CN106678478A - Sealing flange with cooling loop - Google Patents
Sealing flange with cooling loop Download PDFInfo
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- CN106678478A CN106678478A CN201611169118.2A CN201611169118A CN106678478A CN 106678478 A CN106678478 A CN 106678478A CN 201611169118 A CN201611169118 A CN 201611169118A CN 106678478 A CN106678478 A CN 106678478A
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- sealing flange
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- 238000001816 cooling Methods 0.000 title claims abstract description 101
- 238000007789 sealing Methods 0.000 title claims abstract description 99
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 153
- 238000005192 partition Methods 0.000 claims abstract description 39
- 239000011229 interlayer Substances 0.000 claims abstract description 25
- 230000001788 irregular Effects 0.000 claims description 9
- 239000010410 layer Substances 0.000 claims description 6
- 239000000498 cooling water Substances 0.000 abstract description 47
- 230000000694 effects Effects 0.000 abstract description 16
- 239000007789 gas Substances 0.000 description 5
- 238000002248 hydride vapour-phase epitaxy Methods 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L53/00—Heating of pipes or pipe systems; Cooling of pipes or pipe systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本发明提供一种具有冷却回路的密封法兰,其至少包括:底部,侧壁,边缘,隔层,进水口,出水口,第一挡板,第二挡板,以及第三挡板;所述底部、所述侧壁和所述边缘均为中空结构,且依次连通形成中空腔体;所述隔层位于所述侧壁内,将所述中空腔体分隔为相互独立的上腔体和下腔体,且所述隔层上设有第一通道和第二通道,所述进水口和所述出水口位于所述侧壁的外表面上,所述第一挡板和所述第二挡板位于所述上腔体内,所述第三挡板位于所述下腔体内。本发明通过增设隔层、多个挡板以及出水管,形成新的冷却回路;在进行冷却时,冷却水可以循环流过密封法兰内的每一处,不存在冷却死角,大大改善了冷却效果。
The present invention provides a sealing flange with a cooling circuit, which at least includes: a bottom, a side wall, an edge, a partition, a water inlet, a water outlet, a first baffle, a second baffle, and a third baffle; The bottom, the side wall, and the edge are all hollow structures, and are sequentially connected to form a hollow cavity; the partition is located in the side wall, and separates the hollow cavity into an upper cavity and an independent upper cavity. The lower cavity, and the partition is provided with a first channel and a second channel, the water inlet and the water outlet are located on the outer surface of the side wall, the first baffle and the second The baffle is located in the upper cavity, and the third baffle is located in the lower cavity. The invention forms a new cooling circuit by adding interlayers, multiple baffles and water outlet pipes; when cooling, the cooling water can circulate through each place in the sealing flange, and there is no cooling dead angle, which greatly improves the cooling effect. Effect.
Description
技术领域technical field
本发明涉及法兰技术领域,特别是涉及一种具有冷却回路的密封法兰。The invention relates to the technical field of flanges, in particular to a sealing flange with a cooling circuit.
背景技术Background technique
目前,一些设备通常采用密封法兰配合配件来进行气体或者液体的密封。例如,氢化物气相外延(HVPE,Hydride Vapor Phase Epitaxy)设备,该设备为化合物生长工艺设备,主要用于在高温环境下通过如H2、HCl等氢化物气体,使衬底表面外延生长一层如GaAs、GaN等的厚膜或晶体。由于H2、HCl等氢化物气体都是危险气体,需要通过密封法兰配合密封圈将这些危险气体密封在HVPE设备的石英管中,一旦泄露,将造成严重后果。然而,HVPE设备由于长期处于高温环境中,密封圈很容易被烧坏,若不能及时更换密封圈,就将导致危险气体泄露。通常的做法就是对密封法兰进行降温冷却,根据温度传导原理使与密封法兰紧密接触的密封圈的温度降下来,从而延长密封圈的使用寿命。At present, some equipment usually uses sealing flanges to cooperate with fittings to seal gas or liquid. For example, Hydride Vapor Phase Epitaxy (HVPE, Hydride Vapor Phase Epitaxy) equipment, which is a compound growth process equipment, is mainly used to epitaxially grow a layer of Thick films or crystals such as GaAs, GaN, etc. Since hydride gases such as H 2 and HCl are dangerous gases, these dangerous gases need to be sealed in the quartz tube of the HVPE equipment through the sealing flange and the sealing ring. Once leaked, it will cause serious consequences. However, due to the long-term high-temperature environment of HVPE equipment, the sealing ring is easily burned out. If the sealing ring cannot be replaced in time, it will cause dangerous gas leakage. The usual practice is to cool down the sealing flange, and the temperature of the sealing ring in close contact with the sealing flange is lowered according to the principle of temperature conduction, thereby prolonging the service life of the sealing ring.
如图1所示为现有技术中的具有冷却回路的密封法兰的侧视图,如图2所示为现有技术中的具有冷却回路的密封法兰的仰视图,如图3所示为图2中A-A方向的剖视图,如图4所示为现有技术中的具有冷却回路的密封法兰在进行冷却时冷却水的循环走向示意图。由图1~图4可见,密封法兰的结构主要包括底部1、侧壁2、边缘3、进水口4、出水口5以及挡板6,底部1的中心位置开设有一用于连接外部零部件的连接孔11,挡板6位于进水口4和出水口5之间,在对密封法兰进行冷却时,冷却水(图4中点虚线代表冷却水的流经路线)从进水口4进入侧壁2的一侧,在挡板6的阻挡下流向侧壁2的另一侧,同时从底部1的一侧流向另一侧,冷却水充满底部1并逐渐向侧壁2顶端聚积,在侧壁2内的水位高于出水口5时,冷却水从出水口5流出,从而实现密封法兰的循环冷却。As shown in Figure 1, it is a side view of a sealing flange with a cooling circuit in the prior art, and as shown in Figure 2, it is a bottom view of a sealing flange with a cooling circuit in the prior art, as shown in Figure 3 A cross-sectional view in the direction of A-A in FIG. 2 , and FIG. 4 is a schematic diagram of the circulation direction of cooling water when the sealing flange with cooling circuit in the prior art is cooling. It can be seen from Figures 1 to 4 that the structure of the sealing flange mainly includes a bottom 1, a side wall 2, an edge 3, a water inlet 4, a water outlet 5, and a baffle 6, and a center of the bottom 1 is provided for connecting external parts. The connecting hole 11, the baffle plate 6 is located between the water inlet 4 and the water outlet 5, when cooling the sealing flange, the cooling water (the dotted line in Figure 4 represents the flow route of the cooling water) enters the side from the water inlet 4 One side of the wall 2 flows to the other side of the side wall 2 under the blocking of the baffle plate 6, and at the same time flows from one side of the bottom 1 to the other side. When the water level in the wall 2 is higher than the water outlet 5, the cooling water flows out from the water outlet 5, thereby realizing the circulation cooling of the sealing flange.
