CN106596057A - Surface shape inspection method of large-aperture reflector assembly - Google Patents
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Abstract
本发明涉及一种大口径反射镜组件的面形检验方法,属于光学精密测量技术领域。反射镜组件中的反射镜镜面朝上,用干涉仪测量反射镜组件中反射镜的面形数据W0(m×n),反射镜组件中的反射镜镜面朝下,用干涉仪测量反射镜组件中反射镜的面形数据W180(i×j);将W0(m×n)和步W180(i×j)进行面形数据矩阵归一化处理,得到F0(a×b)=Wa×b+G0(a×b)+Ka×b和F180(a×b)=Wa×b+G180(a×b)+Ka×b,将归一化处理后的面形数据F0(a×b)和F180(a×b)进行图像叠加,消除重力变形,得到反射镜零重力面形数据F=(F0(a×b)+F180(a×b))/2=Wa×b+Ka×b,如果F与Wa×b的差值Ka×b的均方根值不大于0.003λ(λ=632.8nm),认为反射镜组件的装配符合要求,如果F与Wa×b的差值Ka×b的均方根值大于0.003λ,认为反射镜组件的装配不符合要求,需重新对反射镜组件重新进行装配。
The invention relates to a method for inspecting the surface shape of a large-diameter reflector assembly, which belongs to the technical field of optical precision measurement. The mirror in the mirror assembly faces upward, and the surface shape data W 0(m×n) of the mirror in the mirror assembly is measured by an interferometer, and the mirror in the mirror assembly faces downward, and the mirror is measured by an interferometer The surface shape data W 180(i×j) of the mirror in the component; W 0(m×n) and step W 180(i×j) are subjected to surface shape data matrix normalization processing to obtain F 0(a×b ) =W a×b +G 0(a×b) +K a×b and F 180(a×b) =W a×b +G 180(a×b) +K a×b , normalized The processed surface shape data F 0(a×b) and F 180(a×b) are image superimposed to eliminate the gravity deformation, and obtain the zero-gravity surface shape data of the mirror F=(F 0(a×b) +F 180 (a×b) )/2=W a×b +K a×b , if the root mean square value of the difference between F and W a×b K a×b is not greater than 0.003λ (λ=632.8nm), it is considered The assembly of the mirror assembly meets the requirements. If the root mean square value of the difference between F and W a×b K a×b is greater than 0.003λ, it is considered that the assembly of the mirror assembly does not meet the requirements, and the mirror assembly needs to be reassembled .
Description
技术领域technical field
本发明涉及一种大口径反射镜组件的面形检验方法,属于光学精密测量技术领域,该方法用于检测反射镜组件的装配是否符合要求,所述的大口径是指反射镜的口径为Ф800mm-Ф1200mm。The invention relates to a method for inspecting the surface shape of a large-diameter reflector assembly, which belongs to the technical field of optical precision measurement. The method is used to detect whether the assembly of the reflector assembly meets the requirements. The large-diameter refers to the diameter of the reflector is Ф800mm -Ф1200mm.
背景技术Background technique
大口径光学零件bipod离散支撑结构具有装配简单的,力学边界条件简单等优点,但是缺点就是光学组件在重力环境下变形较大,而最终光学组件的波前面形检测结果,往往包含了光学零件原始面形、重力变形、装配应力变形等多因素干扰融合的结果,且由于重力变形误差较大,装配应力变形误差会被淹没在重力误差中,导致无法准确判断装配精度。The bipod discrete support structure of large-aperture optical parts has the advantages of simple assembly and simple mechanical boundary conditions, but the disadvantage is that the optical components deform greatly in the gravitational environment, and the wavefront shape detection results of the final optical components often include the original components of the optical components. Surface shape, gravity deformation, assembly stress deformation and other factors interfere with the fusion results, and due to the large gravity deformation error, the assembly stress deformation error will be submerged in the gravity error, resulting in the inability to accurately judge the assembly accuracy.
由于光学遥感器多数为在地面装调,在轨使用,地面装调时,重力造成的测试误差,在轨后会自动消失。因此,光学遥感器地面装调时,关键是要把装配应力误差与重力误差区分开,并严格控制装配应力误差,将其影响程度控制在技术要求范围内。Since most optical remote sensors are installed and adjusted on the ground and used on-orbit, the test error caused by gravity will automatically disappear after the on-orbit. Therefore, when the optical remote sensor is installed and adjusted on the ground, the key is to distinguish the assembly stress error from the gravity error, and strictly control the assembly stress error to control its influence within the technical requirements.
