CN106493463B - A kind of machining equipment being able to achieve any angle cutting - Google Patents
A kind of machining equipment being able to achieve any angle cutting Download PDFInfo
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- CN106493463B CN106493463B CN201611039605.7A CN201611039605A CN106493463B CN 106493463 B CN106493463 B CN 106493463B CN 201611039605 A CN201611039605 A CN 201611039605A CN 106493463 B CN106493463 B CN 106493463B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 115
- 238000003754 machining Methods 0.000 title claims abstract description 7
- 230000003028 elevating effect Effects 0.000 claims abstract description 9
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 3
- 239000000463 material Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 5
- 230000009471 action Effects 0.000 description 9
- 230000008859 change Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000008602 contraction Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000003779 heat-resistant material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- -1 ferrous metals Chemical class 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Milling Processes (AREA)
Abstract
Description
技术领域technical field
本发明涉及机器切割设备技术领域,具体涉及一种能实现任意角度切割的机械加工设备。The invention relates to the technical field of machine cutting equipment, in particular to a mechanical processing equipment capable of cutting at any angle.
背景技术Background technique
等离子切割配合不同的工作气体可以切割各种氧气切割难以切割的金属,尤其是对于有色金属(不锈钢、铝、铜、钛、镍)切割效果更佳;其主要优点在于切割厚度不大的金属的时候,等离子切割速度快,尤其在切割普通碳素钢薄板时,速度可达氧切割法的5~6倍、切割面光洁、热变形小、较少的热影响区。等离子切割机广泛运用于汽车、机车、压力容器、化工机械、核工业、通用机械、工程机械、钢结构、船舶等各行各业。Plasma cutting with different working gases can cut various metals that are difficult to cut by oxygen cutting, especially for non-ferrous metals (stainless steel, aluminum, copper, titanium, nickel), the cutting effect is better; its main advantage is that the cutting thickness of metals is not large. At times, the plasma cutting speed is fast, especially when cutting ordinary carbon steel sheets, the speed can reach 5 to 6 times that of the oxygen cutting method, the cutting surface is smooth, the thermal deformation is small, and the heat affected zone is less. Plasma cutting machines are widely used in automobiles, locomotives, pressure vessels, chemical machinery, nuclear industry, general machinery, construction machinery, steel structures, ships and other industries.
为了提高生产效率与降低人工的成本,很多企业采用自动化的切割机器人进行切割作业,然而现有的切割机器人大多采用油缸气缸以及电机齿轮作为伸缩以及旋转的动力,这种形式的驱动在稳定性以及精确性上存在缺陷,这将导致被加工出来的工件品质受到了局限,同时对于现有工件而言,切割的角度十分重要,能一次切割出需要的角度,将大大降低生产成本。In order to improve production efficiency and reduce labor costs, many companies use automated cutting robots for cutting operations. However, most of the existing cutting robots use oil cylinders and motor gears as power for telescopic and rotation. This form of drive is stable and reliable. There are defects in accuracy, which will limit the quality of the workpiece to be processed. At the same time, for the existing workpiece, the cutting angle is very important, and the required angle can be cut at one time, which will greatly reduce the production cost.
中国专利一种切割或焊接机器人(申请号201110033209.4)在使用时,对于切割角度的要求只能保证切割角度是垂直的,对于现在的零件加工要求,这种技术已经难以满足现在的需求,这也是现有切割机普遍存在的问题,现有的办法都是二次甚至多次加工,这将大大增大生产成本。When a Chinese patented cutting or welding robot (application number 201110033209.4) is used, the requirement for the cutting angle can only ensure that the cutting angle is vertical. For the current part processing requirements, this technology has been difficult to meet the current needs, which is also The common problems of the existing cutting machines are that the existing methods are secondary or even multiple processing, which will greatly increase the production cost.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服现有技术的缺陷,提供一种能实现任意角度切割的机械加工设备。The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a mechanical processing device capable of cutting at any angle.
