐射和液体物质中也能应用)、工作稳定可靠、寿命长(直线电机是一种直接传动的特种电机,可实现无接触传递,故障少,几乎不需要维修,又不怕振动和冲击)、额定值高(直线电机冷却条件好,特别是长次级接近常温状态,因此线负荷和电流密度可以取得很高)、有精密定位和自锁的能力(和控制系统相配合,可做到0.001mm的位移精度和自锁能力),现在世界上已有不少单位开始采用直线电机驱动,包括一些汽车生产线,在一些新颖的立体化仓库的搬运系统和新型的自动化车库,也开始采用了直线电机,其中采用直线电机的自动化车库是在库地上安装一系列纵向和横向的直线电机初级,而载车板为次级,通过计算机,利用直线电机初次级作用移动汽车进或出,效率和利用率都很高。In today's highly developed modern industry, the production line has become an indispensable member of the energy field. Many industries, such as electrical, electronics, machinery, chemical, pharmaceutical and other production lines and assembly lines, generally use wire rope or chain transmission. The method is often noisy, slow, and inconvenient to control. Using traditional motor-driven assembly line production can achieve engineering characteristics well for general processing and production, but the energy efficiency in industrial manufacturing processes is not high. Traditional In the assembly line production process provided by the motor drive, a large part of the energy loss will be lost in the transmission process between machines, which is a great waste of energy in terms of energy; at the same time, in some specific precise processing techniques, the traditional production line It is difficult to meet the predetermined requirements. In order to better meet the requirements of more precise processing in the pouring industry and to protect the high efficiency of industrial manufacturing, linear motor-driven assembly lines have become a hot spot in the manufacturing industry. The advantages of linear motors are: simple structure, fast response, high sensitivity, good follow-up, good sealing, not afraid of pollution, and strong adaptability (because the linear motor itself has a simple structure and can achieve non-contact operation, it is easy to seal , each part is impregnated with nylon, and then coated with epoxy resin, so that it is not afraid of wind and rain, or the erosion of toxic gases and chemicals, and can also be used in nuclear radiation and liquid substances), stable and reliable work, Long service life (linear motor is a direct drive special motor, which can realize non-contact transmission, less faults, almost no maintenance, and is not afraid of vibration and shock), high rating (linear motor has good cooling conditions, especially long secondary It is close to the normal temperature state, so the line load and current density can be very high), has the ability of precise positioning and self-locking (cooperating with the control system, it can achieve the displacement accuracy and self-locking ability of 0.001mm), and now the world has Many units have begun to use linear motor drives, including some automobile production lines. In some novel three-dimensional warehouse handling systems and new automated garages, linear motors have also begun to be used. Among them, the automated garage using linear motors is installed on the warehouse floor. A series of vertical and horizontal linear motors are the primary, while the vehicle-carrying board is the secondary. Through the computer, the primary and secondary functions of the linear motor are used to move the car in or out, and the efficiency and utilization rate are very high.
发明内容Contents of the invention
本发明的目的是提供一种基于直线电机驱动的物流传输流水线系统,用于改变以前转式电机驱动过程中由于机械传送过程的机械能量损耗,提高能源利用率,更大程度的满足在工作进行的控制精密要求。The purpose of the present invention is to provide a logistics transmission assembly line system driven by a linear motor, which is used to change the mechanical energy loss due to the mechanical transmission process in the drive process of the forward rotary motor, improve the energy utilization rate, and meet the needs of the work progress to a greater extent. precise control requirements.
