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CN106633625A - Composite frictional material and preparation method thereof - Google Patents

Composite frictional material and preparation method thereof Download PDF

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Publication number
CN106633625A
CN106633625A CN201611252636.0A CN201611252636A CN106633625A CN 106633625 A CN106633625 A CN 106633625A CN 201611252636 A CN201611252636 A CN 201611252636A CN 106633625 A CN106633625 A CN 106633625A
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friction material
preparation
composite
composite friction
based powder
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唐科健
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Chongqing Ao Shunte Machinery Manufacturing Co Ltd
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Chongqing Ao Shunte Machinery Manufacturing Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/08Oxygen-containing compounds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/027Compositions based on metals or inorganic oxides
    • F16D69/028Compositions based on metals or inorganic oxides containing fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/085Copper
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0856Iron
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3009Sulfides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3045Sulfates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/004Additives being defined by their length
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    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention provides a preparation method of a composite frictional material. The preparation method comprises the following steps that 1, a ferrous-based powder metallurgical frictional material is prepared; 2, shearing, smashing and screening are performed; 3, material mixing is performed; 4, the composite frictional material is prepared; 5 posttreatment is performed; 6, the composite frictional material is machined. Compared with the prior art, the composite frictional material integrates the characteristics of high temperature resistance and low abrasion resistance of the ferrous-based powder metallurgical frictional material and the characteristics of good toughness and low hardness of a resin-based composite material and has the advantages of high temperature resistance, low abrasion resistance, good toughness and low hardness. The ferrous-based powder metallurgical frictional material is used for preparing an automobile braking accessory, scratching of an automobile brake disc or drum is effectively avoided based on good braking performance, and frictional noise is small.

Description

A kind of composite friction material and preparation method thereof
Technical field
The invention belongs to the technical field of friction material, more particularly to a kind of composite friction material and preparation method thereof.
Background technology
Friction material is for playing the effects such as transmission, braking, deceleration, steering, parking in many movable machineries and equipment Functional accessory, it may be said that from the beginning of having mechanical movement, the mankind just had the requirement of skidding, wooden unit, ox-hide, rubber etc. once Jing is used as brake material.Before the 1970s and 1980s in last century asbestos friction material as traditional product always by people Class is used in a large number, after this, because known widely asbestos can cause pulmonary lesion and ask rind gall and relevant with the generation of lung cancer.
International medical oncology discussion in 1972 confirms that asbestos fibre contains carcinogen, hereafter, friction goods without stone Cottonizing and pollution-freeization are increasingly becoming the common recognition of world's sexual development.No. 13 regulation of UNECE (ECE) and In the relevant standard of the international standard committee (ISO), expressly provide banning the production, sell and use asbestos product.International Maritime group Knit the amendment clear stipulaties of 1974S0LAS pacts 2000 " for all ships, the novel installation containing asbestos material should forbid, Unless there are particular/special requirement." State Bureau of Technical Supervision specifies in mandatory national standards GB12676-1999, " from 2003 10 From the moon 1, brake lining should not contain asbestos ".
It is many as the alternative materials of asbestos fibre reinforcing material in existing asbestos-free friction material technology, metal Fiber, carbon fiber, glass fibre, ceramic fibre and aramid fiber are all the friction such as all kinds of brakes of manufacture, clutch facing units Ideal reinforcing material in the raw material of part, its characteristic and price and proportioning each other are largely fixed The performance and application prospect of friction element.Friction material is mainly made up of three parts:1st, adhesive;2nd, reinforcing fiber;3rd, rub Wipe properties modifier.The selection of various formulas and composition material must be carried out according to the target to be reached, and is selected Suitable manufacture method and production technology.