针对大口径反射镜重力误差去除测试的问题,国内学者提出了大口径空间反射镜裸镜阶段的卸载的方法,通过特殊支撑结构对其重力进行卸裁,严格控制支撑力引入的反射镜变形,满足反射镜高精度面形检测的要求,具体可参考2011年06期《应用光学》的《大口径空间反射镜高精度面形检测的支撑技术研究》一文,或者2003年《中国空间科学学会空间探测专业委员会第十六次学术会议论文集》中的《轻型高分辨率相机卸载技术研究》一文。通过其测试方法可以看出,这些方法的不足之处在于测试精度受制于卸载结构,重力变形不能完全消除,而且不适合反射镜组件装配阶段的零重力面形测试。Aiming at the problem of removing the gravity error of large-aperture reflectors, domestic scholars have proposed a method for unloading large-aperture space reflectors in the bare mirror stage. The gravity of the large-aperture space reflector is unloaded through a special support structure, and the deformation of the reflector introduced by the support force is strictly controlled. To meet the requirements of high-precision surface shape detection of mirrors, for details, please refer to the article "Research on Supporting Technology for High-precision Surface Shape Detection of Large-Aperture Space Mirrors" in "Applied Optics" in 2011, or "Space "Research on Lightweight High-Resolution Camera Offloading Technology" in the Proceedings of the Sixteenth Academic Conference of the Probing Professional Committee. It can be seen from the test methods that these methods have the disadvantages that the test accuracy is limited by the unloading structure, the gravity deformation cannot be completely eliminated, and it is not suitable for the zero-gravity surface shape test in the assembly stage of the mirror assembly.
发明内容Contents of the invention
本发明的技术解决问题是:克服现有技术的不足,提供了一种大口径反射镜组件的面形检验方法,为大口径离散支撑反射镜装调测试阶段的零重力面形测试提供了合理的工程实施方法,且测试方法简单不包含仿真分析及计算误差,提高了零重力面形测试精度。The technical problem of the present invention is: to overcome the deficiencies of the prior art, to provide a surface shape inspection method for large-diameter reflector assemblies, and to provide a reasonable zero-gravity surface shape test for large-diameter discretely supported reflectors in the assembly and adjustment test stage. The engineering implementation method is simple, and the test method is simple and does not include simulation analysis and calculation errors, which improves the accuracy of zero-gravity surface shape testing.
本发明的技术解决方案是:Technical solution of the present invention is:
一种大口径反射镜组件的面形检验方法,其特征在于:反射镜组件包括反射镜、六个支腿和支撑板,待测试的反射镜与六个支腿通过胶粘固定连接在一起,且六个支腿与支撑板固定连接在一起;A method for inspecting the surface shape of a large-diameter reflector assembly, characterized in that: the reflector assembly includes a reflector, six legs and a support plate, the reflector to be tested and the six legs are fixedly connected together by gluing, And the six outriggers are fixedly connected with the support plate;
该测试方法使用的装置包括测试塔、折镜、补偿器和干涉仪;从干涉仪发出的球面波前光束或平面波前光束通过补偿器的补偿后非球面波前光束后到达折镜上,光束通过折镜的折射后到达反射镜上,光束通过反射镜后原路返回到干涉仪上形成干涉条纹;The device used in this test method includes a test tower, a folding mirror, a compensator, and an interferometer; the spherical wavefront beam or the plane wavefront beam emitted from the interferometer passes through the compensated aspheric wavefront beam of the compensator and then reaches the folding mirror, and the beam After passing through the refraction of the folding mirror, it reaches the mirror, and the beam returns to the interferometer in the same way after passing through the mirror to form interference fringes;
所述的测试塔包括顶部支撑平台和侧板,顶部支撑平台上有能够使反射镜以及六个支撑腿通过且不能使支撑板通过的通孔;其中一个侧板上带有通孔,用于干涉仪发出的光束的通过;The test tower includes a top support platform and a side plate, and the top support platform has a through hole that allows the reflector and six support legs to pass through and cannot allow the support plate to pass through; one of the side plates has a through hole for the passage of the beam emitted by the interferometer;
当反射镜的镜面朝上时,顶部支撑平台用于支撑折镜、补偿器和干涉仪,顶部支撑平台、侧板和地面围成的空腔用于盛放反射镜组件;干涉仪、补偿器、折镜从右向左放置在测试塔的顶部支撑平台上,反射镜组件放置在测试塔的内部;When the mirror surface of the mirror faces upward, the top support platform is used to support the folding mirror, compensator and interferometer, and the cavity surrounded by the top support platform, side plates and the ground is used to hold the mirror assembly; interferometer, compensator , The folded mirror is placed on the top support platform of the test tower from right to left, and the mirror assembly is placed inside the test tower;
当反射镜的镜面朝下时,反射镜组件中的反射镜和六个支撑腿穿过顶部支撑平台上的通孔并通过支撑板进行限位在顶部支撑平台上;折镜和补偿器从左至右放置在由顶部支撑平台、侧板和地面围成的空腔内,干涉仪放置在测试塔外面,且干涉仪发出的光束能够通过侧板上的通孔传输到补偿器上;When the mirror surface of the reflector is facing down, the reflector and six support legs in the reflector assembly pass through the through holes on the top support platform and are limited on the top support platform by the support plate; To the right, it is placed in the cavity surrounded by the top support platform, side plates and the ground. The interferometer is placed outside the test tower, and the beam emitted by the interferometer can be transmitted to the compensator through the through hole on the side plate;