为解决上述技术问题,本发明提供以下技术方案:一种能实现任意角度切割的机械加工设备,包括移动支座、竖直架、横梁、滑套、安装板、升降电机、升降丝杆、切割头,所述的移动支座安装在机架上,所述的竖直架设置在移动支座上,且竖直架上设置有滑槽,所述的滑套通过滑槽滑动连接在竖直架上,且滑套上沿竖直方向开设有螺纹孔,所述的横梁水平连接在滑套一侧,所述的安装板固接在竖直架顶部,所述的升降丝杆上下两端通过轴承座分别连接在安装板和移动支座上,且升降丝杆通过螺纹与滑套连接,所述的升降电机固接在安装板上,且升降电机输出轴与升降丝杆固接,所述的切割头安装在横梁的端部。In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions: a mechanical processing equipment capable of cutting at any angle, including a mobile support, a vertical frame, a beam, a sliding sleeve, a mounting plate, a lifting motor, a lifting screw, a cutting The moving support is installed on the frame, the vertical frame is installed on the moving support, and the vertical frame is provided with a chute, and the sliding sleeve is slidably connected to the vertical through the chute. The sliding sleeve is provided with threaded holes in the vertical direction, the beam is horizontally connected to one side of the sliding sleeve, the mounting plate is fixed on the top of the vertical frame, and the upper and lower ends of the lifting screw The bearing seat is connected to the mounting plate and the moving support respectively, and the lifting screw is connected to the sliding sleeve through the thread, the lifting motor is fixed on the mounting plate, and the output shaft of the lifting motor is fixed to the lifting screw, so The described cutting head is mounted on the end of the beam.
进一步的,所述的移动支座包括固定板、横向滑杆、横向丝杆、横向电机、横向滑块、纵向滑杆、纵向丝杆、纵向电机和纵向滑块,所述的固定板为两个,两固定板平行设置,所述的横向滑杆两根一组,横向滑杆两端分别固接在固定板上,所述的横向滑块滑动连接在横向滑杆上,且横向滑块上开有螺纹孔,所述的横向丝杆两端通过轴承座安装在固定板上,且横向丝杆通过螺纹与横向滑块连接,所述的横向电机固接在固定板上,且横向电机输出轴与横向丝杆固接,所述的纵向滑杆两端与两横向滑块固接,所述的纵向滑块滑动连接在纵向滑杆上,且纵向滑块上开有螺纹孔,纵向滑块与竖直架固接,所述的纵向丝杆两端通过轴承座安装在两横向滑块上,且纵向丝杆与纵向滑块通过螺纹连接,所述的纵向电机安装在横向滑块上,且纵向电机输出轴与纵向丝杆固接。Further, the moving support includes a fixed plate, a transverse sliding rod, a transverse screw, a transverse motor, a transverse sliding block, a longitudinal sliding rod, a longitudinal screw, a longitudinal motor and a longitudinal sliding block, and the fixing plate is two. The two fixed plates are arranged in parallel, and the two lateral sliding rods are set in groups, and the two ends of the lateral sliding rod are respectively fixed on the fixed plate. There are threaded holes on it, the two ends of the horizontal screw rod are mounted on the fixed plate through the bearing seat, and the horizontal screw rod is connected with the horizontal slider through the screw thread, the horizontal motor is fixed on the fixed plate, and the horizontal motor The output shaft is fixedly connected with the transverse screw rod, the two ends of the longitudinal sliding rod are fixedly connected with the two transverse sliding blocks, the longitudinal sliding blocks are slidably connected to the longitudinal sliding rod, and the longitudinal sliding block is provided with threaded holes, and the longitudinal sliding blocks are provided with threaded holes. The slider is fixedly connected with the vertical frame, the two ends of the longitudinal screw rod are installed on the two lateral sliders through the bearing seat, and the longitudinal screw rod and the longitudinal slider are connected by threads, and the longitudinal motor is installed on the lateral slider and the longitudinal motor output shaft is fixedly connected with the longitudinal screw rod.
进一步的,所述的切割头由旋转头、安装架和切割枪头组成,所述的安装架连接在旋转头上,所述的切割枪头固接在安装架内。Further, the cutting head is composed of a rotating head, a mounting frame and a cutting torch head, the mounting frame is connected to the rotating head, and the cutting torch head is fixed in the mounting frame.
