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CN106521255A - 6A02 alloy rod, and production method thereof - Google Patents

6A02 alloy rod, and production method thereof Download PDF

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Publication number
CN106521255A
CN106521255A CN201611009355.2A CN201611009355A CN106521255A CN 106521255 A CN106521255 A CN 106521255A CN 201611009355 A CN201611009355 A CN 201611009355A CN 106521255 A CN106521255 A CN 106521255A
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melt
casting
alloy bar
alloy
bar materials
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程仁寨
肖栋
赵海滨
王兴瑞
韩培滨
韩有亮
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Shandong Nanshan Aluminium Co Ltd
Yantai Nanshan University
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Shandong Nanshan Aluminium Co Ltd
Yantai Nanshan University
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/06Making non-ferrous alloys with the use of special agents for refining or deoxidising
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/043Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Continuous Casting (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

本发明提供了一种6A02合金棒材及其生产工艺,涉及铝合金加工技术领域。6A02合金棒材的生产工艺,包括加料熔炼步骤、精炼步骤、优化步骤、铸造步骤和后处理步骤,本发明提供的6A02合金棒材的生产工艺能够制得抗拉强度强、布氏硬度高的6A02合金棒材。The invention provides a 6A02 alloy rod and a production process thereof, and relates to the technical field of aluminum alloy processing. The production process of the 6A02 alloy rod comprises a feeding melting step, a refining step, an optimization step, a casting step and a post-processing step. The production process of the 6A02 alloy rod provided by the present invention can produce a 6A02 alloy rod with strong tensile strength and high Brinell hardness. 6A02 alloy bar.

Description

一种6A02合金棒材及其生产工艺A kind of 6A02 alloy bar and its production process

技术领域technical field

本发明涉及铝合金加工技术领域,具体而言,涉及一种6A02合金棒材及其生产工艺。The invention relates to the technical field of aluminum alloy processing, in particular to a 6A02 alloy rod and a production process thereof.

背景技术Background technique

6A02合金属于Al-Mg-Si系铝合金,可进行热处理强化,具有中等强度和良好的焊接性能、耐腐蚀性,淬火和时效后具有较好的可塑性和切削加工性,主要用于电力和结构工程工业。对于直径在150mm以下(若非圆棒则指内切圆直径)的6A02合金棒材而言,按照行业内现有的6A02-T6棒材生产技术,得到的棒材的抗拉强度一般为295MPa~340MPa,布氏硬度也在95HB以下。这些抗拉强度不高、硬度偏低的棒材因存在机加工粘刀、强度不够等问题,不能满足更加苛刻的使用要求,而如此,就直接制约了6A02合金棒材的使用范围。基于此,李念奎等人在发明专利《一种6A02铝合金的热处理方法》中提出了一种6A02铝合金的固溶淬火工艺和时效热处理工艺,能够使6A02合金的布氏硬度达到120HB以上。但即使布氏硬度提高了,却仍然可能存在抗拉强度较低、易断裂等情况,综上,如何提高6A02合金的综合性能才是关键。6A02 alloy belongs to the Al-Mg-Si series aluminum alloy, which can be strengthened by heat treatment. It has medium strength, good welding performance and corrosion resistance. After quenching and aging, it has good plasticity and machinability. It is mainly used in electric power and structure. engineering industry. For 6A02 alloy rods with a diameter of less than 150mm (if it is not a round rod, it refers to the diameter of the inscribed circle), according to the existing 6A02-T6 rod production technology in the industry, the tensile strength of the obtained rod is generally 295MPa~ 340MPa, Brinell hardness is also below 95HB. These bars with low tensile strength and low hardness cannot meet the more stringent requirements of use due to problems such as machine sticking and insufficient strength, and this directly restricts the scope of use of 6A02 alloy bars. Based on this, Li Niankui and others proposed a solution quenching process and aging heat treatment process for 6A02 aluminum alloy in the invention patent "A Heat Treatment Method for 6A02 Aluminum Alloy", which can make the Brinell hardness of 6A02 alloy reach more than 120HB. But even if the Brinell hardness is increased, there may still be situations such as low tensile strength and easy fracture. In summary, how to improve the comprehensive performance of 6A02 alloy is the key.

发明内容Contents of the invention

本发明的目的在于提供一种6A02合金棒材的生产工艺,此生产工艺能够制得抗拉强度高、布氏硬度高的6A02合金棒材。The object of the present invention is to provide a production process for 6A02 alloy rods, which can produce 6A02 alloy rods with high tensile strength and high Brinell hardness.

本发明的另一目的在于提供一种6A02合金棒材,其综合性能好,适用范围广。Another object of the present invention is to provide a 6A02 alloy rod, which has good comprehensive performance and wide application range.

本发明解决其技术问题是采用以下技术方案来实现的:The present invention solves its technical problem and adopts the following technical solutions to realize:

一种6A02合金棒材的生产工艺,包括:A production process of 6A02 alloy bar, comprising:

加料熔炼步骤:将800~820℃的铝液与固体料混合,待温度降至750~770℃时加入配料,搅拌熔炼10~20min后扒渣,得到熔炼物;其中,固体料是与铝液原料的合金牌号相同的铝废料,铝液与固体料的质量比为100:15~20,配料为生产6A02合金棒材必须的其他合金元素原料;Feeding and smelting step: mix the molten aluminum at 800-820°C with the solid material, add the ingredients when the temperature drops to 750-770°C, stir and smelt for 10-20 minutes, then remove the slag to obtain the smelted product; among them, the solid material is mixed with the molten aluminum For aluminum scraps with the same alloy grade as raw materials, the mass ratio of aluminum liquid to solid material is 100:15-20, and the ingredients are other alloy element raw materials necessary for the production of 6A02 alloy bars;

精炼步骤:将熔炼物与精炼剂混合,在730~750℃下精炼15~20min,精炼剂与熔炼物的质量比0.1~0.3:100;Refining step: mix the smelt and refining agent, refine at 730-750°C for 15-20 minutes, the mass ratio of refining agent to smelting product is 0.1-0.3:100;

优化步骤:保持精炼后的熔体的温度为715~725℃,利用纯度在99.9%以上的保护气体自熔体的底部由下往上吹气除氢,然后进行熔体过滤;其中,保护气体选自氮气、惰性气体中的一种或多种,保护气体的压力为0.2~0.6MPa、流量为5~6m3/h;Optimization steps: keep the temperature of the refined melt at 715-725°C, use a protective gas with a purity of more than 99.9% to remove hydrogen from the bottom of the melt from bottom to top, and then filter the melt; among them, the protective gas One or more selected from nitrogen and inert gases, the pressure of the protective gas is 0.2-0.6MPa, and the flow rate is 5-6m 3 /h;

铸造步骤:对熔体进行铸造,铸造温度为710~720℃,铸造时所用的铸造模具的外部水冷;Casting step: casting the melt, the casting temperature is 710-720°C, and the external water cooling of the casting mold used during casting;

后处理步骤:去除铸造得到的铸锭的表面偏析层,然后进行加热挤压、淬火、人工时效处理。Post-processing steps: removing the surface segregation layer of the cast ingot, and then performing heat extrusion, quenching, and artificial aging treatment.