该方法的步骤包括:The steps of the method include:
(1)反射镜组件中的反射镜镜面朝上,用干涉仪测量反射镜组件中反射镜的面形数据W0(m×n),且W0(m×n)=Wm×n+G0(m×n)+Km×n;其中,Wm×n为反射镜零件状态时的原始面形数据,Wm×n为已知值,G0(m×n)为重力面形数据,G0(m×n)为未知值,Km×n为装配误差面形数据,Km×n为未知值;(1) The mirror surface of the mirror assembly is facing upward, and the surface shape data W 0(m×n) of the mirror in the mirror assembly is measured by an interferometer, and W 0(m×n) = W m×n + G 0(m×n) +K m×n ; among them, W m×n is the original surface shape data of the reflector part, W m×n is the known value, and G 0(m×n) is the gravity surface shape data, G 0(m×n) is an unknown value, K m×n is an assembly error surface shape data, and K m×n is an unknown value;
(2)反射镜组件中的反射镜镜面朝下,用干涉仪测量反射镜组件中反射镜的面形数据W180(i×j),且W180(i×j)=Wi×j+G180(i×j)+Ki×j;其中,Wi×j为反射镜零件状态时的原始面形数据,Wi×j为已知值,G180(i×j)为重力面形数据,G180(i×j)为未知值,Ki×j为装配误差面形数据,Ki×j为未知值;(2) The mirror in the mirror assembly faces downward, and the surface shape data W 180(i×j) of the mirror in the mirror assembly is measured by an interferometer, and W 180(i×j) =W i×j + G 180(i×j) +K i×j ; Among them, W i×j is the original surface shape data of the reflector parts, W i×j is the known value, and G 180(i×j) is the gravity surface shape data, G 180(i×j) is an unknown value, K i×j is an assembly error surface shape data, and K i×j is an unknown value;
(3)将步骤(1)得到的面形数据W0(m×n)和步骤(2)得到的面形数据W180(i×j)进行面形数据矩阵归一化处理,得到归一化处理后得到反射镜组件中的反射镜镜面朝上时的面形数据F0(a×b)=Wa×b+G0(a×b)+Ka×b和反射镜组件中的反射镜镜面朝下时的面形数据F180(a×b)=Wa×b+G180(a×b)+Ka×b,Wa×b为反射镜零件状态时的原始面形数据,Wa×b为已知值;G0(a×b)为反射镜组件中的反射镜镜面朝上时,归一化处理后的重力面形数据;G180(a×b)为反射镜组件中的反射镜镜面朝下时,归一化处理后的重力面形数据;(3) The surface shape data W 0 (m×n) obtained in step (1) and the surface shape data W 180 (i×j) obtained in step (2) are subjected to surface shape data matrix normalization processing to obtain normalized Obtain the surface shape data F 0(a×b) =W a×b +G 0(a×b) +K a×b of the reflector mirror in the reflector assembly when the surface of the reflector assembly is turned upward The surface shape data F 180(a×b) of the mirror facing downward =W a×b +G 180(a×b) +K a×b , where W a×b is the original surface shape of the mirror part data, W a×b is a known value; G 0(a×b) is the gravitational surface data after normalization processing when the mirror surface in the mirror assembly is facing up; G 180(a×b) is When the reflector in the reflector assembly faces downward, the gravity surface shape data after normalization processing;
(4)将步骤(3)得到的归一化处理后的面形数据F0(a×b)和F180(a×b)进行图像叠加,消除重力变形,得到反射镜零重力面形数据F=(F0(a×b)+F180(a×b))/2=Wa×b+Ka×b,如果F与Wa×b的差值Ka×b的均方根值不大于0.003λ(λ=632.8nm),认为反射镜组件的装配符合要求,如果F与Wa×b的差值Ka×b的均方根值大于0.003λ,认为反射镜组件的装配不符合要求,需重新对反射镜组件进行装配。(4) Superimpose the normalized surface shape data F 0(a×b) and F 180(a×b ) obtained in step (3) to eliminate gravity deformation and obtain the zero-gravity surface shape data of the mirror F=(F 0(a×b) +F 180(a×b) )/2=W a×b +K a×b , if the difference between F and W a×b is the root mean square of K a×b If the value is not greater than 0.003λ (λ=632.8nm), it is considered that the assembly of the mirror assembly meets the requirements. If the root mean square value of the difference between F and W a×b K a×b is greater than 0.003λ, it is considered that the assembly of the mirror assembly is If the requirements are not met, the reflector assembly needs to be reassembled.
本发明与现有技术相比的优点在于:The advantage of the present invention compared with prior art is:
(1)为大口径离散支撑反射镜组件的零重力面形测试提供了更为简单的工程实施方法;(1) It provides a simpler engineering implementation method for the zero-gravity surface shape test of the large-diameter discretely supported mirror assembly;
(2)不需要力学仿真数据支持,不会引入额外的仿真计算误差。(2) It does not require the support of mechanical simulation data, and will not introduce additional simulation calculation errors.
(3)测试结果不包含重力变形误差,为准确定位装配应力误差提供了客观技术基础。(3) The test results do not include the gravity deformation error, which provides an objective technical basis for accurately locating the assembly stress error.
附图说明Description of drawings
图1为本发明方法的流程框图;Fig. 1 is a block flow diagram of the inventive method;
图2为反射镜镜面向上时的装置的结构示意图;Fig. 2 is the structural representation of the device when the mirror surface is upward;
图3为反射镜镜面向下时的装置的结构示意图;Fig. 3 is the structural representation of the device when the reflector mirror faces downward;
图4为仿真数据图。Figure 4 is a simulation data map.
