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CN106460097B - The manufacture method of copper alloy plate and copper alloy plate - Google Patents

The manufacture method of copper alloy plate and copper alloy plate Download PDF

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CN106460097B
CN106460097B CN201580027152.3A CN201580027152A CN106460097B CN 106460097 B CN106460097 B CN 106460097B CN 201580027152 A CN201580027152 A CN 201580027152A CN 106460097 B CN106460097 B CN 106460097B
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copper alloy
temperature
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heat treatment
stress relaxation
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CN106460097A (en
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大石惠郎
大石惠一郎
须崎孝
须崎孝一
高崎教男
外薗孝
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Mitsubishi Shindoh Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/04Alloys based on copper with zinc as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/08Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working

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Abstract

本发明提供一种耐应力腐蚀破裂性、应力松弛特性、抗拉强度、屈服强度、导电性、弯曲加工性及焊料润湿性优异的铜合金板。该铜合金板含有4~14质量%的Zn、0.1~1质量%的Sn、0.005~0.08质量%的P、1.0~2.4质量%的Ni,且剩余部分由Cu及不可避免杂质构成,且具有如下关系,即7≤[Zn]+3×[Sn]+2×[Ni]≤18、0≤[Zn]‑0.3×[Sn]‑1.8×[Ni]≤11、0.3≤(3×[Ni]+0.5×[Sn])/[Zn]≤1.6、1.8≤[Ni]/[Sn]≤10、16≤[Ni]/[P]≤250,平均结晶粒径为2~9μm,圆形状或椭圆形状的析出物的平均粒径为3~75nm或所述析出物内粒径为3~75nm的析出物所占的个数的比例为70%以上,导电率为24%IACS以上,作为耐应力松弛特性在150℃、1000小时条件下的应力松弛率为25%以下。The present invention provides a copper alloy sheet excellent in stress corrosion cracking resistance, stress relaxation characteristics, tensile strength, yield strength, electrical conductivity, bending workability, and solder wettability. The copper alloy plate contains 4 to 14% by mass of Zn, 0.1 to 1% by mass of Sn, 0.005 to 0.08% by mass of P, and 1.0 to 2.4% by mass of Ni, and the remainder is composed of Cu and unavoidable impurities, and has The following relationship, that is, 7≤[Zn]+3×[Sn]+2×[Ni]≤18, 0≤[Zn]-0.3×[Sn]-1.8×[Ni]≤11, 0.3≤(3×[ Ni]+0.5×[Sn])/[Zn]≤1.6, 1.8≤[Ni]/[Sn]≤10, 16≤[Ni]/[P]≤250, the average grain size is 2~9μm, round The average particle diameter of the precipitates in shape or oval shape is 3 to 75 nm or the ratio of the number of precipitates with a particle diameter of 3 to 75 nm in the precipitates is 70% or more, and the electrical conductivity is 24% IACS or more, The stress relaxation rate under the conditions of 150° C. and 1000 hours as the stress relaxation resistance is 25% or less.

Description

铜合金板及铜合金板的制造方法Copper alloy plate and manufacturing method of copper alloy plate

技术领域technical field

本发明涉及一种耐应力腐蚀破裂性、应力松弛特性、抗拉强度、屈服强度、导电率、弯曲加工性、焊料润湿性优异的铜合金板,尤其涉及一种用于端子/连接器、电气/电子组件的用途的铜合金板及该铜合金板的制造方法。The present invention relates to a copper alloy plate with excellent stress corrosion cracking resistance, stress relaxation characteristics, tensile strength, yield strength, electrical conductivity, bending processability, and solder wettability, especially a copper alloy plate for terminals/connectors, Copper alloy plate for electric/electronic components and method for producing the copper alloy plate.

本申请主张基于2014年9月26日于日本申请的日本专利申请2014-196430号的优先权,并将其内容援用于此。This application claims priority based on Japanese Patent Application No. 2014-196430 for which it applied in Japan on September 26, 2014, and uses the content here.

背景技术Background technique

以往,作为用于汽车组件、电气组件、电子组件、通信器件、电子/电气器件等的连接器、端子、继电器、弹簧、开关、半导体、引线框架等的构成材料,使用高导电且具有高强度的铜合金板。然而,随着近些年有关器件的小型化、轻量化及高性能化,对使用于这些的构成材料也严格要求改善其特性。例如,连接器的弹簧接点部中使用极薄板,但为了实现薄壁化,要求构成有关极薄板的高强度铜合金具有较高的强度及伸展率与强度之间的高度平衡。进一步要求生产率、经济性优异且在导电性、抑制使用中的材料劣化的耐腐蚀性(耐应力腐蚀破裂、耐脱锌腐蚀、耐迁移)、应力松弛特性及焊料润湿性等上不存在问题。Conventionally, as constituent materials for connectors, terminals, relays, springs, switches, semiconductors, lead frames, etc. used in automotive components, electrical components, electronic components, communication devices, electronic/electrical devices, etc., highly conductive and high-strength copper alloy plate. However, along with recent reductions in size, weight reduction, and performance enhancement of related devices, improvement in characteristics of constituent materials used for these devices has been strictly required. For example, an ultra-thin plate is used in the spring contact portion of a connector, but in order to achieve thinning, the high-strength copper alloy constituting the ultra-thin plate is required to have high strength and a high balance between elongation and strength. It is further required to be excellent in productivity and economical efficiency, and to have no problems in electrical conductivity, corrosion resistance (stress corrosion cracking resistance, dezincification corrosion resistance, migration resistance), stress relaxation characteristics, and solder wettability to suppress the deterioration of materials in use. .

然而,强度与导电率为相反的特性,若强度提高,则导电率通常下降。并且,例如在接近汽车的引擎室等使用环境温度较高的地方,例如会上升至100℃~150℃,还有要求应力松弛性、耐热性更为优异的组件。此外,近些年随着汽车引擎电控技术的进步用于高温下的组件增多,要求在高温环境下能够确保较高的可靠性的铜合金材料。当然,汽车组件或电机/电子器件组件处于激烈的竞争状态,因此要求低成本的铜合金原料。并且,从全球性采购的角度考虑,急切要求容易制造的铜合金原料。However, strength and conductivity are inverse characteristics, and as strength increases, conductivity generally decreases. In addition, for example, in places where the operating environment temperature is high, such as near the engine room of a car, it can rise to 100°C to 150°C, for example, and there are components that require more excellent stress relaxation and heat resistance. In addition, with the advancement of automotive engine electronic control technology in recent years, the number of components used at high temperatures has increased, and copper alloy materials that can ensure high reliability in high-temperature environments are required. Of course, automotive components or motor/electronic device components are in a state of fierce competition, so low-cost copper alloy raw materials are required. Furthermore, from the viewpoint of global procurement, copper alloy raw materials that are easy to manufacture are urgently required.

在此,作为高导电高强度铜合金,通常熟知有铍铜、磷青铜、镍银、黄铜或添加Sn的黄铜。Here, beryllium copper, phosphor bronze, nickel silver, brass, or Sn-added brass are generally known as high-conductivity high-strength copper alloys.

并且,作为用于满足高导电、高强度要求的合金已知有例如如专利文献1所示的Cu-Zn-Sn合金。Furthermore, Cu—Zn—Sn alloys such as those disclosed in Patent Document 1 are known as alloys for satisfying the requirements of high electrical conductivity and high strength.