另外,一种6A02合金棒材,是通过上述的6A02合金棒材的生产工艺制得。In addition, a 6A02 alloy rod is produced through the above-mentioned production process of the 6A02 alloy rod.

相对于现有技术,本发明包括以下有益效果:本发明先利用高温铝液的热量熔化固体料,在此过程中,一方面可以达到降低铝液温度、将铝液中的气体初步除去的目的,另一方面,还可为后期铸锭的结晶过程提供晶核,增加形核能力,提高晶粒度。紧接着,根据需要生产的合金棒材,按量加入配料,之后精炼、优化,优化过程中,由于保护气体从下往上吹气,所以会在熔体中产生大量弥散的细小起泡,而这些细小起泡就能够带出、从而除去熔体中含有的含氢气体以及氧化夹杂物。而继续进行的铸造操作,由于采用外部水冷的冷凝铸造技术,所以铸造效果好,得到的铸锭的质量高,而为了消除组织缺陷,又去除了铸锭的表面偏析层,通过后续操作,得到综合性能好,质量高的6A02合金棒材。Compared with the prior art, the present invention includes the following beneficial effects: the present invention first uses the heat of the high-temperature aluminum liquid to melt the solid material, and in the process, on the one hand, it can achieve the purpose of reducing the temperature of the aluminum liquid and initially removing the gas in the aluminum liquid On the other hand, it can also provide crystal nuclei for the crystallization process of ingots in the later stage, increase the nucleation ability, and increase the grain size. Then, according to the required alloy rods, add the ingredients according to the amount, and then refine and optimize. During the optimization process, because the protective gas is blown from bottom to top, a large number of dispersed fine bubbles will be generated in the melt, and These fine bubbles can be carried out to remove the hydrogen-containing gas and oxidized inclusions contained in the melt. The continuous casting operation adopts external water-cooled condensation casting technology, so the casting effect is good, and the quality of the obtained ingot is high. In order to eliminate the structural defects, the surface segregation layer of the ingot is removed. Through subsequent operations, the obtained 6A02 alloy bar with good overall performance and high quality.

利用本发明提供的生产工艺制得的6A02合金棒材能达到以下指标:抗拉强度≥340MPa,断后伸长率≥8%,布氏硬度≥95HB。合金棒材强度得到显著提升,远高于国标要求,通过本发明提供的工艺,能够批量稳定生产高强度的6A02合金棒材,实用性高,适合大范围推广。The 6A02 alloy bar produced by the production process provided by the invention can reach the following indicators: tensile strength ≥ 340MPa, elongation after fracture ≥ 8%, and Brinell hardness ≥ 95HB. The strength of the alloy bar is significantly improved, which is far higher than the requirements of the national standard. Through the process provided by the invention, the high-strength 6A02 alloy bar can be stably produced in batches, has high practicability, and is suitable for wide-scale promotion.

具体实施方式detailed description

为使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.

下面对本发明实施例的6A02合金棒材及其生产工艺进行具体说明。The 6A02 alloy rod and its production process of the embodiment of the present invention will be described in detail below.

6A02合金棒材的生产工艺包括步骤S1,加料熔炼:将800~820℃的铝液与固体料混合,待温度降至750~770℃时加入配料,搅拌熔炼10~20min后扒渣,得到熔炼物;其中,固体料是与铝液原料的合金牌号相同的铝废料,铝液与固体料的质量比为100:15~20,配料为生产6A02合金棒材必须的其他合金元素原料。The production process of 6A02 alloy rods includes step S1, feeding and smelting: mixing aluminum liquid at 800-820°C with solid material, adding ingredients when the temperature drops to 750-770°C, stirring and melting for 10-20 minutes, then removing slag to obtain smelted Among them, the solid material is aluminum scrap with the same alloy grade as the aluminum liquid raw material, the mass ratio of the aluminum liquid to the solid material is 100:15-20, and the ingredients are other alloy element raw materials necessary for the production of 6A02 alloy rods.

在实际操作中,铝液可以是电解得到的铝液,根据电解铝液的预分析结果选择合适的铝电解槽进行出铝,然后将电解铝液从电解槽抽至真空抬包中运至铸造车间倒入熔炼炉内,再加入固体料。如此,生产流程一条线,因为电解而可以将得到的铝液转运后投入生产应用,与固体料混合,而无需再将铝液凝固、转移、再熔化,简化了生产工艺,降低了生产能耗。固体料只要是与铝液原料的合金牌号相同的铝废料均可,而铝废料可以选自重熔用铝锭、铸锭锯切头尾料、热轧厚板切头尾料中的一种或多种。待铝液与固体料的混合物降温至750~770℃(优选767~770℃)时,根据要生产制造的合金棒材来进行配料,加入熔炼炉中。配料选自铝合金元素添加剂(如Cu元素添加剂、Mn元素添加剂等)、Al-Fe中间合金、Al-Cu中间合金、Al-Si中间合金、Mg锭中的一种或多种。加入配料后,充分搅拌熔炼,然后扒渣,取样做快速分析,若成分符合所配制铝合金的成分要求,即将扒渣后得到熔炼物转入静置炉中,进行后续精炼处理。在步骤S1中,通过降温、搅拌扒渣等处理,可使熔炼物中的氢含量降低。In actual operation, the aluminum liquid can be the aluminum liquid obtained by electrolysis. According to the pre-analysis results of the electrolytic aluminum liquid, select a suitable aluminum electrolytic cell for aluminum extraction, and then pump the electrolytic aluminum liquid from the electrolytic cell to a vacuum ladle and transport it to casting The workshop is poured into the melting furnace, and then the solid material is added. In this way, the production process is one line. Because of the electrolysis, the obtained aluminum liquid can be transferred and put into production application, and mixed with solid materials, without the need to solidify, transfer, and remelt the aluminum liquid, which simplifies the production process and reduces production energy consumption. . As long as the solid material is aluminum scrap with the same alloy grade as the raw material of molten aluminum, the aluminum scrap can be selected from one of aluminum ingots for remelting, ingot sawing tails, hot-rolled thick plate trimmings, or Various. When the temperature of the mixture of aluminum liquid and solid material is lowered to 750-770°C (preferably 767-770°C), the ingredients are prepared according to the alloy bar to be produced and added to the melting furnace. The ingredients are selected from one or more of aluminum alloy element additives (such as Cu element additives, Mn element additives, etc.), Al-Fe master alloys, Al-Cu master alloys, Al-Si master alloys, and Mg ingots. After adding the ingredients, fully stir and smelt, then remove the slag, take a sample for quick analysis, if the composition meets the composition requirements of the prepared aluminum alloy, transfer the smelted product obtained after the slag removal to a static furnace for subsequent refining treatment. In step S1, the hydrogen content in the smelt can be reduced by lowering the temperature, stirring and removing slag, and other treatments.