然而,上述结构的密封法兰在进行冷却时,很容易造成底部、侧壁或边缘形成冷却死角,特别是远离进水口和出水口的地方,冷却效果将受到极大影响。例如,由于出水口5的位置处于侧壁2的外表面上,水位超过出水口5就会流出,因此冷却水只能冷却到出水口5下方的部分侧壁2,对于出水口5上方的部分侧壁2以及边缘3无法进行冷却,从而导致冷却死角的形成,大大影响了冷却效果。再如,由于底部1的面积较大且无冷却回路,无法使冷却水很好地进行循环冷却,新进入的冷却水可能从近进水口4处直接流向近出水口5处,而距离进水口4和出水口5较远处的冷却水已经升温,却和新进入的冷却水之间交换较少,从而形成冷却死角,冷却效果较差。However, when the sealing flange of the above-mentioned structure is cooled, it is easy to cause cooling dead angles at the bottom, side walls or edges, especially at places far away from the water inlet and water outlet, and the cooling effect will be greatly affected. For example, since the position of the water outlet 5 is on the outer surface of the side wall 2, the water level will flow out when the water level exceeds the water outlet 5, so the cooling water can only be cooled to the part of the side wall 2 below the water outlet 5, and the part above the water outlet 5 The side wall 2 and the edge 3 cannot be cooled, resulting in the formation of a cooling dead angle, which greatly affects the cooling effect. For another example, due to the large area of the bottom 1 and no cooling circuit, the cooling water cannot be circulated and cooled well. The newly entered cooling water may flow directly from the 4 near the water inlet to the 5 near the water outlet, and the 4 and the cooling water farther from the water outlet 5 have heated up, but there is less exchange with the newly entered cooling water, thereby forming a cooling dead angle, and the cooling effect is poor.
因此,如何改进和设计密封法兰内的冷却回路,消除冷却死角,提高冷却效果,是亟待解决的问题。Therefore, how to improve and design the cooling circuit in the sealing flange, eliminate the cooling dead angle, and improve the cooling effect is an urgent problem to be solved.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种具有冷却回路的密封法兰,用于解决现有技术中具有冷却回路的密封法兰在进行冷却时,很容易造成底部、侧壁或边缘形成冷却死角,冷却效果受到极大影响的问题。In view of the shortcomings of the prior art described above, the purpose of the present invention is to provide a sealing flange with a cooling circuit, which is used to solve the problem that the sealing flange with a cooling circuit in the prior art is likely to cause bottom, The side wall or edge forms a cooling dead zone, which greatly affects the cooling effect.
为实现上述目的及其他相关目的,本发明提供一种具有冷却回路的密封法兰,其中,所述具有冷却回路的密封法兰至少包括:底部,侧壁,边缘,隔层,进水口,出水口,第一挡板,第二挡板以及第三挡板;To achieve the above purpose and other related purposes, the present invention provides a sealing flange with a cooling circuit, wherein the sealing flange with a cooling circuit at least includes: a bottom, a side wall, an edge, a partition, a water inlet, an outlet A nozzle, a first baffle, a second baffle and a third baffle;
所述底部的中心位置开设有一用于连接外部零部件的连接孔,所述底部、所述侧壁和所述边缘均为中空结构,且依次连通形成中空腔体;A connection hole for connecting external components is provided at the center of the bottom, and the bottom, the side wall and the edge are all hollow structures, and are sequentially connected to form a hollow cavity;
所述隔层位于所述侧壁内,将所述中空腔体分隔为相互独立的上腔体和下腔体,且所述隔层上设有第一通道和第二通道,所述进水口和所述出水口位于所述侧壁的外表面上,且所述进水口和所述出水口的位置高于所述隔层;其中,所述第一通道和所述第二通道与所述进水口和所述出水口相对位于所述密封法兰的两侧;The partition is located in the side wall, and divides the hollow cavity into an upper cavity and a lower cavity independent of each other, and the partition is provided with a first channel and a second channel, and the water inlet and the water outlet are located on the outer surface of the side wall, and the positions of the water inlet and the water outlet are higher than the partition; wherein, the first channel and the second channel are connected to the The water inlet and the water outlet are relatively located on both sides of the sealing flange;
所述第一挡板和所述第二挡板位于所述上腔体内,且分别连接所述隔层和所述侧壁顶端,所述第一挡板的位置处于所述进水口和所述出水口之间,所述第二挡板的位置处于所述第一通道和所述第二通道之间;所述第三挡板位于所述下腔体内,且连接所述隔层和所述底部底端,所述第三挡板的位置处于所述第一通道和所述第二通道之间。The first baffle and the second baffle are located in the upper cavity and are respectively connected to the partition and the top of the side wall, and the first baffle is located between the water inlet and the Between the water outlets, the second baffle is located between the first channel and the second channel; the third baffle is located in the lower cavity and connects the partition and the At the bottom end, the position of the third baffle is between the first channel and the second channel.
优选地,所述具有冷却回路的密封法兰还包括:出水管,所述出水管设置在所述上腔体内,所述出水管的底端连接所述出水口,所述出水管的顶端高度高于所述边缘的底端。Preferably, the sealing flange with a cooling circuit further includes: a water outlet pipe, the water outlet pipe is arranged in the upper cavity, the bottom end of the water outlet pipe is connected to the water outlet, and the height of the top of the water outlet pipe is above the bottom of the edge.
优选地,所述出水管的顶端具有一倾斜面,所述倾斜面的顶端高度达到所述侧壁的顶端,所述出水管的倾斜面与其垂直管道之间的夹角大于等于60°。Preferably, the top of the water outlet pipe has an inclined surface, the height of the top of the inclined surface reaches the top of the side wall, and the angle between the inclined surface of the water outlet pipe and the vertical pipe is greater than or equal to 60°.
优选地,所述边缘顶端的厚度大于所述侧壁顶端的厚度,所述出水管的倾斜面底端的高度高于所述边缘顶端的下表面。Preferably, the thickness of the top of the edge is greater than that of the top of the side wall, and the height of the bottom of the inclined surface of the outlet pipe is higher than the lower surface of the top of the edge.
优选地,所述第一通道采用管道设计,所述第一通道的顶端高度高于所述边缘的底端,所述第一通道的横截面为圆形、腰形、方形或者不规则形状。Preferably, the first channel adopts a pipe design, the top of the first channel is higher than the bottom of the edge, and the cross section of the first channel is circular, waist-shaped, square or irregular.
优选地,所述第一通道的顶端高度高于所述边缘顶端的下表面。Preferably, the height of the top of the first channel is higher than the lower surface of the top of the edge.
优选地,所述第一通道的顶端具有一倾斜面,所述倾斜面的顶端连接所述侧壁的顶端,所述第一通道的倾斜面与其垂直管道之间的夹角大于等于60°。Preferably, the top of the first passage has an inclined surface, the top of the inclined surface is connected to the top of the side wall, and the angle between the inclined surface of the first passage and the vertical pipe is greater than or equal to 60°.
优选地,所述边缘顶端的厚度大于所述侧壁顶端的厚度,所述第一通道的倾斜面底端的高度高于所述边缘顶端的下表面。Preferably, the thickness of the top of the edge is greater than that of the top of the side wall, and the height of the bottom of the inclined surface of the first channel is higher than the lower surface of the top of the edge.
优选地,所述第二通道采用通孔设计或者管道设计,所述第二通道的横截面为圆形、腰形、方形或者不规则形状。Preferably, the second channel adopts a through-hole design or a pipe design, and the cross-section of the second channel is circular, waist-shaped, square or irregular.
优选地,所述隔层位于所述侧壁内的位置高度等于或高于所述底部的高度,所述第三挡板的一部分位于所述侧壁内,另一部分位于所述底部内,位于所述底部内的部分第三挡板的长度大于所述底部的1/4直径长度且小于所述底部的直径长度。Preferably, the height of the partition located in the side wall is equal to or higher than the height of the bottom, a part of the third baffle is located in the side wall, another part is located in the bottom, and The length of part of the third baffle in the bottom is greater than 1/4 diameter of the bottom and shorter than the diameter of the bottom.
