CN106653908B - A kind of fexible film folds colorful solar charger and its manufacture craft - Google Patents
A kind of fexible film folds colorful solar charger and its manufacture craft Download PDFInfo
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- CN106653908B CN106653908B CN201710123034.3A CN201710123034A CN106653908B CN 106653908 B CN106653908 B CN 106653908B CN 201710123034 A CN201710123034 A CN 201710123034A CN 106653908 B CN106653908 B CN 106653908B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000010409 thin film Substances 0.000 claims abstract description 68
- 239000004744 fabric Substances 0.000 claims abstract description 57
- 239000010408 film Substances 0.000 claims abstract description 54
- 210000004027 cell Anatomy 0.000 claims description 97
- 238000005538 encapsulation Methods 0.000 claims description 95
- 239000002313 adhesive film Substances 0.000 claims description 22
- 238000004806 packaging method and process Methods 0.000 claims description 22
- 238000004804 winding Methods 0.000 claims description 18
- 238000013461 design Methods 0.000 claims description 17
- 238000009966 trimming Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 12
- 239000011324 bead Substances 0.000 claims description 10
- 210000003850 cellular structure Anatomy 0.000 claims description 9
- 238000003475 lamination Methods 0.000 claims description 7
- 230000000873 masking effect Effects 0.000 claims description 7
- 238000010030 laminating Methods 0.000 claims description 5
- 238000003491 array Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 4
- 238000003698 laser cutting Methods 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 229920006280 packaging film Polymers 0.000 abstract 1
- 239000012785 packaging film Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 76
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- 230000005611 electricity Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000004078 waterproofing Methods 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 229910021419 crystalline silicon Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
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- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
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- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 239000000428 dust Substances 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/20—Collapsible or foldable PV modules
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
本发明公开了一种柔性薄膜折叠炫彩太阳能充电器及其制作工艺，涉及太阳能充电器领域，包括上封装炫彩布层、柔性薄膜太阳能电池组件层和下封装炫彩底层，柔性薄膜太阳能电池组件层通过封装胶膜设置在上封装炫彩布层和下封装炫彩底层之间，上封装炫彩布层和下封装炫彩底层的两侧均设有多个U形缺口，U形缺口位于相邻的柔性薄膜太阳能电池模块交接位置，相对的U形缺口之间设有腰孔，腰孔贯穿上封装炫彩布层和下封装炫彩底层，此设计，功能多样，美观易折叠，重量轻易携带。
The invention discloses a flexible film folding colorful solar charger and a manufacturing process thereof, and relates to the field of solar chargers. The component layer is arranged between the upper package colorful cloth layer and the lower package colorful bottom layer through the packaging film, and there are multiple U-shaped gaps on both sides of the upper package colorful cloth layer and the lower package colorful bottom layer. The U-shaped gap It is located at the handover position of adjacent flexible thin film solar cell modules. There is a waist hole between the opposite U-shaped gaps. The waist hole runs through the upper package colorful cloth layer and the lower package colorful bottom layer. The weight is easy to carry.
Description
Technical field
The present invention relates to solar charger field, in particular to a kind of fexible film fold colorful solar charger and
Its manufacture craft.
Background technique
With the fast development of science and technology, the electronic intelligences such as mobile phone, Pad, Mp3 product more and more walks close to people's
Life.These electronic intelligence products can bring convenient and fast acquisition of information approach, meet the life of people's material spirit
Demand, it may be said that they have become necessity in people's life.When people are happy in enjoyment electronic intelligence product bring
Such situation centainly can be also encountered simultaneously, when you walk outdoors, smart electronics product is out of power suddenly, at this time far from indoor electric
Source timely can not carry out charging to these electronic intelligence products and be bound to feel worried, how solve outdoor electronic and intelligently produce
Product charging problems become a big problem.
Currently there are a large amount of charger baby, these charger babies can give electronic intelligence product electricity supplement, but
Does is its reserve of electricity also limited, that device powered either with or without the electron intellectual product that can generate electricity at any time? answer is affirmative
, solar charger have light can electron intellectual product charge, solar charger is currently on the market with crystalline silicon
Based on cell piece production, crystal silicon solar charger is used as power generation substrate using crystalline silicon battery plate, due to crystal silicon cell
There is easily broken feature in piece, therefore these chargers mostly use greatly bulky high tempered glass, acrylic board, transparent PVC thoroughly
Plate etc. is packaged to reach and increase solar charger rigidity, reduces product use process and risk of breakage occurs, these
Charger is not readily portable since the reason of encapsulating material is generally all than cumbersome, and battery sheet packaging process easily generates
Fragmentation, crack piece risk, so as to cause the production cost increases, properties of product be cannot be guaranteed, the big portion furthermore occurred on the market
Divide crystal silicon solar charger that black is generally integrally presented, tone is relatively simple, and it is exquisite, high cannot to show its appearance well
End, fashion feature.