在此需要说明的是,本领域的技术人员公知,由于生产的合金棒材的不同,配料的具体成分以及用量会存在差异,所以在此并不做限定。另外,扒渣为本领域的常见操作,即为去除液体表面浮渣,所以在此不再赘述。It should be noted here that those skilled in the art know that due to different alloy rods produced, the specific components and amounts of the ingredients will vary, so there is no limitation here. In addition, slag removal is a common operation in this field, that is, to remove scum on the liquid surface, so details will not be repeated here.

6A02合金棒材的生产工艺还包括步骤S2,精炼:将熔炼物与精炼剂混合,在730~750℃下精炼15~20min,精炼剂与熔炼物的质量比0.1~0.3:100。The production process of the 6A02 alloy bar also includes step S2, refining: mixing the smelt with a refining agent, refining at 730-750° C. for 15-20 minutes, and the mass ratio of the refining agent to the smelt is 0.1-0.3:100.

在精炼步骤中,将熔炼物与精炼剂混合精炼的方法为喷粉精炼法,具体操作为:可以将需要精炼的熔炼物倒入静置炉中,然后将粉状的精炼剂装入喷粉罐,将“T”型精炼器和喷粉罐连接牢固,插入静置炉的熔炼物中,打开气体瓶气阀,操作“T”型精炼器在静置炉中来回移动。其中,气体瓶中装的是纯度在99.9%以上(优选在99.99%以上)的保护气体,选自氮气、惰性气体中的一种或多种,气体瓶中的压力为0.2~0.6MPa,喷出气体的流量为5~6m3/h。利用喷粉精炼法来进行精炼,效果非常好。这是因为掺杂着粉状精炼剂的气泡进入熔炼物后,粉状精炼剂熔化,以液体熔剂膜的形式包裹在气泡表面,将气泡表面的氧化膜溶解、吸附,使其瓦解。这时氢从熔炼物中经熔剂膜进入气泡中的速度要比经氧化膜进入气泡中的速度快得多,同时也防止了熔炼物与保护气体中水分的直接接触。另一方面,由于熔剂膜提高了气泡表面的活性,加强了吸附除渣的能力,所以也使得除渣效果显著提高,氧化夹杂量显著降低。测量数据表明,通过本发明的炉内精炼处理,可使熔炼物中的氢含量降到0.3mL/100gAl~0.4mL/100gAl。In the refining step, the method of mixing and refining the smelt and refining agent is the powder spraying refining method. The specific operation is: pour the smelt to be refined into the static furnace, and then put the powdered refining agent into the powder spraying tank , Connect the "T" type refiner and the powder spray tank firmly, insert it into the smelt of the static furnace, open the gas valve of the gas bottle, and operate the "T" type refiner to move back and forth in the static furnace. Wherein, what is installed in the gas bottle is a protective gas with a purity of more than 99.9% (preferably more than 99.99%), selected from one or more of nitrogen and inert gases, and the pressure in the gas bottle is 0.2-0.6MPa. The flow rate of the outgoing gas is 5-6m 3 /h. Refining by powder spraying method is very effective. This is because after the bubbles mixed with powdered refining agent enter the smelt, the powdered refining agent melts and wraps on the surface of the bubbles in the form of a liquid flux film, which dissolves and adsorbs the oxide film on the surface of the bubbles, causing them to disintegrate. At this time, the speed of hydrogen entering the bubbles through the flux film from the smelt is much faster than that through the oxide film, and it also prevents the direct contact between the smelt and the moisture in the protective gas. On the other hand, since the flux film improves the activity of the bubble surface and strengthens the ability of adsorption and removal of slag, the effect of slag removal is also significantly improved, and the amount of oxidized inclusions is significantly reduced. The measurement data show that the hydrogen content in the smelt can be reduced to 0.3mL/100gAl to 0.4mL/100gAl through the refining treatment in the furnace of the present invention.

而由于上述精炼过程中通入了保护气体,经过上述处理后,要满足浇铸的需求,还可以进行改进,即在利用喷粉精炼法将熔炼物与精炼剂混合精炼之后,精炼步骤还包括:在混合精炼后的熔体表面撒施覆盖剂,静置10~15min,覆盖剂与熔体的质量比为0.2~0.4:100。本发明中,覆盖剂优选主要成分为KCl、MgCl2和CaF2的覆盖剂。由于前面操作中,熔炼物中通入了气体,气体带出了废渣,在精炼完后,这些废渣浮动于得到的熔体的表面,而往熔体表面撒施覆盖剂,就能够使表面浮动的废渣沉降到静置炉底部,后期需要把熔体倒出进行处理或者浇铸时,废渣就被留在了静置炉底部,如此,就去除了废渣。Since the protective gas is introduced in the above refining process, after the above treatment, to meet the requirements of casting, it can also be improved, that is, after using the powder spraying refining method to mix and refine the smelt and refining agent, the refining step also includes: Sprinkle the covering agent on the surface of the melt after mixing and refining, and let it stand for 10-15 minutes. The mass ratio of the covering agent to the melt is 0.2-0.4:100. In the present invention, the covering agent is preferably a covering agent whose main components are KCl, MgCl 2 and CaF 2 . In the previous operation, the gas was introduced into the smelt, and the gas brought out the waste slag. After refining, the waste slag floated on the surface of the obtained melt, and the surface of the melt was sprinkled with a covering agent to make the surface float. The waste slag settles to the bottom of the static furnace, and when the melt needs to be poured out for processing or casting later, the waste slag is left at the bottom of the static furnace, so that the waste slag is removed.