优选地,所述第一挡板和所述第二挡板对称设置在所述上腔体内的两侧,位于所述下腔体内的所述第三挡板与位于所述上腔体内的所述第二挡板投影在所述底部的同一直径上。Preferably, the first baffle plate and the second baffle plate are arranged symmetrically on both sides of the upper cavity, the third baffle plate located in the lower cavity and all the other baffle plates located in the upper cavity The second baffle is projected on the same diameter of the bottom.
为实现上述目的及其他相关目的,本发明提供一种具有冷却回路的密封法兰,其中,所述具有冷却回路的密封法兰至少包括:底部,侧壁,边缘,隔层,进水口,出水口,第一挡板,以及第二挡板;To achieve the above purpose and other related purposes, the present invention provides a sealing flange with a cooling circuit, wherein the sealing flange with a cooling circuit at least includes: a bottom, a side wall, an edge, a partition, a water inlet, an outlet A nozzle, a first baffle, and a second baffle;
所述底部的中心位置开设有一用于连接外部零部件的连接孔,所述底部、所述侧壁和所述边缘均为中空结构,且依次连通形成中空腔体;A connection hole for connecting external components is provided at the center of the bottom, and the bottom, the side wall and the edge are all hollow structures, and are sequentially connected to form a hollow cavity;
所述隔层位于所述侧壁内,将所述中空腔体分隔为相互独立的上腔体和下腔体,且所述隔层上开设有第一通道,所述进水口和所述出水口位于所述侧壁的外表面上,所述进水口的位置低于所述隔层,所述出水口的位置高于所述隔层;The partition is located in the side wall, and divides the hollow cavity into an upper cavity and a lower cavity independent of each other, and a first channel is opened on the partition, and the water inlet and the outlet The water port is located on the outer surface of the side wall, the position of the water inlet is lower than the interlayer, and the position of the water outlet is higher than the interlayer;
所述第一挡板位于所述上腔体内,且连接所述隔层和所述侧壁顶端,所述第二挡板位于所述下腔体内,且连接所述隔层和所述底部底端;其中,所述第一挡板和所述第二挡板位于所述密封法兰的同一侧,且所述进水口和所述出水口的位置均处于所述第一挡板和所述第二挡板的一侧,所述第一通道的位置处于所述第一挡板和所述第二挡板的另一侧。The first baffle is located in the upper cavity and connects the partition and the top of the side wall, and the second baffle is located in the lower cavity and connects the partition and the bottom end; wherein, the first baffle and the second baffle are located on the same side of the sealing flange, and the positions of the water inlet and the water outlet are both between the first baffle and the On one side of the second baffle, the position of the first channel is on the other side of the first baffle and the second baffle.
优选地,所述具有冷却回路的密封法兰还包括:出水管,所述出水管设置在所述上腔体内,所述出水管的底端连接所述出水口,所述出水管的顶端高度高于所述边缘的底端。Preferably, the sealing flange with a cooling circuit further includes: a water outlet pipe, the water outlet pipe is arranged in the upper cavity, the bottom end of the water outlet pipe is connected to the water outlet, and the height of the top of the water outlet pipe is above the bottom of the edge.
优选地,所述出水管的顶端具有一倾斜面,所述倾斜面的顶端连接所述侧壁的顶端,所述出水管的倾斜面与其垂直管道之间的夹角大于等于60°。Preferably, the top of the water outlet pipe has an inclined surface, the top of the inclined surface is connected to the top of the side wall, and the angle between the inclined surface of the water outlet pipe and the vertical pipe is greater than or equal to 60°.
优选地,所述边缘顶端的厚度大于所述侧壁顶端的厚度,所述出水管的倾斜面底端的高度高于所述边缘顶端的下表面。Preferably, the thickness of the top of the edge is greater than that of the top of the side wall, and the height of the bottom of the inclined surface of the outlet pipe is higher than the lower surface of the top of the edge.
优选地,所述第一通道采用管道设计,所述第一通道的顶端高度高于所述边缘顶端的下表面,所述第一通道的横截面为圆形、腰形、方形或者不规则形状。Preferably, the first channel adopts a pipe design, the height of the top of the first channel is higher than the lower surface of the top of the edge, and the cross section of the first channel is circular, waist-shaped, square or irregular .
如上所述,本发明的具有冷却回路的密封法兰,具有以下有益效果:本发明通过增设隔层、多个挡板以及出水管,形成新的冷却回路;在进行冷却时,冷却水可以循环流过密封法兰内的每一处,不存在冷却死角,大大改善了冷却效果。As mentioned above, the sealing flange with cooling circuit of the present invention has the following beneficial effects: the present invention forms a new cooling circuit by adding interlayers, multiple baffles and water outlet pipes; when cooling, the cooling water can circulate Flowing through every part of the sealing flange, there is no cooling dead angle, which greatly improves the cooling effect.
附图说明Description of drawings
图1显示为本发明现有技术中的具有冷却回路的密封法兰的侧视图。Figure 1 shows a side view of a sealing flange with a cooling circuit in the prior art of the present invention.
图2显示为本发明现有技术中的具有冷却回路的密封法兰的仰视图。Fig. 2 is a bottom view of a sealing flange with a cooling circuit in the prior art of the present invention.
图3显示为图2中A-A方向的剖视图。Fig. 3 is a cross-sectional view along A-A direction in Fig. 2 .
图4显示为本发明现有技术中的具有冷却回路的密封法兰在进行冷却时冷却水的循环走向示意图。Fig. 4 is a schematic diagram showing the circulation trend of cooling water when the sealing flange with cooling circuit in the prior art of the present invention is cooling.
图5显示为本发明第一实施方式的具有冷却回路的密封法兰的仰视图。Fig. 5 shows a bottom view of the sealing flange with cooling circuit according to the first embodiment of the present invention.
图6显示为图5中A-A方向的剖视图。Fig. 6 is a cross-sectional view along A-A direction in Fig. 5 .
图7显示为图5中B-B方向的剖视图。Fig. 7 is a cross-sectional view along B-B direction in Fig. 5 .
图8显示为图5中C-C方向的剖视图。FIG. 8 is a cross-sectional view along C-C direction in FIG. 5 .
图9显示为本发明第一实施方式的具有冷却回路的密封法兰在进行冷却时冷却水的循环走向示意图。Fig. 9 is a schematic diagram showing the circulation of cooling water during cooling of the sealing flange with a cooling circuit according to the first embodiment of the present invention.
图10显示为本发明第二实施方式的具有冷却回路的密封法兰的仰视图。Fig. 10 shows a bottom view of a sealing flange with a cooling circuit according to a second embodiment of the present invention.
图11显示为图10中A-A方向的剖视图。FIG. 11 is a cross-sectional view along A-A direction in FIG. 10 .
图12显示为图10中B-B方向的剖视图。Fig. 12 is a cross-sectional view along B-B direction in Fig. 10 .
图13显示为图10中C-C方向的剖视图。Fig. 13 is a cross-sectional view along C-C direction in Fig. 10 .
图14显示为图10中D-D方向的剖视图。FIG. 14 is a cross-sectional view along the D-D direction in FIG. 10 .
图15显示为本发明第二实施方式的具有冷却回路的密封法兰在进行冷却时冷却水的循环走向示意图。Fig. 15 is a schematic diagram showing the circulation of cooling water during cooling of the sealing flange with cooling circuit according to the second embodiment of the present invention.