Composite friction material is by the material of different physicochemical characteristics and low intensity, the high molecular polymer matrix group of good toughness Into.Because macromolecular material generally can not bear high stress and high temperature, in order to the surrender for improving macromolecular material it is strong Degree, improves its high-temperature stability, all using cancellated thermosetting resin, generally various modified high temperature phenolic resin.Together When, in order to reach preferable braking effect and comprehensive mechanical performance, also needing to add various fibers, lubriation material and is filled out abrasive material Material, and polymer matrix material therein is almost intended only as the medium of transmission or distractive load.Therefore, composite friction material Intensity depends primarily on the adhesion strength including other components including fiber and basal body interface.At present, in all kinds of friction catches In device, the ratio that composite friction material is used is up to more than 90%.But in the braking bar of the high-speed overload such as aircraft and high-speed railway Under part, the high temperature that rubs causes the high molecular polymer in composite friction material to decompose oxidation, loses stable friction catch performance. Therefore frequently with powder metallurgy friction material.
It is based on Fe powder, to add appropriate anti-friction composition and increase grinding agent to iron-based powder metallurgy friction material, uniform mixed It is compressing or pressure sintering after conjunction.It is a kind of excellent brake friction material, especially for the system of heavily loaded high speed Dynamic occasion, its excellent thermal diffusivity and heat resistance can ensure that it completes more harsh braking function.It is most military winged Machine and civil aircraft all adopt powder metallurgy brake flat.But due to the stronger rigidity of iron-based powder metallurgy friction material and hardness, Easily cause scuffing and the frictional noise of automobile brake disc or drum.Therefore iron-based powder metallurgy friction material is also seldom in automobile system Use on dynamic device.
The content of the invention
In view of this, the invention provides a kind of preparation method of composite friction material, comprises the steps:
1) preparation of iron-based powder metallurgy friction material:Matrix powder material and forming agent are well mixed, mould is poured into Many elongated rod-shapeds are pressed into, each elongated rod-shaped pressed compact is separated, in being fitted into sintering furnace, in the bar for being passed through nitrogen or hydrogen 900~1000 DEG C of temperature rise under part, are incubated 3~6h, are cooled to room temperature, obtain iron-based powder metallurgy friction material;With quality percentage Than meter, the formula of described matrix material is consisted of:Iron-based powder component 60~75%, friction component 20~25%, emollient component 20 ~25%;By percentage to the quality, the iron-based powder component is made up of 85~90% iron powders and 10~15% copper powders;The friction Component is quartz, one or more in alundum (Al2O3) and carborundum;The emollient component is graphite and MoS2
2) shearing, crushing and screening:By step 1) gained iron-based powder metallurgy friction material shearing, crush, sieve;
3) batch mixing:By percentage to the quality, by cashew nut oil modified alkyd resin 15~25%, ferrous based powder metallurgical friction material The blending of material 40~55%, reinforcing fiber 10~20%, abrasive material 5~15%, lubriation material 10~20% and filler 5~20% is equal It is even;
4) preparation of composite friction material:By step 3) gained mixed powder weighs and is put in mould, hot-forming, protect Pressure;Unload extruding dies;
5) post-process:8~24h is incubated at 150~180 DEG C, room temperature is cooled to, is come out of the stove;
6) it is machined into automobile-used ferrous based powder metallurgical composite friction material.
In some embodiments, the forming agent is kerosene work;Forming agent consumption is metal-based powder metallurgy friction material The 0.3~0.5% of material material quality.
In some embodiments, the reinforcing fiber is vermiculite fiber, wollastonite fibre, sepiolite fibre, glass fibers One or more of dimension, ceramic fibre, aramid fiber, carbon fiber and polyacrylonitrile fibre.
In some embodiments, the abrasive material is aluminum oxide, silica, zirconium sulfate, calcirm-fluoride, carborundum, iron oxide With one or more of glass-cermic powder.
In some embodiments, the lubriation material is graphite, molybdenum bisuphide, tungsten disulfide, cuprous sulfide, sulfuration Antimony, magnesia, lead, bismuth, antimony, coke and talcous one or more.
In some embodiments, described filler is kaolin, feldspar powder, barium sulfate, calcium carbonate, tyre talc and wollastonite One or more of powder.
Present invention also offers a kind of preparation method of composite friction material, the mould of pouring into is pressed into many elongate rods It is to pour matrix powder material and forming agent into mould with 300~400MPa pressure, is pressed into a diameter of 2~3mm, length is The elongated rod-shaped of 200~250mm.
In some embodiments, it is described it is hot-forming be, at 150 DEG C, to carry out under 5~20MPa pressure conditions;The guarantor The time of pressure is 5~10 minutes.