专利文献1:日本专利公开2007-056365号公报Patent Document 1: Japanese Patent Laid-Open No. 2007-056365

然而,如同上述铍铜、磷青铜、镍银、黄铜的一般的高强度铜合金中存在下列问题,而无法应对上述要求。However, general high-strength copper alloys such as the above-mentioned beryllium copper, phosphor bronze, nickel silver, and brass have the following problems and cannot meet the above-mentioned requirements.

铍铜在铜合金中具有最高强度,但铍对人体非常有害(尤其,在溶融状态下,即便铍蒸汽为极微量也非常危险)。因此,难以进行铍铜制部件或包含该铍铜制部件的产品的废弃处理(尤其是焚烧处理),用于制造的熔解设备所需的最初成本变得极其高。因此,为了得到规定特性需要在制造的最终阶段进行溶体化处理,并且包括制造成本在内的经济性存在问题。Beryllium copper has the highest strength among copper alloys, but beryllium is very harmful to the human body (especially, even a very small amount of beryllium vapor is very dangerous in a molten state). Therefore, it is difficult to dispose of beryllium-copper parts or products containing them (in particular, incineration), and the initial cost required for the melting equipment used for manufacturing becomes extremely high. Therefore, in order to obtain predetermined characteristics, it is necessary to perform solution treatment at the final stage of production, and there is a problem in economical efficiency including production cost.

磷青铜、镍银的热加工性较差,通过热轧难以制造,因此通常通过卧式连续铸造来制造。因此,生产率较差,能量成本较高,成品率也较差。Phosphor bronze and nickel silver have poor hot workability and are difficult to produce by hot rolling, so they are usually produced by horizontal continuous casting. Consequently, productivity is poor, energy costs are high, and yield is poor.

并且,作为高强度铜合金的代表品种的弹簧用磷青铜或弹簧用镍银中含有大量高价Sn、Ni,因此导电性较差,且经济性也存在问题。In addition, phosphor bronze for springs or nickel silver for springs, which are representative types of high-strength copper alloys, contain a large amount of expensive Sn and Ni, so they are poor in electrical conductivity and have problems in economical efficiency.

黄铜的主要元素即Zn的价格相比Cu低廉,通过在Cu添加Zn,使密度变小,强度即抗拉强度、屈服强度或屈服应力、弹簧极限值、疲劳强度变高。而就黄铜而言,随着增加Zn含量,应力腐蚀破裂敏感性变得非常高,作为材料的可靠性受损。另一方面,就黄铜而言,如众所周知其应力松弛特性较差,根本不能在引擎室周边等达到高温的组件中使用。并且,随着Zn含量增加,强度得到提高,但延展性及弯曲加工性变差,强度与延展性的平衡变差。The price of Zn, which is the main element of brass, is lower than that of Cu. By adding Zn to Cu, the density is reduced, and the strength, namely tensile strength, yield strength or yield stress, spring limit value, and fatigue strength are increased. On the other hand, in the case of brass, as the Zn content increases, the stress corrosion cracking sensitivity becomes very high, and the reliability as a material is impaired. On the other hand, brass is known to have poor stress relaxation characteristics and cannot be used at all in components that reach high temperatures such as around the engine compartment. Furthermore, as the Zn content increases, the strength improves, but the ductility and bending workability deteriorate, and the balance between strength and ductility deteriorates.

如以上所述,黄铜及单纯添加Sn的黄铜虽然价格低廉,但无法满足强度要求,且应力松弛特性及导电性较差,耐腐蚀性存在问题(应力腐蚀及脱锌腐蚀),作为上述实现小型化及高性能化的产品构成材料不合适。As mentioned above, although brass and brass with only Sn added are cheap, they cannot meet the strength requirements, and their stress relaxation characteristics and electrical conductivity are poor, and there are problems in corrosion resistance (stress corrosion and dezincification corrosion). The material constituting the product that realizes miniaturization and high performance is not suitable.

因此,这种一般的高导电/高强度铜合金无论如何也满足不了如所述的趋于小型化、轻量化及高性能化的各种器件的组件构成材料,强烈要求开发出一种崭新的高导电、高强度铜合金。Therefore, this general high-conductivity/high-strength copper alloy cannot satisfy the components constituting materials of various devices that tend to be miniaturized, light-weight, and high-performance as described above, and there is a strong demand for the development of a new type of copper alloy. Highly conductive, high strength copper alloy.

并且,专利文献1中所记载的Cu-Zn-Sn合金中包括导电性和强度在内的诸多特性也不够充分。Furthermore, the Cu—Zn—Sn alloy described in Patent Document 1 is not sufficient in many characteristics including electrical conductivity and strength.

本发明是为了解决上述以往技术问题而完成的,其课题在于提供一种耐应力腐蚀破裂性、应力松弛特性、抗拉强度、屈服强度、导电性、弯曲加工性及焊料润湿性优异的铜合金板,尤其提供一种耐得住苛刻的使用环境的、适于可靠性较高的端子/连接器、电气/电子组件的铜合金板及该铜合金板的制造方法。The present invention was made to solve the above-mentioned conventional technical problems, and its object is to provide a copper alloy excellent in stress corrosion cracking resistance, stress relaxation characteristics, tensile strength, yield strength, electrical conductivity, bending workability, and solder wettability. The alloy plate, in particular, provides a copper alloy plate that can withstand harsh use environments and is suitable for terminals/connectors and electrical/electronic components with high reliability, and a method for manufacturing the copper alloy plate.

发明内容Contents of the invention

本发明人等为解决上述课题,经过从各种角度进行反复探讨、并反复各种研究及实验之后发现,通过如下方法获得性价比优异,密度小,高强度与伸展率/弯曲加工性和导电率的平衡、及耐应力腐蚀破裂性、应力松弛特性优异,且能够应对各种使用环境的铜合金,以至于完成本发明,即,首先在包含4~14质量%的Zn的Cu-Zn合金中适量添加Ni和Sn,同时为了将Ni与Sn的相互作用达到最佳化,将Ni与Sn的合计含量及含量的比率设在适当的范围内,此外,鉴于Zn与Ni以及Sn的相互作用,以3个组成关系式f1=[Zn]+3×[Sn]+2×[Ni]、f2=[Zn]-0.3×[Sn]-1.8×[Ni]、及f3=(3×[Ni]+0.5×[Sn])/[Zn]同时成为适当值的方式调整Zn、Ni、Sn,并且将Ni量与Sn量、以及P量与Ni量设为适当范围内的含有比率,并适当调整所形成的析出物的大小及结晶粒径。In order to solve the above-mentioned problems, the inventors of the present invention have repeatedly studied from various angles and repeated various researches and experiments, and found that the following method can achieve excellent cost performance, low density, high strength and elongation/bending workability, and electrical conductivity. Balance, and stress corrosion cracking resistance, stress relaxation characteristics of copper alloys, and can cope with various use environments, so that the present invention is completed, that is, first in the Cu-Zn alloy containing 4 to 14 mass % of Zn Ni and Sn are added in appropriate amounts, and in order to optimize the interaction between Ni and Sn, the total content and content ratio of Ni and Sn are set in an appropriate range. In addition, in view of the interaction between Zn and Ni and Sn, With 3 composition relations f1=[Zn]+3×[Sn]+2×[Ni], f2=[Zn]-0.3×[Sn]-1.8×[Ni], and f3=(3×[Ni] ]+0.5×[Sn])/[Zn] to adjust Zn, Ni, and Sn so that they become appropriate values at the same time, and set the content ratio of Ni amount to Sn amount, and P amount to Ni amount within an appropriate range, and appropriately The size and crystal grain size of the formed precipitates are adjusted.