由于精炼剂为本领域技术人员公知并且常用的产品,其选择又不做限制,所以在此不再一一举例,本发明中,优选烟台兴铝金属材料有限公司生产的精炼剂。Since the refining agent is a well-known and commonly used product by those skilled in the art, and its selection is not limited, it is not given here to give examples one by one. In the present invention, the refining agent produced by Yantai Xing Aluminum Metal Material Co., Ltd. is preferred.

6A02合金棒材的生产工艺还包括步骤S3,优化:保持精炼后的熔体的温度为715~725℃,利用纯度在99.9%以上(优选在99.99%以上)的保护气体自熔体的底部由下往上吹气来除氢,然后进行熔体过滤;其中,保护气体选自氮气、惰性气体中的一种或多种,保护气体的压力为0.2~0.6MPa、流量为5~6m3/h。The production process of the 6A02 alloy bar also includes step S3, optimization: keep the temperature of the refined melt at 715-725° C., use a protective gas with a purity of more than 99.9% (preferably more than 99.99%) from the bottom of the melt Blow upwards to remove hydrogen, and then filter the melt; wherein, the protective gas is selected from one or more of nitrogen and inert gases, the pressure of the protective gas is 0.2-0.6MPa, and the flow rate is 5-6m 3 / h.

在利用保护气体由下往上吹气时,可以利用高速旋转的石墨转子喷嘴从熔体底部吹入保护气体,如此,可以在熔体表面不发生翻滚的情况下产生大量弥散、高速的细小气泡。由于旋转喷嘴的强烈搅拌作用,强化了气泡在整个熔池内的扩散,从而有效的增大了气体和液体接触界面,促进了气液接触界面的更新,显著改善了浮游法净化熔体的动力学条件。同时,由于细小气泡在熔体中的上升速度缓慢,在离心力和上浮力的联合作用下,气泡在熔池中沿螺旋状路径上升,延长了气液接触作用的时间,从而更有效的除去熔体中的氢,在除气同时,在浮选原理的作用下,氧化夹杂物也得到一定程度的除去。测量数据表明,采用本发明提供的方法优化除氢后,熔体中的氢含量降到0.17mL/100gAl~0.21mL/100gAl,净化效率为46~51%。When using protective gas to blow from bottom to top, the high-speed rotating graphite rotor nozzle can be used to blow protective gas from the bottom of the melt, so that a large number of dispersed, high-speed fine bubbles can be generated without tumbling on the surface of the melt . Due to the strong stirring effect of the rotating nozzle, the diffusion of bubbles in the entire molten pool is strengthened, thereby effectively increasing the contact interface between gas and liquid, promoting the renewal of the contact interface between gas and liquid, and significantly improving the kinetics of purifying the melt by floating method condition. At the same time, due to the slow rising speed of the fine bubbles in the melt, under the combined action of centrifugal force and buoyancy, the bubbles rise along a spiral path in the molten pool, prolonging the time of gas-liquid contact, thereby more effectively removing the melt. Hydrogen in the body, while degassing, under the action of the flotation principle, the oxidized inclusions are also removed to a certain extent. The measurement data show that after the method provided by the invention is used to optimize the hydrogen removal, the hydrogen content in the melt is reduced to 0.17mL/100gAl-0.21mL/100gAl, and the purification efficiency is 46-51%.

而在优化步骤中,进行熔体过滤具体为:将35~45ppi的泡沫陶瓷板加热至600~750℃,然后过滤熔体。熔体过滤的方法有多种,优选利用泡沫陶瓷板(泡沫陶瓷过滤板)过滤,利用加热后的泡沫陶瓷板对熔体进行过滤,既能够避免泡沫陶瓷板的堵塞,又达到了有效去除熔体夹杂物的目的。此外,根据渣气伴生的原理,在除去夹杂物的同时,熔体中的氢也会进一步下降,本发明中,采用泡沫陶瓷过滤板过滤后,熔体中的氢含量能够降至0.12mL/100gAl~0.14mL/100gAl。其中,ppi是指每英寸多孔泡沫陶瓷板上网孔的个数。In the optimization step, the melt filtration is specifically performed as follows: heating the ceramic foam plate of 35-45 ppi to 600-750° C., and then filtering the melt. There are many ways to filter the melt. It is preferred to use a foam ceramic plate (foam ceramic filter plate) to filter the melt. The heated foam ceramic plate is used to filter the melt, which can not only avoid the blockage of the foam ceramic plate, but also achieve effective removal of melt. purpose of body inclusions. In addition, according to the principle of slag gas accompanying, while removing inclusions, the hydrogen in the melt will be further reduced. In the present invention, after filtering with a ceramic foam filter plate, the hydrogen content in the melt can be reduced to 0.12mL/ 100gAl~0.14mL/100gAl. Among them, ppi refers to the number of meshes per inch of porous ceramic foam board.

在合金成分允许的情况下,在优化步骤中,进行熔体过滤之后,还可以还包括:往熔体中加入变质剂,熔体与变质剂的质量比为100:0.01~0.03。加入变质剂能够改善结晶过程,优选利用Al-Ti-B作为变质剂。If the alloy composition permits, in the optimization step, after the melt is filtered, it may further include: adding a modifier to the melt, and the mass ratio of the melt to the modifier is 100:0.01-0.03. The crystallization process can be improved by adding a modifier, preferably using Al-Ti-B as a modifier.

6A02合金棒材的生产工艺还包括步骤S4,铸造:对熔体进行铸造,铸造温度为710~720℃,铸造时所用的铸造模具的外部水冷。The production process of the 6A02 alloy bar also includes step S4, casting: casting the melt, the casting temperature is 710-720° C., and the external water cooling of the casting mold used during casting.

铸造时优选采用wagstaff铸造技术,冷凝铸造铸锭。在不影响表面质量情况下,整个铸造过程应尽量保持低温、低液面和低速度。在铸造过程中,还应根据铸锭的表面质量和不同的铸造阶段,对铸造速度和冷却强度(水量、水压)等适时做出适当调整。Wagstaff casting techniques are preferred for casting, condensate casting ingots. Without affecting the surface quality, the entire casting process should be kept as low temperature, low liquid level and low speed as possible. During the casting process, timely and appropriate adjustments should be made to the casting speed and cooling intensity (water volume, water pressure) according to the surface quality of the ingot and different casting stages.

