CN106624193A - Horizontal type numerical control gear chamfering machine provided with tool magazine and chamfering method thereof - Google Patents
Horizontal type numerical control gear chamfering machine provided with tool magazine and chamfering method thereof Download PDFInfo
- Publication number
- CN106624193A CN106624193A CN201710096994.5A CN201710096994A CN106624193A CN 106624193 A CN106624193 A CN 106624193A CN 201710096994 A CN201710096994 A CN 201710096994A CN 106624193 A CN106624193 A CN 106624193A
- Authority
- CN
- China
- Prior art keywords
- workpiece
- chamfering
- slide unit
- control gear
- circular cutting
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F19/00—Finishing gear teeth by other tools than those used for manufacturing gear teeth
- B23F19/10—Chamfering the end edges of gear teeth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear Processing (AREA)
Abstract
The invention discloses a horizontal type numerical control gear chamfering machine provided with a tool magazine and a chamfering method thereof, belonging to the field of gear processing. The horizontal type numerical control gear chamfering machine comprises a lathe bed, a left apex, a right apex, an upright post, a deburring tool rest and a rotating tool head, a sliding table, a linear guide rail A, a linear guide rail B, a linear guide rail C and a linear guide rail D, wherein chamfering tools are arranged on the rotating tool head; the sliding table is composed of a radial sliding table and an axial sliding table and used for transversely and longitudinally moving the upright post; the linear guide rail A is arranged on the lathe bed and is in sliding fit with the left apex; the linear guide rail B is arranged on the lathe bed and is in the sliding fit with the right apex; the linear guide rail C is arranged on the lathe bed and is in the sliding fit with the axial sliding table; the linear guide rail D is arranged on the lathe bed and is in the sliding fit with the radial sliding table; and the rotating tool head is rotationally arranged on the radial sliding table, and the deburring tool rest is connected with the upright post in a sliding manner. The chamfering machine disclosed by the invention is provided with the rotating tool head with multiple chamfering tools, so that the chamfering tools do not need to be changed when a user changes a processing workpiece, and especially all the teeth of the workpiece can be processed by only once clamping when dual gears or multi gears are processed.
Description
Technical field
The invention belongs to gear machining apparatus technical field, and in particular to a kind of numerical control horizontal gear chamfering for carrying tool magazine
Machine and its chamfering method.
Background technology
Gear needs chamfered edge to reach common understanding in Gear Processing industry, and at present conventional chamfering method has：Manual chamfered edge, grinding
The modes such as chamfered edge, milling chamfered edge, cold extrusion chamfered edge.Because cold extrusion chamfered edge is high in machining efficiency, it is most widely used.However, according to
Cold extrusion chamfered edge principle, has developed the chamfering machine of various types, but is essentially all can only once to install a chamfering edge tool.It is right
A teeth portion can only be once processed in duplex or nest, and different chamfering edge tools need to be changed when processing different teeth portion, greatly
Restriction production efficiency.
The content of the invention
In view of this, it is an object of the invention to provide a kind of compact conformation, band tool magazine horizontal digital-control tooth easy to use
Wheel chamfering machine, by coming with rotation tool magazine, lathe bed be provided with simultaneously it is many chamfering edge tool, when user's replacing can be made to process workpiece,
It is not required to change chamfering edge tool, when particularly processing duplex or nest, only needs clamped one time just to complete the processing of all teeth portion,
With mitigation manual labor and saving operating time, and improve the advantage of processing safety and production efficiency.
To reach above-mentioned purpose, the present invention is achieved through the following technical solutions：
One kind band tool magazine horizontal digital-control gear chamfering machine that the present invention is provided, including the left top, right side being arranged on lathe bed
Top, column, deburring knife rest and circular cutting disk, circular cutting disk is provided with chamfering edge tool；Slide unit, by the footpath being fixedly connected with column
Constitute to the axial slide unit of slide unit and radial direction slide unit slidable connection, for horizontal and vertical mobile column；Line slideway A, peace
It is mounted on lathe bed, it is top with a left side to be slidably matched；Line slideway B, it is top with the right side to be slidably matched on lathe bed；Line slideway
C, on lathe bed, is slidably matched with axial slide unit；Line slideway D, on axial slide unit, slides with radial direction slide unit and matches somebody with somebody
Close；Circular cutting disk is rotatably arranged on radial direction slide unit, and deburring knife rest is slidably connected on column.