本发明为解决其技术问题所采用的技术方案是,The technical scheme that the present invention adopts for solving its technical problem is,
一种基于直线电机驱动的物流传输流水线系统,包括物流传输系统与用于控制所述物流传输系统的PID控制系统:A logistics transmission assembly line system driven by a linear motor, including a logistics transmission system and a PID control system for controlling the logistics transmission system:
所述物流传输系统包括轨道、设置于所述轨道表面的直线电机传输系统、设置于所述直线电机传输系统侧面的光电开关;The logistics transmission system includes a track, a linear motor transmission system arranged on the surface of the track, and a photoelectric switch arranged on the side of the linear motor transmission system;
所述直线电机传输系统包括支架、设置于所述支架内部的直线电机初级部件、设置于所述直线电机初级部件下端的小车、设置于所述轨道上下两端的起限位与导向作用的轨道侧沿、设置于所述小车内部的车轮、设置于所述车轮侧面的肋柱;The linear motor transmission system includes a support, a linear motor primary part arranged inside the support, a trolley provided at the lower end of the linear motor primary part, and a track side provided at the upper and lower ends of the track for limiting and guiding functions. Along, the wheels arranged inside the trolley, and the ribs arranged on the sides of the wheels;
进一步的,所述PID控制系统为模糊PID控制器,常规的PID控制器是一种线性的控制器,根据给定输入量和实际输出量构成的控制偏差来进行控制,应用PID控制之前必须根据被控对象来调整PID参数,但是风电中,被控对象是不能被准确预测的,传统的PID控制不能大大预期控制的要求,所以采用加入模糊控制,使模糊控制与PID控制组合在一起,形成一种模糊PID控制器;Further, the PID control system is a fuzzy PID controller. The conventional PID controller is a linear controller, which is controlled according to the control deviation formed by the given input quantity and the actual output quantity. Before applying PID control, it must be based on The controlled object is used to adjust the PID parameters, but in wind power, the controlled object cannot be accurately predicted, and the traditional PID control cannot greatly predict the control requirements, so fuzzy control is used to combine fuzzy control and PID control to form A kind of fuzzy PID controller;
进一步的,所述轨道为环形或长直形,所述小车作为直线电机次级部件,所述直线电机初级部件与小车上部之间的气隙为1-2毫米,当直线电机初级部件内部的线圈通电后,小车的磁场力的作用下沿着轨道运动,所述小车的上部与小车的下部关于轨道对称,所述轨道两端固定于支架侧面内壁,所述车轮数量为四个,分别设置于轨道的上下两端,且车轮两端分别与轨道和小车相连接,所述肋柱两端分别与小车上部和小车上部相连接;Further, the track is circular or long and straight, and the trolley is used as the secondary part of the linear motor. The air gap between the primary part of the linear motor and the upper part of the trolley is 1-2 mm. When the primary part of the linear motor is After the coil is energized, the trolley moves along the track under the action of the magnetic field force. The upper part of the trolley and the lower part of the trolley are symmetrical about the track, and the two ends of the track are fixed on the inner wall of the side of the bracket. At the upper and lower ends of the track, and the two ends of the wheel are respectively connected with the track and the trolley, and the two ends of the rib column are respectively connected with the upper part of the trolley and the upper part of the trolley;
所述小车下端还设置有悬钩,悬钩用于悬挂物件并随着小车一起运动,从一个工位到下一个工位;The lower end of the trolley is also provided with a hook, which is used to hang objects and move with the trolley from one station to the next;
本发明的优点在于,The advantage of the present invention is that,
该种基于直线电机驱动的物流传输流水线系统合理的利用了电机系统中的直线电机的原理,对于传统的转式电机在机械传动的过程中能量利用的效率低的情况,通过改变系统的能量传递的方式,从而改变传送过程中能量的损耗,大大的做到了能量利用效率的提高;同时,大大提高了传统的生产流水线中的控制精密度,对于生产一些高精度工艺得到很大的满足。This kind of logistics transmission line system driven by linear motors reasonably utilizes the principle of linear motors in the motor system. For the low efficiency of energy utilization of traditional rotary motors in the process of mechanical transmission, by changing the energy transfer of the system In this way, the energy loss in the transmission process is changed, and the energy utilization efficiency is greatly improved; at the same time, the control precision in the traditional production line is greatly improved, and the production of some high-precision processes is greatly satisfied.
该种基于直线电机驱动的物流传输流水线系统的直线电机驱动的生产流水线提高了传统的能量传输的效率,同时提高了流水线控制精度和响应时间,能够有效的改善工业生产中能源利用率低的情况,而且从大的方向上来说,是在工业流水线的发展方向。The linear motor-driven production line based on the linear motor-driven logistics transmission line system improves the efficiency of traditional energy transmission, and at the same time improves the control accuracy and response time of the line, and can effectively improve the low energy utilization rate in industrial production. , and from a general direction, it is the development direction of the industrial assembly line.
附图说明Description of drawings
图1是本发明提出的物流传输系统的结构示意图;Fig. 1 is the structural representation of the logistics transmission system that the present invention proposes;
图2是本发明提出的物流传输系统的原理图;Fig. 2 is the schematic diagram of the logistics transmission system that the present invention proposes;
图3是本发明提出的PID控制系统的原理图;Fig. 3 is the schematic diagram of the PID control system that the present invention proposes;
其中:1-轨道;2-光电开关;3-支架;4-直线电机初级部件;5-小车;6-轨道侧沿;7-车轮;8-肋柱;9-悬钩。Among them: 1-track; 2-photoelectric switch; 3-bracket; 4-primary part of linear motor; 5-trolley; 6-side edge of track; 7-wheel;
具体实施方式detailed description
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合图示与具体实施例,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with illustrations and specific embodiments.