具体而言,通过使适量的Zn、Ni、Sn固溶于基体中,且含有P,由此不损害延展性及弯曲加工性,即可获得较高的强度。并且,共同添加原子价(或价电子数,下同)为4价(价电子数为4)的Sn、2价的Zn、Ni和5价的P,由此使耐应力腐蚀破裂性及应力松弛特性变得良好,同时,降低层错能,以使再结晶时的结晶粒变得微细。并且,通过形成以Ni和P为主体的微细的化合物来抑制结晶粒生长,并维持微细的结晶粒。Specifically, by dissolving an appropriate amount of Zn, Ni, and Sn in the matrix and containing P, high strength can be obtained without impairing ductility and bending workability. In addition, the atomic valence (or the number of valence electrons, the same below) is 4 valence (4 valence electrons) Sn, 2 valence Zn, Ni and 5 valence P, thereby making the stress corrosion cracking resistance and stress The relaxation characteristics are improved, and at the same time, the stacking fault energy is reduced to make crystal grains finer during recrystallization. Furthermore, by forming a fine compound mainly composed of Ni and P, crystal grain growth is suppressed, and fine crystal grains are maintained.

并且,通过将结晶粒(再结晶晶粒)微细化,能够显著提高以抗拉强度及屈服强度为主的强度。即,强度随着平均结晶粒径逐渐减小而增大。具体而言,向Cu添加Zn、Sn、Ni,这具有增加再结晶核的核生成位置的效果。向Cu-Zn-Sn-Ni合金添加P、Ni,这具有抑制结晶粒生长的效果。因此,通过利用这些效果,能够获得具有微细的结晶粒的Cu-Zn-Sn-Ni-P系合金。可以认为再结晶核的核生成位置的増加的主要原因的之一为,通过添加原子价分别为2价、2价、4价的Zn、Ni、Sn,来降低层错能。可以认为抑制使该生成的微细的再结晶晶粒维持微细状态的结晶粒生长的原因为,因添加P、Ni而生成微细的析出物。但是,其中若仅着眼于再结晶晶粒的超微细化,则无法获得强度、伸展率及弯曲加工性的平衡。判明,为了确保平衡,使再结晶晶粒的微细化留有余裕且某种范围的大小的结晶粒微细化区域良好。关于结晶粒的微细化或超微细化,JIS H 0501中所记载的标准照片中最小的结晶粒度为0.010mm。据此认为,具有小于0.010mm的平均结晶粒者即可称得上结晶粒被微细化。Furthermore, by making the crystal grains (recrystallized grains) finer, the strength mainly including the tensile strength and yield strength can be significantly improved. That is, the strength increases as the average crystal grain size gradually decreases. Specifically, adding Zn, Sn, and Ni to Cu has the effect of increasing the nucleation sites of recrystallization nuclei. Adding P and Ni to the Cu-Zn-Sn-Ni alloy has the effect of suppressing the growth of crystal grains. Therefore, by utilizing these effects, a Cu—Zn—Sn—Ni—P based alloy having fine crystal grains can be obtained. It is considered that one of the main reasons for the increase in the nucleation sites of recrystallization nuclei is that the stacking fault energy is reduced by adding Zn, Ni, and Sn having atomic valences of divalent, divalent, and tetravalent, respectively. It is considered that the reason for suppressing the growth of the generated fine recrystallized grains in a fine state is that fine precipitates are generated by the addition of P and Ni. However, focusing only on ultra-miniaturization of recrystallized grains, the balance of strength, elongation, and bendability cannot be achieved. It was found that, in order to secure a balance, there is room for miniaturization of recrystallized grains, and it is found that a region with a size of a certain range of miniaturized crystal grains is good. With regard to the miniaturization or superfineness of crystal grains, the minimum crystal grain size in the standard photograph described in JIS H 0501 is 0.010 mm. Based on this, it is believed that those with an average crystal grain size smaller than 0.010 mm can be said to have been finely grained.

通过使Zn、Ni、Sn各元素固溶于Cu,由此不损害延展性及弯曲加工性,而提高强度,且为了使应力松弛特性及耐应力腐蚀破裂性变得良好,需要从各种观点考虑以Zn、Ni、Sn各元素的性质为代表的元素之间的相互作用。即,仅规定Zn、Ni、Sn各元素的含量,未必能使应力松弛特性及耐应力腐蚀破裂性变得良好且不损害延展性及弯曲加工性而获得较高的强度。By dissolving Zn, Ni, and Sn in Cu, the strength is improved without impairing the ductility and bending workability, and in order to improve the stress relaxation characteristics and stress corrosion cracking resistance, various viewpoints are required. The interaction between elements represented by the properties of Zn, Ni, and Sn elements is considered. That is, only specifying the content of each element of Zn, Ni, and Sn does not necessarily make the stress relaxation characteristics and stress corrosion cracking resistance good, and obtain high strength without impairing ductility and bending workability.

因此,需要使3个组成关系式设定在规定的范围内,即组成关系式f1=[Zn]+3×[Sn]+2×[Ni]、组成关系式f2=[Zn]-0.3×[Sn]-1.8×[Ni]、以及f3=(3×[Ni]+0.5×[Sn])/[Zn]。Therefore, it is necessary to set the three composition relations within the specified range, namely composition relation f1=[Zn]+3×[Sn]+2×[Ni], composition relation f2=[Zn]-0.3× [Sn]−1.8×[Ni], and f3=(3×[Ni]+0.5×[Sn])/[Zn].

即便在考虑到Zn、Ni、Sn各元素的相互作用的情况下,组成关系式f1、f2的下限值也为用于获得高强度的最低的必要值,另一方面,若组成关系式f1、f2超过上限值或低于组成关系式f3的下限值,则虽然强度会变高,但会损害应力松弛特性或耐应力腐蚀破裂性。Even when the interaction of Zn, Ni, and Sn elements is considered, the lower limit values of the composition relations f1 and f2 are the minimum necessary values for obtaining high strength. On the other hand, if the composition relation f1 If f2 exceeds the upper limit or falls below the lower limit of composition relation f3, the strength will increase, but the stress relaxation characteristics and stress corrosion cracking resistance will be impaired.

并且,组成关系式f1=[Zn]+3×[Sn]+2×[Ni]的上限值为本发明合金的导电率是否超过24%IACS的值。In addition, the upper limit value of the composition relational expression f1=[Zn]+3×[Sn]+2×[Ni] is a value whether or not the electrical conductivity of the alloy of the present invention exceeds 24% IACS.

组成关系式f2=[Zn]-0.3×[Sn]-1.8×[Ni]的上限值也为用于获得优异的应力松弛特性、耐应力腐蚀破裂性与良好的延展性、弯曲加工性及焊料润湿性的边界值。如上所述,Cu-Zn合金的致命性缺点为,应力腐蚀破裂的敏感性高,以及应力松弛特性差。The upper limit of the composition relationship f2=[Zn]-0.3×[Sn]-1.8×[Ni] is also used to obtain excellent stress relaxation characteristics, stress corrosion cracking resistance, good ductility, bending workability and Boundary value for solder wettability. As described above, the critical disadvantages of Cu—Zn alloys are high susceptibility to stress corrosion cracking and poor stress relaxation characteristics.