6A02合金棒材的生产工艺还包括步骤S5,后处理:去除铸造得到的铸锭的表面偏析层,然后进行加热挤压、淬火、人工时效处理。The production process of the 6A02 alloy bar also includes step S5, post-processing: removing the surface segregation layer of the cast ingot obtained by casting, and then performing heat extrusion, quenching, and artificial aging treatment.

后处理步骤具体包括:去除铸造得到的铸锭的表面偏析层(铸锭表面偏析层的单边去除量应保持在3mm以下),然后将铸锭切割为短棒,加热至450~470℃后进行正向挤压,正向挤压的速度为1~3m/min,再将短棒进行淬火、拉伸,在150~160℃下保温7~9h,空冷后进行检测。The post-processing steps specifically include: removing the surface segregation layer of the ingot obtained by casting (the removal amount of the segregation layer on the surface of the ingot should be kept below 3mm), and then cutting the ingot into short rods, heating to 450-470°C Carry out forward extrusion, the speed of forward extrusion is 1-3m/min, then quench and stretch the short rod, keep it warm at 150-160°C for 7-9h, and test it after air cooling.

铸锭表面质量要求高,去除铸造得到的铸锭的表面偏析层,能够消除组织缺陷。铸锭的表面粗糙度优选在Ra12.5以下,同时需保证铸锭外表面的清洁。铸锭经低倍检验合格后,可以切成Φ410×700mm-1500mm的短棒。然后采用工频感应炉加热短棒,控制温度梯度为5~10℃/100mm。可以利用55MN挤压机上进行挤压,挤压工艺参数见表一,挤压模具工作带宽度控制在5mm~10mm,生产出制品。制品从模孔流出后,控制制品出口温度金属温度不低于460℃时,牵引拉伸,牵引速度与制品挤压速度同步,弱风冷。The surface quality of the ingot is required to be high, and removing the surface segregation layer of the ingot obtained by casting can eliminate structural defects. The surface roughness of the ingot is preferably below Ra12.5, and the outer surface of the ingot must be kept clean. After passing the low-magnification inspection, the ingot can be cut into short rods of Φ410×700mm-1500mm. Then use a power frequency induction furnace to heat the short rod, and control the temperature gradient to be 5-10°C/100mm. Extrusion can be carried out on a 55MN extruder. The extrusion process parameters are shown in Table 1. The working belt width of the extrusion die is controlled at 5mm-10mm to produce finished products. After the product flows out of the die hole, when the temperature of the metal at the outlet of the product is controlled to not be lower than 460°C, it is pulled and stretched, and the pulling speed is synchronized with the extrusion speed of the product, and it is cooled by weak air.

表一 挤压工艺参数Table 1 Extrusion process parameters

挤压完毕,淬火时可以将棒材坯料置于空气炉中进行,淬火温度为510~530℃,保温时间为180~220min。后处理步骤中,在淬火之后,在人工时效处理之前,还包括拉伸。拉伸能够矫直产品,消除挤压及淬火过程中所产生的残余应力。在拉伸矫直前后应进行尺寸测量,以满足材料的尺寸公差要求。为了提高材料的力学性能,材料须在人工时效炉进行人工时效,其温度为150~160℃,保温7.5~8.5h,出炉空冷。After the extrusion is completed, the bar blank can be placed in an air furnace for quenching, the quenching temperature is 510-530°C, and the holding time is 180-220min. The post-treatment step also includes stretching after quenching and before artificial aging. Stretching straightens the product and eliminates residual stresses generated during extrusion and quenching. Dimensional measurements should be made before and after stretch straightening to meet the dimensional tolerance requirements of the material. In order to improve the mechanical properties of the material, the material must be artificially aged in an artificial aging furnace at a temperature of 150-160°C, held for 7.5-8.5 hours, and air-cooled after being released from the furnace.

材料经采用上述方法处理后,再取样进行显微组织、硬度、性能检测,得到6A02合金棒材。After the material is processed by the above method, samples are taken for microstructure, hardness and performance testing to obtain 6A02 alloy rods.

本发明还提供了6A02合金棒材,是通过上述的6A02合金棒材的生产工艺制得。The present invention also provides a 6A02 alloy rod, which is produced through the above-mentioned production process of the 6A02 alloy rod.

按重量百分数计,成分包括:Si 0.9~1.10%、Fe 0.20~0.40%、Cu 0.40~0.55%、Mn 0.20~0.30%、Mg 0.60~0.80%、Zn≤0.20%、Ti≤0.15%、其余杂质≤0.15%(其中,单个杂质≤0.05%)以及Al余量。In terms of weight percentage, the composition includes: Si 0.9~1.10%, Fe 0.20~0.40%, Cu 0.40~0.55%, Mn 0.20~0.30%, Mg 0.60~0.80%, Zn≤0.20%, Ti≤0.15%, and other impurities ≤0.15% (among them, a single impurity ≤0.05%) and Al balance.

以下结合实施例对本发明的特征和性能作进一步的详细描述:Below in conjunction with embodiment, feature and performance of the present invention are described in further detail:

实施例一Embodiment one

本实施例要制备的6A02合金棒材,按重量百分数计,成分包括:Si 1.0%、Fe0.4%、Cu 0.5%、Mn 0.3%、Mg 0.75%、Zn 0.2%、Ti 0.15%、其余杂质0.15%以及Al余量。The 6A02 alloy bar to be prepared in this example includes, by weight percentage, 1.0% Si, 0.4% Fe, 0.5% Cu, 0.3% Mn, 0.75% Mg, 0.2% Zn, 0.15% Ti, and other impurities 0.15% and Al balance.