Further, also including workpiece phase device, on column, for workpiece to be adjusted into correct phase.
Further, also including line slideway E, it is fixedly mounted on column, slides with deburring knife rest and workpiece phase device
It is dynamic to coordinate.
Further, also including Workpiece detecting device, on lathe bed, whether workpiece is installed on lathe bed for detecting.
Further, 4～8 are provided with the circular cutting disk described chamfering edge tool.
Further, the two pieces plate-like unhairing knife being arranged side by side is installed on the deburring knife rest.
Further, the line slideway C is two-orbit, and it is equal to or low near the level height of the track of left top side
In the track away from left top side.
The present invention also provides a kind of chamfering method using above-mentioned band tool magazine horizontal digital-control gear chamfering machine, specifically include as
Lower step：First, according to the right top working position of workpiece configurations size adjusting, and top with a left side workpiece is together clamped；Then, will
Circular cutting disk moves to workpiece axial direction machining position by axial slide unit, and starts Workpiece detecting device, and whether clamping is arrived detection workpiece
Position, starts workpiece phase device, adjusts the correct phase of workpiece；Then, circular cutting disk is rotated, selects correct chamfering edge tool, and
Circular cutting disk is moved into workpiece radial direction machining position by radial direction slide unit, chamfering edge tool cutter tooth is engaged with workpiece teeth portion；Then, will go
Burr knife rest is moved down so as to which unhairing cutter holder position is in workpiece teeth portion both ends of the surface, and turning of work piece main shaft, completes the chamfered edge of workpiece
Processing；Finally, position circular cutting disk being return into its processing by radial direction slide unit and axial slide unit, and deburring knife rest unclamps workpiece
And move up, it is retracted into its processing homeposition.
Preferably, after upper one manufacturing procedure, circular cutting disk is rotated, selects another correct chamfering edge tool, started
Lower one fabrication cycles, complete the duplex of workpiece or the chamfered edge processing of nest.
The method have the benefit that：
1st, chamfering machine of the present invention is applied to the large batch of gear chamfering processing of automobile industry, particularly duplex or many shaft coupling teeth
Wheel, there is higher working (machining) efficiency.
2nd, chamfering machine lathe of the present invention also can easily with the lathe such as gear-hobbing machine, gear shaving machine, gear grinding machines composition Gear Processing
Automatic assembly line.
3rd, chamfering machine of the present invention using cold extrusion chamfered edge, horizontal layout, artifact-driven cutter rotation pattern, i.e., workpiece and
Chamfering tool adopts phase place automatically to tooth mode to tooth, when converting between processing workpiece kind, can reduce more tool change time.
Other advantages of the present invention, target and feature will be illustrated in the following description to a certain extent, and
And to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, Huo Zheke
To be instructed from the practice of the present invention.The present invention target and other advantages can be realized by description below and
Obtain.
Description of the drawings
In order that the object, technical solutions and advantages of the present invention are clearer, excellent is made to the present invention below in conjunction with accompanying drawing
The detailed description of choosing, wherein：
Fig. 1 is a direction structure schematic diagram of chamfering machine of the present invention；
Fig. 2 is another direction structure schematic diagram of chamfering machine of the present invention；
Reference：1- lathe beds, a 2- left sides are top, and the 3- right sides are top, 4- columns, and 5- deburring knife rests, 6- circular cutting disks, 7- falls
Rib knife, 8- radial direction slide units, 9- axial directions slide unit, 10- workpiece phase devices, 11- Workpiece detecting devices, A- line slideways, B- straight lines
Guide rail, C- line slideways, D- line slideways, E- line slideways.
Specific embodiment
Below with reference to accompanying drawing, the preferred embodiments of the present invention are described in detail；It should be appreciated that preferred embodiment
Only for the explanation present invention, rather than in order to limit the scope of the invention.