组成关系式f3=(3×[Ni]+0.5×[Sn])/[Zn]的下限值为用于获得良好的应力松弛性的边界值。如上所述,Cu-Zn合金为性价比优异的合金,但缺乏应力松弛特性,且即便具有高强度,也无法有效利用高强度。一般来讲,黄铜合金缺乏应力松弛特性,但能够通过使(3×[Ni]+0.5×[Sn])与[Zn]的平衡即配合比最佳化,来实现更高的应力松弛特性。为上限值时,Ni、Sn的量增加且成本增加、或使导电率变差,应力松弛特性也饱和。The lower limit of the composition relation f3=(3×[Ni]+0.5×[Sn])/[Zn] is a boundary value for obtaining good stress relaxation properties. As described above, the Cu—Zn alloy is an alloy excellent in cost performance, but lacks stress relaxation characteristics, and even if it has high strength, it cannot effectively utilize the high strength. In general, brass alloys lack stress relaxation characteristics, but by optimizing the balance (3×[Ni]+0.5×[Sn]) and [Zn], that is, the compounding ratio, higher stress relaxation characteristics can be realized . When it is an upper limit, the amount of Ni and Sn increases, and the cost increases, or the electrical conductivity is deteriorated, and the stress relaxation characteristic is also saturated.

并且,本申请中,重点为将Ni量与Sn量、以及P量与Ni量设为适当的含有比率,由此能够实现优异的应力松弛特性、强度及弯曲加工性。尤其,为了提高Cu-Zn合金的应力松弛,首先共同添加1~2.4质量%的Ni、0.1~1质量%的Sn为首要条件,其次为Ni与Sn的含量比率,且需要将组成关系式f4=[Ni]/[Sn]设定在规定的范围内。详细内容后述,相对于1个Sn原子需要至少3.5个以上的Ni原子。并且,关于对应力松弛特性、结晶粒的大小、强度、弯曲加工性很重要的Ni与P,需要通过固溶的Ni与P、所析出的Ni和P的化合物之间的关系,将组成关系式f5=[Ni]/[P]设定在规定的范围内。In addition, in the present application, it is important to set the Ni amount to the Sn amount, and the P amount to the Ni amount to be appropriate content ratios, whereby excellent stress relaxation characteristics, strength, and bendability can be realized. In particular, in order to improve the stress relaxation of Cu-Zn alloys, the first requirement is to add 1 to 2.4% by mass of Ni and 0.1 to 1% by mass of Sn together as the first condition, followed by the content ratio of Ni and Sn, and it is necessary to formulate the composition relation f4 = [Ni]/[Sn] is set within the specified range. Details will be described later, but at least 3.5 or more Ni atoms are required for one Sn atom. In addition, regarding Ni and P, which are important for stress relaxation characteristics, crystal grain size, strength, and bending workability, it is necessary to understand the composition relationship from the relationship between Ni and P in solid solution and the compound of Ni and P precipitated. The formula f5=[Ni]/[P] is set within a predetermined range.

并且,上述铜合金板中,优选在所述精冷轧工序后实施恢复热处理工序,实施与之相应的热处理。此时,由于进行恢复热处理,因此提高应力松弛率、杨氏模量、弹簧极限值及伸展率。In addition, in the above-mentioned copper alloy sheet, it is preferable to perform a recovery heat treatment step after the finish cold rolling step, and perform heat treatment corresponding thereto. At this time, since the recovery heat treatment is performed, the stress relaxation rate, Young's modulus, spring limit value, and elongation rate are increased.

作为制造上述铜合金板的方法,依次包括:配合成规定成分的铸块制造工序与热轧工序、根据情况省略热轧工序的连续铸造工序、冷轧工序、再结晶热处理工序及精冷轧工序,所述热轧工序的热轧开始温度为800~950℃,最终轧制在750℃至500℃下结束,之后,通过空冷或水冷来进行强制冷却,直至冷却至常温。再结晶热处理工序有长时间加热的间歇式和以高温短时间连续进行加热的连续热处理方法。有时在最终精轧后,进行用于使材料的应变良好的拉伸弯曲矫直。并且,有时还利用连续热处理方法实施恢复热处理,或者,此外还有在用于端子/连接器、电气/电子组件时,不论恢复热处理工序的有无,均包括熔融镀Sn、回流镀Sn等电镀处理工序。The method of manufacturing the above-mentioned copper alloy sheet includes, in order, an ingot manufacturing process and a hot rolling process in which the composition is formulated, a continuous casting process in which the hot rolling process is omitted in some cases, a cold rolling process, a recrystallization heat treatment process, and a finishing cold rolling process. , the hot rolling start temperature of the hot rolling process is 800-950°C, the final rolling is finished at 750°C-500°C, and thereafter, forced cooling is performed by air cooling or water cooling until cooling to normal temperature. The recrystallization heat treatment process includes a batch type of heating for a long time and a continuous heat treatment method of continuously heating at a high temperature for a short time. Tensile bending straightening for improving the strain of the material may be performed after final finish rolling. In addition, recovery heat treatment is sometimes carried out by means of continuous heat treatment, or, in addition, when used in terminals/connectors and electrical/electronic components, electroplating such as hot-dip Sn plating and reflow Sn plating is included regardless of the recovery heat treatment process. Processing procedure.

另外,根据铜合金板的板厚,也可以进行1次或多次于所述热轧工序和所述冷轧工序之间成对的冷轧工序与退火工序。In addition, depending on the thickness of the copper alloy sheet, the paired cold rolling step and the annealing step may be performed one or more times between the hot rolling step and the cold rolling step.

并且,尤其用于端子/连接器材等的铜合金板的制造方法以如下方法制造,优选所述冷轧工序中的冷加工率为55%以上,所述再结晶热处理工序具备:加热步骤,利用连续热处理炉将所述铜合金材料加热成规定温度;保持步骤,在该加热步骤后,以规定温度将该铜合金材料保持规定时间;及冷却步骤,在该保持步骤后,将该铜合金材料冷却至规定温度,所述再结晶热处理工序中,将该铜合金材料的最高到达温度设为Tmax(℃),将比该铜合金材料的最高到达温度低50℃的温度至最高到达温度的温度区域中加热保持的时间设为tm(min)时,560≤Tmax≤790、0.04≤tm≤1.0、520≤It1=(Tmax-30×tm-1/2)≤690,此外,还包括恢复热处理工序、或镀Sn,该恢复热处理工序具备:加热步骤,在精冷轧工序后,将铜合金材料加热成规定温度;保持步骤,该加热步骤后,以规定温度将该铜合金材料保持规定时间;及冷却步骤,在该保持步骤后,将该铜合金材料冷却至规定温度,其中,将该铜合金材料的最高到达温度设为Tmax2(℃),将比该铜合金材料的最高到达温度低50℃的温度至最高到达温度的温度区域中加热保持的时间设为tm2(min),150≤Tmax2≤580、0.02≤tm2≤100、120≤It2=(Tmax2-25×tm2-1/2)≤390。通过实施高温下短时间内的再结晶热处理以及恢复热处理工序,能够提高应力松弛率、杨氏模量、弹簧极限值、弯曲加工性及伸展率。In addition, the manufacturing method of the copper alloy plate used especially for terminals/connectors, etc. is manufactured by the following method. Preferably, the cold working rate in the cold rolling process is 55% or more, and the recrystallization heat treatment process includes: a heating step, using continuous a heat treatment furnace heating the copper alloy material to a prescribed temperature; a maintaining step of maintaining the copper alloy material at a prescribed temperature for a prescribed time after the heating step; and a cooling step of cooling the copper alloy material after the maintaining step To a predetermined temperature, in the recrystallization heat treatment process, the maximum attainable temperature of the copper alloy material is set as Tmax (°C), and the temperature range from the temperature 50°C lower than the maximum attainable temperature of the copper alloy material to the maximum attainable temperature When the holding time of medium heating is set as tm (min), 560≤Tmax≤790, 0.04≤tm≤1.0, 520≤It1=(Tmax-30×tm -1/2 )≤690, in addition, recovery heat treatment process is also included , or Sn plating, the recovery heat treatment process includes: a heating step, after the finishing cold rolling process, the copper alloy material is heated to a specified temperature; a holding step, after the heating step, the copper alloy material is maintained at a specified temperature for a specified time; And a cooling step, after the holding step, cooling the copper alloy material to a prescribed temperature, wherein the maximum attainable temperature of the copper alloy material is set as Tmax2 (°C), which is 50°C lower than the maximum attainable temperature of the copper alloy material The heating and holding time from the temperature of ℃ to the temperature range of the highest reaching temperature is set as tm2 (min), 150≤Tmax2≤580, 0.02≤tm2≤100, 120≤It2=(Tmax2-25×tm2 -1/2 )≤ 390. The stress relaxation rate, Young's modulus, spring limit value, bending workability, and elongation can be improved by performing recrystallization heat treatment and recovery heat treatment steps at high temperature for a short period of time.

