CN1066210A - Expanded perlite-low temperature ceramic color glaze composite wall tile - Google Patents
Expanded perlite-low temperature ceramic color glaze composite wall tile Download PDFInfo
- Publication number
- CN1066210A CN1066210A CN 91107193 CN91107193A CN1066210A CN 1066210 A CN1066210 A CN 1066210A CN 91107193 CN91107193 CN 91107193 CN 91107193 A CN91107193 A CN 91107193A CN 1066210 A CN1066210 A CN 1066210A
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- wall tile
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- 239000000919 ceramic Substances 0.000 title claims abstract description 18
- 239000002131 composite material Substances 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000002893 slag Substances 0.000 claims abstract description 16
- 239000011521 glass Substances 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 238000010304 firing Methods 0.000 claims abstract description 9
- 239000000843 powder Substances 0.000 claims description 23
- 150000001875 compounds Chemical class 0.000 claims description 16
- 239000010410 layer Substances 0.000 claims description 15
- 230000007704 transition Effects 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 8
- 235000019353 potassium silicate Nutrition 0.000 claims description 8
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000007598 dipping method Methods 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 239000002344 surface layer Substances 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 2
- 210000003298 dental enamel Anatomy 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims description 2
- 239000011435 rock Substances 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005034 decoration Methods 0.000 abstract description 4
- 238000009413 insulation Methods 0.000 abstract description 4
- 239000004566 building material Substances 0.000 abstract description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 abstract description 2
- 235000019362 perlite Nutrition 0.000 abstract description 2
- 239000010451 perlite Substances 0.000 abstract description 2
- 229910052573 porcelain Inorganic materials 0.000 abstract description 2
- 238000013329 compounding Methods 0.000 abstract 1
- 238000010276 construction Methods 0.000 abstract 1
- 239000000758 substrate Substances 0.000 description 6
- 238000013467 fragmentation Methods 0.000 description 5
- 238000006062 fragmentation reaction Methods 0.000 description 5
- 239000006063 cullet Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000009835 boiling Methods 0.000 description 3
- 239000003818 cinder Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000006424 Flood reaction Methods 0.000 description 2
- 238000000498 ball milling Methods 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007580 dry-mixing Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000011534 incubation Methods 0.000 description 1
- 230000036314 physical performance Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
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Abstract
An expanded perlite-low temperature ceramic colored glaze composite wall tile belongs to the technical field of silicate building materials. Solves the technical problem of a new process for compounding various materials and quickly firing at low temperature. The main technical characteristics are that the wall tile is made by one-step pressure forming, the pressure is small, a new process of low-temperature and quick one-step firing is adopted, the production process is simple, and the energy-saving effect is obvious. The invention adopts expanded perlite, ceramsite or furnace slag, waste glass slag, colorful porcelain glaze and other materials to manufacture the wall tile, integrates light weight, heat insulation and decoration into a whole, is a multifunctional decorative material, and is suitable for house construction.
Description
The invention belongs to the silicate building material technical field.
According to nearest international online retrieval data and existing patented technology, all there is not this kind wall tile technology.As making having of lagging material: domestic number of patent application 87100452 and 88102976 invention with single pearlstone.And for example the inventor once proposed with pearlstone one cullet produced with combination facing plate, and the invention of number of patent application 90106188.3 also has significant difference to this.
Purpose of the present invention: adopt multiple materials such as pearlstone, haydite or slag, waste ceramic powder, glass powder, colored glaze to make wall tile; make a kind of economy and beautiful appearance, paste firmly; the finishing material that the indoor and outdoor that serves many purposes is novel; make it have obvious energy-saving effect, and remedy the defective that the current various glaze for glazed tile that have only single decoration functions are made decorative material for wall surface.
Content of the present invention: pearlstone-low-temp ceramics colour glaze composite wall tile is made dalle, is to adopt the trilaminate material composite structure, is made up of basic unit, transition layer and surface layer, and its structured material is:
(1) basic unit-expansion pearl rock powder, haydite or slag (5～0.63mm), thin glass powder (＜0.16mm), weight ratio is 1: 1.5: 2.5;
(2) transition layer one thin glass powder and ceramics powder, fineness is all less than 0.16mm, and weight ratio is 1: 1～2;
(3) the colored enamel of surface layer-low temperature.