As shown in figure 1, one kind band tool magazine horizontal digital-control gear chamfering machine that the present invention is provided, including being arranged on lathe bed 1
Left top 2, right top 3, column 4, deburring knife rest 5 and circular cutting disk 6, circular cutting disk 6 is provided with chamfering edge tool 7, deburring
Knife rest 5 is slidably connected on column 4, and circular cutting disk 6 is rotatably arranged on column 4, slide unit, by fixing with column 4
The radial direction slide unit 8 of connection and the axial slide unit 9 of the slidable connection of radial direction slide unit 8 are constituted, for horizontal and vertical on lathe bed 1
Mobile column 4；Three groups of line slideways A, B, C are designed with lathe bed 1, wherein left top 2 are arranged on line slideway A, by gas
Cylinder drives left top 2 to move left and right, and work spindle is arranged on left top 2, and work spindle is driven by servomotor is (unmarked)
Rotation；Right top 3 are arranged on line slideway B, drive right top 3 to move left and right by manual lead screw is (unmarked), and screw mandrel is rotated
Retaining mechanism is designed with, tail spindle (unmarked) is designed with right top 3, tail spindle can realize left and right by the cylinder at right rear portion
It is mobile；Axial slide unit 9 is arranged on line slideway C, drives axial slide unit or so (workpiece axial direction) mobile by servomotor,
Line slideway D is designed with axial slide unit 9, radial direction slide unit 8 is arranged on line slideway D, is driven by servomotor radially sliding
(workpiece radial direction) is mobile before and after platform；Column 4 is installed on radial direction slide unit 8, line slideway E, deburring are designed with column 4
Knife rest 5 and workpiece phase device 10 are arranged on line slideway E, and by servomotor deburring knife rest 5 and workpiece phase place dress are driven
Put 10 to move up and down, two pieces plate-like unhairing knife (unmarked) is installed on deburring knife rest 5, drive plate-like by two cylinders respectively
Unhairing knife is moved left and right；Workpiece phase device 10 is made up of phase-detection switch and cylinder；Revolution is also equipped with radial direction slide unit 8
Cutterhead 6, certainly in different embodiments, the circular cutting disk 6 can also be arranged on column 4, and circular cutting disk 6 is by hydraulic gyration oil
Cylinder drives and rotates, and 4～8 can be simultaneously installed on circular cutting disk 6 chamfering edge tool 7, every that chamfering edge tool 7 is designed with phase place fixed mechanism
(not shown)；Lathe is also devised with Workpiece detecting device 11, is detected by optoelectronic switch and whether be provided with workpiece on lathe.
By adopting such scheme, chamfering machine of the present invention is by using cold extrusion chamfered edge, horizontal layout, artifact-driven cutter
The pattern of rotation, i.e. workpiece and chamfering tool adopt phase place automatically to tooth mode to tooth, when converting between processing workpiece kind,
More tool change time can be reduced.And go for the processing of automobile industry large batch of gear chamfering, particularly duplex or many shaft couplings
Gear, there is higher working (machining) efficiency.Also can be easily automatic with the lathe such as gear-hobbing machine, gear shaving machine, gear grinding machines composition Gear Processing
Production line.
In the present embodiment, the line slideway C is two-orbit, level height of track of its close left top 2 side etc.
In or less than the track away from top 2 side in a left side, so so that radial direction slide unit 8 can be slided horizontally or diagonally on axial slide unit 9
It is dynamic, beneficial to the Working position between adjustment circular cutting disk and workpiece.Certainly it is the stability of each component movement of guarantee, straight line is led
Rail A, B, D, E can also adopt double-rail configuration.
Now according to its processing method under the detailed elaboration of above-mentioned chamfering machine lathe, following steps are specifically included：
1), according to workpiece configurations size, manually screw mandrel drives right top 3 to move to correct position, then with locking
Screw mandrel is fixed by mechanism；
2), manually workpiece is placed on work supporting block, machine tool protection door is shut, and starts lathe；
3), left top 2 least significant is moved to, the top or fixture installed in work spindle end face withstands (or clamping) work
Part left end, right tail spindle stretches out, and withstands workpiece right-hand member；
4), mobile axial direction slide unit 9, by circular cutting disk 6 workpiece axial direction machining position is moved to；
5) Workpiece detecting device 11, is started, whether clamping is in place for detection workpiece；
6) workpiece phase device 10, is started, workpiece is adjusted to correct phase by detection by driving active rotation servomotor；
7), circular cutting disk 6 is rotated, selects correct chamfering edge tool 7；
8), mobile radial direction slide unit 8, makes the cutter tooth of chamfering edge tool 7 engage with workpiece teeth portion, and then the phase place on chamfering edge tool 7 is fixed
Organization switch unclamps, and radial direction slide unit 8 continuously moves to workpiece radial direction machining position；
9), deburring knife rest 5 is moved down on column 4, and presss from both sides a workpiece teeth portion both ends of the surface；
10) work spindle, being rotatably arranged on left top 2, completes the chamfered edge processing of workpiece；
11), treat that workpiece drives chamfering edge tool 7 to move to stationary phase, the phase place fixed mechanism switch locking on chamfering edge tool 7 falls
Rib knife 7, radial direction slide unit 8 is moved, and is made chamfering edge tool 7 be retracted into processing and is set out position, and deburring knife rest 5 unclamps workpiece and simultaneously moves up,
It is retracted into it and processes position of setting out.
