CN106564937A - Preparation method of antimony-doped nanometer tin oxide (ATO) powder - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种掺杂型纳米粉体制备,特别是涉及一种应用于纳米电接触领域的锑掺杂纳米氧化锡(ATO)粉体的制备方法。The invention relates to the preparation of doped nano powder, in particular to a preparation method of antimony-doped nano tin oxide (ATO) powder applied in the field of nano electric contact.
背景技术Background technique
二氧化锡作为一种具有宽禁带(Eg=3.8eV)的n型半导体材料,通过掺杂一定量的元素并合成一定尺寸的纳米粒子可以极大地改善其在光学、电学及气敏方面的性能。而锑掺杂二氧化锡(ATO)作为一种新型多功能透明导电材料,因具有良好的导电性、耐候性、稳定性以及浅色透明等优异特点而在AgSnO2电接触材料、电器等领域具有广阔的应用前景和发展潜力。大量研究表明,ATO粉体的导电特性与粉体的粒径大小、微观形貌等因素存在直接关联。目前,制备掺锑二氧化锡的方法主要有化学共沉淀法、水热法和溶胶-凝胶法等。华中科技大学的陶亮等人对共沉淀法合成ATO粉体的粒度分析表明,溶液pH值从1增至5时粉体的粒径呈下降趋势。H.J.Jeon等人采用水热法以酒精、1,4-丁二醇为溶剂合成了纳米级ATO粉体,发现烧结温度从400℃增至1000℃时,粉体的平均粒径在5~50nm范围,其中800℃条件下烧成粉体的平均粒径在10~15nm,随着Sb摩尔比例的增加,ATO粉体的平均粒径在5nm~30nm范围内波动,详情参见[Materials Letters,2005,59:1801-1810]。Zhong等人采用以酒精为有机溶剂、金属盐为原料的溶胶-凝胶法合成了球形ATO粉体,结果发现烧结温度对粉体平均粒度的影响比烧结时间更显著,详情参见[Particuology,2012.10:365-370]。总的说来,化学共沉淀合成过程中ATO粉体易出现颗粒团聚、粒径不一等现象,而溶胶-凝胶法可实现反应物在分子水平上的混合和掺杂且合成温度低,因此是ATO粉体较为理想的制备方法。As an n-type semiconductor material with a wide band gap (Eg=3.8eV), tin dioxide can greatly improve its optical, electrical and gas-sensing properties by doping a certain amount of elements and synthesizing nanoparticles of a certain size. performance. Antimony-doped tin dioxide (ATO), as a new type of multifunctional transparent conductive material, is widely used in AgSnO 2 electrical contact materials, electrical appliances and other fields because of its excellent characteristics such as good conductivity, weather resistance, stability and light color transparency. It has broad application prospects and development potential. A large number of studies have shown that the conductive properties of ATO powder are directly related to the particle size, microscopic morphology and other factors of the powder. At present, the methods for preparing antimony-doped tin dioxide mainly include chemical co-precipitation method, hydrothermal method and sol-gel method. The particle size analysis of ATO powder synthesized by co-precipitation method by Tao Liang et al. from Huazhong University of Science and Technology showed that the particle size of the powder showed a downward trend when the pH value of the solution increased from 1 to 5. HJJeon et al. synthesized nanoscale ATO powders by hydrothermal method using alcohol and 1,4-butanediol as solvents, and found that when the sintering temperature increased from 400°C to 1000°C, the average particle size of the powders was in the range of 5-50nm , where the average particle size of the fired powder at 800°C is 10-15nm, and the average particle size of the ATO powder fluctuates in the range of 5nm-30nm as the molar ratio of Sb increases. For details, see [Materials Letters, 2005, 59:1801-1810]. Zhong et al. synthesized spherical ATO powder by the sol-gel method using alcohol as organic solvent and metal salt as raw material, and found that the effect of sintering temperature on the average particle size of the powder was more significant than that of sintering time. For details, see [Particuology, 2012.10 :365-370]. In general, during the chemical co-precipitation synthesis process, ATO powder is prone to particle agglomeration and different particle sizes, while the sol-gel method can realize the mixing and doping of reactants at the molecular level and the synthesis temperature is low. Therefore, it is an ideal preparation method for ATO powder.