It is filled as the patent of invention of Chinese 202261094 U of Publication No. CN provides a kind of collapsible pressure stabilizing thin film solar
Electric appliance, comprising: flexible thin-film solar cell component, transparent protective layer, flexible base layer, flexible surface layer, USB output end
Mouth, charging control circuit and tightening device, this design, although foldable, portable, folding is more troublesome, easy at folding
There is fold, it is easy to wear, it shortens the working life.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of multi-functional, foldable, the fexible films of portable beauty
Colorful solar charger and its manufacture craft are folded, to solve the above-mentioned many defects caused by the prior art.
To achieve the above object, the present invention provides technical solution below: a kind of fexible film folding colorful solar charging
Electric appliance, including upper encapsulation colorful layer of cloth, flexible thin-film solar cell component layer and lower encapsulation colorful bottom, the fexible film
Solar cell module layer is arranged between upper encapsulation colorful layer of cloth and lower encapsulation colorful bottom by packaging adhesive film, the flexibility
Thinfilm solar cell assembly layer include multiple series windings flexible thin-film solar cell module and with each fexible film sun
The corresponding flexible bottom layer of energy battery module, each flexible thin-film solar cell module is by 4 flexible thin-film solar electricity
Pond piece is composed in series, and the flexible thin-film solar cell module of multiple series windings is arranged on flexible bottom layer, flexible bottom layer and lower envelope
Dress colorful bottom is connected by packaging adhesive film, is equipped with transparent waterproof layer in each flexible thin-film solar cell module, institute
It states position corresponding with each flexible thin-film solar cell module on encapsulation colorful layer of cloth and is equipped with hole, the upper encapsulation
The two sides of colorful layer of cloth and lower encapsulation colorful bottom are equipped with multiple U-shaped breach, and U-shaped breach is located at the adjacent fexible film sun
Can battery module delivery position, waist hole is equipped between opposite U-shaped breach, waist hole is dazzled through upper encapsulation colorful layer of cloth and lower encapsulate
Color bottom, the upper encapsulation colorful layer of cloth and the corresponding one end of lower encapsulation colorful bottom are triangle, and the upper encapsulation is dazzled
Company labels are equipped on the inside of the triangle end of color layer of cloth, the outside at the triangle end of the lower encapsulation colorful bottom is filled equipped with band
The terminal box of electric control circuit, the bottom of the terminal box are applied in the triangle end of encapsulation colorful layer of cloth, the terminal box
Double USB output ports are equipped with, the charging control circuit in double USB output ports and terminal box is electrically connected, the multiple string
Even flexible thin-film solar cell module and terminal box in charging control circuit be electrically connected, the bottom of the terminal box and
Magnetic sheet is equipped in lower encapsulation colorful bottom.
Preferably, the outside at the triangle end of the lower encapsulation colorful bottom is equipped with concealed pocket, in the concealed pocket
Equipped with elastic water-proof bag open at one end.
Preferably, it is equipped with sliding slot and dustproof cover at double USB output ports, the dustproof cover is slidably connected at sliding slot
On.
Preferably, the outside at the triangle end of the lower encapsulation colorful bottom is equipped with LED lamp bead and battery, the electric power storage
Charging control circuit in pond and terminal box is electrically connected, and the LED lamp bead and battery are electrically connected.
Preferably, the corresponding position of the upper encapsulation colorful layer of cloth and lower encapsulation colorful bottom runs through multiple core buttons.
Preferably, 4 flexible thin-film solar cell pieces are arranged according to 2x2 array, form the gap of right-angled intersection,
The gap location of right-angled intersection is equipped with color masking band, and color masking band is pasted onto the back side of flexible thin-film solar cell piece.
Preferably, the flexible thin-film solar cell piece is CIGS battery.