In some embodiments, described being machined into after automobile-used ferrous based powder metallurgical composite friction material also include spray Paint;The step 1) and 5) be cooled to room temperature to cool to room temperature with the furnace;Described sieving is sieved using 10~15 eye mesh screens Choosing.
Present invention also offers a kind of composite friction material.
Composite friction material provided by the present invention compared with prior art, has the advantage that:
Compared to existing technology, composite friction material of the invention combines iron-based powder metallurgy friction material high temperature resistant, low mill The characteristics of consumption and resin-base composite friction material good toughness, the characteristics of hardness is low, there is provided it is a kind of that there is high temperature resistant, low mill simultaneously Ferrous based powder metallurgical composite friction material of the low feature of consumption, good toughness, hardness and preparation method thereof, automobile-used iron-based powder of the invention Metallurgical composite friction material be used for prepare braking automobile accessory, with good braking quality on the basis of, be prevented effectively from automobile brake The scuffing of disk or drum, and frictional noise is little.
And it is understandable that:
(1) high molecular polymer is present invention employs as the matrix of material, it is resistance to reference to iron-based powder metallurgy friction material The characteristics of high temperature, low abrasion and resin-base composite friction material good toughness, the characteristics of hardness is low so that automobile-used ferrous based powder metallurgical The case hardness of composite friction material is relatively low, and elastic modelling quantity is moderate.
(2) composite friction material of the present invention remains powder metallurgy friction material and has stable coefficient of friction and good Abrasion resistant qualities, the service life of friction material is improved, and high-temperature stability is improved.
(3) composite friction material be used for prepare braking automobile accessory, with good braking quality on the basis of, be prevented effectively from vapour The scuffing of car brake disc or drum.
(4) composite friction material is particularly well-suited to big-and-middle-sized vehicle and urban rail transit vehicles, with widely Application prospect.
In sum, the composite friction material of special construction of the present invention, it has the advantages that above-mentioned many and practical value, And similar structure design is there are no in like product publish or use and really belong to innovation, generate handy and practical Effect, more existing health protection tea has the multinomial effect promoted, so as to more be suitable to practicality, and with extensive industrial value.
Specific embodiment
For the ease of understanding the present invention, technical scheme is elaborated with reference to the mode of embodiment, Elaborate many details in order to fully understand the present invention in the following description.
But the present invention can be to be much different from alternate manner described here implementing, and those skilled in the art can be with Similar improvement is done in the case of without prejudice to intension of the present invention, therefore the present invention is not embodied as being limited by following public.
As used herein, term:
" one ", " one kind " and " described " are used interchangeably and refer to one or more.
"and/or" is used to represent that one of illustrated situation or both may to occur, and for example, A and/or B includes (A And B) and (A or B);
In addition, the scope stated by end points herein includes all numerical value (for example, 1 to 10 bag included in the range of this Include 1.4,1.9,2.33,5.75,9.98 etc.).
In addition, the statement of " at least one " herein include one and the above all numbers (for example, at least 2, at least 4, at least 6, at least 8, at least 10, at least 25, at least 50, at least 100 etc.).
The invention provides a kind of preparation method of composite friction material, comprises the steps:
1) preparation of iron-based powder metallurgy friction material:Matrix powder material and forming agent are well mixed, mould is poured into Many elongated rod-shapeds are pressed into, each elongated rod-shaped pressed compact is separated, in being fitted into sintering furnace, in the bar for being passed through nitrogen or hydrogen 900~1000 DEG C of temperature rise under part, are incubated 3~6h, are cooled to room temperature, obtain iron-based powder metallurgy friction material;With quality percentage Than meter, the formula of described matrix material is consisted of:Iron-based powder component 60~75%, friction component 20~25%, emollient component 20 ~25%;By percentage to the quality, the iron-based powder component is made up of 85~90% iron powders and 10~15% copper powders;The friction Component is quartz, one or more in alundum (Al2O3) and carborundum;The emollient component is graphite and MoS2
2) shearing, crushing and screening:By step 1) gained iron-based powder metallurgy friction material shearing, crush, sieve;
3) batch mixing:By percentage to the quality, by cashew nut oil modified alkyd resin 15~25%, ferrous based powder metallurgical friction material The blending of material 40~55%, reinforcing fiber 10~20%, abrasive material 5~15%, lubriation material 10~20% and filler 5~20% is equal It is even;
4) preparation of composite friction material:By step 3) gained mixed powder weighs and is put in mould, hot-forming, protect Pressure;Unload extruding dies;
5) post-process:8~24h is incubated at 150~180 DEG C, room temperature is cooled to, is come out of the stove;
6) it is machined into composite friction material.