然而,溶胶-凝胶法目前多以乙醇作为反应溶剂,以水为反应溶剂的研究则很少。鉴于后者不仅能大幅度降低常规溶胶-凝胶法制备ATO粉体时乙醇的使用量及原料成本,也能在粉体工业化量产时显著降低环保压力和工装复杂度,因而该方法具有较大的市场应用潜力,也将成为粉体绿色合成领域的研究热点。本发明采用水基溶胶-凝胶法通过调控nSn/nSb摩尔比(Sn和Sb的摩尔比)、反应温度、烧结温度等工艺合成了ATO粉体。However, most of the sol-gel methods currently use ethanol as the reaction solvent, and there are few studies on water as the reaction solvent. In view of the fact that the latter can not only greatly reduce the amount of ethanol used and the cost of raw materials in the preparation of ATO powder by the conventional sol-gel method, but also significantly reduce the pressure on environmental protection and the complexity of tooling during the industrial mass production of the powder, so this method has comparative advantages. With great market application potential, it will also become a research hotspot in the field of powder green synthesis. The invention adopts a water-based sol-gel method to synthesize the ATO powder by regulating nSn / nSb molar ratio (the molar ratio of Sn and Sb), reaction temperature, sintering temperature and the like.
发明内容Contents of the invention
本发明要解决的技术问题是,提供一种锑掺杂纳米氧化锡(ATO)纳米粉体的制备方法。该方法制得的产品能够用于改善SnO2与Ag之间的润湿性以及电接触材料的电学性能,且反应合成条件简易、成本低廉。The technical problem to be solved by the present invention is to provide a preparation method of antimony-doped nano-tin oxide (ATO) nano-powder. The product prepared by the method can be used to improve the wettability between SnO2 and Ag and the electrical properties of the electrical contact material, and the reaction synthesis conditions are simple and the cost is low.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种锑掺杂纳米氧化锡粉体的制备方法,所述的制备方法包括如下步骤:A preparation method of antimony-doped nano-tin oxide powder, said preparation method comprising the steps of:
(1)前驱体溶液甲的配制:将原料柠檬酸、乙二胺四乙酸、氨加入水中混合均匀后得到的无色透明溶液即为前驱体溶液甲;所述柠檬酸:乙二胺四乙酸:氨的物质的量比为2~5:1:0.5;所述前驱体溶液甲中原料的总物质的量浓度为0.03~0.6mol/L;(1) Preparation of precursor solution A: the colorless transparent solution obtained after adding raw materials citric acid, ethylenediaminetetraacetic acid, and ammonia into water and mixing uniformly is precursor solution A; the citric acid: ethylenediaminetetraacetic acid : The substance molar ratio of ammonia is 2-5:1:0.5; the total substance concentration of raw materials in the precursor solution A is 0.03-0.6mol/L;
(2)前驱体溶液乙的配制:将物质的量比为1:6.67~20的三氯化锑和五水四氯化锡加入水中混合均匀后得到的无色透明溶液即为前驱体溶液乙;所述前驱体溶液乙中原料的总物质的量浓度为0.2~1.5mol/L;(2) Preparation of precursor solution B: add antimony trichloride and tin tetrachloride pentahydrate into water with a molar ratio of 1:6.67-20 and mix them uniformly to obtain a colorless and transparent solution that is precursor solution B ; The total substance concentration of the raw materials in the precursor solution B is 0.2-1.5mol/L;
(3)锑掺杂纳米氧化锡粉体的制备:将前驱体溶液乙滴加入前驱体溶液甲中,形成均匀透明溶液后加入氨水调节pH值至7~9,形成溶胶;经陈化处理后形成湿凝胶,依次进行烘干、研磨、过筛、烧结操作,最终获得锑掺杂纳米氧化锡粉体。所述前驱体溶液甲与前驱体溶液乙的体积用量比为1:1~3。(3) Preparation of antimony-doped nano-tin oxide powder: add precursor solution B dropwise to precursor solution A to form a uniform transparent solution, then add ammonia water to adjust the pH value to 7-9 to form a sol; after aging treatment A wet gel is formed, followed by drying, grinding, sieving, and sintering in sequence to finally obtain antimony-doped nano-tin oxide powder. The volume ratio of the precursor solution A to the precursor solution B is 1:1-3.
本发明步骤(1)中所述氨推荐以氨水的形式加入。The ammonia described in step (1) of the present invention is recommended to be added in the form of ammonia water.
进一步,步骤(1)和步骤(2)中的水优选均为去离子水。Further, the water in step (1) and step (2) is preferably deionized water.