进一步的,所述的旋转头包括轴承安装座、转轴、旋转齿轮和转动电机,所述的轴承安装座固接在横梁端部,所述的转轴安装在轴承安装座内,所述的旋转齿轮固接在转轴上部,所述的转动电机通过支架固接在轴承安装座上,且转动电机的输出轴通过齿轮与旋转齿轮啮合。Further, the rotating head includes a bearing mounting seat, a rotating shaft, a rotating gear and a rotating motor, the bearing mounting seat is fixed on the end of the beam, the rotating shaft is mounted in the bearing mounting seat, and the rotating gear It is fixed on the upper part of the rotating shaft, the rotating motor is fixed on the bearing mounting seat through the bracket, and the output shaft of the rotating motor is meshed with the rotating gear through the gear.
进一步的,所述的安装架包括支架、销轴块、固定头和摆动气缸,所述的支架为L形,所述的销轴块固接在支架水平段的端部,所述的固定头中部焊接在销轴块上,所述的摆动气缸一端通过销轴固接在支架上,另一端通过销轴固接在固定头的上部。Further, the mounting frame includes a bracket, a pin block, a fixed head and a swing cylinder, the bracket is L-shaped, the pin block is fixed on the end of the horizontal section of the bracket, and the fixed head is The middle part is welded on the pin shaft block, one end of the swing cylinder is fixed on the bracket through the pin shaft, and the other end is fixed on the upper part of the fixed head through the pin shaft.
进一步的,所述的固定头包括两个半圆形固定片,所述两个半圆形固定片一侧通过销轴连接,另一侧焊接有固定圈,通过固定螺栓穿过固定圈而将两个半圆形的固定片连接成一体。Further, the fixing head includes two semi-circular fixing pieces, one side of the two semi-circular fixing pieces is connected by a pin shaft, and the other side is welded with a fixing ring, and the fixing bolt passes through the fixing ring to fix the Two semi-circular fixing pieces are connected into one body.
进一步的,所述的横梁分为后管和前管两部分,所述前管通过滑槽滑动连接在后管内部,所述的后管内部固接有一伸缩油缸,所述的伸缩油缸的伸缩杆前端固接在前管上。Further, the beam is divided into two parts: a rear tube and a front tube, the front tube is slidably connected to the inside of the rear tube through a chute, and a telescopic oil cylinder is fixedly connected to the inside of the rear tube. The front end of the rod is fastened to the front tube.
进一步的,所述的半圆形固定片为耐热材料制成。Further, the semicircular fixing piece is made of heat-resistant material.
进一步的,所述的升降电机、横向电机、纵向电机、摆动气缸、转动电机、伸缩油缸由同一台控制器控制。Further, the lifting motor, the horizontal motor, the vertical motor, the swinging cylinder, the rotating motor and the telescopic oil cylinder are controlled by the same controller.
进一步的,所述的支架可根据加工工件的需要更换不同比例的L形支架。Further, the brackets can be replaced with L-shaped brackets of different proportions according to the needs of processing workpieces.
进一步的,所述的切割枪头为等离子切割机枪头,切割枪头包括枪头、电极、分流器、导电嘴和保护罩,所述的切割枪头固接在两个半圆形固定片内,切割枪头通过连接管道与等离子切割机连接,所述的电极安装在切割枪头内,所述的分流器安装在切割枪头内,所述的导电嘴安装在切割枪头内,所述的保护罩固接在切割枪头底端。Further, the cutting gun head is a plasma cutting machine gun head, and the cutting gun head includes a gun head, an electrode, a shunt, a contact nozzle and a protective cover, and the cutting gun head is fixed in two semicircular fixed pieces. , the cutting gun head is connected with the plasma cutting machine through the connecting pipe, the electrode is installed in the cutting gun head, the shunt is installed in the cutting gun head, the contact tip is installed in the cutting gun head, the The protective cover is fixed on the bottom end of the cutting torch head.
本发明与现有技术相比具有,所具有的有益效果是:采用电机驱动丝杆,带动滑块移动的方式,较传统的油缸气缸和电机齿轮的驱动方式,运行更加平稳,大大提高了加工的精度;采用一体化控制系统,操作简单、使用方便;切割方向任意角度都可以,一次切割,大大降低了生产成本。Compared with the prior art, the present invention has the beneficial effects that the motor drives the screw rod to drive the sliding block to move, and the operation is more stable than the traditional driving mode of the oil cylinder and the motor gear, and the processing is greatly improved. It adopts integrated control system, which is easy to operate and easy to use; it can be cut at any angle in the cutting direction, and it can be cut at one time, which greatly reduces the production cost.