A kind of fexible film folds the manufacture craft of colorful solar charger, comprising the following steps:
(1) cell piece is cut: supplied materials original piece CIGS battery is cut into the battery of design size using special cutter device
Piece；
(2) cell piece splice: by the normal CIGS cell piece of electrical property using insulating tape two-by-two according to positive and negative anodes successively
Connected principle is fixed together, and fixed cell piece splicing gap is 0.5mm-1mm, forms 1x1 single string of batteries array；
(3) cell piece typesetting: by two string 1x1 cell arrays according to positive and negative end distribution mode between 1.5mm ± 0.5mm
Gap typesetting together, forms 2x2 cell array；
(4) battery plate electrode connects: connecting to form the flexible thin of multiple series windings by the electrode to 2x2 cell array module
Film solar cell module；
(5) it is laid with: lamination being carried out to product, from top to bottom in the following order: being embodied as according to upper encapsulation colorful
Layer of cloth, transparent waterproof layer, the flexible thin-film solar cell module of multiple series windings, flexible bottom layer and lower encapsulation colorful bottom are folded
It puts, is bonded between adjacent layer by packaging adhesive film, magnetic sheet is enclosed in lower encapsulation colorful bottom by packaging adhesive film, and so far this is soft
Property film fold colorful solar charger laminates formed；
(6) it is laminated: this fexible film folding colorful solar charger laminates is moved in laminating machine by disposable
Vacuum lamination forms, and after rear product to be laminated is cooling, product is moved to laser trimming area；
(7) it finished product laser trimming: machine is cut by laser in this product design trimming drawing carries software and export and carry out
Finished product trimming, the hollow out position of product design waist hole and non-hollow out position dimension ratio are 2:1；
(8) terminal box is installed: according to laser cutting terminal box position of mounting hole, terminal box, terminal box band charging being installed
Control circuit and double USB output ports, and the bottom of the terminal box is also embedded in magnetic sheet.
Be using the beneficial effect of above technical scheme: the fexible film of structure of the invention folds colorful solar recharging
Device, flexible thin-film solar cell module electricity are supplied through the charging control circuit in terminal box by double USB output ports
Electrical equipment is stained with transparent waterproof layer, upper encapsulation colorful by packaging adhesive film in each flexible thin-film solar cell module
Position corresponding with each flexible thin-film solar cell module opens up hole on layer of cloth, in this way, flexible thin-film solar is electric
Pond module can be very good have good waterproofing protection effect, upper encapsulation colorful layer of cloth and lower envelope again while absorbing sunlight
The two sides of dress colorful bottom open up multiple U-shaped breach, and U-shaped breach is located at adjacent flexible thin-film solar cell module and joins
Position increases the foldability and aesthetics of product, convenient for folding, and buckling phenomena is less prone at folding, and opposite U-shaped lacks
Waist hole is opened up between mouthful, waist hole runs through upper encapsulation colorful layer of cloth and lower encapsulation colorful bottom, is designed to engraved structure by waist hole,
Overall weight is reduced, has magnetic sheet in the bottom of terminal box and lower encapsulation colorful bottom, it is corresponding to fold latter two magnetic sheet, magnetism
Connection, increases folded adsorption capacity, and stabilized structure is easy to use.
Concealed pocket is designed in the outside at the triangle end of lower encapsulation colorful bottom, is connected in concealed pocket open at one end
Elastic water-proof bag after folding, can take out elastic water-proof bag when going out to encounter rainy weather, reversed to cover after folding
On the solar charger, better waterproofing protection is played to the device；USB output port in terminal box be equipped with sliding slot and
Dustproof cover, dustproof cover are slidably connected on the chute, when not in use, dustproof cover are fastened on the chute, double USB output ports are blocked up
Firmly, it prevents from entering dust, shorten the working life；The outside at the triangle end of lower encapsulation colorful bottom is embedded in LED lamp bead, and installs
Charging control circuit in battery, battery and terminal box is electrically connected, and LED lamp bead and battery are electrically connected, and is increased and is shone
Bright function, convenient for outdoor use；The corresponding position of upper encapsulation colorful layer of cloth and lower encapsulation colorful bottom runs through multiple core buttons, just
It hangs, is easy to use in hook；Flexible thin-film solar cell piece is CIGS battery, and performance is good, 4 flexible thin-film solar electricity
Pond piece is arranged according to 2x2 array, forms the gap of right-angled intersection, color masking band is pasted onto flexible thin-film solar cell piece
The back side covers the gap of right-angled intersection, promotes product appearance aesthetics, this design, structurally reasonable, vdiverse in function, beautiful easy
It folds, light-weight portable, preparation process chain is short, saving working hour.