其生产工艺包括以下步骤:Its production process includes the following steps:

步骤S1:根据要制备的6A02合金棒材进行配比计算,将820℃的铝液与重熔用铝锭混合,待二者的混合物的温度降至770℃时加入计算好的Cu元素添加剂、Mn元素添加剂、Si元素添加剂、Mg元素添加剂,搅拌熔炼20min后扒渣,得到熔炼物;其中,铝液与重熔用铝锭的质量比为100:20;Step S1: Calculate the ratio according to the 6A02 alloy rod to be prepared, mix the aluminum liquid at 820°C with the aluminum ingot for remelting, and add the calculated Cu element additive when the temperature of the mixture drops to 770°C, Mn element additives, Si element additives, and Mg element additives were stirred and smelted for 20 minutes, and then the slag was removed to obtain the smelt; wherein, the mass ratio of the aluminum liquid to the aluminum ingot for remelting was 100:20;

步骤S2:将熔炼物与精炼剂(烟台兴铝金属材料有限公司生产)混合,在750℃下精炼20min,精炼剂与熔炼物的质量比0.3:100;Step S2: Mix the smelt with a refining agent (manufactured by Yantai Xing Aluminum Metal Materials Co., Ltd.), and refine at 750°C for 20 minutes. The mass ratio of the refining agent to the smelt is 0.3:100;

步骤S3:保持精炼后的熔体的温度为725℃,利用纯度为99.9%的氮气自熔体的底部由下往上吹气,然后将45ppi的泡沫陶瓷板加热至750℃,过滤熔体;其中,氮气的压力为0.6MPa、流量为6m3/h;Step S3: keeping the temperature of the refined melt at 725°C, blowing nitrogen with a purity of 99.9% from the bottom of the melt from bottom to top, and then heating a 45ppi foam ceramic plate to 750°C, and filtering the melt; Among them, the pressure of nitrogen is 0.6MPa, and the flow rate is 6m 3 /h;

步骤S4:利用wagstaff铸造技术对熔体进行铸造,铸造温度为720℃,铸造时所用的铸造模具的外部水冷;Step S4: using the wagstaff casting technology to cast the melt, the casting temperature is 720°C, and the external water cooling of the casting mold used during casting;

步骤S5:去除铸造得到的铸锭的表面偏析层并且表面偏析层的单边去除量保持为3mm,接着将铸锭切割为Φ410×1500mm的短棒,加热至470℃后进行正向挤压,正向挤压的速度为3m/min,然后将短棒置于530℃进行淬火,保温220min,再拉伸,在160℃下保温9h实现人工时效,空冷后进行检测。Step S5: remove the surface segregation layer of the cast ingot and keep the removal amount of the surface segregation layer at 3mm on one side, then cut the ingot into a short rod of Φ410×1500mm, heat it to 470°C and carry out forward extrusion, The speed of forward extrusion is 3m/min, then put the short rod at 530°C for quenching, keep it warm for 220min, and then stretch it, keep it at 160°C for 9h to achieve artificial aging, and test it after air cooling.

本实施例制得的6A02合金棒材符合成分和性能要求,其抗拉强度为340MPa,断后伸长率为9%,布氏硬度为95HB。The 6A02 alloy bar prepared in this example meets the composition and performance requirements, its tensile strength is 340MPa, its elongation after fracture is 9%, and its Brinell hardness is 95HB.

实施例二Embodiment two

本实施例要制备的6A02合金棒材,按重量百分数计,成分包括:Si 0.9%、Fe0.20%、Cu 0.40%、Mn 0.20%、Mg 0.60%、Zn 0.05%、Ti 0.1%、其余杂质0.05%以及Al余量。The 6A02 alloy bar to be prepared in this example includes, by weight percentage, 0.9% Si, 0.20% Fe, 0.40% Cu, 0.20% Mn, 0.60% Mg, 0.05% Zn, 0.1% Ti, and other impurities 0.05% and Al balance.

其生产工艺包括以下步骤:Its production process includes the following steps:

步骤S1:根据要制备的6A02合金棒材进行配比计算,将800℃的铝液与铸锭锯切头尾料混合,待二者的混合物的温度降至750℃时加入计算好的Cu元素添加剂、Mn元素添加剂、Al-Fe中间合金、Mg锭,搅拌熔炼10min后扒渣,得到熔炼物;其中,铝液与固体料的质量比为100:15;Step S1: Calculate the proportion according to the 6A02 alloy bar to be prepared, mix the aluminum liquid at 800°C with the sawing head and tail of the ingot, and add the calculated Cu element when the temperature of the mixture drops to 750°C Additives, Mn element additives, Al-Fe master alloys, Mg ingots, stirring and smelting for 10 minutes and then removing slag to obtain smelted products; wherein, the mass ratio of aluminum liquid to solid material is 100:15;

步骤S2:将需要精炼的熔炼物倒入静置炉中,然后将粉状的精炼剂(烟台兴铝金属材料有限公司生产)装入喷粉罐,将“T”型精炼器和喷粉罐连接牢固,插入静置炉的熔炼物中,打开气体瓶气阀,操作“T”型精炼器在静置炉中来回移动,保证是在730℃下精炼15min;其中,精炼剂与熔炼物的质量比0.1:100,气体瓶中装的是纯度为99.99%的氩气,气体瓶中的压力为0.2MPa,喷出气体的流量为5m3/h;Step S2: Pour the smelt to be refined into the static furnace, then put the powdered refining agent (produced by Yantai Xing Aluminum Metal Material Co., Ltd.) into the powder spray tank, and connect the "T" type refiner to the powder spray tank Firmly, insert it into the smelt of the static furnace, open the gas cylinder valve, operate the "T" type refiner to move back and forth in the static furnace, and ensure that it is refined at 730 ° C for 15 minutes; among them, the mass ratio of refining agent to smelt is 0.1 : 100, the gas bottle is filled with argon gas with a purity of 99.99%, the pressure in the gas bottle is 0.2MPa, and the flow rate of the ejected gas is 5m 3 /h;

在上述操作后,往熔体表面撒施覆盖剂,静置10min,覆盖剂(主要成分包括KCl、MgCl2和CaF2)与熔体的质量比为0.4:100;After the above operations, sprinkle the covering agent on the surface of the melt and let it stand for 10 minutes. The mass ratio of the covering agent (main components include KCl, MgCl 2 and CaF 2 ) to the melt is 0.4:100;

步骤S3:保持精炼后的熔体的温度为715℃,利用纯度为99.99%的氦气自熔体的底部由下往上吹气,然后将35ppi的泡沫陶瓷板加热至600℃,过滤熔体,再往熔体中加入Al-Ti-B丝;其中,氦气的压力为0.2MPa、流量为5m3/h,熔体与Al-Ti-B丝的质量比为100:0.01;Step S3: Keep the temperature of the refined melt at 715°C, use helium with a purity of 99.99% to blow from the bottom of the melt from bottom to top, then heat a 35ppi foam ceramic plate to 600°C, and filter the melt , and then add Al-Ti-B wire into the melt; wherein, the pressure of helium is 0.2MPa, the flow rate is 5m 3 /h, and the mass ratio of the melt to the Al-Ti-B wire is 100:0.01;