进一步,步骤(1)中所述的氨水的质量浓度为25%~28%,优选氨水质量浓度为28%。Further, the mass concentration of ammonia water described in step (1) is 25% to 28%, preferably the mass concentration of ammonia water is 28%.
再进一步,步骤(3)中所述陈化时间为12~24h;Still further, the aging time described in step (3) is 12~24h;
更进一步,步骤(3)中所述烘干温度为80℃~100℃。Furthermore, the drying temperature in step (3) is 80°C-100°C.
通常推荐步骤(3)中所述过筛过程中所用筛为100~200目。It is generally recommended that the sieve used in the sieving process in step (3) be 100-200 mesh.
具体的,步骤(3)中所述烧结温度为700~900℃,烧结时间3h~6h。Specifically, the sintering temperature in step (3) is 700-900°C, and the sintering time is 3h-6h.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
(1)以水基代替醇基的溶胶凝胶工艺,可大幅度降低工业醇的用量,且工艺更加绿色、环保。(1) The sol-gel process using water-based instead of alcohol-based can greatly reduce the amount of industrial alcohol used, and the process is more green and environmentally friendly.
(2)溶胶凝胶工艺可实现分子水平上锑离子和锡离子的掺杂,实现ATO粉体的均匀化合成。本发明的反应温度温和,工艺设备简易,容易实现批量合成。(2) The sol-gel process can realize the doping of antimony ions and tin ions at the molecular level, and realize the homogeneous synthesis of ATO powder. The invention has mild reaction temperature, simple process equipment and easy realization of batch synthesis.
(3)本发明制备的Ni掺杂SnO2粉体的烧结温度在700~900℃,反应时间3~6h。消除了传统制备方法中的较高烧结温度,缩短反应周期,节省能耗。(3) The sintering temperature of the Ni-doped SnO 2 powder prepared by the present invention is 700-900° C., and the reaction time is 3-6 hours. The high sintering temperature in the traditional preparation method is eliminated, the reaction cycle is shortened, and energy consumption is saved.
附图说明Description of drawings
图1为实施例1的ATO纳米粉体的TEM图。Fig. 1 is the TEM picture of the ATO nanopowder of embodiment 1.
图2(a)、(b)均为实施例1的ATO纳米粉体的光电子能谱(XPS)图。Fig. 2 (a), (b) are the photoelectron spectroscopy (XPS) figure of the ATO nanopowder of embodiment 1.
具体实施方式detailed description
下面结合具体实施例对本发明进行进一步描述,但本发明的保护范围并不仅限于此:The present invention is further described below in conjunction with specific embodiment, but protection scope of the present invention is not limited thereto:
实施例1Example 1
(1)前驱体溶液甲的配制(1) Preparation of precursor solution A
按照摩尔比为2∶1:0.5的柠檬酸(C6H8O7)、乙二胺四乙酸(EDTA)和质量浓度为28%的氨水,采用电子天平分别相应地称取柠檬酸0.329g、乙二胺四乙酸0.250g和氨水用量0.053g,溶剂为100mL去离子水;将一定量的溶质添加至溶剂中,以磁力搅拌至完全溶解,然后采用玻璃棒移液至容量瓶中定容,配制成浓度为0.03mol/L的无色透明溶液,即前驱体溶液甲。According to the molar ratio of citric acid (C 6 H 8 O 7 ), ethylenediaminetetraacetic acid (EDTA) and ammonia water with a mass concentration of 28% at a molar ratio of 2:1:0.5, 0.329 g of citric acid was weighed correspondingly using an electronic balance. , 0.250g of ethylenediaminetetraacetic acid and 0.053g of ammonia water, the solvent is 100mL of deionized water; a certain amount of solute is added to the solvent, stirred with a magnetic force until completely dissolved, and then pipetted into a volumetric flask with a glass rod to constant volume , to prepare a colorless and transparent solution with a concentration of 0.03 mol/L, that is, precursor solution A.
(2)前驱体溶液乙的配制(2) Preparation of precursor solution B
按照摩尔比为1:20的三氯化锑和五水四氯化锡分别称取三氯化锑0.217g和五水四氯化锡6.678g,添加至100mL去离子水中,以磁力搅拌至完全溶解,然后移液至容量瓶中定容,配制成总浓度为0.2mol/L的无色透明溶液,即前驱体溶液乙。Weigh antimony trichloride 0.217g and tin tetrachloride pentahydrate 6.678g respectively according to antimony trichloride and tin tetrachloride pentahydrate with a molar ratio of 1:20, add them to 100mL deionized water, and stir until completely dissolved, then pipetted into a volumetric flask to constant volume, and prepared into a colorless and transparent solution with a total concentration of 0.2 mol/L, namely precursor solution B.