Detailed description of the invention
Fig. 1 is schematic diagram of the invention；
Fig. 2 is the schematic diagram of flexible thin-film solar cell component layer of the invention；
Fig. 3 is the schematic diagram after the present invention opens；
Fig. 4 is the folded schematic diagram of the present invention；
Fig. 5 is the side view of terminal box.
Wherein, colorful bottom is encapsulated under 1-, encapsulates colorful layer of cloth, 3- flexible thin-film solar cell component layer, 31- on 2-
Flexible thin-film solar cell module, 32- transparent waterproof layer, 33- flexible bottom layer, 4-U v notch v, 5- magnetic sheet, 6- waist hole, 7- connect
Wire box, the bis- USB output ports of 8-, 9- company labels, 10- packaging adhesive film, 11- concealed pocket, 12- elastic water-proof bag, 13-LED
Lamp bead, 14- dustproof cover, 15- sliding slot, the hole 16-, 17- battery, 18- core button, 19- color masking band.
Specific embodiment
The preferred embodiment that the invention will now be described in detail with reference to the accompanying drawings.
Embodiment 1:
Show a specific embodiment of the invention in conjunction with Fig. 1, Fig. 2 and Fig. 3:
A kind of fexible film folding colorful solar charger, a kind of fexible film folding colorful solar charger, packet
Include encapsulation colorful layer of cloth 2, flexible thin-film solar cell component layer 3 and lower encapsulation colorful bottom 1, the fexible film sun
Energy battery component layer 3 is bonded between encapsulation colorful layer of cloth 2 and lower encapsulation colorful bottom 1 by packaging adhesive film 10, described soft
Property Thinfilm solar cell assembly layer 3 include multiple series windings flexible thin-film solar cell module 31 and with each fexible film
The corresponding flexible bottom layer 33 of solar cell module 31, each flexible thin-film solar cell module 31 is by 4 flexible thins
Film solar cell piece is composed in series, and the flexible thin-film solar cell module 31 of multiple series windings is bonded in by packaging adhesive film 10
On flexible bottom layer 33, flexible bottom layer 33 is connect with lower encapsulation colorful bottom 1 by packaging adhesive film 10, each flexible thin-film solar
Be equipped with transparent waterproof layer 32 on battery module 31, on the upper encapsulation colorful layer of cloth 2 with each flexible thin-film solar cell
The corresponding position of module 31 is equipped with hole 16, and the upper encapsulation colorful layer of cloth 2 and the lower two sides for encapsulating colorful bottom 1 are equipped with
Multiple U-shaped breach 4, U-shaped breach 4 are located at adjacent 31 delivery position of flexible thin-film solar cell module, opposite U-shaped breach
Waist hole 6 is equipped between 4, waist hole 6 runs through upper encapsulation colorful layer of cloth 2 and lower encapsulation colorful bottom 1, the upper encapsulation colorful layer of cloth 2
It is triangle with the corresponding one end of lower encapsulation colorful bottom 1, is set on the triangle end inside of the upper encapsulation colorful layer of cloth 2
There are company labels 9, the outside at the triangle end of the lower encapsulation colorful bottom 1 is equipped with the terminal box 7 with charging control circuit, institute
The bottom for stating terminal box 7 is applied in the triangle end of encapsulation colorful layer of cloth 2, and the terminal box 7 is equipped with double USB output ports
8, double USB output ports 8 are electrically connected with the charging control circuit in terminal box 7, the fexible film sun of the multiple series winding
Can battery module 31 be electrically connected by the charging control circuit in electrode cable and terminal box 7, the bottom of the terminal box 7 and
Magnetic sheet 5 is equipped in lower encapsulation colorful bottom 1.