步骤S4:利用wagstaff铸造技术对熔体进行铸造,铸造温度为710℃,铸造时所用的铸造模具的外部水冷;Step S4: using the wagstaff casting technology to cast the melt, the casting temperature is 710°C, and the external water cooling of the casting mold used during casting;

步骤S5:去除铸造得到的铸锭的表面偏析层并且铸锭表面偏析层的单边去除量为0.5mm,接着将铸锭切割为Φ410×700mm的短棒,加热至450℃后进行正向挤压,正向挤压的速度为1m/min,然后将短棒在510℃保温180min实现淬火,再拉伸,在160℃下保温7.5h,完成人工时效,空冷后进行检测。Step S5: Remove the surface segregation layer of the cast ingot and the removal amount of the segregation layer on the surface of the ingot is 0.5 mm, and then cut the ingot into a short rod of Φ410×700 mm, heat it to 450 ° C and carry out forward extrusion The speed of forward extrusion is 1m/min, and then the short rod is quenched at 510°C for 180min, then stretched, and held at 160°C for 7.5h to complete artificial aging, and then tested after air cooling.

本实施例制得的6A02合金棒材符合成分和性能要求,其抗拉强度为365MPa,断后伸长率为11%,布氏硬度为99HB。The 6A02 alloy bar prepared in this example meets the composition and performance requirements, its tensile strength is 365MPa, its elongation after fracture is 11%, and its Brinell hardness is 99HB.

实施例三Embodiment Three

本实施例要制备6A02-T6合金棒材,按重量百分数计,成分包括:Si 1.0%、Fe0.3%、Cu 0.45%、Mn 0.25%、Mg 0.7%、Zn 0.1%、Ti 0.05%、其余杂质0.05%以及Al余量。In this example, the 6A02-T6 alloy bar is to be prepared, and the composition includes: Si 1.0%, Fe0.3%, Cu 0.45%, Mn 0.25%, Mg 0.7%, Zn 0.1%, Ti 0.05%, and the rest 0.05% impurity and Al balance.

其生产工艺包括以下步骤:Its production process includes the following steps:

步骤S1:根据要制备的6A02合金棒材进行配比计算,根据电解铝液的预分析结果选择合适的铝电解槽进行出铝,将电解铝液从电解槽抽至真空抬包中运至铸造车间倒入熔炼炉内,利用810℃的电解铝液的高温热量熔化加入的重熔用铝锭,待熔炼炉内物质温度降至760℃时加入计算所需的Cu元素添加剂、Mn元素添加剂、Al-Fe中间合金、Mg锭,搅拌熔炼15min后扒渣,得到熔炼物;其中,铝液与重熔用铝锭的质量比为100:17;Step S1: Calculate the ratio according to the 6A02 alloy bar to be prepared, select a suitable aluminum electrolytic cell for aluminum extraction according to the pre-analysis results of the electrolytic aluminum liquid, and pump the electrolytic aluminum liquid from the electrolytic cell to a vacuum ladle and transport it to casting The workshop is poured into the smelting furnace, using the high-temperature heat of the electrolytic aluminum liquid at 810°C to melt the added aluminum ingots for remelting, and when the temperature of the material in the smelting furnace drops to 760°C, add Cu element additives, Mn element additives, Al-Fe master alloy, Mg ingot, slag removal after stirring and smelting for 15 minutes, to obtain smelt; wherein, the mass ratio of molten aluminum to aluminum ingot for remelting is 100:17;

从熔炼物中取样做快速分析,成分符合所配铝合金的成分要求,所以将熔炼物转入静置炉中;Take a sample from the smelt for quick analysis, and the composition meets the composition requirements of the aluminum alloy, so the smelt is transferred to a static furnace;

步骤S2:将粉状的精炼剂(烟台兴铝金属材料有限公司生产)按照2kg/t的用量装入喷粉罐,将“T”型精炼器和喷粉罐连接牢固,插入静置炉的熔炼物中,打开气体瓶气阀,操作“T”型精炼器在静置炉中来回移动,保证是在740℃的条件下精炼18min;其中,气体瓶中装的是纯度为99.99%的氮气,气体瓶中的压力为0.4MPa,喷出气体的流量为5.5m3/h;Step S2: Put the powdery refining agent (produced by Yantai Xing Aluminum Metal Material Co., Ltd.) into the powder spraying tank at an amount of 2kg/t, connect the "T" type refiner and the powder spraying tank firmly, and insert it into the standing furnace for smelting In the object, open the gas valve of the gas bottle, operate the "T" type refiner to move back and forth in the static furnace, and ensure that it is refined at 740°C for 18 minutes; among them, the gas bottle is filled with nitrogen with a purity of 99.99%. The pressure in the bottle is 0.4MPa, and the flow rate of the ejected gas is 5.5m 3 /h;

经以上操作之后,往熔体表面撒施覆盖剂,静置13min,覆盖剂(主要成分包括KCl、MgCl2和CaF2)与熔体的质量比为0.3:100;After the above operations, sprinkle the covering agent on the surface of the melt and let it stand for 13 minutes. The mass ratio of the covering agent (the main components include KCl, MgCl 2 and CaF 2 ) to the melt is 0.3:100;

步骤S3:保持精炼后的熔体的温度为720℃,利用纯度为99.99%的氮气自熔体的底部由下往上吹气,然后将40ppi的泡沫陶瓷板加热至650℃,过滤熔体,再往熔体中加入Al-Ti-B丝;其中,氮气的压力为0.4MPa、流量为5.5m3/h,熔体与Al-Ti-B丝的质量比为100:0.02;Step S3: Keep the temperature of the refined melt at 720°C, blow nitrogen gas with a purity of 99.99% from the bottom of the melt from bottom to top, then heat a 40ppi foam ceramic plate to 650°C, filter the melt, Then add Al-Ti-B wire to the melt; wherein, the pressure of nitrogen is 0.4MPa, the flow rate is 5.5m 3 /h, and the mass ratio of melt to Al-Ti-B wire is 100:0.02;

步骤S4:采用wagstaff铸造技术对熔体进行铸造,铸造温度为715℃,铸造时所用的铸造模具的外部水冷;Step S4: casting the melt by using wagstaff casting technology, the casting temperature is 715° C., and the external water cooling of the casting mold used during casting;