具体实施方式detailed description
一种大口径反射镜组件的面形检验方法,主要针对于大口径反射镜和bipod结构之间进行注胶定位装配成离散支撑组件后零重力面形的测试,即待测试的反射镜与六个支腿通过胶粘固定连接在一起,且六个支腿与支撑板固定连接在一起,反射镜、六个支腿以及支撑板组成反射镜组件5;该测试方法使用的装置包括测试塔4、折镜3、补偿器2和干涉仪1;从干涉仪1发出的球面波前光束或平面波前光束通过补偿器2的补偿后非球面波前光束后到达折镜3上,光束通过折镜3的折射后到达反射镜上,光束通过反射镜后原路返回到干涉仪1上形成干涉条纹;A method for inspecting the surface shape of a large-diameter reflector assembly is mainly aimed at testing the zero-gravity surface shape after the large-diameter reflector and the bipod structure are assembled into discrete support components by glue injection and positioning, that is, the reflector to be tested and the six The four legs are fixedly connected together by gluing, and the six legs are fixedly connected with the support plate, and the reflector, the six legs and the support plate form the reflector assembly 5; the device used in this test method includes a test tower 4 , folding mirror 3, compensator 2 and interferometer 1; the spherical wavefront beam or planar wavefront beam sent from interferometer 1 passes through the aspheric wavefront beam after compensator 2 and reaches folding mirror 3, and the beam passes through folding mirror 3 reaches the reflector after refraction, and the light beam returns to the interferometer 1 to form interference fringes after passing through the reflector;
所述的测试塔4包括顶部支撑平台和侧板,顶部支撑平台上有能够使反射镜以及六个支撑腿通过且不能使支撑板通过的通孔;其中一个侧板上带有通孔,用于干涉仪1发出的光束的通过;Described test tower 4 comprises top support platform and side plate, and the through hole that can make reflector and six support legs pass and can not make support plate pass is arranged on the top support platform; Wherein a side plate has through hole, uses The passage of the light beam emitted by the interferometer 1;
当反射镜的镜面朝上时,顶部支撑平台用于支撑折镜3、补偿器2和干涉仪1,顶部支撑平台、侧板和地面围成的空腔用于盛放反射镜组件5;干涉仪1、补偿器2、折镜3从右向左放置在测试塔4的顶部支撑平台上,反射镜组件5放置在测试塔4的内部;When the mirror surface of the reflector is upward, the top support platform is used to support the folding mirror 3, the compensator 2 and the interferometer 1, and the cavity surrounded by the top support platform, side plates and the ground is used to hold the reflector assembly 5; The instrument 1, the compensator 2, and the folding mirror 3 are placed on the top support platform of the test tower 4 from right to left, and the reflector assembly 5 is placed inside the test tower 4;
当反射镜的镜面朝下时,反射镜组件5中的反射镜和六个支撑腿穿过顶部支撑平台上的通孔并通过支撑板进行限位在顶部支撑平台上;折镜3和补偿器2从左至右放置在由顶部支撑平台、侧板和地面围成的空腔内,干涉仪1放置在测试塔4外面,且干涉仪1发出的光束能够通过侧板上的通孔传输到补偿器2上;When the mirror surface of the reflector is facing down, the reflector in the reflector assembly 5 and the six support legs pass through the through holes on the top support platform and are limited on the top support platform by the support plate; folding mirror 3 and compensator 2 is placed in the cavity surrounded by the top support platform, side plates and ground from left to right, the interferometer 1 is placed outside the test tower 4, and the light beam emitted by the interferometer 1 can be transmitted to the test tower through the through hole on the side plate On compensator 2;
该方法的步骤包括:The steps of the method include:
(1)反射镜组件5中的反射镜镜面朝上,用干涉仪1测量反射镜组件5中反射镜的面形数据W0(m×n),且W0(m×n)=Wm×n+G0(m×n)+Km×n;其中,Wm×n为反射镜零件状态时的原始面形数据,Wm×n为已知值,G0(m×n)为重力面形数据,G0(m×n)为未知值,Km×n为装配误差面形数据,Km×n为未知值;(1) The mirror surface in the mirror assembly 5 faces upward, and the surface shape data W 0(m×n) of the mirror in the mirror assembly 5 is measured with the interferometer 1, and W 0(m×n) =W m ×n +G 0(m×n) +K m×n ; Among them, W m×n is the original surface shape data of the reflector parts, W m×n is the known value, G 0(m×n) is the gravity surface data, G 0(m×n) is an unknown value, K m×n is the assembly error surface data, and K m×n is an unknown value;
(2)反射镜组件5中的反射镜镜面朝下,用干涉仪1测量反射镜组件5中反射镜的面形数据W180(i×j),且W180(i×j)=Wi×j+G180(i×j)+Ki×j;其中,Wi×j为反射镜零件状态时的原始面形数据,Wi×j为已知值,G180(i×j)为重力面形数据,G180(i×j)为未知值,Ki×j为装配误差面形数据,Ki×j为未知值;(2) The mirror in the mirror assembly 5 faces downward, and the surface shape data W 180(i×j) of the mirror in the mirror assembly 5 is measured by the interferometer 1, and W 180(i×j) =W i ×j +G 180(i×j) +K i×j ; Among them, W i×j is the original surface shape data when the mirror part is in state, W i×j is a known value, G 180(i×j) is the gravity surface data, G 180(i×j) is an unknown value, K i×j is the assembly error surface data, and K i×j is an unknown value;