本发明利用升降电机带动升降丝杆旋转,从而驱动滑套上下改变位置,即让切割头在竖直方向上可以做上下移动的变化动作;横向电机带动横向丝杠旋转,从而驱动横向滑块在水平面上的横向上左右移动,即让切割头在水平面上的横向上左右移动的变化动作;纵向电机带动纵向丝杆旋转,从而驱动纵向滑块在水平面上的纵向上前后移动,即让切割头在水平面上的纵向上前后移动的变化动作;摆动气缸通过自身的伸缩推动固定头围绕支架旋转,从而改变固定头在竖直面上的角度,即让切割头在竖直面上摆动的变化动作;转动电机通过齿轮与旋转齿轮带动转轴转动,从而让切割头以转轴为轴线旋转,即让切割头在竖直方向上旋转的变化动作;伸缩油缸可更加工件加工的规格,伸缩出适量的长度,满足不同工件的加工需要;通过以上四个动作变化和一个调节变化,让切割头随意移动与改变切割角度,且切割角度范围广,利用这种结构解决现有技术中,切割角度有限的问题,从而消除了二次甚至多次加工的麻烦,大大降低了产品工件的成本。The invention uses the lifting motor to drive the lifting screw to rotate, so as to drive the sliding sleeve to change its position up and down, that is, the cutting head can move up and down in the vertical direction; The horizontal movement on the horizontal plane is to move the cutting head left and right on the horizontal plane; the longitudinal motor drives the vertical screw to rotate, thereby driving the vertical slider to move back and forth in the vertical direction on the horizontal plane, that is, the cutting head moves The changing action of moving back and forth in the longitudinal direction on the horizontal plane; the swing cylinder pushes the fixed head to rotate around the bracket through its own expansion and contraction, thereby changing the angle of the fixed head on the vertical plane, that is, the changing action of making the cutting head swing on the vertical plane ; The rotating motor drives the rotating shaft to rotate through the gear and the rotating gear, so that the cutting head rotates with the rotating shaft as the axis, that is, the changing action of making the cutting head rotate in the vertical direction; The length can meet the processing needs of different workpieces; through the above four action changes and one adjustment change, the cutting head can move freely and change the cutting angle, and the cutting angle has a wide range. This structure solves the problem of limited cutting angle in the prior art Therefore, the trouble of secondary or even multiple processing is eliminated, and the cost of product workpieces is greatly reduced.
本发明具有结构简单、运行稳定、精度高、降低生产成本等优点。The invention has the advantages of simple structure, stable operation, high precision, and reduced production cost.
附图说明Description of drawings
图1为本发明的基本结构示意图;Fig. 1 is the basic structure schematic diagram of the present invention;
图2为本发明中移动支座的结构示意图;Fig. 2 is the structural representation of the mobile support in the present invention;
图3为本发明中切割头部分的结构示意图;Fig. 3 is the structural representation of cutting head part in the present invention;
图4为本发明中固定头结构示意图;Fig. 4 is the structure schematic diagram of the fixed head in the present invention;
图5为本发明中横梁部分结构示意图;Fig. 5 is the structural schematic diagram of the beam part in the present invention;
图6为本发明中切割枪头部分结构示意图;Figure 6 is a schematic diagram of the structure of the cutting torch head part in the present invention;
图中标号为:1-移动支座;2-竖直架;3-横梁;4-滑套;5-安装板;6-升降电机;7-升降丝杆;8-切割头;9-旋转头;10-安装架;11-切割枪头;The symbols in the figure are: 1-moving support; 2-vertical frame; 3-beam; 4-sliding sleeve; 5-installation plate; 6-lifting motor; 7-lifting screw; 8-cutting head; 9-rotation head; 10-mounting frame; 11-cutting torch head;
21-固定板;22-横向滑杆;23-横向丝杆;24-横向电机;25-横向滑块;26-纵向滑杆;27-纵向丝杆;28-纵向电机;29-纵向滑块;21-fixed plate; 22-transverse sliding rod; 23-transverse screw rod; 24-transverse motor; 25-transverse slider; 26-longitudinal sliding rod; 27-longitudinal screw; 28-longitudinal motor; 29-longitudinal slider ;