元件标号说明Component designation description
1 底部1 bottom
11 连接孔11 connection hole
2 侧壁2 side walls
3 边缘3 edges
4 进水口4 water inlet
5 出水口5 water outlet
6 挡板6 baffles
61 第一挡板61 First bezel
62 第二挡板62 Second bezel
63 第三挡板63 Third bezel
7 隔层7 compartments
71 第一通道71 first channel
72 第二通道72 Second channel
8 出水管8 outlet pipe
具体实施方式detailed description
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The implementation of the present invention will be illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
请参阅图5至图15。须知,本说明书所附图示所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。See Figures 5 through 15. It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the implementation of the present invention. Limiting conditions, so there is no technical substantive meaning, any modification of structure, change of proportional relationship or adjustment of size, without affecting the effect and purpose of the present invention, should still fall within the scope of the present invention. The disclosed technical content must be within the scope covered. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit this specification. The practicable scope of the invention and the change or adjustment of its relative relationship shall also be regarded as the practicable scope of the present invention without any substantial change in the technical content.
如图5~图9所示,本发明第一实施方式涉及一种具有冷却回路的密封法兰,其至少包括:底部1,侧壁2,边缘3,隔层7,进水口4,出水口5,第一挡板61,第二挡板62,以及第三挡板63。需要说明的是,由于本实施方式主要是针对密封法兰内部冷却回路的改进和设计,其外部的结构和如图1所示的现有技术中的密封法兰相差不大,图1也可以视作本实施方式的具有冷却回路的密封法兰的侧视图。As shown in Figures 5 to 9, the first embodiment of the present invention relates to a sealing flange with a cooling circuit, which at least includes: a bottom 1, a side wall 2, an edge 3, a partition 7, a water inlet 4, and a water outlet 5. The first baffle 61 , the second baffle 62 , and the third baffle 63 . It should be noted that since this embodiment is mainly aimed at the improvement and design of the internal cooling circuit of the sealing flange, its external structure is not much different from the sealing flange in the prior art as shown in Figure 1, and Figure 1 can also be It is a side view of the sealing flange with the cooling circuit seen as this embodiment.
请继续参阅图5~图8,侧壁2环绕在底部1的周围,边缘3环绕在侧壁2的周围,底部1的中心位置开设有一连接孔11,用于连接外部零部件;底部1、侧壁2和边缘3均为中空结构,且依次连通形成中空腔体。需要说明的是,连接孔11贯穿底部1的中心位置,且连接孔11可以是螺纹孔,也可以是与外部零部件相适配的其他形状或结构的孔。Please continue to refer to Figures 5 to 8, the side wall 2 surrounds the bottom 1, the edge 3 surrounds the side wall 2, and a connecting hole 11 is provided at the center of the bottom 1 for connecting external parts; the bottom 1, Both the side wall 2 and the edge 3 are hollow structures, and are successively connected to form a hollow cavity. It should be noted that the connection hole 11 runs through the center of the bottom 1 , and the connection hole 11 may be a threaded hole, or a hole of other shapes or structures compatible with external components.
如图5、图7和图8所示,隔层7位于侧壁2内,将中空腔体分隔为相互独立的上腔体和下腔体,且隔层7上开设有第一通道71和第二通道72,上腔体和下腔体之间可以通过第一通道71连通,也可以通过第二通道72连通,且第一通道71和第二通道72投影在底部1的不同半径上。进水口4和出水口5位于侧壁2的外表面上,且进水口4和出水口5的位置高于隔层7。其中,第一通道71和第二通道72与进水口4和出水口5相对位于密封法兰的两侧,如图5所示,第一通道71和第二通道72位于密封法兰的左侧,进水口4和出水口5位于密封法兰的右侧;换言之,第一通道71和进水管4同时位于第一档板和第二挡板的一侧,而第二通道72和出水口5同时位于第一档板和第二档板的另一侧。另外,第一通道71和第二通道72的位置可以与进水口4和出水口5的位置相对于密封法兰完全对称,也可以不对称。在本实施方式中,作为一个优选的方案,如图5所示,第一通道71与出水口5对称设置在密封法兰的两侧,第二通道72与进水口4对称设置在密封法兰的两侧。As shown in Fig. 5, Fig. 7 and Fig. 8, the interlayer 7 is located in the side wall 2, and the hollow cavity is divided into an upper cavity and a lower cavity independent of each other, and the interlayer 7 is provided with a first passage 71 and The second channel 72 , the upper cavity and the lower cavity may communicate through the first channel 71 or the second channel 72 , and the first channel 71 and the second channel 72 are projected on different radii of the bottom 1 . The water inlet 4 and the water outlet 5 are located on the outer surface of the side wall 2 , and the positions of the water inlet 4 and the water outlet 5 are higher than the interlayer 7 . Wherein, the first channel 71 and the second channel 72 are located on both sides of the sealing flange opposite to the water inlet 4 and the water outlet 5, as shown in Figure 5, the first channel 71 and the second channel 72 are located on the left side of the sealing flange , the water inlet 4 and the water outlet 5 are located on the right side of the sealing flange; It is located on the other side of the first baffle and the second baffle at the same time. In addition, the positions of the first channel 71 and the second channel 72 can be completely symmetrical to the positions of the water inlet 4 and the water outlet 5 with respect to the sealing flange, or can be asymmetrical. In this embodiment, as a preferred solution, as shown in FIG. 5 , the first channel 71 and the water outlet 5 are symmetrically arranged on both sides of the sealing flange, and the second channel 72 is symmetrically arranged on the sealing flange with the water inlet 4 on both sides.
如图5和图6所示,第一挡板61和第二挡板62位于上腔体内,且分别连接隔层7的上表面和侧壁2及边缘3的顶端,第一挡板61和第二挡板62均可以完全阻挡水流通过。并且,第一挡板61的位置处于进水口4和出水口5之间,第二挡板62的位置处于第一通道71和第二通道72之间,第一挡板61和第二挡板62相对位于密封法兰的两侧,第一挡板61的位置可以与第二挡板62的位置相对于密封法兰完全对称,也可以不对称。在本实施方式中,如图6所示,第一挡板61和第二挡板62对称设置在密封法兰上腔体内的两侧,也即两者设置在垂直于底部1直径的同一垂直面的两侧。As shown in Fig. 5 and Fig. 6, the first baffle plate 61 and the second baffle plate 62 are located in the upper cavity, and respectively connect the upper surface of the partition 7 and the top of the side wall 2 and the edge 3, the first baffle plate 61 and the top of the edge 3 The second baffles 62 can completely block the passage of water. And, the position of the first baffle plate 61 is between the water inlet 4 and the water outlet 5, the position of the second baffle plate 62 is between the first channel 71 and the second channel 72, and the first baffle plate 61 and the second baffle plate 62 are relatively located on both sides of the sealing flange, and the position of the first baffle 61 and the position of the second baffle 62 can be completely symmetrical or asymmetrical with respect to the sealing flange. In this embodiment, as shown in FIG. 6 , the first baffle plate 61 and the second baffle plate 62 are symmetrically arranged on both sides of the upper cavity of the sealing flange, that is, they are arranged on the same vertical plane perpendicular to the diameter of the bottom 1 . both sides of the face.