It is above-mentioned, compared to existing technology, the present invention composite friction material combine iron-based powder metallurgy friction material high temperature resistant, The characteristics of low abrasion and resin-base composite friction material good toughness, the characteristics of hardness is low, there is provided it is a kind of that there is high temperature resistant, low simultaneously Abrasion, good toughness, the ferrous based powder metallurgical composite friction material of the low feature of hardness and preparation method thereof, automobile-used ferrous alloy powder of the invention Last metallurgy composite friction material is used to prepare braking automobile accessory, with good braking quality on the basis of, be prevented effectively from automobile system The scuffing of Moving plate or drum, and frictional noise is little.
And it is understandable that:
(1) high molecular polymer is present invention employs as the matrix of material, it is resistance to reference to iron-based powder metallurgy friction material The characteristics of high temperature, low abrasion and resin-base composite friction material good toughness, the characteristics of hardness is low so that automobile-used ferrous based powder metallurgical The case hardness of composite friction material is relatively low, and elastic modelling quantity is moderate.
(2) composite friction material of the present invention remains powder metallurgy friction material and has stable coefficient of friction and good Abrasion resistant qualities, the service life of friction material is improved, and high-temperature stability is improved.
(3) composite friction material be used for prepare braking automobile accessory, with good braking quality on the basis of, be prevented effectively from vapour The scuffing of car brake disc or drum.
(4) composite friction material is particularly well-suited to big-and-middle-sized vehicle and urban rail transit vehicles, with widely Application prospect.
In some inventive embodiments, the forming agent is kerosene work;Forming agent consumption is metal-based powder metallurgy friction The 0.3~0.5% of material feedstock quality.
In some inventive embodiments, the reinforcing fiber is vermiculite fiber, wollastonite fibre, sepiolite fibre, glass One or more of fiber, ceramic fibre, aramid fiber, carbon fiber and polyacrylonitrile fibre.
In some inventive embodiments, the abrasive material is aluminum oxide, silica, zirconium sulfate, calcirm-fluoride, carborundum, oxidation One or more of iron and glass-cermic powder.
In some inventive embodiments, the lubriation material is graphite, molybdenum bisuphide, tungsten disulfide, cuprous sulfide, sulfuration Antimony, magnesia, lead, bismuth, antimony, coke and talcous one or more.
In some inventive embodiments, described filler is kaolin, feldspar powder, barium sulfate, calcium carbonate, tyre talc and silicon ash One or more of stone flour.
In some inventive embodiments, described pour mould into be pressed into many elongate rods be by matrix powder material and shaping Agent pours mould into 300~400MPa pressure, is pressed into a diameter of 2~3mm, and length is the elongated rod-shaped of 200~250mm.
In some inventive embodiments, it is described it is hot-forming be, at 150 DEG C, to carry out under 5~20MPa pressure conditions;It is described The time of pressurize is 5~10 minutes.
In some inventive embodiments, described being machined into after automobile-used ferrous based powder metallurgical composite friction material also includes Spray painting;The step 1) and 5) be cooled to room temperature to cool to room temperature with the furnace;Described sieving is carried out using 10~15 eye mesh screens Screening.
Present invention also offers a kind of composite friction material.
For the ease of understanding the present invention, with reference to embodiment technical scheme is further illustrated.Applicant Statement, the present invention illustrates the detailed process equipment of the present invention and technological process, but the present invention not office by above-described embodiment It is limited to above-mentioned detailed process equipment and technological process, that is, does not mean that the present invention has to rely on above-mentioned detailed process equipment and technique Flow process could be implemented.Person of ordinary skill in the field is it will be clearly understood that any improvement in the present invention, each to product of the present invention The equivalence replacement of raw material and the addition of auxiliary element, the selection of concrete mode etc., all fall within protection scope of the present invention and disclosure Within the scope of.