31-轴承安装座;32-转轴;33-旋转齿轮;34-转动电机;35-支架;36-销轴块;37-固定头;38-摆动气缸;31-bearing mounting seat; 32-rotating shaft; 33-rotating gear; 34-rotating motor; 35-support; 36-pin block; 37-fixed head; 38-oscillating cylinder;
41-半圆形固定片;42-固定圈;43-固定螺栓;41-semi-circular fixing piece; 42-fixing ring; 43-fixing bolt;
51-后管;52-前管;53-伸缩油缸;51-rear pipe; 52-front pipe; 53- telescopic cylinder;
61-枪头;62-电极;63-分流器;64-导电嘴;65-保护罩;66-连接管道;67-等离子切割机。61- gun tip; 62- electrode; 63- shunt; 64- contact tip; 65- protective cover; 66- connecting pipe; 67- plasma cutting machine.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
如图1所示的一种能实现任意角度切割的机械加工设备,包括机架、移动支座1、竖直架2、横梁3、滑套4、安装板5、升降电机6、升降丝杆7、切割头8,所述的移动支座1安装在机架上,所述的竖直架2竖直焊接在移动支座1上,且竖直架2上设置有滑槽,所述的滑套4通过滑槽滑动连接在竖直架2上,且滑套4沿竖直方向开设有螺纹孔,所述的横梁3平焊接在滑套4一侧,所述的安装板5固接在竖直架2顶部,所述的升降丝杆7上下两端通过轴承座分别连接在安装板5和移动支座1上,且升降丝杆7通过螺纹与滑套4连接,所述的升降电机6固接在安装板5上,且升降电机6输出轴与升降丝杆7固接,所述的切割头8安装在横梁3的顶端。As shown in Figure 1, a machining equipment capable of cutting at any angle includes a frame, a mobile support 1, a vertical frame 2, a beam 3, a sliding sleeve 4, a mounting plate 5, a lifting motor 6, and a lifting screw 7. Cutting head 8, the moving support 1 is installed on the frame, the vertical frame 2 is vertically welded on the moving support 1, and the vertical frame 2 is provided with a chute, the The sliding sleeve 4 is slidably connected to the vertical frame 2 through the sliding groove, and the sliding sleeve 4 is provided with threaded holes along the vertical direction, the beam 3 is flat welded on one side of the sliding sleeve 4, and the mounting plate 5 is fixedly connected On the top of the vertical frame 2, the upper and lower ends of the lifting screw 7 are respectively connected to the mounting plate 5 and the moving support 1 through bearing seats, and the lifting screw 7 is connected to the sliding sleeve 4 through threads. The motor 6 is fixedly connected to the mounting plate 5 , and the output shaft of the lifting motor 6 is fixedly connected to the lifting screw 7 , and the cutting head 8 is installed on the top end of the beam 3 .
如图2所示,移动支座1由固定板21、横向滑杆22、横向丝杆23、横向电机24、横向滑块25、纵向滑杆26、纵向丝杆27、纵向电机28和纵向滑块29组成,所述的固定板21为两个,两固定板21平行设置,所述的横向滑杆22两根一组,横向滑杆22两端分别固接在固定板21上,所述的横向滑块25滑动连接在横向滑杆22上,且横向滑块25上开有螺纹孔,所述的横向丝杆23两端通过轴承座安装在固定板21上,且横向丝杆23通过螺纹与横向滑块25连接,横向滑块25设有两个,其中一个横向滑块25与横向丝杆23螺纹连接,另一个横向滑块25与光杆滑动连接,所述的横向电机24固接在固定板21上,且横向电机24输出轴与横向丝杆23固接,所述的纵向滑杆26两端与两横向滑块25固接,所述的纵向滑块29滑动连接在纵向滑杆26上,且纵向滑块29上开有螺纹孔,纵向滑块29与竖直架2固接,所述的纵向丝杆27两端通过轴承座安装在两横向滑块25上,且纵向丝杆27与纵向滑块29通过螺纹连接,所述的纵向电机28安装在横向滑块25上,且纵向电机28输出轴与纵向丝杆27固接。采用横向与纵向移动的方式,让切割部分在水平面上任意移动,采用了电机驱动丝杆带动滑块移动的方式,运行平稳,精度高且容易控制。As shown in FIG. 2, the moving support 1 is composed of a fixed plate 21, a transverse sliding rod 22, a transverse screw rod 23, a transverse motor 24, a transverse sliding block 25, a longitudinal sliding rod 26, a longitudinal screw rod 27, a longitudinal motor 28 and a longitudinal sliding rod 29, there are two fixed plates 21, the two fixed plates 21 are arranged in parallel, the two lateral sliding rods 22 are in a group, and the two ends of the lateral sliding rods 22 are respectively fixed on the fixed plate 21. The transverse slider 25 is slidably connected to the transverse sliding rod 22, and the transverse sliding block 25 is provided with threaded holes. The thread is connected with the transverse slider 25, there are two transverse sliders 25, one of the transverse sliders 25 is