In above-mentioned chamfering method, after upper one manufacturing procedure, circular cutting disk 6 is rotated, select another correctly falling
Rib knife 7, starts lower one fabrication cycles, can complete the duplex of workpiece or the chamfered edge processing of nest.
Finally illustrate, above example is only unrestricted to illustrate technical scheme, although with reference to compared with
Good embodiment has been described in detail to the present invention, it will be understood by those within the art that, can be to the skill of the present invention
Art scheme is modified or equivalent, and without deviating from the objective and scope of the technical program, it all should cover in the present invention
Right in the middle of.
Claims (9)
1. a kind of band tool magazine horizontal digital-control gear chamfering machine, including left top (2), the right side top (3) being arranged on lathe bed (1),
Column (4), deburring knife rest (5) and circular cutting disk (6), circular cutting disk is provided with chamfering edge tool (7), it is characterised in that also include：
Slide unit, is made up of the axial slide unit (9) of the radial direction slide unit (8) and radial direction slide unit slidable connection that are fixedly connected with column, is used for
Horizontal and vertical mobile column；Line slideway A, it is top with a left side to be slidably matched on lathe bed；Line slideway B, installed in bed
With, it is top with the right side to be slidably matched；Line slideway C, on lathe bed, is slidably matched with axial slide unit；Line slideway D, peace
It is mounted on axial slide unit, is slidably matched with radial direction slide unit；Circular cutting disk is rotatably arranged on radial direction slide unit, deburring knife rest
Slidably it is connected on column.
2. it is according to claim 1 with tool magazine horizontal digital-control gear chamfering machine, it is characterised in that also to fill including workpiece phase place
(10) are put, on column, for workpiece to be adjusted into correct phase.
It is 3. according to claim 2 with tool magazine horizontal digital-control gear chamfering machine, it is characterised in that also including line slideway E,
It is fixedly mounted on column, is slidably matched with deburring knife rest and workpiece phase device.
4. it is according to claim 1 with tool magazine horizontal digital-control gear chamfering machine, it is characterised in that also to fill including workpiece sensing
(11) are put, on lathe bed, whether workpiece is installed on lathe bed for detecting.
5. it is according to claim 1 with tool magazine horizontal digital-control gear chamfering machine, it is characterised in that to pacify on the circular cutting disk
Equipped with 4～8 described chamfering edge tool.
6. it is according to claim 1 with tool magazine horizontal digital-control gear chamfering machine, it is characterised in that on the deburring knife rest
The two pieces plate-like unhairing knife being arranged side by side is installed.
7. band tool magazine horizontal digital-control gear chamfering machine according to claim 1, it is characterised in that the line slideway C is
Two-orbit, it is equal to or less than the track away from left top side near the level height of the track of left top side.
8., using the chamfering method with tool magazine horizontal digital-control gear chamfering machine described in any one of claim 1-7, its feature exists
In comprising the steps：First, according to the right top working position of workpiece configurations size adjusting, and top with a left side work is together clamped
Part；Then, circular cutting disk is moved into workpiece axial direction machining position by axial slide unit, and starts Workpiece detecting device, detect workpiece
Whether clamping in place, starts workpiece phase device, adjusts the correct phase of workpiece；Then, circular cutting disk is rotated, selects correct
Chamfering edge tool, and circular cutting disk is moved into workpiece radial direction machining position by radial direction slide unit, chamfering edge tool cutter tooth is engaged with workpiece teeth portion；
Then, deburring knife rest is moved down so as to which unhairing cutter holder position is in workpiece teeth portion both ends of the surface, and turning of work piece main shaft, completes
The chamfered edge processing of workpiece；Finally, position circular cutting disk being return into its processing by radial direction slide unit and axial slide unit, and burring knife
Frame unclamps workpiece and moves up, and is retracted into its processing homeposition.