如图1至图3所示,本发明提出的基于直线电机驱动的物流传输流水线系统,包括物流传输系统与用于控制所述物流传输系统的PID控制系统:As shown in Figures 1 to 3, the linear motor-driven logistics transmission assembly line system proposed by the present invention includes a logistics transmission system and a PID control system for controlling the logistics transmission system:
所述物流传输系统包括轨道、设置于所述轨道表面的直线电机传输系统、设置于所述直线电机传输系统侧面的光电开关;The logistics transmission system includes a track, a linear motor transmission system arranged on the surface of the track, and a photoelectric switch arranged on the side of the linear motor transmission system;
所述直线电机传输系统包括支架、设置于所述支架内部的直线电机初级部件、设置于所述直线电机初级部件下端的小车、设置于所述轨道上下两端的起限位与导向作用的轨道侧沿、设置于所述小车内部的车轮、设置于所述车轮侧面的肋柱;The linear motor transmission system includes a support, a linear motor primary part arranged inside the support, a trolley provided at the lower end of the linear motor primary part, and a track side provided at the upper and lower ends of the track for limiting and guiding functions. Along, the wheels arranged inside the trolley, and the ribs arranged on the sides of the wheels;
如图2所示,进一步的,所述PID控制系统为模糊PID控制器,常规的PID控制器是一种线性的控制器,根据给定输入量和实际输出量构成的控制偏差来进行控制,应用PID控制之前必须根据被控对象来调整PID参数,但是风电中,被控对象是不能被准确预测的,传统的PID控制不能大大预期控制的要求,所以采用加入模糊控制,使模糊控制与PID控制组合在一起,形成一种模糊PID控制器;As shown in Figure 2, further, the PID control system is a fuzzy PID controller, and the conventional PID controller is a linear controller, which is controlled according to the control deviation formed by the given input quantity and the actual output quantity, Before applying PID control, the PID parameters must be adjusted according to the controlled object, but in wind power, the controlled object cannot be accurately predicted, and the traditional PID control cannot greatly predict the control requirements, so fuzzy control is used to make fuzzy control and PID The controls are combined to form a fuzzy PID controller;
进一步的,所述轨道为环形或长直形,所述小车作为直线电机次级部件,所述直线电机初级部件与小车上部之间的气隙为1-2毫米,当直线电机初级部件内部的线圈通电后,小车的磁场力的作用下沿着轨道运动,所述小车的上部与小车的下部关于轨道对称,所述轨道两端固定于支架侧面内壁,所述车轮数量为四个,分别设置于轨道的上下两端,且车轮两端分别与轨道和小车相连接,所述肋柱两端分别与小车上部和小车上部相连接;Further, the track is circular or long and straight, and the trolley is used as the secondary part of the linear motor. The air gap between the primary part of the linear motor and the upper part of the trolley is 1-2 mm. When the primary part of the linear motor is After the coil is energized, the trolley moves along the track under the action of the magnetic field force. The upper part of the trolley and the lower part of the trolley are symmetrical about the track, and the two ends of the track are fixed on the inner wall of the side of the bracket. At the upper and lower ends of the track, and the two ends of the wheel are respectively connected with the track and the trolley, and the two ends of the rib column are respectively connected with the upper part of the trolley and the upper part of the trolley;
所述小车下端还设置有悬钩,悬钩用于悬挂物件并随着小车一起运动,从一个工位到下一个工位。The lower end of the trolley is also provided with a hook, which is used for hanging objects and moves with the trolley from one station to the next.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and that described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention also has various aspects without departing from the spirit and scope of the present invention. Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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CN110371394A (en) * | 2019-05-27 | 2019-10-25 | 常州久煜自动化设备有限公司 | Magnetic suspension arranges number system and its arranges method of counting |
CN112158725A (en) * | 2020-10-12 | 2021-01-01 | 宁波盈瑞聚合科技有限公司 | Automatic driving PLC control system |
CN112269358A (en) * | 2017-10-09 | 2021-01-26 | 长沙修恒信息科技有限公司 | Safety control method for tubular logistics system |
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CN110371394B (en) * | 2019-05-27 | 2021-05-28 | 常州久煜自动化设备有限公司 | Magnetic suspension sorting and counting system and sorting and counting method thereof |
CN112158725A (en) * | 2020-10-12 | 2021-01-01 | 宁波盈瑞聚合科技有限公司 | Automatic driving PLC control system |
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Application publication date: 20170524 |