threadedly connected with the transverse screw rod 23, the other transverse slider 25 is slidably connected with the polished rod, and the transverse motor 24 is fixedly connected On the fixing plate 21 , the output shaft of the transverse motor 24 is fixedly connected with the transverse screw rod 23 , the two ends of the longitudinal sliding rod 26 are fixedly connected with the two transverse sliding blocks 25 , and the longitudinal sliding block 29 is slidably connected to the longitudinal sliding block 25 . The rod 26 and the longitudinal sliding block 29 are provided with threaded holes, the longitudinal sliding block 29 is fixedly connected with the vertical frame 2, the two ends of the longitudinal screw rod 27 are installed on the two transverse sliding blocks 25 through the bearing seat, and the longitudinal The screw rod 27 is connected with the longitudinal sliding block 29 through threads, the longitudinal motor 28 is installed on the transverse sliding block 25 , and the output shaft of the longitudinal motor 28 is fixedly connected with the longitudinal screw rod 27 . The horizontal and vertical movement is adopted to allow the cutting part to move arbitrarily on the horizontal plane. The motor-driven screw is used to drive the slider to move. It runs smoothly, has high precision and is easy to control.
如图1所示,所述的切割头8由旋转头9、安装架10和切割枪头11组成,所述的安装架10连接在旋转头9上,所述的切割枪头11固接在安装架10内。As shown in FIG. 1 , the cutting head 8 is composed of a rotating head 9, a mounting frame 10 and a cutting torch head 11. The mounting frame 10 is connected to the rotating head 9, and the cutting torch head 11 is fixed on the in the mounting frame 10.
如图3所示,所述旋转头9包括轴承安装座31、转轴32、旋转齿轮33、转动电机34,所述的轴承安装座31固接在横梁3顶端,所述的转轴32安装在轴承安装座31内,所述的旋转齿轮33固接在转轴32上部,所述的转动电机34通过支架固接在轴承安装座31上,且转动电机34的输出轴通过齿轮与旋转齿轮33啮合。通过转动电机34控制转轴32的转动,来控制切割头的角度,使用起来调节方便。所述安装架10包括支架35、销轴块36、固定头37和摆动气缸38,所述支架35为L形,所述的销轴块36固接在支架35水平段的顶部,所述的固定头37中部焊接在销轴块36上,所述的摆动气缸38一端通过销轴固接在支架35上,另一端通过销轴固接在固定头37的末端。通过摆动气缸38的伸缩来控制固定头37,即切割头的角度,其中的支架35为L形,大大扩大了切割角度,与旋转头9配合,可切割出任意角度的工件。As shown in FIG. 3 , the rotating head 9 includes a bearing mounting seat 31 , a rotating shaft 32 , a rotating gear 33 , and a rotating motor 34 , the bearing mounting seat 31 is fixed on the top of the beam 3 , and the rotating shaft 32 is mounted on the bearing In the mounting seat 31, the rotating gear 33 is fixed on the upper part of the rotating shaft 32, the rotating motor 34 is fixed on the bearing mounting seat 31 through a bracket, and the output shaft of the rotating motor 34 is meshed with the rotating gear 33 through a gear. The rotation of the rotating shaft 32 is controlled by the rotating motor 34 to control the angle of the cutting head, which is easy to adjust in use. The mounting frame 10 includes a bracket 35, a pin block 36, a fixed head 37 and a swing cylinder 38. The bracket 35 is L-shaped, and the pin block 36 is fixed on the top of the horizontal section of the bracket 35. The middle part of the fixed head 37 is welded on the pin shaft block 36 , one end of the swing cylinder 38 is fixed on the bracket 35 through the pin shaft, and the other end is fixed on the end of the fixed head 37 through the pin shaft. The fixed head 37, that is, the angle of the cutting head, is controlled by the expansion and contraction of the swinging cylinder 38, wherein the bracket 35 is L-shaped, which greatly enlarges the cutting angle.