(3)将步骤(1)得到的面形数据W0(m×n)和步骤(2)得到的面形数据W180(i×j)进行面形数据矩阵归一化处理,得到归一化处理后得到反射镜组件5中的反射镜镜面朝上时的面形数据F0(a×b)=Wa×b+G0(a×b)+Ka×b和反射镜组件5中的反射镜镜面朝下时的面形数据F180(a×b)=Wa×b+G180(a×b)+Ka×b,Wa×b为反射镜零件状态时的原始面形数据,Wa×b为已知值;G0(a×b)为反射镜组件5中的反射镜镜面朝上时,归一化处理后的重力面形数据;G180(a×b)为反射镜组件5中的反射镜镜面朝下时,归一化处理后的重力面形数据;(3) The surface shape data W 0 (m×n) obtained in step (1) and the surface shape data W 180 (i×j) obtained in step (2) are subjected to surface shape data matrix normalization processing to obtain normalized Obtain the surface shape data F 0(a×b) =W a×b +G 0(a×b) +K a×b and the mirror assembly 5 when the reflector mirror in the reflector assembly 5 is facing upwards after de-processing F 180(a×b) = W a×b +G 180(a×b) +K a×b of the surface shape data F 180(a×b) of the mirror facing downward, W a×b is the original state of the mirror part Surface data, W a × b is a known value; G 0 (a × b) is when the reflector mirror in the reflector assembly 5 faces upwards, the gravity surface data after normalization processing; G 180 (a × b) is the gravitational surface shape data after normalization processing when the reflector in the reflector assembly 5 faces downward;
(4)将步骤(3)得到的归一化处理后的面形数据F0(a×b)和F180(a×b)进行图像叠加,消除重力变形,得到反射镜零重力面形数据F=(F0(a×b)+F180(a×b))/2=Wa×b+Ka×b,如果F与Wa×b的差值Ka×b的均方根值不大于0.003λ(λ=632.8nm),认为反射镜组件(5)的装配符合要求,如果F与Wa×b的差值Ka×b的均方根值大于0.003λ,认为反射镜组件5的装配不符合要求,需重新对反射镜组件5进行装配。(4) Superimpose the normalized surface shape data F 0(a×b) and F 180(a×b ) obtained in step (3) to eliminate gravity deformation and obtain the zero-gravity surface shape data of the mirror F=(F 0(a×b) +F 180(a×b) )/2=W a×b +K a×b , if the difference between F and W a×b is the root mean square of K a×b If the value is not greater than 0.003λ (λ=632.8nm), it is considered that the assembly of the mirror assembly (5) meets the requirements. If the root mean square value of the difference between F and W a×b K a×b is greater than 0.003λ, it is considered that the mirror assembly (5) meets the requirements. The assembly of component 5 does not meet the requirements, and the mirror component 5 needs to be reassembled.
一种能够实现大口径离散支撑反射镜组件重力误差去除测试方法,利用大口径离散支撑反射镜组件在重力场作用下反射镜变形为弹性形变,且该形变在镜面竖直向上和竖直向下测试时数值相同、相位相反的特点,通过对镜面竖直向上和竖直向下的获得面形测试图像,而后对不同矩阵维数和中心位置的面形数据进行图形数据矩阵归一化,进而叠加平均图像,最后得到大口径离散支撑反射镜零组件重力下的面形。如图4有限元仿真结果所示,图4(a)为反射镜镜面竖直向上得到的仿真面形变形图,图4(b)为反射镜镜面竖直向下得到的仿真面形变形图,在不考虑其他外力的情况和裸镜面形的情况下,图4(a)和图4(b)仿真面形变形图数值相同、相位相反,相叠加得到图4(c)零重力仿真面形变形图。该方法从理论和仿真的角度考虑都是正确无误的。A test method capable of removing the gravity error of a large-diameter discretely supported mirror assembly. The large-diameter discretely supported mirror assembly is used to deform the mirror into an elastic deformation under the action of a gravitational field, and the deformation is vertically upward and vertically downward on the mirror surface. The characteristics of the same value and opposite phase during the test, the surface shape test image is obtained by vertically upward and vertically downward of the mirror surface, and then the graphic data matrix is normalized for the surface shape data with different matrix dimensions and center positions, and then The averaged images are superimposed, and finally the surface shape under the gravity of the large-aperture discrete support mirror components is obtained. As shown in the finite element simulation results in Figure 4, Figure 4(a) is the simulated surface deformation diagram obtained from the mirror surface vertically upward, and Figure 4(b) is the simulated surface deformation diagram obtained from the mirror surface vertically downward , without considering other external forces and the shape of the naked mirror, the simulation surface deformation diagrams in Figure 4(a) and Figure 4(b) have the same value but opposite phases, and the superimposed figure 4(c) zero-gravity simulation surface shape deformation diagram. This method is correct from both theoretical and simulation point of view.