Embodiment 1
The preparation of composite friction material:Material base stock formulation:By percentage to the quality, matrix material formula is iron 50%, copper 8%, quartz powder 10%, alundum (Al2O3) 5%, Er Liuization Molybdenum 1%;Graphite powder 10%;Forming agent is kerosene, with On the basis of the gross weight of the mixture, the content of the forming agent is 0.2% gross weight.Material by more than uniformly mixes, Enter mould with 500MPa pressure, be pressed into diameter phi 2mm × long 200mm elongated rod-shapeds, each elongated rod-shaped pressed compact is separated, In being fitted into sintering furnace, 1000 DEG C of temperature rise under conditions of nitrogen is passed through are incubated 4h, cool to room temperature with the furnace.
Under the dry condition, place more than 24 hours;Then sheared, crushed, using the screen cloth of 8 mesh, sieved Choosing.
The preparation of composite friction material:Material basic recipe (is calculated in mass percent):Cashew nut oil modified alkyd resin is (holy Spring PF6218) 20%;Iron-based powder metallurgy friction material 30%;Sepiolite fibre (length about 4~8mm) 8%;Vermiculite fiber (length about 2~3mm) 5%;Quartz powder 10%;Flake graphite 10%;Barium sulfate 17%.
Each material is well mixed in batch mixer by more than.
Then, powder will be well mixed to pour in die cavity, at 150 DEG C;8 points of hot pressing temperature retention time under the conditions of pressure 15MPa Clock.
Post processing.According to post-processing temperature, at 155~170 DEG C 24h is incubated;It is machined into automobile-used ferrous based powder metallurgical Composite friction material, spray painting.
Embodiment 2
The preparation of composite friction material:Material base stock formulation:By percentage to the quality, matrix material formula is iron 45%, copper 8%, quartz powder 10%, alundum (Al2O3) 5%, Er Liuization Molybdenum 3%;Graphite powder 15%;Forming agent is kerosene, with On the basis of the gross weight of the mixture, the content of the forming agent is 0.3% gross weight.Material by more than uniformly mixes, Enter mould with 600MPa pressure, be pressed into diameter phi 3mm × long 200mm elongated rod-shapeds, each elongated rod-shaped pressed compact is separated, In being fitted into sintering furnace, 800 DEG C of temperature rise under conditions of nitrogen is passed through are incubated 4h, cool to room temperature with the furnace.
Under the dry condition, place more than 15 hours;Then sheared, crushed, using the screen cloth of 8 mesh, sieved Choosing.The preparation of composite friction material:Material basic recipe (is calculated in mass percent):Cashew nut oil modified alkyd resin (holy well PF6218) 20%;Iron-based powder metallurgy friction material 30%;Sepiolite fibre (length about 4~8mm) 8%;Vermiculite fiber is (long Degree about 2~3mm) 5%;Quartz powder 15%;Flake graphite 12%;Barium sulfate 15%.
Each material is well mixed in batch mixer by more than.
Then, powder will be well mixed to pour in die cavity, at 160 DEG C;12 points of hot pressing temperature retention time under the conditions of pressure 20MPa Clock.
Post processing.According to post-processing temperature, at 155~160 DEG C 12h is incubated;It is machined into automobile-used ferrous based powder metallurgical Composite friction material, spray painting.
Embodiment 3
The preparation of composite friction material:Material base stock formulation:By percentage to the quality, matrix material formula is iron 48%, copper 12%, quartz powder 13%, alundum (Al2O3) 15%, Er Liuization Molybdenum 5%;Graphite powder 20%;Forming agent is kerosene, On the basis of the gross weight of the mixture, the content of the forming agent is 0.3% gross weight.Material by more than uniformly mixes, Mould is poured into 800MPa pressure, diameter phi 3mm × long 200mm elongated rod-shapeds are pressed into, each elongated rod-shaped pressed compact separates Open, in being fitted into sintering furnace, 1000 DEG C of temperature rise under conditions of nitrogen is passed through are incubated 4h, cool to room temperature with the furnace.