Producing and manufacturing technique is: extrusion forming, oven dry, spray or a dipping, and low-temperature primary fast-firing technique system promptly stirs three layers of material respectively, adds jointing compound again, and jointing compound is by water glass: water (1: 2～3) mixes, and its jointing compound is:
(a) basic unit-1 kilogram dry powder is mixed 350～500mL solution;
(b) transition layer-1 kilogram dry powder is mixed 100～200mL solution.
After material and jointing compound mixed thoroughly respectively, drop into the transition layer material earlier, drop into basic unit's material again in mould, through wipeing off, property is by 30～50kg/cm again
2The exert pressure moulding.Drying, aerograph glaze lining, the supervisor that burns till, anneals promptly can be made into pearlstone-low-temp ceramics colour glaze composite wall tile again.The top temperature of its oven dry is 150～250 ℃, and drying rate is by 2～10 ℃ of/minute intensifications, and the colored glaze lining can be with hand-manipulated with spray gun spray or dipping lining.The top temperature of its low-temperature primary fast-firing technique is 750～850 ℃, and the firing time is 20～60 minutes, and the time can change with the temperature adjustment.
Technology of the present invention and performance: adopt low temperature, the disposable method of firing fast, its basic unit adopts pearlstone and haydite or slag to form, have do not fire, performances such as lightweight, heat insulating.Transition layer adopts cheap cullet and waste ceramic to form, and except that effects such as contraction with coordination basic unit and surface layer and distortion, has also strengthened the folding strength of wall tile, has improved surface finish and glossiness.Surface material adopts the colored glaze of low temperature, and decorative effect is promptly arranged, and provide protection is arranged again, is a kind of multifunctional novel wall tile that has.
With the novel wall surface brick of the compound composition of multiple material, its composite structure is that trilaminate material is formed.About 20～30 millimeters of the thickness of basic unit; with pearlstone, haydite or slag (slag, boiling furnace slag, cinder etc.); the sealing porous material; thin glass powder (＜0.16mm) mix network-like structure; its proportioning is 1: 1.5～2.5 by weight; the siccative for preparing is added jointing compound, and press the per kilogram siccative and add 1: 2～4(water glass: jointing compound 200～400mL water) stirs.About 3～8 millimeters of the thickness of transition layer, mix with thin glass powder and waste ceramic powder, its proportioning is 1: 1～2 by weight, and the siccative for preparing is added jointing compound, press the per kilogram siccative and add 1: 2～4(water glass: jointing compound 100mL water) stirs.Surface material is the low temperature colored glaze, every square meter spray or flood 3～8kg glaze.Manufacture craft to base substrate adopts an extrusion forming, at first the transition layer material that stirs is dropped into mould and paves, and drops into basic unit's material of mixing thoroughly again, by 30～50kg/cm
2The disposable type of making of pressure, promptly get base substrate.Then base substrate is sent into drying kiln or drying shed, through 150～250 ℃ of temperature oven dry, heat-up rate is 2～10 ℃/minute, sprays or floods the colored glaze lining behind the oven dry kiln discharge and advance kiln, obtains finished product through the disposable fast burning in 750～850 ℃ of left and right sides of low temperature.
The main raw material(s) of composite facing tile and making require:
(1) the common commercially available pearlstone of pearlstone-employing;
(2) the common commercially available material of haydite or slag (blast-furnace slag, boiling furnace slag, cinder etc.)-also adopt needs with crusher its fragmentation, and is 5～0.63 millimeters sieve with the aperture.
(3) cullet-adopt common cullet,, it is levigate with crusher with ball mill with its fragmentation, and the sieve by 0.16 millimeter.
(4) the common useless porcelain of waste ceramic-employing ceramics factory, through crusher and ball mill that it is broken and levigate, and pass through 0.16 millimeter sieve.
(5) the common commercial water glass of water glass-adopt.
The manufacture craft of this product is more simple than other facing tile, and its principal feature is: disposable extrusion forming, primary low-temperature burn till fast and energy-saving effect remarkable.Its manufacture craft flow process is shown in Figure of description.
The advantage that the present invention is compared with prior art had:
Be used at present the facing tile that indoor and outdoor is decorated both at home and abroad, using more is glass Mosaic, ceramic mosaic and ornamental brick etc., and above-mentioned these products all only have single decoration functions, and relatively poor with the stickup ability of metope, come off easily, buildings attractive in appearance brought bad consequence.