本发明方法的流程如图1所示,测试原理图如图2、图3所示。本发明保持大口径反射镜离散支撑组件状态内部无变化,且反射镜发生的变形都在弹性形变范围内,具有可恢复性和可重复性。180°翻转测试反射镜组件,其重力造成的光学零件波前差在理论上相等,在位相上相反,通过图像一致化叠加,就可以有效去除重力影响,得到反射镜零重力面形。具体的方法流程如下:The process flow of the method of the present invention is shown in Figure 1, and the test principle diagrams are shown in Figures 2 and 3. The invention maintains no internal change in the state of the discrete support component of the large-diameter reflector, and the deformation of the reflector is within the range of elastic deformation, and has recoverability and repeatability. 180°flip test mirror assembly, the wavefront difference of the optical parts caused by gravity is theoretically equal, but the phase is opposite, through uniform superimposition of images, the influence of gravity can be effectively removed, and the zero-gravity surface shape of the mirror can be obtained. The specific method flow is as follows:
(1)反射镜组件5中的反射镜镜面朝上,用干涉仪1测量反射镜组件5中反射镜的面形数据W0(m×n),且W0(m×n)=Wm×n+G0(m×n)+Km×n;其中,Wm×n为反射镜零件状态时的原始面形数据,Wm×n为已知值,G0(m×n)为重力面形数据,G0(m×n)为未知值,Km×n为装配误差面形数据,Km×n为未知值;(1) The mirror surface in the mirror assembly 5 faces upward, and the surface shape data W 0(m×n) of the mirror in the mirror assembly 5 is measured with the interferometer 1, and W 0(m×n) =W m ×n +G 0(m×n) +K m×n ; Among them, W m×n is the original surface shape data when the mirror part is in state, W m×n is the known value, G 0(m×n) is the gravity surface data, G 0(m×n) is an unknown value, K m×n is the assembly error surface data, and K m×n is an unknown value;
(2)反射镜组件5中的反射镜镜面朝下,用干涉仪1测量反射镜组件5中反射镜的面形数据W180(i×j),且W180(i×j)=Wi×j+G180(i×j)+Ki×j;其中,Wi×j为反射镜零件状态时的原始面形数据,Wi×j为已知值,G180(i×j)为重力面形数据,G180(i×j)为未知值,Ki×j为装配误差面形数据,Ki×j为未知值;(2) The mirror in the mirror assembly 5 faces downward, and the surface shape data W 180(i×j) of the mirror in the mirror assembly 5 is measured by the interferometer 1, and W 180(i×j) =W i ×j +G 180(i×j) +K i×j ; Among them, W i×j is the original surface shape data when the mirror part is in state, W i×j is a known value, G 180(i×j) is the gravity surface data, G 180(i×j) is an unknown value, K i×j is the assembly error surface data, and K i×j is an unknown value;
(3)将步骤(1)得到的面形数据W0(m×n)和步骤(2)得到的面形数据W180(i×j)进行面形数据矩阵归一化处理,得到归一化处理后得到反射镜组件5中的反射镜镜面朝上时的面形数据F0(a×b)=Wa×b+G0(a×b)+Ka×b和反射镜组件5中的反射镜镜面朝下时的面形数据F180(a×b)=Wa×b+G180(a×b)+Ka×b,Wa×b为反射镜零件状态时的原始面形数据,Wa×b为已知值;G0(a×b)为反射镜组件5中的反射镜镜面朝上时,归一化处理后的重力面形数据;G180(a×b)为反射镜组件5中的反射镜镜面朝下时,归一化处理后的重力面形数据;(3) The surface shape data W 0 (m×n) obtained in step (1) and the surface shape data W 180 (i×j) obtained in step (2) are subjected to surface shape data matrix normalization processing to obtain normalized Obtain the surface shape data F 0(a×b) =W a×b +G 0(a×b) +K a×b and the mirror assembly 5 when the reflector mirror in the reflector assembly 5 is facing upwards after de-processing F 180(a×b) = W a×b +G 180(a×b) +K a×b of the surface shape data F 180(a×b) of the mirror facing downward, W a×b is the original state of the mirror part Surface data, W a × b is a known value; G 0 (a × b) is when the reflector mirror in the reflector assembly 5 faces upwards, the gravity surface data after normalization processing; G 180 (a × b) is the gravitational surface shape data after normalization processing when the reflector in the reflector assembly 5 faces downward;
(4)将步骤(3)得到的归一化处理后的面形数据F0(a×b)和F180(a×b)进行图像叠加,消除重力变形,得到反射镜零重力面形数据F=(F0(a×b)+F180(a×b))/2=Wa×b+Ka×b,如果F与Wa×b的差值Ka×b的均方根值不大于0.003λ(λ=632.8nm),认为反射镜组件5的装配符合要求,如果F与Wa×b的差值Ka×b的均方根值大于0.003λ,认为反射镜组件5的装配不符合要求,需重新对反射镜组件5进行装配。(4) Superimpose the normalized surface shape data F 0(a×b) and F 180(a×b ) obtained in step (3) to eliminate gravity deformation and obtain the zero-gravity surface shape data of the mirror F=(F 0(a×b) +F 180(a×b) )/2=W a×b +K a×b , if the difference between F and W a×b is the root mean square of K a×b If the value is not greater than 0.003λ (λ=632.8nm), it is considered that the assembly of the mirror assembly 5 meets the requirements. If the root mean square value of the difference between F and W a×b K a×b is greater than 0.003λ, it is considered that the assembly of the mirror assembly 5 is The assembly does not meet the requirements, and the mirror assembly 5 needs to be reassembled.