如图5和图6所示,第三挡板63位于下腔体内,且连接隔层7的下表面和底部1及侧壁2的底端,第三挡板63的位置处于第一通道71和第二通道72之间。位于下腔体内的第三挡板63与位于上腔体内的第二挡板62的投影可以在底部1的同一直径上,也可以在不同直径上。在本实施方式中,位于下腔体内的第三挡板63与位于上腔体内的第二挡板62投影在底部1的同一直径上,也即第三挡板63与第二挡板62设置在垂直于底部1直径的同一垂直面的同一侧。As shown in Figures 5 and 6, the third baffle 63 is located in the lower cavity and connects the lower surface of the partition 7 with the bottom 1 and the bottom end of the side wall 2, and the third baffle 63 is located in the first channel 71 and between the second channel 72 . The projections of the third baffle plate 63 located in the lower cavity and the second baffle plate 62 located in the upper cavity may be on the same diameter of the bottom 1 or on different diameters. In this embodiment, the third baffle 63 located in the lower cavity and the second baffle 62 located in the upper cavity are projected on the same diameter of the bottom 1, that is, the third baffle 63 and the second baffle 62 are arranged On the same side of the same vertical plane perpendicular to the bottom 1 diameter.
另外,隔层7采用与密封法兰相同的材质,通常采用不锈钢材质。隔层7位于侧壁2内的位置高度等于或高于底部1的高度,即隔层7位于侧壁2内的位置与底部1顶端的位置平齐,或者高于底部1顶端的位置。而部分第三挡板63位于侧壁2内,连接隔层6的下表面和侧壁2的底端,其他部分第三挡板63位于底部1内,连接在底部1的顶端和底端之间,并且位于底部1内的部分第三挡板63的长度大于底部1的1/4直径长度且小于底部1的直径长度,以保证后续冷却水能从第三挡板63绕行,确保冷却水流经整个底部1面积,无冷却死角存在,具有良好的冷却效果。如图6所示,在本实施方式中,隔层7位于侧壁2内的位置与底部1顶端的位置平齐,而位于底部1内的部分第三挡板63的长度延伸至连接孔11。此外,由于密封法兰在高温环境下,侧壁2和底部1很容易发生形变,进而造成尺寸错位甚至在焊缝周围产生裂纹,使冷却水渗入腔体内,对腔体内环境造成影响,隔层7的存在除了起到分隔中空腔体以形成冷却回路的作用,还起到支撑侧壁2的作用,大大减小了侧壁2发生形变的可能性。In addition, the interlayer 7 is made of the same material as the sealing flange, usually made of stainless steel. The height of the interlayer 7 in the side wall 2 is equal to or higher than that of the bottom 1, that is, the position of the interlayer 7 in the side wall 2 is flush with the top of the bottom 1, or higher than the top of the bottom 1. And part of the third baffle plate 63 is located in the side wall 2, connecting the lower surface of the partition 6 and the bottom end of the side wall 2, and the other part of the third baffle plate 63 is located in the bottom 1, connected between the top and the bottom end of the bottom 1 and the length of the part of the third baffle 63 located in the bottom 1 is greater than 1/4 of the diameter of the bottom 1 and less than the diameter of the bottom 1, so as to ensure that the subsequent cooling water can bypass the third baffle 63 to ensure cooling The water flows through the entire area of the bottom 1, and there is no cooling dead angle, which has a good cooling effect. As shown in FIG. 6 , in this embodiment, the position of the partition layer 7 in the side wall 2 is flush with the position at the top of the bottom 1 , and the length of part of the third baffle plate 63 in the bottom 1 extends to the connection hole 11 . In addition, due to the high temperature environment of the sealing flange, the side wall 2 and the bottom 1 are easily deformed, resulting in dimensional misalignment and even cracks around the weld, allowing cooling water to infiltrate into the cavity and affect the environment in the cavity. The existence of 7 not only plays the role of separating the hollow cavity to form a cooling circuit, but also plays the role of supporting the side wall 2, which greatly reduces the possibility of deformation of the side wall 2.
如图8所示,本实施方式的具有冷却回路的密封法兰还包括:出水管8,出水管8设置在上腔体内,出水管8的底端连接出水口5,出水管8的顶端高度高于边缘3的底端。在本实施方式中,出水管8在上腔体内可以垂直设置,也可以倾斜设置。作为一个优选的方案,出水管8的顶端具有一倾斜面,倾斜面的顶端高度达到侧壁2顶端,出水管8的倾斜面与其垂直管道之间的夹角α大于等于60°且小于90°,优选α=70°、80°或者85°。更优的,边缘3顶端的厚度大于侧壁2顶端的厚度,出水管8的倾斜面底端的高度高于边缘3顶端的下表面,且出水管8的直径小于侧壁2的厚度,值得一提的是,由于出水管8的倾斜面底端的高度高于边缘3顶端的下表面,能够保证后续冷却水进入到边缘3的整个腔体中,确保边缘3被冷却到,无冷却死角存在,进而保证了整个密封法兰的温度被进一步降低。As shown in Figure 8, the sealing flange with cooling circuit of this embodiment also includes: a water outlet pipe 8, which is arranged in the upper cavity, the bottom end of the water outlet pipe 8 is connected to the water outlet 5, and the height of the top of the water outlet pipe 8 is Above the bottom end of edge 3. In this embodiment, the water outlet pipe 8 can be arranged vertically or obliquely in the upper cavity. As a preferred solution, the top of the outlet pipe 8 has an inclined surface, the height of the top of the inclined surface reaches the top of the side wall 2, and the angle α between the inclined surface of the outlet pipe 8 and its vertical pipe is greater than or equal to 60° and less than 90° , preferably α=70°, 80° or 85°. More preferably, the thickness of the top of the edge 3 is greater than the thickness of the top of the side wall 2, the height of the bottom of the inclined surface of the outlet pipe 8 is higher than the lower surface of the top of the edge 3, and the diameter of the outlet pipe 8 is smaller than the thickness of the side wall 2. It is mentioned that since the height of the bottom of the inclined surface of the outlet pipe 8 is higher than the lower surface of the top of the edge 3, it can ensure that the subsequent cooling water enters the entire cavity of the edge 3, ensuring that the edge 3 is cooled to a certain extent, and there is no cooling dead angle. This ensures that the temperature of the entire sealing flange is further reduced.
请继续参阅图8,在本实施方式中,第一通道71采用管道设计,即第一通道71是由管道构成的通道,第一通道71的顶端高度高于边缘3的底端,第一通道71的横截面为圆形、腰形、方形或者不规则形状。作为一个优选的方案,第一通道71的顶端高度高于边缘3顶端的下表面。此外,第一通道71的顶端还可以具有一倾斜面,倾斜面的顶端连接侧壁2的顶端,第一通道71的倾斜面与其垂直管道之间的夹角大于等于60°,优选70°、80°或者85°。更优的,边缘3顶端的厚度大于侧壁2顶端的厚度,第一通道71的倾斜面底端的高度高于边缘3顶端的下表面。Please continue to refer to FIG. 8 , in this embodiment, the first passage 71 adopts a pipeline design, that is, the first passage 71 is a passage formed by a pipeline, and the height of the top of the first passage 71 is higher than the bottom of the edge 3, and the first passage 71 The cross section of 71 is circular, waist-shaped, square or irregular. As a preferred solution, the height of the top of the first channel 71 is higher than the lower surface of the top of the edge 3 . In addition, the top of the first passage 71 can also have an inclined surface, the top of the inclined surface is connected to the top of the side wall 2, and the angle between the inclined surface of the first passage 71 and the vertical pipe is greater than or equal to 60°, preferably 70°, 80° or 85°. More preferably, the thickness of the top of the edge 3 is greater than that of the top of the side wall 2 , and the height of the bottom of the inclined surface of the first channel 71 is higher than the lower surface of the top of the edge 3 .