Under the dry condition, place more than 18 hours;Then sheared, crushed, using the screen cloth of 8 mesh, sieved Choosing.The preparation of composite friction material:Material basic recipe (is calculated in mass percent):Cashew nut oil modified alkyd resin (holy well PF6218) 20%;Iron-based powder metallurgy friction material 30%;Sepiolite fibre (length about 4~8mm) 8%;Vermiculite fiber is (long Degree about 2~3mm) 5%;Quartz powder 15%;Flake graphite 12%;Barium sulfate 15%.
Each material is well mixed in batch mixer by more than.
Then, powder will be well mixed to pour in die cavity, at 160 DEG C;12 points of hot pressing temperature retention time under the conditions of pressure 20MPa Clock.
Post processing.According to post-processing temperature, at 155~160 DEG C 12h is incubated;It is machined into automobile-used ferrous based powder metallurgical Composite friction material, spray painting.

Claims (10)

1. the preparation method of composite friction material, it is characterised in that:Comprise the steps:
1) preparation of iron-based powder metallurgy friction material:Matrix powder material and forming agent are well mixed, mould compacting is poured into Cheng Duogen elongated rod-shapeds, each elongated rod-shaped pressed compact are separated, in being fitted into sintering furnace, under conditions of nitrogen or hydrogen is passed through 900~1000 DEG C of temperature rise, is incubated 3~6h, is cooled to room temperature, obtains iron-based powder metallurgy friction material;By percentage to the quality, The formula of described matrix material is consisted of:Iron-based powder component 60~75%, friction component 20~25%, emollient component 20~ 25%;By percentage to the quality, the iron-based powder component is made up of 85~90% iron powders and 10~15% copper powders;The friction group It is divided into quartz, one or more in alundum (Al2O3) and carborundum;The emollient component is graphite and MoS2
2) shearing, crushing and screening:By step 1) gained iron-based powder metallurgy friction material shearing, crush, sieve;
3) batch mixing:By percentage to the quality, by cashew nut oil modified alkyd resin 15~25%, iron-based powder metallurgy friction material 40 ~55%, the blending of reinforcing fiber 10~20%, abrasive material 5~15%, lubriation material 10~20% and filler 5~20% is uniform;
4) preparation of composite friction material:By step 3) gained mixed powder weighs and is put in mould, hot-forming, pressurize;Unload Extruding dies;
5) post-process:8~24h is incubated at 150~180 DEG C, room temperature is cooled to, is come out of the stove;
6) it is machined into composite friction material.
2. the preparation method of composite friction material according to claim 1, it is characterised in that the forming agent is kerosene Make;Forming agent consumption is the 0.3~0.5% of metal-based powder metallurgy friction material material quality.
3. the preparation method of composite friction material according to claim 1, it is characterised in that the reinforcing fiber is vermiculite Fiber, wollastonite fibre, sepiolite fibre, glass fibre, ceramic fibre, aramid fiber, carbon fiber and polyacrylonitrile fibre One or more.
4. the preparation method of composite friction material according to claim 1, it is characterised in that the abrasive material be aluminum oxide, One or more of silica, zirconium sulfate, calcirm-fluoride, carborundum, iron oxide and glass-cermic powder.
5. the preparation method of composite friction material according to claim 1, it is characterised in that the lubriation material is stone Ink, molybdenum bisuphide, tungsten disulfide, cuprous sulfide, antimony trisulfide, magnesia, lead, bismuth, antimony, coke and talcous one kind or many Kind.
6. the preparation method of composite friction material according to claim 1, it is characterised in that described filler be kaolin, One or more of feldspar powder, barium sulfate, calcium carbonate, tyre talc and wollastonite in powder.
7. the preparation method of composite friction material according to claim 1, it is characterised in that the mould of pouring into is pressed into Many elongate rods are to pour matrix powder material and forming agent into mould with 300~400MPa pressure, it is pressed into a diameter of 2~ 3mm, length is the elongated rod-shaped of 200~250mm.