本发明是根据上述见解而完成的,本发明的第1方式的铜合金板,其含有4~14质量%的Zn、0.1~1质量%的Sn、0.005~0.08质量%的P及1.0~2.4质量%的Ni,且剩余部分由Cu及不可避免杂质构成,Zn的含量[Zn]质量%、Sn的含量[Sn]质量%、P的含量[P]质量%及Ni的含量[Ni]质量%之间具有下列关系:The present invention has been completed based on the above findings. The copper alloy sheet according to the first aspect of the present invention contains 4 to 14 mass % of Zn, 0.1 to 1 mass % of Sn, 0.005 to 0.08 mass % of P and 1.0 to 2.4 mass % Mass % of Ni, and the remainder is composed of Cu and unavoidable impurities, Zn content [Zn] mass %, Sn content [Sn] mass %, P content [P] mass % and Ni content [Ni] mass % has the following relationship:

7≤[Zn]+3×[Sn]+2×[Ni]≤18、7≤[Zn]+3×[Sn]+2×[Ni]≤18,

0≤[Zn]-0.3×[Sn]-1.8×[Ni]≤11、0≤[Zn]-0.3×[Sn]-1.8×[Ni]≤11,

0.3≤(3×[Ni]+0.5×[Sn])/[Zn]≤1.6、0.3≤(3×[Ni]+0.5×[Sn])/[Zn]≤1.6,

1.8≤[Ni]/[Sn]≤10、1.8≤[Ni]/[Sn]≤10,

16≤[Ni]/[P]≤250,16≤[Ni]/[P]≤250,

平均结晶粒径为2~9μm,圆形状或椭圆形状的析出物的平均粒径为3~75nm,或所述析出物内粒径为3~75nm的析出物所占的个数的比例为70%以上,导电率为24%IACS以上,作为耐应力松弛特性,在150℃、1000小时条件下应力松弛率为25%以下。The average crystal particle size is 2-9 μm, the average particle size of the circular or elliptical precipitates is 3-75 nm, or the ratio of the number of precipitates with a particle size of 3-75 nm in the precipitates is 70 % or more, the electrical conductivity is 24% IACS or more, and as the stress relaxation resistance characteristic, the stress relaxation rate is 25% or less under the conditions of 150°C and 1000 hours.

本发明的第2方式的铜合金板,其含有4~12质量%的Zn、0.1~0.9质量%的Sn、0.008~0.07质量%的P及1.05~2.2质量%的Ni,且剩余部分由Cu及不可避免杂质构成,Zn的含量[Zn]质量%、Sn的含量[Sn]质量%、P的含量[P]质量%及Ni的含量[Ni]质量%之间具有下列关系:The copper alloy sheet of the second aspect of the present invention contains 4 to 12 mass % of Zn, 0.1 to 0.9 mass % of Sn, 0.008 to 0.07 mass % of P and 1.05 to 2.2 mass % of Ni, and the remainder is composed of Cu And unavoidable impurity composition, the content [Zn] mass % of Zn, the content [Sn] mass % of Sn, the content [P] mass % of P and the following relationship between the content [Ni] mass % of Ni:

7≤[Zn]+3×[Sn]+2×[Ni]≤16、7≤[Zn]+3×[Sn]+2×[Ni]≤16,

0≤[Zn]-0.3×[Sn]-1.8×[Ni]≤9、0≤[Zn]-0.3×[Sn]-1.8×[Ni]≤9,

0.3≤(3×[Ni]+0.5×[Sn])/[Zn]≤1.3、0.3≤(3×[Ni]+0.5×[Sn])/[Zn]≤1.3,

2≤[Ni]/[Sn]≤8、2≤[Ni]/[Sn]≤8,

18≤[Ni]/[P]≤180,18≤[Ni]/[P]≤180,

平均结晶粒径为2~9μm,圆形状或椭圆形状的析出物的平均粒径为3~60nm,或所述析出物内粒径为3~60nm的析出物所占的个数的比例为70%以上,导电率为26%IACS以上,作为耐应力松弛特性,在150℃、1000小时条件下应力松弛率为23%以下。The average crystal particle size is 2-9 μm, the average particle size of the circular or elliptical precipitates is 3-60 nm, or the ratio of the number of precipitates with a particle size of 3-60 nm in the precipitates is 70 % or more, the electrical conductivity is 26% IACS or more, and as the stress relaxation resistance characteristic, the stress relaxation rate is 23% or less under the conditions of 150°C and 1000 hours.

本发明的第3方式的铜合金板,其中,在上述铜合金板中还含有分别为0.0005质量%以上0.05质量%以下,且合计为0.0005质量%以上0.2质量%以下的、选自Al、Fe、Co、Mg、Mn、Ti、Zr、Cr、Si、Sb、As、Pb以及稀土类元素的至少1种或2种以上。The copper alloy sheet according to the third aspect of the present invention, wherein the copper alloy sheet further contains 0.0005% by mass to 0.05% by mass, and a total of 0.0005% by mass to 0.2% by mass, selected from the group consisting of Al and Fe. , Co, Mg, Mn, Ti, Zr, Cr, Si, Sb, As, Pb, and at least one or two or more rare earth elements.