另外,如图7所示,第二通道72采用通孔设计或者管道设计,在本实施方式中,第二通道72采用通孔设计,即第二通道72是开设在隔层7上的通孔;另外,第二通道72的横截面为圆形、腰形、方形或者不规则形状。In addition, as shown in FIG. 7 , the second channel 72 adopts a through hole design or a pipeline design. In this embodiment, the second channel 72 adopts a through hole design, that is, the second channel 72 is a through hole opened on the interlayer 7 ; In addition, the cross-section of the second channel 72 is circular, waist-shaped, square or irregular.
如图9所示(图9中点虚线代表冷却水的流经路线),在对密封法兰进行冷却时,冷却水从进水口4进入上腔体的一侧,在第一挡板61和第二挡板62的阻挡下逐渐聚积在上腔体的一侧内;在上腔体的一侧内的水位高于第一通道71的顶端时,冷却水从第一通道71的顶端进入、底端流出,从而进入下腔体的一侧,然后绕过第三挡板63后进入下腔体的另一侧,并逐渐聚积在下腔体内;在下腔体内的水位超过下腔体的高度时,冷却水从第二通道72流回到上腔体的另一侧,在第一挡板61和第二挡板62的阻挡下逐渐聚积在上腔体的另一侧内;在上腔体的另一侧内的水位高于出水管8的倾斜面的底端时,冷却水通过出水管8从出水口5流出,从而实现密封法兰的循环冷却。As shown in Figure 9 (the dotted line in Figure 9 represents the flow route of the cooling water), when the sealing flange is cooled, the cooling water enters the side of the upper cavity from the water inlet 4, and passes through the first baffle plate 61 and Under the blocking of the second baffle plate 62, it gradually accumulates in one side of the upper cavity; when the water level in one side of the upper cavity is higher than the top of the first passage 71, the cooling water enters from the top of the first passage 71, The bottom flows out, thus enters one side of the lower cavity, then bypasses the third baffle plate 63 and enters the other side of the lower cavity, and gradually accumulates in the lower cavity; when the water level in the lower cavity exceeds the height of the lower cavity , the cooling water flows back from the second channel 72 to the other side of the upper cavity, and gradually accumulates in the other side of the upper cavity under the blocking of the first baffle plate 61 and the second baffle plate 62; When the water level in the other side is higher than the bottom end of the inclined surface of the water outlet pipe 8, the cooling water flows out from the water outlet 5 through the water outlet pipe 8, thereby realizing the circulation cooling of the sealing flange.
值得一提的是,第一通道71和第二通道72的横截面的形状和大小根据实际所需的冷却水流经速度进行设计。在本实施方式中,第一通道71和第二通道72所需的冷却水流经速度均小于冷却水从进水口4流入的速度,同时小于冷却水从出水口5流出的速度;作为一个示例,第一通道71和第二通道72的横截面均为圆形,直径为5mm~20mm,优选为10mm或者15mm。It is worth mentioning that the shape and size of the cross-sections of the first channel 71 and the second channel 72 are designed according to the actually required flow rate of the cooling water. In this embodiment, the cooling water passing speeds required by the first channel 71 and the second channel 72 are both lower than the cooling water flowing in from the water inlet 4, and at the same time lower than the cooling water flowing out of the water outlet 5; as an example, The cross sections of the first channel 71 and the second channel 72 are both circular, with a diameter of 5 mm to 20 mm, preferably 10 mm or 15 mm.
本实施方式的具有冷却回路的密封法兰,通过隔层7将密封法兰内部的中空腔体分隔为上、下两个独立的腔体,再在隔层7上设置两个上下连通的通道,使上、下腔体连通,冷却水通过两个通道在上、下腔体之间循环流通,同时通过三个挡板为冷却水导流,最终使冷却水通过出水管流出。本实施方式通过上述结构形成了新的冷却回路,结构简单;在进行冷却时,冷却水可以循环流过密封法兰内的每一处,不存在冷却死角,具有良好的冷却效果。In the sealing flange with cooling circuit in this embodiment, the hollow cavity inside the sealing flange is divided into upper and lower two independent cavities through the interlayer 7, and then two channels communicating up and down are arranged on the interlayer 7 , so that the upper and lower chambers are connected, the cooling water circulates between the upper and lower chambers through two channels, and at the same time guides the cooling water through three baffles, and finally makes the cooling water flow out through the outlet pipe. In this embodiment, a new cooling circuit is formed through the above-mentioned structure, and the structure is simple; during cooling, cooling water can circulate through each place in the sealing flange, and there is no cooling dead angle, which has a good cooling effect.
如图10~图15所示,本发明第二实施方式涉及一种具有冷却回路的密封法兰。本实施方式与本发明第一实施方式大致相同,区别之处主要在于:本实施方式仅使用第一挡板61和第二挡板62,隔层7上仅设置第一通道71,进水口4和出水口5在第一挡板61和第二挡板62的同一侧,进水口4位于隔层7的下方。具体地说:As shown in FIGS. 10 to 15 , the second embodiment of the present invention relates to a sealing flange with a cooling circuit. This embodiment is roughly the same as the first embodiment of the present invention, the main difference is that this embodiment only uses the first baffle 61 and the second baffle 62, only the first channel 71 is set on the partition 7, and the water inlet 4 The water outlet 5 is on the same side of the first baffle 61 and the second baffle 62 , and the water inlet 4 is located below the partition 7 . Specifically:
请继续参阅图10~图15,本实施方式的具有冷却回路的密封法兰至少包括:底部1,侧壁2,边缘3,隔层7,进水口4,出水口5,第一挡板61,以及第二挡板62。侧壁2环绕在底部1的周围,边缘3环绕在侧壁2的周围,底部1的中心位置开设有一连接孔11,用于连接外部零部件;底部1、侧壁2和边缘3均为中空结构,且依次连通形成中空腔体。Please continue to refer to Figures 10 to 15, the sealing flange with cooling circuit in this embodiment at least includes: bottom 1, side wall 2, edge 3, partition 7, water inlet 4, water outlet 5, first baffle 61 , and the second baffle 62 . The side wall 2 surrounds the bottom 1, and the edge 3 surrounds the side wall 2. There is a connection hole 11 in the center of the bottom 1 for connecting external parts; the bottom 1, side wall 2 and edge 3 are all hollow structure, and are sequentially connected to form a hollow cavity.
如图10、图12、图13和图14所示,隔层7位于侧壁2内,将中空腔体分隔为相互独立的上腔体和下腔体,且隔层7上开设有第一通道71,上腔体和下腔体之间通过第一通道71连通。进水口4和出水口5位于侧壁2的外表面上,进水口4的位置低于隔层7,出水口5的位置高于隔层7,进水口4和出水口5可以投影在底部1的不同半径上,也可以投影在底部1的同一半径上,即进水口4和出水口5可以设置在侧壁2的不同垂直线上,也可以设置在侧壁2的同一垂直线上。在本实施方式中,进水口4和出水口5投影在底部1的不同半径上,即进水口4和出水口5设置在侧壁2的不同垂直线上。As shown in Figure 10, Figure 12, Figure 13 and Figure 14, the interlayer 7 is located in the side wall 2, and the hollow cavity is divided into an upper cavity and a lower cavity independent of each other, and the interlayer 7 is provided with a first The channel 71 communicates between the upper cavity and the lower cavity through the first channel 71 . The water inlet 4 and the water outlet 5 are located on the outer surface of the side wall 2, the position of the water inlet 4 is lower than the interlayer 7, the position of the water outlet 5 is higher than the interlayer 7, and the water inlet 4 and the water outlet 5 can be projected on the bottom 1 On different radii of different radii, it can also be projected on the same radius of the bottom 1, that is, the water inlet 4 and the water outlet 5 can be set on different vertical lines of the side wall 2, and can also be set on the same vertical line of the side wall 2. In this embodiment, the water inlet 4 and the water outlet 5 are projected on different radii of the bottom 1 , that is, the water inlet 4 and the water outlet 5 are arranged on different vertical lines of the side wall 2 .