(3)ATO纳米粉体的制备(3) Preparation of ATO nanopowder
采用梨形分液漏斗将30mL前驱体溶液乙以滴加方式导入10mL前驱体溶液甲中形成均匀透明溶液。磁力搅拌均匀后缓慢滴加质量浓度为28%的氨水溶液,调节溶液pH至7,形成溶胶。经24h陈化处理后溶胶形成湿凝胶,80℃烘干;并将烘干所得粉体进行研磨,过200目筛。经研磨﹑过筛后的烘干粉体在700℃烧结6h,最终获得ATO纳米粉体。Using a pear-shaped separating funnel, 30 mL of precursor solution B was added dropwise into 10 mL of precursor solution A to form a uniform and transparent solution. After magnetically stirring evenly, slowly add ammonia solution with a mass concentration of 28% dropwise, adjust the pH of the solution to 7, and form a sol. After 24 hours of aging treatment, the sol forms a wet gel and is dried at 80°C; the powder obtained from the drying is ground and passed through a 200-mesh sieve. After grinding and sieving, the dried powder was sintered at 700°C for 6 hours to finally obtain ATO nanopowder.
实施例2Example 2
(1)前驱体溶液甲的配制(1) Preparation of precursor solution A
按照摩尔比为3.5∶1:0.5的柠檬酸(C6H8O7)、乙二胺四乙酸(EDTA)和质量浓度为25%的氨水,分别相应地称取柠檬酸4.034g、乙二胺四乙酸1.753g和氨水用量0.420g,将上述称量好的溶质添加至100mL去离子水溶剂中,以磁力搅拌至完全溶解,然后采用玻璃棒移液至容量瓶中定容,配制成浓度为0.3mol/L的无色透明溶液,即前驱体溶液甲。According to citric acid (C 6 H 8 O 7 ) with a molar ratio of 3.5:1:0.5, ethylenediaminetetraacetic acid (EDTA) and ammonia water with a mass concentration of 25%, respectively weigh 4.034 g of citric acid and ethylene diamine Add 1.753g of amine tetraacetic acid and 0.420g of ammonia water, add the above weighed solute into 100mL of deionized water solvent, stir it with magnetic force until it is completely dissolved, then transfer it to a volumetric flask with a glass rod to constant volume, and prepare the concentration It is a colorless and transparent solution of 0.3mol/L, that is, precursor solution A.
(2)前驱体溶液乙的配制(2) Preparation of precursor solution B
按照摩尔比为1:6.67的三氯化锑和五水四氯化锡分别称取三氯化锑2.974g和五水四氯化锡30.489g,添加至100mL去离子水中,以磁力搅拌至完全溶解,然后移液至容量瓶中定容,配制成总浓度为1mol/L的无色透明溶液,即前驱体溶液乙。Weigh 2.974g of antimony trichloride and 30.489g of tin tetrachloride pentahydrate respectively according to antimony trichloride and tin tetrachloride pentahydrate at a molar ratio of 1:6.67, add them to 100mL deionized water, and stir until completely Dissolved, then pipetted into a volumetric flask to constant volume, and prepared into a colorless and transparent solution with a total concentration of 1 mol/L, that is, precursor solution B.
(3)ATO纳米粉体的制备(3) Preparation of ATO nanopowder
采用梨形分液漏斗将20mL前驱体溶液乙以滴加方式导入10mL前驱体溶液甲中形成均匀透明溶液。磁力搅拌均匀后缓慢滴加质量浓度为28%的氨水溶液,调节溶液pH至9,形成溶胶。经20h陈化处理后溶胶形成湿凝胶,90℃烘干;并将烘干所得粉体进行研磨,过100目筛。经研磨﹑过筛后的烘干粉体在900℃烧结3h,最终获得ATO纳米粉体。Using a pear-shaped separating funnel, 20 mL of precursor solution B was added dropwise into 10 mL of precursor solution A to form a uniform and transparent solution. After magnetically stirring evenly, slowly add ammonia solution with a mass concentration of 28% dropwise, adjust the pH of the solution to 9, and form a sol. After 20 hours of aging treatment, the sol forms a wet gel and is dried at 90°C; the dried powder is ground and passed through a 100-mesh sieve. After grinding and sieving, the dried powder was sintered at 900°C for 3 hours to finally obtain ATO nano-powder.