A kind of fexible film folds the manufacture craft of colorful solar charger, comprising the following steps:
(1) cell piece is cut: supplied materials original piece CIGS battery is cut into the battery of design size using special cutter device
Piece；
(2) cell piece splice: by the normal CIGS cell piece of electrical property using insulating tape two-by-two according to positive and negative anodes successively
Connected principle is fixed together, and fixed cell piece splicing gap is 0.5mm-1mm, forms 1x1 single string of batteries array；
(3) cell piece typesetting: by two string 1x1 cell arrays according to positive and negative end distribution mode between 1.5mm ± 0.5mm
Gap typesetting together, forms 2x2 cell array；
(4) battery plate electrode connects: connecting to form the flexible thin of multiple series windings by the electrode to 2x2 cell array module
Film solar cell module；
(5) it is laid with: lamination being carried out to product, from top to bottom in the following order: being embodied as according to upper encapsulation colorful
Layer of cloth 2, transparent waterproof layer 32, the flexible thin-film solar cell module 31 of multiple series windings, flexible bottom layer 33 and lower encapsulation colorful
Bottom 1 stacks, and is bonded between adjacent layer by packaging adhesive film 10, magnetic sheet 5 is enclosed in lower encapsulation colorful bottom by packaging adhesive film
Interior, so far this fexible film folds colorful solar charger laminates and is formed；
(6) it is laminated: this fexible film folding colorful solar charger laminates is moved in laminating machine by disposable
Vacuum lamination forms, and after rear product to be laminated is cooling, product is moved to laser trimming area；
(7) it finished product laser trimming: machine is cut by laser in this product design trimming drawing carries software and export and carry out
Finished product trimming, the hollow out position of product design waist hole 6 and non-hollow out position dimension ratio are 2:1；
(8) terminal box is installed: according to laser cutting terminal box position of mounting hole, terminal box 7 being installed, which fills
Electric control circuit and double USB output ports 8, and the bottom of the terminal box is also embedded in magnetic sheet 5.
Embodiment 2:
Show a specific embodiment of the invention in conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5:
A kind of fexible film folding colorful solar charger, a kind of fexible film folding colorful solar charger, packet
Include encapsulation colorful layer of cloth 2, flexible thin-film solar cell component layer 3 and lower encapsulation colorful bottom 1, the fexible film sun
Energy battery component layer 3 is bonded between encapsulation colorful layer of cloth 2 and lower encapsulation colorful bottom 1 by packaging adhesive film 10, described soft
Property Thinfilm solar cell assembly layer 3 include multiple series windings flexible thin-film solar cell module 31 and with each fexible film
The corresponding flexible bottom layer 33 of solar cell module 31, each flexible thin-film solar cell module 31 is by 4 flexible thins
Film solar cell piece is composed in series, and the flexible thin-film solar cell module 31 of multiple series windings is bonded in by packaging adhesive film 10
On flexible bottom layer 33, flexible bottom layer 33 is connect with lower encapsulation colorful bottom 1 by packaging adhesive film 10, each flexible thin-film solar
Be equipped with transparent waterproof layer 32 on battery module 31, on the upper encapsulation colorful layer of cloth 2 with each flexible thin-film solar cell
The corresponding position of module 31 is equipped with hole 16, and the upper encapsulation colorful layer of cloth 2 and the lower two sides for encapsulating colorful bottom 1 are equipped with
Multiple U-shaped breach 4, U-shaped breach 4 are located at adjacent 31 delivery position of flexible thin-film solar cell module, opposite U-shaped breach
Waist hole 6 is equipped between 4, waist hole 6 runs through upper encapsulation colorful layer of cloth 2 and lower encapsulation colorful bottom 1, the upper encapsulation colorful layer of cloth 2
Triangle end on the inside of be equipped with company labels 9, it is described it is lower encapsulation colorful bottom 1 triangle end outside be equipped with band charging control
The terminal box 7 of circuit processed, the bottom of the terminal box 7 are applied in the triangle end of encapsulation colorful layer of cloth 2, the terminal box 7
Double USB output ports 8 are equipped with, double USB output ports 8 are electrically connected with the charging control circuit in terminal box 7, the multiple
The flexible thin-film solar cell module 31 of series winding and the charging control circuit in terminal box 7 are electrically connected, the terminal box 7
Magnetic sheet 5 is equipped in bottom and lower encapsulation colorful bottom 1.
In the present embodiment, the outside design at the triangle end of lower encapsulation colorful bottom 1 has concealed pocket 11, concealed pocket 11
It is inside connected with elastic water-proof bag 12 open at one end, when going out to encounter rainy weather, elastic water-proof bag 12 can be taken out, instead
To on the solar charger of set after folding, better waterproofing protection is played to the device, usually can also be used to block ash
Dirt.