本发明的第4方式的铜合金板,其中,在上述铜合金板中,通过如下制造工序而制造,该制造工序包括:冷轧铜合金材料的精冷轧工序;及根据需要在所述精冷轧工序之后实施的恢复热处理工序,将导电率设为C(%IACS)、150℃、1000小时条件下的有效应力设为Pw(N/mm2)时,具有下列关系:The copper alloy sheet according to the fourth aspect of the present invention, wherein the above-mentioned copper alloy sheet is manufactured through the following manufacturing process, the manufacturing process includes: a finish cold rolling process of cold rolling copper alloy material; In the recovery heat treatment process performed after the cold rolling process, when the electrical conductivity is C (%IACS), and the effective stress at 150°C and 1000 hours is Pw (N/mm 2 ), the following relationship is established:

Pw≥300、Pw≥300,

Pw×(C/100)1/2≥190,Pw×(C/100) 1/2 ≥190,

相对于轧制方向呈90度方向的屈服强度YS90与相对于轧制方向呈0度方向的屈服强度YS0之比YS90/YS0在0.95≤YS90/YS0≤1.07的范围内。The ratio YS 90 /YS 0 of the yield strength YS 90 in the direction of 90 degrees relative to the rolling direction to the yield strength YS 0 in the direction of 0 degrees relative to the rolling direction, YS 90 /YS 0 , is in the range of 0.95≤YS 90 /YS 0 ≤1.07.

本发明的第5方式的铜合金板,其中,该铜合金板用于连接器、端子、继电器、开关、半导体用途等电子/电气器件组件。The copper alloy sheet according to a fifth aspect of the present invention is used for electronic/electric device components such as connectors, terminals, relays, switches, and semiconductor applications.

本发明的第6方式的铜合金板的制造方法为制造上述铜合金板的铜合金板的制造方法,其中,该方法依次包括热轧工序、冷轧工序、再结晶热处理工序及精冷轧工序,所述冷轧工序中的冷加工率为55%以上,所述再结晶热处理工序具备:加热步骤,利用连续热处理炉,将冷轧后的铜合金材料加热至规定温度;保持步骤,在该加热步骤后,以规定温度将该铜合金材料保持规定时间;及冷却步骤,在该保持步骤后,将该铜合金材料冷却至规定温度,在所述再结晶热处理工序中,将该铜合金材料的最高到达温度设为Tmax(℃),将比该铜合金材料的最高到达温度低50℃的温度至最高到达温度的温度区域中加热保持的时间设为tm(min)时,A method for producing a copper alloy sheet according to a sixth aspect of the present invention is a method for producing a copper alloy sheet as described above, wherein the method sequentially includes a hot rolling step, a cold rolling step, a recrystallization heat treatment step, and a finish cold rolling step , the cold working rate in the cold rolling process is more than 55%, and the recrystallization heat treatment process includes: a heating step, using a continuous heat treatment furnace, to heat the cold-rolled copper alloy material to a specified temperature; After the step, maintaining the copper alloy material at a specified temperature for a specified time; and a cooling step, after the maintaining step, cooling the copper alloy material to a specified temperature, and in the recrystallization heat treatment process, the copper alloy material When the maximum attained temperature is Tmax (°C), and the time for heating and holding in the temperature range from a temperature 50°C lower than the maximum attained temperature of the copper alloy material to the maximum attained temperature is defined as tm (min),

560≤Tmax≤790、560≤Tmax≤790,

0.04≤tm≤1.0、0.04≤tm≤1.0,

520≤It1=(Tmax-30×tm-1/2)≤690,并且,在所述再结晶热处理工序中,比最高到达温度低50℃的温度至400℃的温度区域中,以5℃/秒以上的条件进行冷却。另外,根据铜合金板的板厚,可以介于所述热轧工序与所述冷轧工序之间进行1次或多次成对的冷轧工序与退火工序。520≤It1=(Tmax-30×tm -1/2 )≤690, and in the recrystallization heat treatment step, in the temperature range from 50°C lower than the maximum attained temperature to 400°C, at 5°C/ Seconds or more conditions for cooling. In addition, depending on the thickness of the copper alloy sheet, one or more paired cold rolling and annealing steps may be performed between the hot rolling step and the cold rolling step.

本发明的第7方式的铜合金板的制造方法,其具有在所述精冷轧工序后实施的恢复热处理工序,所述恢复热处理工序具备:加热步骤,将精冷轧后的铜合金材料加热成规定温度;保持步骤,在该加热步骤后,以规定温度将该铜合金材料保持规定时间;及冷却步骤,在该保持步骤后将该铜合金材料冷却至规定温度,将该铜合金材料的最高到达温度设为Tmax2(℃),将比该铜合金材料的最高到达温度低50℃的温度至最高到达温度的温度区域中加热保持的时间设为tm2(min)时如下:A copper alloy sheet manufacturing method according to a seventh aspect of the present invention includes a recovery heat treatment step performed after the finish cold rolling step, and the recovery heat treatment step includes a heating step of heating the copper alloy material after finish cold rolling to a prescribed temperature; a holding step, after the heating step, keeping the copper alloy material at a prescribed temperature for a prescribed time; and a cooling step, cooling the copper alloy material to a prescribed temperature after the keeping step, and keeping the copper alloy material When the maximum attained temperature is set to Tmax2 (°C), and the time for heating and holding in the temperature range from a temperature 50°C lower than the maximum attained temperature of the copper alloy material to the maximum attained temperature is set to tm2 (min) as follows:

150≤Tmax2≤580、150≤Tmax2≤580,

0.02≤tm2≤100、0.02≤tm2≤100,

120≤It2=(Tmax2-25×tm2-1/2)≤390。120≤It2=(Tmax2−25×tm2 −1/2 )≤390.

本发明的第8方式的铜合金板的制造方法为制造上述铜合金板的铜合金板的制造方法,其中,该方法包括成对的冷轧工序及退火工序、冷轧工序、再结晶热处理工序、精冷轧工序及恢复热处理工序,并构成为无需进行热加工,而在进行1次或多次成对的冷轧工序及退火工序之后,进行组合所述冷轧工序和所述再结晶处理工序、及组合所述精冷轧工序和所述恢复热处理工序中的其中一种或两种。所述冷轧工序中的冷加工率为55%以上,所述再结晶热处理工序具备:加热步骤,利用连续热处理炉,将冷轧后的铜合金材料加热至规定温度;保持步骤,在该加热步骤后,以规定温度将该铜合金材料保持规定时间;及冷却步骤,在该保持步骤后,将该铜合金材料冷却至规定温度,在所述再结晶热处理工序中,将该铜合金材料的最高到达温度设为Tmax(℃),将比该铜合金材料的最高到达温度低50℃的温度至最高到达温度的温度区域中加热保持的时间设为tm(min)时,The method for manufacturing a copper alloy sheet according to an eighth aspect of the present invention is a method for manufacturing a copper alloy sheet as described above, wherein the method includes a paired cold rolling process and an annealing process, a cold rolling process, and a recrystallization heat treatment process , a finishing cold rolling process and a recovery heat treatment process, and is configured so that no hot working is required, and after one or more paired cold rolling processes and annealing processes are performed, the combination of the cold rolling process and the recrystallization treatment is performed process, and a combination of one or both of the finish cold rolling process and the recovery heat treatment process. The cold working rate in the cold rolling process is 55% or more, and the recrystallization heat treatment process includes: a heating step, using a continuous heat treatment furnace, to heat the cold-rolled copper alloy material to a predetermined temperature; a holding step, in the heating step Afterwards, maintaining the copper alloy material at a specified temperature for a specified time; and a cooling step, after the maintaining step, cooling the copper alloy material to a specified temperature, and in the recrystallization heat treatment process, the highest temperature of the copper alloy material is When the attainment temperature is Tmax (°C), and the time for heating and holding in the temperature range from a temperature 50°C lower than the maximum attainment temperature of the copper alloy material to the maximum attainment temperature is tm (min),