如图10和图11所示,第一挡板61位于上腔体内,且连接隔层7和侧壁2顶端,第二挡板62位于下腔体内,且连接隔层7和底部1底端。其中,第一挡板61和第二挡板62位于密封法兰的同一侧,如图10所示,第一挡板61和第二挡板62均位于密封法兰的右侧。且进水口4和出水口5的位置与第一通道71的位置分布处于第一挡板61和第二挡板62的两侧,即进水口4和出水口5的位置均处于第一挡板61和第二挡板62的一侧,第一通道71的位置处于第一挡板61和第二挡板62的另一侧。位于下腔体内的第二挡板62与位于上腔体内的第一挡板61可以投影在底部1的同一直径上,也可以投影在底部1的不同直径上。在本实施方式中,位于下腔体内的第二挡板62与位于上腔体内的第一挡板61投影在底部1的同一直径上。As shown in Figures 10 and 11, the first baffle 61 is located in the upper cavity and connects the partition 7 and the top of the side wall 2, and the second baffle 62 is located in the lower cavity and connects the partition 7 and the bottom of the bottom 1 . Wherein, the first baffle 61 and the second baffle 62 are located on the same side of the sealing flange. As shown in FIG. 10 , both the first baffle 61 and the second baffle 62 are located on the right side of the sealing flange. And the positions of the water inlet 4 and the water outlet 5 and the position of the first channel 71 are distributed on both sides of the first baffle 61 and the second baffle 62, that is, the positions of the water inlet 4 and the water outlet 5 are both on the first baffle 61 and one side of the second baffle 62 , the position of the first channel 71 is on the other side of the first baffle 61 and the second baffle 62 . The second baffle plate 62 located in the lower cavity and the first baffle plate 61 located in the upper cavity can be projected on the same diameter of the bottom 1 , or projected on different diameters of the bottom 1 . In this embodiment, the second baffle 62 located in the lower cavity and the first baffle 61 located in the upper cavity are projected on the same diameter of the bottom 1 .
另外,隔层7采用与密封法兰相同的材质,通常采用不锈钢材质,当然,也可以采用其他材质。隔层7位于侧壁2内的位置高度等于或高于底部1的高度,即隔层7位于侧壁2内的位置与底部1顶端的位置平齐,或者高于底部1顶端的位置。而部分第二挡板62位于侧壁2内,连接隔层6的下表面和侧壁2的底端,其他部分第二挡板62位于底部1内,连接在底部1的顶端和底端之间,以保证后续冷却水能从第二挡板62绕行,确保冷却水流经整个底部1面积,无冷却死角存在,具有良好的冷却效果。如图11所示,在本实施方式中,隔层7位于侧壁2内的位置与底部1顶端的位置平齐,而位于底部1内的部分第二挡板62的长度等于底部1的1/2直径长度。此外,由于密封法兰在高温环境下,侧壁2和底部1很容易发生形变,进而造成尺寸错位甚至在焊缝周围产生裂纹,使冷却水渗入中空腔体内,对腔体内环境造成影响,隔层7的存在除了起到分隔中空腔体以形成冷却回路的作用,还起到支撑侧壁2的作用,大大减小了侧壁2发生形变的可能性。In addition, the interlayer 7 is made of the same material as the sealing flange, usually made of stainless steel, of course, other materials can also be used. The height of the interlayer 7 in the side wall 2 is equal to or higher than that of the bottom 1, that is, the position of the interlayer 7 in the side wall 2 is flush with the top of the bottom 1, or higher than the top of the bottom 1. And part of the second baffle plate 62 is located in the side wall 2, connecting the lower surface of the partition 6 and the bottom end of the side wall 2, and the other part of the second baffle plate 62 is located in the bottom 1, connected between the top and the bottom end of the bottom 1 To ensure that the subsequent cooling water can bypass the second baffle plate 62, ensure that the cooling water flows through the entire area of the bottom 1, there is no cooling dead angle, and it has a good cooling effect. As shown in FIG. 11 , in this embodiment, the position of the partition layer 7 in the side wall 2 is flush with the position of the top of the bottom 1 , and the length of the part of the second baffle plate 62 in the bottom 1 is equal to 1 of the bottom 1 . /2 diameter length. In addition, due to the high temperature environment of the sealing flange, the side wall 2 and the bottom 1 are easily deformed, resulting in dimensional misalignment and even cracks around the weld, so that cooling water seeps into the hollow cavity, affecting the environment inside the cavity. The existence of the layer 7 not only plays the role of separating the hollow cavity to form a cooling circuit, but also plays the role of supporting the side wall 2, which greatly reduces the possibility of deformation of the side wall 2.
如图14所示,本实施方式的具有冷却回路的密封法兰还包括:出水管8,出水管8设置在上腔体内,出水管8的底端连接出水口5,出水管8的顶端高度高于边缘3的底端。在本实施方式中,出水管8在上腔体内可以垂直设置,也可以倾斜设置。作为一个优选的方案,出水管8的顶端具有一倾斜面,倾斜面的顶端高度达到侧壁2顶端,出水管8的直径小于侧壁2的厚度,出水管8的倾斜面与其垂直管道之间的夹角α大于等于60°且小于90°,优选α=70°、80°或者85°。更优的,边缘3顶端的厚度大于侧壁2顶端的厚度,出水管8的倾斜面底端的高度高于边缘3顶端的下表面,且值得一提的是,由于出水管8的倾斜面底端的高度高于边缘3顶端的下表面,且出水管8的直径小于侧壁2的厚度,能够保证后续冷却水进入到边缘3的整个腔体中,确保边缘3被冷却到,无冷却死角存在,进而保证了整个密封法兰的温度被进一步降低。As shown in Figure 14, the sealing flange with cooling circuit of this embodiment also includes: a water outlet pipe 8, which is arranged in the upper cavity, the bottom end of the water outlet pipe 8 is connected to the water outlet 5, and the height of the top of the water outlet pipe 8 is Above the bottom end of edge 3. In this embodiment, the water outlet pipe 8 can be arranged vertically or obliquely in the upper cavity. As a preferred solution, the top of the outlet pipe 8 has an inclined surface, the height of the top of the inclined surface reaches the top of the side wall 2, the diameter of the outlet pipe 8 is smaller than the thickness of the side wall 2, and the distance between the inclined surface of the outlet pipe 8 and its vertical pipe is The included angle α is greater than or equal to 60° and less than 90°, preferably α=70°, 80° or 85°. More preferably, the thickness of the top of the edge 3 is greater than the thickness of the top of the side wall 2, the height of the bottom of the inclined surface of the water outlet pipe 8 is higher than the lower surface of the top of the edge 3, and it is worth mentioning that due to the bottom of the inclined surface of the water outlet pipe 8 The height of the end is higher than the lower surface of the top of the edge 3, and the diameter of the outlet pipe 8 is smaller than the thickness of the side wall 2, which can ensure that the subsequent cooling water enters the entire cavity of the edge 3, ensuring that the edge 3 is cooled to the maximum, and there is no cooling dead angle. , thus ensuring that the temperature of the entire sealing flange is further reduced.