In the present embodiment, sliding slot 15 and dustproof cover 14 are mounted at double USB output ports 8, dustproof cover 14 is slidably connected
On sliding slot 15, when not in use, dustproof cover 14 is fastened on sliding slot 15, double USB output ports 8 are blocked, prevents from entering ash
Dirt shortens the working life.
In the present embodiment, the outside at the triangle end of lower encapsulation colorful bottom 1 is equipped with LED lamp bead 13 and battery 17, institute
The charging control circuit stated in battery 17 and terminal box 7 is electrically connected, and battery can store electric energy, the LED 17 daytime
Lamp bead 13 and battery 17 are electrically connected, and when needing to illuminate at night, for powering to LED lamp bead 13, increase illumination functions, just
In outdoor use.
In the present embodiment, in conjunction with Fig. 3, upper encapsulation colorful layer of cloth 2 and lower 1 corresponding position of encapsulation colorful bottom run through multiple gas
Eye button 18 is easy to use convenient for hook suspension.
In the present embodiment, in conjunction with Fig. 3,4 flexible thin-film solar cell pieces are arranged according to 2x2 array, are formed cross and are handed over
The gap of fork, color masking band 19 are pasted onto the back side of flexible thin-film solar cell piece, and the gap of right-angled intersection is covered, with
Upper product appearance aesthetics.
In the present embodiment, flexible thin-film solar cell piece is CIGS battery, and performance is good.
A kind of fexible film folds the manufacture craft of colorful solar charger, comprising the following steps:
(1) cell piece is cut: supplied materials original piece CIGS battery is cut into the battery of design size using special cutter device
Piece；
(2) cell piece splice: by the normal CIGS cell piece of electrical property using insulating tape two-by-two according to positive and negative anodes successively
Connected principle is fixed together, and fixed cell piece splicing gap is 0.5mm-1mm, forms 1x1 single string of batteries array；
(3) cell piece typesetting: by two string 1x1 cell arrays according to positive and negative end distribution mode between 1.5mm ± 0.5mm
Gap typesetting together, forms 2x2 cell array；
(4) battery plate electrode connects: connecting to form the flexible thin of multiple series windings by the electrode to 2x2 cell array module
Film solar cell module；
(5) it is laid with: lamination being carried out to product, from top to bottom in the following order: being embodied as according to upper encapsulation colorful
Layer of cloth 2, transparent waterproof layer 32, the flexible thin-film solar cell module 31 of multiple series windings, flexible bottom layer 33 and lower encapsulation colorful
Bottom 1 stacks, and is bonded between adjacent layer by packaging adhesive film 10, magnetic sheet 5 is enclosed in lower encapsulation colorful bottom by packaging adhesive film
Interior, so far this fexible film folds colorful solar charger laminates and is formed；
(6) it is laminated: this fexible film folding colorful solar charger laminates is moved in laminating machine by disposable
Vacuum lamination forms, and after rear product to be laminated is cooling, product is moved to laser trimming area；
(7) it finished product laser trimming: machine is cut by laser in this product design trimming drawing carries software and export and carry out
Finished product trimming, the hollow out position of product design waist hole 6 and non-hollow out position dimension ratio are 2:1；
(8) terminal box is installed: according to laser cutting terminal box position of mounting hole, terminal box 7 being installed, the terminal box 7 is with charging
Control circuit and double USB output ports 8, and the bottom of the terminal box is also embedded in magnetic sheet 5.
It based on above-mentioned, smooth expansion, can be very good flexible thin-film solar cell module 31 by sunlight
Irradiation, 31 electricity of flexible thin-film solar cell module pass through double USB output ends through the charging control circuit in terminal box 7
Mouth 8 supplies electrical equipments, is stained with transparent waterproof layer by packaging adhesive film 10 in each flexible thin-film solar cell module 31
32, position corresponding with each flexible thin-film solar cell module 31 opens up hole 16 on upper encapsulation colorful layer of cloth 2, this
Sample, flexible thin-film solar cell module 31 can be very good that there is good waterproofing protection to make again while absorbing sunlight
With the two sides of upper encapsulation colorful layer of cloth 2 and lower encapsulation colorful bottom 1 open up multiple U-shaped breach 4, and U-shaped breach 4 is located at adjacent
31 delivery position of flexible thin-film solar cell module, increase the foldability and aesthetics of product, convenient for fold, and fold
Place is less prone to buckling phenomena, and waist hole 6 is opened up between opposite U-shaped breach 4, and waist hole 6 runs through upper encapsulation colorful layer of cloth 2 and lower envelope
Colorful bottom 1 is filled, engraved structure is designed to by waist hole 6, reduces overall weight, the bottom of terminal box 7 and lower encapsulation colorful bottom
There is magnetic sheet 5 in layer 1, it is corresponding to fold latter two magnetic sheet 5, and magnetism connection increases folded adsorption capacity, stabilized structure, side
Just it uses, this design, structurally reasonable, vdiverse in function, beautiful foldable is light-weight portable.