一种能够实现大口径离散支撑反射镜组件重力误差去除测试方法,其特点在于:利用大口径离散支撑反射镜组件在重力场作用下反射镜变形为弹性形变,且该形变在镜面竖直向上和竖直向下测试时数值相同、相位相反的特点,通过对镜面竖直向上和竖直向下的获得面形测试图像,而后对不同矩阵维数和中心位置的面形数据进行图形数据矩阵归一化,进而叠加平均图像,最后得到大口径离散支撑反射镜零组件重力下的面形。本发明方法测试原理简单、工程实施性强,不包含仿真分析及计算误差,测试精度较高;采用客观的测试原理及数据处理方法,符合空间应用可靠性的要求;可应用于大口径反射镜组件装调阶段零重力面形测试。A test method capable of removing gravity errors of a large-diameter discretely supported mirror assembly, which is characterized in that: the large-diameter discretely supported mirror assembly is used to deform the mirror under the action of a gravitational field into elastic deformation, and the deformation is vertically upward and downward on the mirror surface. The characteristics of the same value and opposite phase in the vertical downward test, the surface shape test image is obtained by vertically upward and vertical downward of the mirror surface, and then the graphic data matrix regression is performed on the surface shape data of different matrix dimensions and center positions Then, the average image is superimposed, and finally the surface shape under the gravity of the large-aperture discrete support mirror components is obtained. The method of the invention has simple testing principles, strong engineering implementation, does not include simulation analysis and calculation errors, and has high testing accuracy; adopts objective testing principles and data processing methods, and meets the reliability requirements of space applications; it can be applied to large-diameter mirrors Zero-gravity surface shape test during component assembly and adjustment stage.
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
实施例1Example 1
一种大口径反射镜组件的面形检验方法,主要针对于大口径反射镜和bipod结构之间进行注胶定位装配成离散支撑组件后零重力面形的测试,即待测试的反射镜与六个支腿通过胶粘固定连接在一起,且六个支腿与支撑板固定连接在一起,反射镜、六个支腿以及支撑板组成反射镜组件5;该测试方法使用的装置包括测试塔4、折镜3、补偿器2和干涉仪1;从干涉仪1发出的球面波前光束或平面波前光束通过补偿器2的补偿后非球面波前光束后到达折镜3上,光束通过折镜3的折射后到达反射镜上,光束通过反射镜后原路返回到干涉仪1上形成干涉条纹;A method for inspecting the surface shape of a large-diameter reflector assembly is mainly aimed at testing the zero-gravity surface shape after the large-diameter reflector and the bipod structure are assembled into discrete support components by glue injection and positioning, that is, the reflector to be tested and the six The four legs are fixedly connected together by gluing, and the six legs are fixedly connected with the support plate, and the reflector, the six legs and the support plate form the reflector assembly 5; the device used in this test method includes a test tower 4 , folding mirror 3, compensator 2 and interferometer 1; the spherical wavefront beam or planar wavefront beam sent from interferometer 1 passes through the aspheric wavefront beam after compensator 2 and reaches folding mirror 3, and the beam passes through folding mirror 3 reaches the reflector after refraction, and the light beam returns to the interferometer 1 to form interference fringes after passing through the reflector;
所述的测试塔4包括顶部支撑平台和侧板,顶部支撑平台上有能够使反射镜以及六个支撑腿通过且不能使支撑板通过的通孔;其中一个侧板上带有通孔,用于干涉仪1发出的光束的通过;Described test tower 4 comprises top support platform and side plate, and the through hole that can make reflector and six support legs pass and can not make support plate pass is arranged on the top support platform; Wherein a side plate has through hole, uses The passage of the light beam emitted by the interferometer 1;
如图2所示,当反射镜的镜面朝上时,顶部支撑平台用于支撑折镜3、补偿器2和干涉仪1,顶部支撑平台、侧板和地面围成的空腔用于盛放反射镜组件5;干涉仪1、补偿器2、折镜3从右向左放置在测试塔4的顶部支撑平台上,反射镜组件5放置在测试塔4的内部;As shown in Figure 2, when the mirror surface of the reflector is facing upward, the top support platform is used to support the folding mirror 3, the compensator 2 and the interferometer 1, and the cavity surrounded by the top support platform, side plates and the ground is used to hold The mirror assembly 5; the interferometer 1, the compensator 2, and the folding mirror 3 are placed on the top support platform of the test tower 4 from right to left, and the mirror assembly 5 is placed inside the test tower 4;