如图4所示,所述的固定头37由两个半圆形固定片41组成,所述的两个半圆形固定片41一侧通过销轴连接,另一侧焊接有固定圈42,所述的固定圈42通过固定螺栓43固定。固定片41对切割头的固定效果好,大大提高了切割的精度。As shown in FIG. 4 , the fixing head 37 is composed of two semicircular fixing pieces 41, one side of the two semicircular fixing pieces 41 is connected by a pin shaft, and the other side is welded with a fixing ring 42, The fixing ring 42 is fixed by fixing bolts 43 . The fixing piece 41 has a good fixing effect on the cutting head, which greatly improves the cutting precision.
如图5所示,所述的横梁3为两部分组成,分别为后管51和前管52,所述的前管52通过滑槽滑动连接在后管51内部,所述的后管51内部固接有一伸缩油缸53,所述的伸缩油缸53的伸缩杆前端固接在前管52上。伸缩式的横梁3,提高了加工工件的范围,提高适用范围。As shown in FIG. 5 , the cross beam 3 is composed of two parts, which are a rear pipe 51 and a front pipe 52 respectively. A telescopic oil cylinder 53 is fixedly connected, and the front end of the telescopic rod of the telescopic oil cylinder 53 is fixedly connected to the front pipe 52 . The telescopic beam 3 increases the scope of processing workpieces and improves the scope of application.
进一步的,所述的半圆形固定片41为耐热材料制成。耐热材料让半圆形固定片41的工作寿命大大增长。Further, the semicircular fixing piece 41 is made of heat-resistant material. The heat-resistant material greatly increases the working life of the semicircular fixing piece 41 .
进一步的,所述的升降电机6、横向电机24、纵向电机28、摆动气缸38、转动电机34、伸缩油缸53由同一台控制器控制。一体化控制的整体,让运行平稳,便于控制,协同控制,可切割出需要的工件。Further, the elevating motor 6 , the horizontal motor 24 , the vertical motor 28 , the swinging cylinder 38 , the rotating motor 34 , and the telescopic oil cylinder 53 are controlled by the same controller. The whole of the integrated control makes the operation smooth, easy to control, and coordinated control, which can cut the required workpiece.
进一步的,所述的支架35可根据加工工件的需要更换不同比例的L形支架。不同比例的L形支架,便于角度的变化,满足不同工件加工的需求。Further, the brackets 35 can be replaced with L-shaped brackets of different proportions according to the needs of processing workpieces. L-shaped brackets with different proportions are convenient to change the angle and meet the processing needs of different workpieces.
如图6所示,所述的切割枪头11为等离子切割机枪头,切割枪头11由枪头61、电极62、分流器63、导电嘴64、保护罩65组成,所述的切割枪头11固接在两个半圆形固定片41内,切割枪头11通过连接管道66与等离子切割机67连接,所述的电极62安装在切割枪头11内,所述的分流器63安装在切割枪头11内,所述的导电嘴64安装在切割枪头11内,所述的保护罩65固接在切割枪头11内底端。As shown in FIG. 6 , the cutting torch head 11 is a plasma cutting machine torch head, and the cutting torch head 11 is composed of a torch head 61, an electrode 62, a shunt 63, a contact nozzle 64, and a protective cover 65. The cutting torch head 11 is fixed in the two semicircular fixing pieces 41, the cutting torch head 11 is connected to the plasma cutting machine 67 through the connecting pipe 66, the electrode 62 is installed in the cutting torch head 11, and the shunt 63 is installed in the plasma cutting machine 67. Inside the cutting torch head 11 , the contact tip 64 is installed in the cutting torch head 11 , and the protective cover 65 is fixedly connected to the inner bottom end of the cutting torch head 11 .