Compared with prior art, the invention has the following advantages that
1, light-weight: this fexible film folds colorful solar charger, using wet, the weather-proof splendid material of ultralight resistance into
Row encapsulation, weight is less than 0.3Kg (weight for being equivalent to an Ipad mini4).
2, easy to carry: this fexible film folds colorful solar charger, using modularization segment design, module connection
Place carries out hollow processing, is convenient for folding storage and expansion.
3, manufacture craft is simple: this fexible film folds colorful solar charger and uses integral type entirety laminating technology,
Disposable layer is molded, and manufacture craft chain is short, saving working hour.
4, the high-end fashion of appearance: this fexible film folds outside colorful solar charger using the super anti-bold and vigorous colorful cloth of customization
Material is packaged.The super anti-colorful cloth that sprinkles is customized so that, as substrate, surface is printed on " u "-shaped angle and company through elegant black cloth material
Label it is colour printed, colour printed decoration is so that entire product color distinctness is abundant, high-end fashion.
5, reliable performance: this fexible film folds colorful solar charger, and internal battery module upper surface is using super
The wet water proof membrane material of high resistant and the splendid packaging adhesive film of weatherability, adhesive property are packaged, and lower surface uses fluorine material
The splendid flexible bottom layer of weather resistance is packaged, so that product is able to bear the impact of Different climate environment, properties of product can
It leans on.
According to different demands, the fexible film folds its appearance colorful fabric color of colorful solar charger and may be selected
Printing, for example the colors such as red, yellow, blue can be printed to.Colorful cloth pattern can also carry out selection printing, for example, pure color, grid,
Bar shaped etc. selects varied.This fexible film folding colorful solar charger usage mode is simply various, can be by product
Be laid on meadow, on playground, roadside etc. product can also be suspended on knapsack, on branch or other body surfaces, having
In the case where sunlight this fexible film fold colorful solar charger i.e. can produce electric current, at this time by mobile phone, PAD, charger baby,
The electronic intelligences product such as Mp3, which is connected in product USB output port, to charge to these electronic intelligence products.
What has been described above is only a preferred embodiment of the present invention, it is noted that for those of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection scope.
Claims (7)
1. a kind of fexible film folds colorful solar charger, including upper encapsulation colorful layer of cloth, flexible thin-film solar cell
Component layer and lower encapsulation colorful bottom, the flexible thin-film solar cell component layer is arranged by packaging adhesive film dazzles in upper encapsulation
Between color layer of cloth and lower encapsulation colorful bottom, it is characterised in that: the flexible thin-film solar cell component layer includes multiple strings
Flexible thin-film solar cell module even and flexible bottom layer corresponding with each flexible thin-film solar cell module, each
Flexible thin-film solar cell module is composed in series by 4 flexible thin-film solar cell pieces, the fexible film of multiple series windings
Solar cell module is arranged on flexible bottom layer, and flexible bottom layer is connected with lower encapsulation colorful bottom by packaging adhesive film, often
Be equipped with transparent waterproof layer in a flexible thin-film solar cell module, on the upper encapsulation colorful layer of cloth with each fexible film
The corresponding position of solar cell module is equipped with hole, and the upper encapsulation colorful layer of cloth and the lower two sides for encapsulating colorful bottom are equal
Equipped with multiple U-shaped breach, U-shaped breach is located at adjacent flexible thin-film solar cell module delivery position, opposite U-shaped breach
Between be equipped with waist hole, waist hole runs through upper encapsulation colorful layer of cloth and lower encapsulation colorful bottom, the upper encapsulation colorful layer of cloth and lower envelope
Filling the corresponding one end of colorful bottom is triangle, is equipped with company on the inside of the triangle end of the upper encapsulation colorful layer of cloth and marks
The outside of label, the triangle end of the lower encapsulation colorful bottom is equipped with the terminal box with charging control circuit, the terminal box
Bottom is applied in the triangle end of encapsulation colorful layer of cloth, and the terminal box is equipped with double USB output ports, double USB output ends
Mouth is electrically connected with the charging control circuit in terminal box, the flexible thin-film solar cell module of the multiple series winding and wiring
Charging control circuit in box is electrically connected, and is equipped with magnetic sheet in the bottom of the terminal box and lower encapsulation colorful bottom；It is described
The outside at the triangle end of lower encapsulation colorful bottom is equipped with concealed pocket, and it is anti-to be equipped with elasticity open at one end in the concealed pocket
Water bag；4 flexible thin-film solar cell pieces are arranged according to 2x2 array, form the gap of right-angled intersection, right-angled intersection
Gap location is equipped with color masking band, and color masking band is pasted onto the back side of flexible thin-film solar cell piece.