The multi-functional composite facing tile that the present invention is made, it is pearlstone-low-temp ceramics colour glaze composite wall tile, this product not only has the surface effect of above-mentioned common facing tile and similar physical performance index, and the most important thing is energy-conservation, and have a lightweight, high-strength, insulation, heat insulation and paste characteristics such as firm, and on production technique, adopted low temperature, the special new process of disposable fast burning, make its cost significantly be lower than above-mentioned single product, a kind of multiple material composite structure that integrates decoration functions and incubation and thermal insulation function of real genus.
Description of drawings: Figure of description is a process flow sheet of the present invention.
Realize best mode of the present invention:
1, the pearlstone of purchasing should meet the key technical indexes requirement of national building materials general bureau's standards " JC209-77 ", need establish special-purpose storehouse and stack, and notes waterproof.
2, haydite or slag (blast-furnace slag, boiling furnace slag, cinder etc.) all should meet " GB2841-81 " and other standard-required, carry out fragmentation, and be through the sieve of 5mm and 0.6mm, standby.
3, cullet should be rinsed well, airing, fragmentation, ball milling, by the sieve of 0.16mm, stores the fine powder of＜0.16mm standby.
4, waste ceramic, no particular requirement, but need fragmentation, ball milling, by the sieve of 0.16mm, the fine powder storage of general＜0.16mm is standby, various waste ceramics all can use.
5, make jointing compound with water glass, with the water preparation, the weight ratio by 1: 2～4 is mixed with solution, as the jointing compound of blank forming respectively.
6, by carrying out batching in batches:
(1) haydite or slag, glass powder and the swelling perlite powder that process of basic unit's batching-usefulness, metering cooperates respectively.
(2), transition layer batching-the usefulness thin glass powder, the fine ceramics powder that process, metering cooperates respectively.
(3) the low temperature colored glaze that processes of surface layer batching-usefulness measures cooperation respectively, spray or dipping surface.
7, material is mixed thoroughly: with basic unit's material and the transition layer material for preparing, it is even to carry out dry mixing respectively, add jointing compound wet-mixing even (basic unit's material per kilogram dry material is added 350～500mL water glass solution, and transition layer material per kilogram dry material adds 10～200mL water glass solution).
8, the transition layer material that mixes is paved in the input mould earlier, the basic unit's material that mixes is dropped in the mould pave again, by 30～50kg/cm
2An extrusion forming of pressure, promptly make the composite facing tile base substrate.Adopting the one-time formed manufacture craft of low pressure is important technical links of the present invention.
9, with the base substrate of forming, send into drying kiln, in 150～250 ℃ scope, dry by 2～10 ℃/minute heat-up rates with travelling belt.
10, the base substrate of oven dry is sprayed or floods the colored glaze lining after, send in 750～850 ℃ the kiln and calcined 60～20 minutes, anneal, the temperature when reducing to kiln discharge more promptly gets product.Adopting the quick disposable sintering technology of low temperature is another important technical links of the present invention.
11, the wall tile of kiln discharge should carry out quality test, and the product when dispatching from the factory carries out quality test by related standards.
Claims (3)
1, a kind of making method of dalle is made dalle with pearlstone-low-temp ceramics colour glaze composite wall tile, it is characterized in that adopting the trilaminate material composite structure, is made up of basic unit, transition layer and surface layer, and its structured material is:
(1) basic unit-expansion pearl rock powder, haydite or slag (5～0.63mm), thin glass powder (＜0.16mm), weight ratio is 1: 1.5: 2.5;
(2) transition layer one thin glass powder and ceramics powder, fineness is all less than 0.16mm, and weight ratio is 1: 1～2;
(3) the colored enamel of surface layer-low temperature.
Producing and manufacturing technique is: extrusion forming, oven dry, spray or a dipping, and low-temperature primary fast-firing technique system promptly stirs three layers of material respectively, adds jointing compound again, and jointing compound is by water glass: water (1: 2～3) mixes, and its jointing compound is:
(a) basic unit-1 kilogram dry powder is mixed 350～500mL solution;
(b) transition layer-1 kilogram dry powder is mixed 100～200mL solution.