8. the preparation method of composite friction material according to claim 1, it is characterised in that it is described it is hot-forming be 150 DEG C, carry out under 5~20MPa pressure conditions;The time of the pressurize is 5~10 minutes.
9. the preparation method of composite friction material according to claim 1, it is characterised in that it is described be machined into it is automobile-used Also include spray painting after ferrous based powder metallurgical composite friction material;The step 1) and 5) be cooled to room temperature to cool to room with the furnace Temperature;Described sieving is screened using 10~15 eye mesh screens.
10. a kind of composite friction material, it is characterised in that its preparation method by described in any one of claim 1~9 is obtained.
CN201611252636.0A 2016-12-30 2016-12-30 Composite frictional material and preparation method thereof Pending CN106633625A (en)

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CN108317197A (en) * 2017-10-20 2018-07-24 山西奥力安新材料科技有限公司 A kind of ecological, environmental protective organic composite material brake pad and its preparation process
CN109082612A (en) * 2018-07-11 2018-12-25 桐城市新瑞建筑工程有限公司 A kind of fiber composite powdered metallurgical material and preparation method thereof
CN110421492A (en) * 2019-06-12 2019-11-08 江苏君睿智能制造有限公司 A kind of wear-resisting scouring pad for cold rolled shape cleaning
CN110919005A (en) * 2019-12-04 2020-03-27 湖北文理学院 Pin shaft material with multilayer composite structure and preparation method thereof
CN111001813A (en) * 2019-12-28 2020-04-14 合肥波林新材料股份有限公司 High-antifriction iron-based vulcanized powder metallurgy oil-retaining bearing material and preparation method and application thereof
CN112124256A (en) * 2020-09-08 2020-12-25 上海国由复合材料科技有限公司 Tread cleaning device grinder for high-speed motor train and preparation process
CN113004867A (en) * 2021-02-23 2021-06-22 山东金麒麟股份有限公司 Environment-friendly friction material, high-speed rail brake pad and preparation method

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CN106084645A (en) * 2016-06-01 2016-11-09 华南理工大学 A kind of automobile-used resin based powder metallurgy steel fiber friction material and preparation method thereof

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CN105838023A (en) * 2016-03-18 2016-08-10 华南理工大学 Resin based powder metallurgy composite friction material for vehicles and preparation method thereof
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CN108317197A (en) * 2017-10-20 2018-07-24 山西奥力安新材料科技有限公司 A kind of ecological, environmental protective organic composite material brake pad and its preparation process
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CN108247822A (en) * 2017-12-01 2018-07-06 上海雨荣新材料科技有限公司 A kind of cutting-off method of strip abrasive material green compact
CN109082612A (en) * 2018-07-11 2018-12-25 桐城市新瑞建筑工程有限公司 A kind of fiber composite powdered metallurgical material and preparation method thereof
CN110421492A (en) * 2019-06-12 2019-11-08 江苏君睿智能制造有限公司 A kind of wear-resisting scouring pad for cold rolled shape cleaning
CN110919005A (en) * 2019-12-04 2020-03-27 湖北文理学院 Pin shaft material with multilayer composite structure and preparation method thereof
CN110919005B (en) * 2019-12-04 2022-06-28 湖北文理学院 Pin shaft material with multilayer composite structure and preparation method thereof
CN111001813A (en) * 2019-12-28 2020-04-14 合肥波林新材料股份有限公司 High-antifriction iron-based vulcanized powder metallurgy oil-retaining bearing material and preparation method and application thereof
CN112124256A (en) * 2020-09-08 2020-12-25 上海国由复合材料科技有限公司 Tread cleaning device grinder for high-speed motor train and preparation process
CN112124256B (en) * 2020-09-08 2021-10-08 上海国由复合材料科技有限公司 Tread cleaning device grinder for high-speed motor train and preparation process
CN113004867A (en) * 2021-02-23 2021-06-22 山东金麒麟股份有限公司 Environment-friendly friction material, high-speed rail brake pad and preparation method
CN113004867B (en) * 2021-02-23 2022-03-04 山东金麒麟股份有限公司 Environment-friendly friction material, high-speed rail brake pad and preparation method

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Application publication date: 20170510