2. fexible film according to claim 1 folds colorful solar charger, it is characterised in that: double USB are defeated
Sliding slot and dustproof cover are equipped at exit port, the dustproof cover is slidably connected on the chute.
3. fexible film according to claim 1 folds colorful solar charger, it is characterised in that: the lower encapsulation is dazzled
The outside at the triangle end of color bottom is equipped with LED lamp bead and battery, the charging control circuit in the battery and terminal box
It is electrically connected, the LED lamp bead and battery are electrically connected.
4. fexible film according to claim 1 folds colorful solar charger, it is characterised in that: the upper encapsulation is dazzled
The corresponding position of color layer of cloth and lower encapsulation colorful bottom runs through multiple core buttons.
5. fexible film according to claim 1 folds colorful solar charger, it is characterised in that: the fexible film
Solar battery sheet is CIGS battery.
6. fexible film according to claim 1 folds colorful solar charger, it is characterised in that: fexible film folds
It is packaged outside colorful solar charger using the super anti-colorful cloth that sprinkles of customization, customizes the super anti-colorful cloth that sprinkles through elegance
Black cloth material is substrate, and surface is printed on colour printed with " u "-shaped angle and company labels.
7. the manufacture craft that a kind of fexible film as claimed in claim 5 folds colorful solar charger, it is characterised in that:
The following steps are included:
(1) cell piece is cut: supplied materials original piece CIGS battery is cut into the cell piece of design size using special cutter device；
(2) cell piece splices: the normal CIGS cell piece of electrical property is sequentially connected according to positive and negative anodes two-by-two using insulating tape
Principle is fixed together, and fixed cell piece splicing gap is 0.5mm-1mm, forms 1x1 single string of batteries array；
(3) cell piece typesetting: by two string 1x1 cell arrays according to positive and negative end distribution mode with the gap 1.5mm ± 0.5mm row
Version together, forms 2x2 cell array；
(4) battery plate electrode connects: connecting to form the fexible films of multiple series windings too by the electrode to 2x2 cell array module
Positive energy battery module；
(5) be laid with: to product carry out lamination, from top to bottom in the following order: be embodied as according to upper encapsulation colorful layer of cloth,
Transparent waterproof layer, the flexible thin-film solar cell module of multiple series windings, flexible bottom layer and lower encapsulation colorful bottom stack, adjacent
Layer between be bonded by packaging adhesive film, magnetic sheet is enclosed in lower encapsulation colorful bottom by packaging adhesive film, so far this fexible film
Colorful solar charger laminates are folded to be formed；
(6) it is laminated: this fexible film folding colorful solar charger laminates is moved in laminating machine by disposal vacuum
It is laminated, after rear product to be laminated is cooling, product is moved into laser trimming area；
(7) it finished product laser trimming: machine is cut by laser in this product design trimming drawing carries software and export and carry out finished product
Trimming, the hollow out position of product design waist hole and non-hollow out position dimension ratio are 2:1；
(8) terminal box is installed: according to laser cutting terminal box position of mounting hole, terminal box, terminal box band charge control being installed
Circuit and double USB output ports, and the bottom of the terminal box is also embedded in magnetic sheet.
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| CN201710123034.3A CN106653908B (en) | 2017-03-03 | 2017-03-03 | A kind of fexible film folds colorful solar charger and its manufacture craft |
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| CN201710123034.3A CN106653908B (en) | 2017-03-03 | 2017-03-03 | A kind of fexible film folds colorful solar charger and its manufacture craft |
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| CN106653908A CN106653908A (en) | 2017-05-10 |
| CN106653908B true CN106653908B (en) | 2019-03-22 |
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