After material and jointing compound mixed thoroughly respectively, drop into the transition layer material earlier, drop into basic unit's material again in mould, through wipeing off, property is by 30～50kg/cm again
2The exert pressure moulding.Drying, aerograph glaze lining, the supervisor that burns till, anneals promptly can be made into pearlstone-low-temp ceramics colour glaze composite wall tile again.
2, the producing and manufacturing technique of composite facing tile according to claim 1 is characterized in that the top temperature of drying is 150～250 ℃, and drying rate is by 2～10 ℃ of/minute intensifications, and colored glaze sprays with spray gun, and dipping method can adopt manual operations.
3, the producing and manufacturing technique of composite facing tile according to claim 1, the top temperature that it is characterized in that the low-temperature primary fast-firing technique is 750～850 ℃, and the firing time is 60～20 minutes, and the time can change with the temperature adjustment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 91107193 CN1066210A (en) | 1991-04-29 | 1991-04-29 | Expanded perlite-low temperature ceramic color glaze composite wall tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 91107193 CN1066210A (en) | 1991-04-29 | 1991-04-29 | Expanded perlite-low temperature ceramic color glaze composite wall tile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1066210A true CN1066210A (en) | 1992-11-18 |
Family
ID=4908549
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 91107193 Pending CN1066210A (en) | 1991-04-29 | 1991-04-29 | Expanded perlite-low temperature ceramic color glaze composite wall tile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1066210A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1057748C (en) * | 1996-11-08 | 2000-10-25 | 建平县平板玻璃厂 | Glass mosaic and tile made of pearlite tail sand |
| CN100439278C (en) * | 2004-11-09 | 2008-12-03 | 成都再建装饰材料有限公司 | Mosaic and processing method thereof |
| CN1872570B (en) * | 2005-05-31 | 2010-10-06 | 张展有 | Technique for fabricating carved ware from glass and sandstone |
| CN1948661B (en) * | 2006-10-12 | 2011-06-22 | 何成焱 | Production method of once sintered double piece large specification stairstep brick |
| CN104325727A (en) * | 2014-10-13 | 2015-02-04 | 山东理工大学 | Preparation method for red-mud expanded perlite decoration and thermal insulation integrated light wall material |
| CN104947844A (en) * | 2014-03-27 | 2015-09-30 | 任丘市永基建筑安装工程有限公司 | Concrete wall board ceramic tile forming technology |
| CN108892490A (en) * | 2018-07-03 | 2018-11-27 | 佛山欧神诺陶瓷有限公司 | A kind of green body and preparation method thereof enhancing Imitation Rock Porcelain Tiles paving adhesion strength |
| WO2019062825A1 (en) * | 2017-09-30 | 2019-04-04 | 许志军 | Novel panel fired by using low-temperature ceramic glazes and glass |
-
1991
- 1991-04-29 CN CN 91107193 patent/CN1066210A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1057748C (en) * | 1996-11-08 | 2000-10-25 | 建平县平板玻璃厂 | Glass mosaic and tile made of pearlite tail sand |
| CN100439278C (en) * | 2004-11-09 | 2008-12-03 | 成都再建装饰材料有限公司 | Mosaic and processing method thereof |
| CN1872570B (en) * | 2005-05-31 | 2010-10-06 | 张展有 | Technique for fabricating carved ware from glass and sandstone |
| CN1948661B (en) * | 2006-10-12 | 2011-06-22 | 何成焱 | Production method of once sintered double piece large specification stairstep brick |
| CN104947844A (en) * | 2014-03-27 | 2015-09-30 | 任丘市永基建筑安装工程有限公司 | Concrete wall board ceramic tile forming technology |
| CN104325727A (en) * | 2014-10-13 | 2015-02-04 | 山东理工大学 | Preparation method for red-mud expanded perlite decoration and thermal insulation integrated light wall material |
| WO2019062825A1 (en) * | 2017-09-30 | 2019-04-04 | 许志军 | Novel panel fired by using low-temperature ceramic glazes and glass |
| CN108892490A (en) * | 2018-07-03 | 2018-11-27 | 佛山欧神诺陶瓷有限公司 | A kind of green body and preparation method thereof enhancing Imitation Rock Porcelain Tiles paving adhesion strength |
| CN108892490B (en) * | 2018-07-03 | 2021-10-19 | 佛山欧神诺陶瓷有限公司 | Green body for enhancing bonding strength of paving and pasting ceramic tile and preparation method thereof |
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