560≤Tmax≤790、560≤Tmax≤790,

0.04≤tm≤1.0、0.04≤tm≤1.0,

520≤It1=(Tmax-30×tm-1/2)≤690,并且,在所述再结晶热处理工序中,比最高到达温度低50℃的温度至400℃的温度区域中,以5℃/秒以上的条件进行冷却。所述恢复热处理工序具备:加热步骤,将精冷轧后的铜合金材料加热成规定温度;保持步骤,在该加热步骤后,以规定温度将该铜合金材料保持规定时间;及冷却步骤,在该保持步骤后将该铜合金材料冷却至规定温度,将该铜合金材料的最高到达温度设为Tmax2(℃),将比该铜合金材料的最高到达温度低50℃的温度至最高到达温度的温度区域中加热保持的时间设为tm2(min)时,如下:520≤It1=(Tmax-30×tm -1/2 )≤690, and in the recrystallization heat treatment step, in the temperature range from 50°C lower than the maximum attained temperature to 400°C, at 5°C/ Seconds or more conditions for cooling. The recovery heat treatment process includes: a heating step of heating the copper alloy material after finish cold rolling to a predetermined temperature; a holding step of maintaining the copper alloy material at a predetermined temperature for a predetermined time after the heating step; and a cooling step of After the holding step, the copper alloy material is cooled to a specified temperature, the maximum attained temperature of the copper alloy material is set as Tmax2 (° C.), and the temperature lower than the maximum attained temperature of the copper alloy material by 50° C. to the maximum attained temperature is When the heating retention time in the temperature zone is set to tm2(min), it is as follows:

150≤Tmax2≤580、150≤Tmax2≤580,

0.02≤tm2≤100、0.02≤tm2≤100,

120≤It2=(Tmax2-25×tm2-1/2)≤390。120≤It2=(Tmax2−25×tm2 −1/2 )≤390.

根据本发明,能够提供一种耐应力腐蚀破裂性、应力松弛特性、抗拉强度、屈服强度、导电性、弯曲加工性及焊料润湿性优异的铜合金板,尤其提供一种能够耐得住苛刻的使用环境的,适于可靠性高的端子/连接器、电气/电子组件的铜合金板及该铜合金板的制造方法。According to the present invention, it is possible to provide a copper alloy sheet excellent in stress corrosion cracking resistance, stress relaxation characteristics, tensile strength, yield strength, electrical conductivity, bending workability, and solder wettability, and in particular to provide a copper alloy sheet capable of withstanding A copper alloy plate suitable for high reliability terminals/connectors and electric/electronic components in a harsh service environment, and a method for manufacturing the copper alloy plate.

具体实施方式Detailed ways

以下,对本发明的实施方式所涉及的铜合金板及铜合金板的制造方法进行说明。本实施方式的铜合金板用作在汽车组件、电气组件、电子组件、通信器件、电子/电气器件等中使用的连接器、端子、继电器、弹簧、开关、半导体、引线框架等的构成材料。Hereinafter, the copper alloy sheet and the manufacturing method of the copper alloy sheet which concern on embodiment of this invention are demonstrated. The copper alloy sheet of this embodiment is used as a constituent material of connectors, terminals, relays, springs, switches, semiconductors, lead frames, etc. used in automotive components, electrical components, electronic components, communication devices, electronic/electrical devices, and the like.

其中,本说明书中,如[Zn]加括号的元素符号表示该元素的含量(质量%)。However, in this specification, an element symbol in parentheses such as [Zn] represents the content (mass %) of the element.

并且,本实施方式中,利用该含量的表示方法,如下规定多个组成关系式。另外,Co、Fe等有效添加元素及不可避免杂质,以本实施方式中规定的含量,对铜合金板的特性的影响较少,因此未计入到每个后述计算式中。此外,例如小于0.005质量%的Cr视作不可避免杂质。In addition, in the present embodiment, a plurality of composition relational expressions are defined as follows using the expression method of the content. In addition, effectively added elements such as Co and Fe and unavoidable impurities have little influence on the properties of the copper alloy sheet at the content specified in this embodiment, so they are not included in each calculation formula described later. In addition, less than 0.005% by mass of Cr, for example, is regarded as an unavoidable impurity.

组成关系式f1=[Zn]+3×[Sn]+2×[Ni]Composition relation f1=[Zn]+3×[Sn]+2×[Ni]

组成关系式f2=[Zn]-0.3×[Sn]-1.8×[Ni]Composition relation f2=[Zn]-0.3×[Sn]-1.8×[Ni]

组成关系式f3=(3×[Ni]+0.5×[Sn])/[Zn]Composition relation f3=(3×[Ni]+0.5×[Sn])/[Zn]

组成关系式f4=[Ni]/[Sn]Composition relation f4=[Ni]/[Sn]

组成关系式f5=[Ni]/[P]Composition relation f5=[Ni]/[P]

本发明的第1实施方式所涉及的铜合金板含有4~14质量%的Zn、0.1~1质量%的Sn、0.005~0.08质量%的P及1.0~2.4质量%的Ni,且剩余部分由Cu及不可避免杂质构成,组成关系式f1在7≤f1≤18范围内,组成关系式f2在0≤f2≤11范围内,组成关系式f3在0.3≤f3≤1.6范围内,组成关系式f4在1.8≤f4≤10范围内,组成关系式f5在16≤f5≤250范围内。The copper alloy sheet according to the first embodiment of the present invention contains 4 to 14% by mass of Zn, 0.1 to 1% by mass of Sn, 0.005 to 0.08% by mass of P, and 1.0 to 2.4% by mass of Ni, and the remainder consists of Composition of Cu and unavoidable impurities, the composition relationship f1 is in the range of 7≤f1≤18, the composition relationship f2 is in the range of 0≤f2≤11, the composition relationship f3 is in the range of 0.3≤f3≤1.6, and the composition relationship f4 In the range of 1.8≤f4≤10, the composition relation f5 is in the range of 16≤f5≤250.

本发明的第2实施方式所涉及的铜合金板含有4~12质量%的Zn、0.1~0.9质量%的Sn、0.008~0.07质量%的P及1.05~2.2质量%的Ni,且剩余部分由Cu及不可避免杂质构成,组成关系式f1在7≤f1≤16范围内,组成关系式f2在0≤f2≤9范围内,组成关系式f3在0.3≤f3≤1.3范围内,组成关系式f4在2≤f4≤8范围内,组成关系式f5在18≤f5≤180范围内。The copper alloy sheet according to the second embodiment of the present invention contains 4 to 12 mass % of Zn, 0.1 to 0.9 mass % of Sn, 0.008 to 0.07 mass % of P, and 1.05 to 2.2 mass % of Ni, and the remainder is composed of Composition of Cu and unavoidable impurities, the composition relationship f1 is in the range of 7≤f1≤16, the composition relationship f2 is in the range of 0≤f2≤9, the composition relationship f3 is in the range of 0.3≤f3≤1.3, and the composition relationship f4 In the range of 2≤f4≤8, the composition relation f5 is in the range of 18≤f5≤180.