步骤S5:去除铸造得到的铸锭的表面偏析层并且铸锭表面偏析层的单边去除量为2mm,保证铸锭的表面粗糙度为Ra12.5,同时保证其外表面洁净,接着将铸锭切割为Φ410×1000mm的短棒;Step S5: remove the surface segregation layer of the ingot obtained by casting and the removal amount of the segregation layer on the surface of the ingot is 2mm, ensure that the surface roughness of the ingot is Ra12.5, and ensure that the outer surface of the ingot is clean, and then the ingot Cut into short rods of Φ410×1000mm;

利用感应炉将短棒加热至460℃,在55MN正向挤压机上进行挤压,正向挤压的速度为2m/min,制品从模孔流出后,控制制品出口温度金属温度为460℃时,牵引拉伸,牵引速度与制品挤压速度同步,弱风冷;Use an induction furnace to heat the short rod to 460°C and extrude it on a 55MN forward extrusion machine at a speed of 2m/min. After the product flows out of the die hole, control the product outlet temperature when the metal temperature is 460°C , traction and stretching, the traction speed is synchronized with the product extrusion speed, weak air cooling;

然后将短棒空气炉内进行淬火,淬火加热温度520℃,保温时间200min,随后再进行1.5%的拉伸矫直;Then quench the short rod in the air furnace, the quenching heating temperature is 520 ° C, the holding time is 200 minutes, and then 1.5% stretching and straightening is carried out;

再在155℃下保温8h,空冷后取样检测。Then keep it warm at 155°C for 8 hours, and take samples for testing after cooling in air.

本实施例进行了重复试验,按照上述操作步骤制备两次,两次制得的6A02-T6合金棒材均符合成分和性能要求,其力学性能结果参加表二:This embodiment has carried out repeated test, prepared twice according to the above-mentioned operation steps, and the 6A02-T6 alloy rods obtained twice all meet the composition and performance requirements, and its mechanical performance results are shown in Table 2:

表二 力学性能Table 2 Mechanical properties

试样号Sample No. σb MPaσb MPa δ%δ% HBHB 001001 385385 1515 117117 002002 383383 1212 117117

由上表可知,通过采用优化成分,结合挤压及热处理技术,解决了6A02合金力学性能问题,制定合理的工艺方案。掌握了高强铝棒生产的关键技术,获得了性能、组织、尺寸、表面均达到国外同类产品先进水平的材料。It can be seen from the above table that by adopting optimized components, combined with extrusion and heat treatment technology, the problem of mechanical properties of 6A02 alloy has been solved, and a reasonable process plan has been formulated. We have mastered the key technology of high-strength aluminum rod production, and obtained materials whose performance, structure, size and surface have reached the advanced level of similar foreign products.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. a kind of production technology of 6A02 alloy bar materials, it is characterised in that include:
Charging melting step:800~820 DEG C of aluminium liquid is mixed with solid material, is added when temperature is down to 750~770 DEG C and is matched somebody with somebody Material, skims after 10~20min of stir-melting, obtains melting thing;Wherein, the solid material is the alloy board with the aluminium liquid raw material Number identical aluminium waste, the aluminium liquid are 100 with the mass ratio of the solid material:15~20, the dispensing is described for production Necessary other alloying element raw materials of 6A02 alloy bar materials;
Refinement step:The melting thing is mixed with refining agent, 15~20min of refine at 730~750 DEG C, the refining agent With the mass ratio 0.1~0.3 of the melting thing:100;
Optimization step:The temperature for keeping the melt after refine is 715~725 DEG C, the shielding gas using purity more than 99.9% Then body carries out melt filtration from the bottom of melt Degassing process by gassing from lower to upper;Wherein, the protective gas is selected from nitrogen One or more in gas, noble gases, it is 5~6m that the pressure of the protective gas is 0.2~0.6MPa, flow3/h;
Casting step:The melt is cast, casting temperature is 710~720 DEG C, during casting, casting mould used is outer Portion's water-cooled;
Post-processing step:The surface segregation layer of the ingot casting that casting is obtained is removed, heating extruding, quenching, artificial aging is then carried out Process.
2. the production technology of 6A02 alloy bar materials according to claim 1, it is characterised in that the aluminium waste is selected from remelting With one or more in aluminium ingot, ingot casting saw cutting head tailing, hot-rolled thick plank crop tailing.
3. the production technology of 6A02 alloy bar materials according to claim 1, it is characterised in that the dispensing is selected from aluminium alloy One or more in element additive, Al-Fe intermediate alloys, Al-Cu intermediate alloys, Al-Si intermediate alloys, Mg ingots.
4. the production technology of 6A02 alloy bar materials according to claim 1, it is characterised in that in the refinement step, It is injection refining method by the method for the melting thing and the refining agent mixing refine, by the melting thing and the refining agent After mixing refine, the refinement step also includes:The bath surface after refine spreads fertilizer over the fields coverture, stand 10~ 15min, the coverture are 0.2~0.4 with the mass ratio of the melt:100.
5. the production technology of 6A02 alloy bar materials according to claim 1, it is characterised in that in the optimization step, It is that the foamed ceramic panel of 35~45ppi is heated to into 600~750 DEG C, melt filtration is carried out to the melt then.
6. the production technology of 6A02 alloy bar materials according to claim 1, it is characterised in that in the optimization step, After melt filtration is carried out to the melt, also include:Alterant, the melt and the alterant are added toward the melt Mass ratio be 100:0.01~0.03.
7. the production technology of 6A02 alloy bar materials according to claim 1, it is characterised in that in the post-processing step, After quenching, before artificial aging process, also including stretching.
8. the production technology of 6A02 alloy bar materials according to claim 1, it is characterised in that the post-processing step bag Include:The ingot casting is cut into into stub after the surface segregation layer for removing the ingot casting that casting is obtained, 450~470 are heated to Carry out forward extrusion after DEG C, the speed of forward extrusion is 1~3m/min, then the stub is carried out quenching, stretched, 150~ 7~9h is incubated at 160 DEG C, is detected after air cooling.
9. a kind of 6A02 alloy bar materials, it is characterised in that by the 6A02 alloy bar materials described in any one of claim 1~8 Production technology is obtained.
10. 6A02 alloy bar materials according to claim 9, it is characterised in that percentage, composition include:Si 0.9~1.10%, Fe 0.20~0.40%, Cu 0.40~0.55%, Mn 0.20~0.30%, Mg 0.60~0.80%, Zn≤0.20%, Ti≤0.15%, remaining impurity≤0.15% and Al surpluses.
CN201611009355.2A 2016-11-16 2016-11-16 6A02 alloy rod, and production method thereof Pending CN106521255A (en)

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