如图13所示,在本实施方式中,第一通道71采用管道设计,即第一通道71是由管道构成的通道,第一通道71的顶端高度高于边缘3的底端,第一通道71的横截面为圆形、腰形、方形或者不规则形状。作为一个优选的方案,第一通道71的顶端高度高于边缘3顶端的下表面。此外,第一通道71的顶端还可以具有一倾斜面,倾斜面的顶端高度达到侧壁2的顶端,第一通道71的倾斜面与其垂直管道之间的夹角大于等于60°,优选70°、80°或者85°。更优的,边缘3顶端的厚度大于侧壁2顶端的厚度,第一通道71的倾斜面底端的高度高于边缘3顶端的下表面。As shown in Figure 13, in this embodiment, the first passage 71 adopts a pipeline design, that is, the first passage 71 is a passage formed by a pipe, the height of the top of the first passage 71 is higher than the bottom of the edge 3, and the first passage 71 is higher than the bottom of the edge 3. The cross section of 71 is circular, waist-shaped, square or irregular. As a preferred solution, the height of the top of the first channel 71 is higher than the lower surface of the top of the edge 3 . In addition, the top of the first passage 71 can also have an inclined surface, the height of the top of the inclined surface reaches the top of the side wall 2, and the angle between the inclined surface of the first passage 71 and the vertical pipe is greater than or equal to 60°, preferably 70° , 80° or 85°. More preferably, the thickness of the top of the edge 3 is greater than that of the top of the side wall 2 , and the height of the bottom of the inclined surface of the first channel 71 is higher than the lower surface of the top of the edge 3 .
如图15所示(图15中点虚线代表冷却水的流经路线),在对密封法兰进行冷却时,冷却水从进水口4进入下腔体的一侧,绕过第二挡板62后进入下腔体的另一侧,并逐渐聚积在下腔体内;在下腔体内的水位超过下腔体的高度时,冷却水从第一通道71的底端进入、顶端流出,从而进入上腔体的一侧在第一挡板61的阻挡下流向上腔体的另一侧,并逐渐聚积在上腔体内;在上腔体内的水位高于出水管8的倾斜面的底端时,冷却水通过出水管8从出水口5流出,从而实现密封法兰的循环冷却。As shown in Figure 15 (the dotted line in Figure 15 represents the flow route of the cooling water), when the sealing flange is cooled, the cooling water enters the side of the lower cavity from the water inlet 4 and bypasses the second baffle plate 62 Then enter the other side of the lower cavity, and gradually accumulate in the lower cavity; when the water level in the lower cavity exceeds the height of the lower cavity, the cooling water enters from the bottom of the first channel 71 and flows out from the top, thus entering the upper cavity One side of the upper cavity flows to the other side of the upper cavity under the blocking of the first baffle plate 61, and gradually accumulates in the upper cavity; when the water level in the upper cavity is higher than the bottom end of the inclined surface of the outlet pipe 8, the cooling water passes through The water outlet pipe 8 flows out from the water outlet 5, so as to realize the circulation cooling of the sealing flange.
值得一提的是,第一通道71的横截面的形状和大小根据实际所需的冷却水流经速度进行设计。在本实施方式中,第一通道71所需的冷却水流经速度均小于冷却水从进水口4流入的速度,同时小于冷却水从出水口5流出的速度;作为一个示例,第一通道71的横截面为圆形,直径为5mm~20mm,优选为10mm或者15mm。It is worth mentioning that the shape and size of the cross-section of the first channel 71 are designed according to the actually required flow speed of the cooling water. In this embodiment, the cooling water flow rate required by the first passage 71 is lower than the speed at which the cooling water flows in from the water inlet 4, and at the same time is lower than the speed at which the cooling water flows out from the water outlet 5; as an example, the flow rate of the first passage 71 The cross section is circular, with a diameter of 5 mm to 20 mm, preferably 10 mm or 15 mm.
本实施方式的具有冷却回路的密封法兰,通过隔层7将密封法兰内部的中空腔体分隔为上、下两个独立的腔体,再在隔层7上设置一个上下连通的通道,使上、下腔体连通,冷却水通过该通道在上、下腔体之间流通,同时通过两个挡板为冷却水导流,最终使冷却水通过出水管流出。本实施方式通过上述结构形成了新的冷却回路;在进行冷却时,冷却水可以循环流过密封法兰内的每一处,不存在冷却死角,具有良好的冷却效果。In the sealing flange with cooling circuit in this embodiment, the hollow cavity inside the sealing flange is divided into upper and lower two independent cavities through the interlayer 7, and an upper and lower communication channel is set on the interlayer 7, The upper and lower cavities are connected, and the cooling water circulates between the upper and lower cavities through the channel. At the same time, the cooling water is diverted through the two baffles, and finally the cooling water flows out through the outlet pipe. In this embodiment, a new cooling circuit is formed through the above-mentioned structure; during cooling, cooling water can circulate through each place in the sealing flange, there is no cooling dead angle, and it has a good cooling effect.
综上所述,本发明的具有冷却回路的密封法兰,具有以下有益效果:本发明通过增设隔层、多个挡板以及出水管,形成新的冷却回路,结构简单;在进行冷却时,冷却水可以循环流过密封法兰内的每一处,不存在冷却死角,大大改善了冷却效果。所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。In summary, the sealing flange with cooling circuit of the present invention has the following beneficial effects: the present invention forms a new cooling circuit by adding interlayers, multiple baffles and outlet pipes, and has a simple structure; when cooling, The cooling water can circulate through every part of the sealing flange, and there is no cooling dead angle, which greatly improves the cooling effect. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial application value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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CN205726633U (en) * | 2016-04-22 | 2016-11-23 | 武汉天和技术股份有限公司 | Difference formula double loop, position water cavity structure |
CN206439552U (en) * | 2016-12-16 | 2017-08-25 | 镓特半导体科技(上海)有限公司 | A kind of sealing flange with cooling circuit |
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CN101813222A (en) * | 2010-05-11 | 2010-08-25 | 张�浩 | Novel flange |
CN202390576U (en) * | 2011-11-28 | 2012-08-22 | 宁夏日晶新能源装备股份有限公司 | Flange structure on multicrystal furnace |
CN202691358U (en) * | 2012-08-11 | 2013-01-23 | 浙江万强法兰有限公司 | Heat resisting flange plate with cooling device |
CN203907065U (en) * | 2014-04-29 | 2014-10-29 | 沈阳大学 | High-temperature creep |
CN205504511U (en) * | 2016-03-04 | 2016-08-24 | 梅州市德瑞克尔控制技术有限公司 | Liquid cooling module and LED device |
CN205726633U (en) * | 2016-04-22 | 2016-11-23 | 武汉天和技术股份有限公司 | Difference formula double loop, position water cavity structure |
CN206439552U (en) * | 2016-12-16 | 2017-08-25 | 镓特半导体科技(上海)有限公司 | A kind of sealing flange with cooling circuit |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112856086A (en) * | 2021-03-18 | 2021-05-28 | 中国航发沈阳发动机研究所 | Aperture-adjustable throttling orifice plate |
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