9. the chamfering method with tool magazine horizontal digital-control gear chamfering machine according to claim 8, it is characterised in that upper
After road manufacturing procedure, circular cutting disk is rotated, select another correct chamfering edge tool, start lower one fabrication cycles, complete work
The duplex of part or the chamfered edge processing of nest.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710096994.5A CN106624193A (en) | 2017-02-22 | 2017-02-22 | Horizontal type numerical control gear chamfering machine provided with tool magazine and chamfering method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710096994.5A CN106624193A (en) | 2017-02-22 | 2017-02-22 | Horizontal type numerical control gear chamfering machine provided with tool magazine and chamfering method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106624193A true CN106624193A (en) | 2017-05-10 |
Family
ID=58846266
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710096994.5A Pending CN106624193A (en) | 2017-02-22 | 2017-02-22 | Horizontal type numerical control gear chamfering machine provided with tool magazine and chamfering method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106624193A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107790827A (en) * | 2017-11-08 | 2018-03-13 | 天津市达鑫精密机械设备有限公司 | A kind of horizontal digital-control chamfered edge machining system |
| CN109226796A (en) * | 2018-11-29 | 2019-01-18 | 黄仕平 | Tool magazine of digit control machine tool |
| CN109551059A (en) * | 2018-12-20 | 2019-04-02 | 蔡婕 | A kind of spindle tool rest of chain digital control gear hobbing machine automatically lock cutter |
| CN113751799A (en) * | 2021-09-02 | 2021-12-07 | 上海江南长兴造船有限责任公司 | Automatic slag and burr removing method for T-row chamfering machine |
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|---|---|---|---|---|
| CN201046518Y (en) * | 2007-03-23 | 2008-04-16 | 天津市进口精密设备新技术发展公司 | Multi-tool numerical control gear chamfering machine |
| CN201534247U (en) * | 2009-10-27 | 2010-07-28 | 天津市精诚机床制造有限公司 | Three-axis numerical control gear chamfering machine with automatic tooth-aligning device |
| CN201969964U (en) * | 2010-12-02 | 2011-09-14 | 天津市进口精密设备新技术发展公司 | Numerical control gear chamfering machine |
| CN203649570U (en) * | 2013-12-24 | 2014-06-18 | 重庆神工机械制造有限责任公司 | Deburring device of machine tool |
| JP2015127072A (en) * | 2013-12-27 | 2015-07-09 | 株式会社 神崎高級工機製作所 | Processing system and exchange method of processing tools |
| CN206464639U (en) * | 2017-02-22 | 2017-09-05 | 重庆机床(集团)有限责任公司 | Band tool magazine horizontal digital-control gear chamfering machine |
-
2017
- 2017-02-22 CN CN201710096994.5A patent/CN106624193A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201046518Y (en) * | 2007-03-23 | 2008-04-16 | 天津市进口精密设备新技术发展公司 | Multi-tool numerical control gear chamfering machine |
| CN201534247U (en) * | 2009-10-27 | 2010-07-28 | 天津市精诚机床制造有限公司 | Three-axis numerical control gear chamfering machine with automatic tooth-aligning device |
| CN201969964U (en) * | 2010-12-02 | 2011-09-14 | 天津市进口精密设备新技术发展公司 | Numerical control gear chamfering machine |
| CN203649570U (en) * | 2013-12-24 | 2014-06-18 | 重庆神工机械制造有限责任公司 | Deburring device of machine tool |
| JP2015127072A (en) * | 2013-12-27 | 2015-07-09 | 株式会社 神崎高級工機製作所 | Processing system and exchange method of processing tools |
| CN206464639U (en) * | 2017-02-22 | 2017-09-05 | 重庆机床(集团)有限责任公司 | Band tool magazine horizontal digital-control gear chamfering machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107790827A (en) * | 2017-11-08 | 2018-03-13 | 天津市达鑫精密机械设备有限公司 | A kind of horizontal digital-control chamfered edge machining system |
| CN109226796A (en) * | 2018-11-29 | 2019-01-18 | 黄仕平 | Tool magazine of digit control machine tool |
| CN109551059A (en) * | 2018-12-20 | 2019-04-02 | 蔡婕 | A kind of spindle tool rest of chain digital control gear hobbing machine automatically lock cutter |
| CN113751799A (en) * | 2021-09-02 | 2021-12-07 | 上海江南长兴造船有限责任公司 | Automatic slag and burr removing method for T-row chamfering machine |
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Application publication date: 20170510 |
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