如图3所示,当反射镜的镜面朝下时,反射镜组件5中的反射镜和六个支撑腿穿过顶部支撑平台上的通孔并通过支撑板进行限位在顶部支撑平台上;折镜3和补偿器2从左至右放置在由顶部支撑平台、侧板和地面围成的空腔内,干涉仪1放置在测试塔4外面,且干涉仪1发出的光束能够通过侧板上的通孔传输到补偿器2上;As shown in Figure 3, when the mirror surface of the reflector is facing down, the reflector in the reflector assembly 5 and the six support legs pass through the through holes on the top support platform and are limited on the top support platform by the support plate; Folding mirror 3 and compensator 2 are placed in the cavity surrounded by the top support platform, side plates and ground from left to right, interferometer 1 is placed outside the test tower 4, and the beam emitted by interferometer 1 can pass through the side plates The through hole on the top is transmitted to the compensator 2;
如图1所示,该方法的步骤包括:As shown in Figure 1, the steps of the method include:
(1)反射镜组件5中的反射镜镜面朝上,用干涉仪1测量反射镜组件5中反射镜的面形数据W0(m×n)=0.118λ(λ=632.8nm,该数据为均方根统计值RMS,以下所有具体数据均为RMS),且W0(m×n)=Wm×n+G0(m×n)+Km×n;其中,Wm×n为反射镜零件状态时的原始面形数据,Wm×n=0.023λ,G0(m×n)为重力面形数据,G0(m×n)为未知值,Km×n为装配误差面形数据,Km×n为未知值;(1) The reflector mirror in the reflector assembly 5 faces upwards, and the surface shape data W 0 (m × n) =0.118λ (λ=632.8nm) of the reflector in the interferometer 1 measurement reflector assembly 5=0.118λ (λ=632.8nm, this data is root mean square statistical value (RMS, all the following specific data are RMS), and W 0(m×n) =W m×n +G 0(m×n) +K m×n ; where, W m×n is The original surface shape data of the mirror parts in the state, W m×n = 0.023λ, G 0(m×n) is the gravity surface data, G 0(m×n) is the unknown value, K m×n is the assembly error Surface shape data, K m×n is an unknown value;
(2)反射镜组件5中的反射镜镜面朝下,用干涉仪1测量反射镜组件5中反射镜的面形数据W180(i×j)=0.120λ,且W180(i×j)=Wi×j+G180(i×j)+Ki×j;其中,Wi×j为反射镜零件状态时的原始面形数据,Wi×j=0.023λ,G180(i×j)为重力面形数据,G180(i×j)为未知值,Ki×j为装配误差面形数据,Ki×j为未知值;(2) The reflector mirror in the reflector assembly 5 faces downward, and the surface shape data W 180(i×j) =0.120λ of the reflector in the reflector assembly 5 is measured with the interferometer 1, and W 180(i×j) =W i×j +G 180(i×j) +K i×j ; where, W i×j is the original surface shape data when the reflector part is in state, W i×j =0.023λ, G 180(i× j) is the gravity surface data, G 180(i×j) is an unknown value, K i×j is the assembly error surface data, and K i×j is an unknown value;
(3)将步骤(1)得到的面形数据W0(m×n)和步骤(2)得到的面形数据W180(i×j)进行面形数据矩阵归一化处理,得到归一化处理后得到反射镜组件5中的反射镜镜面朝上时的面形数据F0(a×b)=Wa×b+G0(a×b)+Ka×b=W0(m×n)=0.118λ和反射镜组件5中的反射镜镜面朝下时的面形数据F180(a×b)=Wa×b+G180(a×b)+Ka×b=W180(i×j)=0.120λ,其中Wa×b为反射镜零件状态时的原始面形数据,Wa×b=Wm×n=Wi×j=0.023λ;G0(a×b)为反射镜组件5中的反射镜镜面朝上时,归一化处理后的重力面形数据;G180(a×b)为反射镜组件5中的反射镜镜面朝下时,归一化处理后的重力面形数据;(3) The surface shape data W 0 (m×n) obtained in step (1) and the surface shape data W 180 (i×j) obtained in step (2) are subjected to surface shape data matrix normalization processing to obtain normalized Obtain the surface shape data F 0(a×b) =W a×b +G 0(a×b) +K a×b =W 0(m ×n) = 0.118λ and the surface shape data F 180(a×b) =W a×b +G 180(a×b) +K a×b =W when the mirror in the mirror assembly 5 faces downward 180(i×j) = 0.120λ, where W a×b is the original surface shape data of the reflector part state, W a×b =W m×n =W i×j =0.023λ; G 0(a× b) is the gravitational surface shape data after the normalization process when the reflector mirror in the reflector assembly 5 faces upwards; Gravity surface data after processing;
(4)将步骤(3)得到的归一化处理后的面形数据F0(a×b)和F180(a×b)进行图像叠加,消除重力变形,得到反射镜零重力面形数据F=(F0(a×b)+F180(a×b))/2=Wa×b+Ka×b=0.025λ,最终可知Ka×b=0.002λ,据此判断F与Wa×b的差值Ka×b的均方根值<0.003λ(λ=632.8nm),反射镜组件5的装配应力误差控制到位,符合要求,不需对反射镜组件5进行重新装配。(4) Superimpose the normalized surface shape data F 0(a×b) and F 180(a×b ) obtained in step (3) to eliminate gravity deformation and obtain the zero-gravity surface shape data of the mirror F=(F 0(a×b) +F 180(a×b) )/2=W a×b +K a×b =0.025λ, and finally K a×b =0.002λ. The root mean square value of the difference of W a × b K a × b < 0.003λ (λ = 632.8nm), the assembly stress error of the mirror assembly 5 is well controlled and meets the requirements, and there is no need to reassemble the mirror assembly 5 .
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