实施例3Example 3
(1)前驱体溶液甲的配制(1) Preparation of precursor solution A
按照摩尔比为5∶1:0.5的柠檬酸(C6H8O7)、乙二胺四乙酸(EDTA)和质量浓度为26%的氨水,采用电子天平分别相应地称取柠檬酸8.867g、乙二胺四乙酸2.697g和氨水用量0.621g,溶剂为100mL去离子水;将一定量的溶质添加至溶剂中,以磁力搅拌至完全溶解,然后采用玻璃棒移液至容量瓶中定容,配制成浓度为0.6mol/L的无色透明溶液,即前驱体溶液甲。According to the molar ratio of citric acid (C 6 H 8 O 7 ), ethylenediaminetetraacetic acid (EDTA) and ammonia water with a mass concentration of 26% in a molar ratio of 5:1:0.5, 8.867g of citric acid was weighed correspondingly using an electronic balance , 2.697g of ethylenediaminetetraacetic acid and 0.621g of ammonia water, the solvent is 100mL of deionized water; add a certain amount of solute to the solvent, stir it with magnetic force until it is completely dissolved, and then transfer it to a volumetric flask with a glass rod to constant volume , to prepare a colorless and transparent solution with a concentration of 0.6 mol/L, that is, precursor solution A.
(2)前驱体溶液乙的配制(2) Preparation of precursor solution B
按照摩尔比为1:13的三氯化锑和五水四氯化锡分别称取三氯化锑2.444g和五水四氯化锡48.834g,添加至100mL去离子水中,以磁力搅拌至完全溶解,然后移液至容量瓶中定容,配制成总浓度为1.5mol/L的无色透明溶液,即前驱体溶液乙。Weigh 2.444g of antimony trichloride and 48.834g of tin tetrachloride pentahydrate respectively according to antimony trichloride and tin tetrachloride pentahydrate at a molar ratio of 1:13, add them to 100mL deionized water, and stir until completely Dissolved, then pipetted into a volumetric flask to constant volume, and prepared into a colorless and transparent solution with a total concentration of 1.5 mol/L, namely precursor solution B.
(3)ATO纳米粉体的制备(3) Preparation of ATO nanopowder
采用梨形分液漏斗将10mL前驱体溶液乙以滴加方式导入10mL前驱体溶液甲中形成均匀透明溶液。磁力搅拌均匀后缓慢滴加浓度为28%的氨水溶液,调节溶液pH至8,形成溶胶。经12h陈化处理后溶胶形成湿凝胶,100℃烘干;并将烘干所得粉体进行研磨,过150目筛。经研磨﹑过筛后的烘干粉体在850℃烧结5h,最终获得ATO纳米粉体。Using a pear-shaped separating funnel, 10 mL of precursor solution B was added dropwise into 10 mL of precursor solution A to form a uniform and transparent solution. After magnetically stirring evenly, slowly add ammonia solution with a concentration of 28% dropwise, adjust the pH of the solution to 8, and form a sol. After 12 hours of aging treatment, the sol forms a wet gel, and is dried at 100°C; the dried powder is ground and passed through a 150-mesh sieve. After grinding and sieving, the dried powder was sintered at 850°C for 5 hours to obtain ATO nano powder.
经检测,实施例1-3所获ATO纳米粉体的平均尺寸在52nm范围其中实施例1的TEM照片如图1所示,粉体分散性较好,Sb离子已被成功掺入SnO2晶格而形成固溶体,粉体中Sn和Sb元素分别以Sn4+、Sb5+和Sb3+形式存在,且Sb3+的含量较高,其中实施例1的XPS图如图2所示。After testing, the average size of the ATO nanopowder obtained in Examples 1-3 is in the range of 52nm. The TEM photo of Example 1 is shown in Figure 1. The powder has good dispersibility, and Sb ions have been successfully incorporated into the SnO2 crystal. The solid solution is formed by the lattice, and the Sn and Sb elements in the powder exist in the form of Sn 4+ , Sb 5+ and Sb 3+ respectively, and the content of Sb 3+ is relatively high. The XPS diagram of Example 1 is shown in Figure 2.
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