本发明的原理及优点:本发明公开了一种能实现任意角度切割的机械加工设备,使用时,首先将等离子切割机的切割枪头11固定安装在固定头37上,通过固定螺栓43固定两个半圆形固定片41夹紧等离子切割机的工作头,通过调节横梁3至合适长度,其中的移动支座1控制切割头8在水平方向上任意移动,而升降电机6可控制切割头8竖直方向上的上下移动,而转动电机34可控制切割头8在水平方向的自由选择,并且通过摆动气缸38的伸缩,可改变切割头8与水平面的夹角,在加工时,可切割出任意角度;采用电机驱动丝杆,带动滑块移动的方式,较传统的油缸气缸和电机齿轮的驱动方式,运行更加平稳,大大提高了加工的精度;一次切割完成,大大降低了生产成本;一体化控制,使用方便。Principles and advantages of the present invention: The present invention discloses a mechanical processing device capable of cutting at any angle. When in use, firstly, the cutting torch head 11 of the plasma cutting machine is fixedly installed on the fixed head 37, and the two are fixed by the fixing bolts 43. A semicircular fixed piece 41 clamps the working head of the plasma cutting machine, and by adjusting the beam 3 to a suitable length, the moving support 1 controls the cutting head 8 to move arbitrarily in the horizontal direction, and the lift motor 6 can control the cutting head 8 It moves up and down in the vertical direction, and the rotating motor 34 can control the free selection of the cutting head 8 in the horizontal direction, and through the expansion and contraction of the swinging cylinder 38, the angle between the cutting head 8 and the horizontal plane can be changed. Arbitrary angle; the motor drives the screw to drive the slider to move, which is more stable than the traditional driving method of the oil cylinder cylinder and the motor gear, which greatly improves the processing accuracy; the cutting is completed at one time, which greatly reduces the production cost; one Controlled and easy to use.
具体工作流程如下:升降电机6带动升降丝杆7旋转,从而驱动滑套4上下改变位置,即让切割头在竖直方向上可以做上下移动的变化动作;The specific working process is as follows: the lifting motor 6 drives the lifting screw 7 to rotate, thereby driving the sliding sleeve 4 to change the position up and down, that is, the cutting head can move up and down in the vertical direction.
横向电机24带动横向丝杠23旋转,从而驱动横向滑块25在水平面上的横向上左右移动,即让切割头在水平面上的横向上左右移动的变化动作;The transverse motor 24 drives the transverse screw 23 to rotate, thereby driving the transverse slider 25 to move left and right in the transverse direction of the horizontal plane, that is, the changing action of making the cutting head move left and right in the transverse direction of the horizontal plane;
纵向电机28带动纵向丝杆26旋转,从而驱动纵向滑块29在水平面上的纵向上前后移动,即让切割头在水平面上的纵向上前后移动的变化动作;The longitudinal motor 28 drives the longitudinal screw 26 to rotate, thereby driving the longitudinal slider 29 to move back and forth in the longitudinal direction of the horizontal plane, that is, the changing action of making the cutting head move back and forth in the longitudinal direction of the horizontal plane;
摆动气缸38通过自身的伸缩推动固定头37围绕支架35旋转,从而改变固定头37在竖直面上的角度,即让切割头在竖直面上摆动的变化动作;The swinging cylinder 38 pushes the fixed head 37 to rotate around the bracket 35 through its own expansion and contraction, thereby changing the angle of the fixed head 37 on the vertical plane, that is, the changing action of swinging the cutting head on the vertical plane;
转动电机34通过齿轮与旋转齿轮33带动转轴32转轴,从而让切割头以转轴为轴线旋转,即让切割头在竖直方向上旋转的变化动作;The rotating motor 34 drives the rotating shaft of the rotating shaft 32 through the gear and the rotating gear 33, so that the cutting head rotates with the rotating shaft as the axis, that is, the changing action of rotating the cutting head in the vertical direction;
伸缩油缸53可根据加工件加工的规格,伸缩出适量的长度,满足不同工件的加工需要;The telescopic oil cylinder 53 can be extended to an appropriate length according to the processing specifications of the workpiece to meet the processing needs of different workpieces;
通过以上四个动作变化和一个调节变化,让切割头随意移动与改变切割角度,且切割角度范围广,利用这种结构解决现有技术中,切割角度有限的问题,从而消除了二次甚至多次加工的麻烦,大大降低了产品工件的成本。Through the above four action changes and one adjustment change, the cutting head can be freely moved and the cutting angle can be changed, and the cutting angle has a wide range. This structure is used to solve the problem of limited cutting angle in the prior art, thereby eliminating the secondary or even more The trouble of secondary processing greatly reduces the cost of product workpieces.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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