本发明的第3实施方式所涉及的铜合金板含有4~14质量%的Zn、0.1~1质量%的Sn、0.005~0.08质量%的P、1.0~2.4质量%的Ni以及分别为0.0005质量%以上0.05质量%以下且合计为0.0005质量%以上0.2质量%以下的选自Al、Fe、Co、Mg、Mn、Ti、Zr、Cr、Si、Sb、As、Pb及稀土类元素中的至少1种或2种以上,其剩余部分由Cu及不可避免杂质构成,组成关系式f1在7≤f1≤18范围内,组成关系式f2在0≤f2≤11范围内,组成关系式f3在0.3≤f3≤1.6范围内,组成关系式f4在1.8≤f4≤10范围内,组成关系式f5在16≤f5≤250范围内。The copper alloy sheet according to the third embodiment of the present invention contains 4 to 14 mass % of Zn, 0.1 to 1 mass % of Sn, 0.005 to 0.08 mass % of P, 1.0 to 2.4 mass % of Ni, and 0.0005 mass % % to 0.05 mass % and a total of 0.0005 mass % to 0.2 mass % of at least One or more than two kinds, the rest of which is composed of Cu and unavoidable impurities, the composition relation f1 is in the range of 7≤f1≤18, the composition relation f2 is in the range of 0≤f2≤11, and the composition relation f3 is in the range of 0.3 ≤f3≤1.6, the composition relation f4 is in the range of 1.8≤f4≤10, and the composition relation f5 is in the range of 16≤f5≤250.

本发明的第4实施方式所涉及的铜合金板含有4~12质量%的Zn、0.1~0.9质量%的Sn、0.008~0.07质量%的P、1.05~2.2质量%的Ni以及分别为0.0005质量%以上0.05质量%以下且合计为0.0005质量%以上0.2质量%以下的选自Al、Fe、Co、Mg、Mn、Ti、Zr、Cr、Si、Sb、As、Pb及稀土类元素中的至少1种或2种以上,且剩余部分由Cu及不可避免杂质构成,组成关系式f1在7≤f1≤16范围内,组成关系式f2在0≤f2≤9范围内、组成关系式f3在0.3≤f3≤1.3范围内、组成关系式f4在2≤f4≤8范围内、组成关系式f5在18≤f5≤180范围内。The copper alloy sheet according to the fourth embodiment of the present invention contains 4 to 12 mass % of Zn, 0.1 to 0.9 mass % of Sn, 0.008 to 0.07 mass % of P, 1.05 to 2.2 mass % of Ni, and 0.0005 mass % of Ni respectively. % to 0.05 mass % and a total of 0.0005 mass % to 0.2 mass % of at least 1 or more than 2 kinds, and the rest is composed of Cu and unavoidable impurities, the composition relationship f1 is in the range of 7≤f1≤16, the composition relationship f2 is in the range of 0≤f2≤9, and the composition relationship f3 is 0.3 ≤f3≤1.3, the composition relation f4 is in the range of 2≤f4≤8, and the composition relation f5 is in the range of 18≤f5≤180.

并且,上述本发明的第1~4实施方式所涉及的铜合金板中,平均结晶粒径为2~9μm。Furthermore, in the copper alloy sheets according to the first to fourth embodiments of the present invention described above, the average crystal grain size is 2 to 9 μm.

并且,本发明的第1、第3实施方式所涉及的铜合金板中,圆形状或椭圆形状的析出物的平均粒径为3~75nm,或所述析出物内粒径为3~75nm的析出物所占的个数的比例为70%以上。In addition, in the copper alloy sheets according to the first and third embodiments of the present invention, the average particle size of the circular or elliptical precipitates is 3 to 75 nm, or the inner particle size of the precipitates is 3 to 75 nm. The ratio of the number of precipitates occupied was 70% or more.

本发明的第2、第4实施方式所涉及的铜合金板中,圆形状或椭圆形状的析出物的平均粒径为3~60nm,或所述析出物内粒径为3~60nm的析出物所占的个数的比例为70%以上。In the copper alloy sheets according to the second and fourth embodiments of the present invention, the average particle size of the circular or elliptical precipitates is 3 to 60 nm, or the precipitates have an inner particle size of 3 to 60 nm. The ratio of the number of objects occupied is 70% or more.

此外,上述本发明的第1~4实施方式所涉及的铜合金板中,导电率为24%IACS以上或导电率为26%IACS以上,作为耐应力松弛特性在150℃、1000小时条件下应力松弛率为25%以下或在150℃、1000小时条件下应力松弛率为23%以下。In addition, in the copper alloy sheets according to the first to fourth embodiments of the present invention described above, the electrical conductivity is 24% IACS or more or the electrical conductivity is 26% IACS or more, and the stress relaxation resistance under the conditions of 150° C. and 1000 hours is stress relaxation. The relaxation rate is 25% or less or the stress relaxation rate is 23% or less under the conditions of 150°C and 1000 hours.

并且,本发明的第1~4实施方式所涉及的铜合金板中,如下规定平衡指数f6以作为表示导电率与应力松弛特性的平衡的指标。将导电率设为C(%IACS),150℃、1000℃下的有效应力设为Pw(N/mm2)时,平衡指数f6定义为,f6=Pw×(C/100)1/2。即,平衡指数f6为Pw与(C/100)1/2之积。本实施方式中,优选为Pw≥300、f6≥190。In addition, in the copper alloy sheets according to the first to fourth embodiments of the present invention, the balance index f6 is defined as follows as an index showing the balance between electrical conductivity and stress relaxation characteristics. When the electrical conductivity is C (%IACS) and the effective stress at 150°C and 1000°C is Pw (N/mm 2 ), the balance index f6 is defined as f6=Pw×(C/100) 1/2 . That is, the balance index f6 is the product of Pw and (C/100) 1/2 . In this embodiment, it is preferable that Pw≥300 and f6≥190.

此外,本发明的第1~4实施方式的铜合金板中,优选相对于轧制方向呈90度的方向的屈服强度YS90与相对于轧制方向呈0度的方向的屈服强度YS0之比YS90/YS0在0.95≤YS90/YS0≤1.07范围内。In addition, in the copper alloy sheets according to the first to fourth embodiments of the present invention, it is preferable that the yield strength YS 90 in the direction of 90 degrees with respect to the rolling direction is between the yield strength YS 0 in the direction of 0 degrees with respect to the rolling direction. The ratio YS 90 /YS 0 is in the range of 0.95≤YS 90 /YS 0 ≤1.07.

以下,对将成分组成、组成关系式f1、f2、f3、f4、f5、金属组织及各种特性如上规定的理由进行说明。Hereinafter, the reasons for specifying the component composition, composition relational expressions f1, f2, f3, f4, f5, metal structure, and various properties as above will be described.

(Zn)(Zn)

Zn为构成本实施方式的铜合金板的主要元素,原子价为2价而使层错能下降,退火时增加再结晶核的生成位置,且使再结晶晶粒微细化或超微细化。并且,通过Zn的固溶,不损害弯曲加工性,而提高抗拉强度或屈服强度、弹簧特性等,且提高基体的耐热性及应力松弛特性,并且,还提高焊料润湿性及耐迁移性。Zn价格低廉,使铜合金的比重下降,还具有经济优势。虽然也有赖于与Sn等其他添加元素的关系,但为了发挥所述效果,需要含有至少4质量%以上的Zn。因此,Zn的含量的下限在4质量%以上,优选为4.5质量%以上,最优选为5质量%以上。另一方面,虽然也有赖于与Sn等其他添加元素的关系,但即便含有超过14质量%的Zn,也会影响结晶粒的微细化与强度的提高,不仅不会显示出与含量相称的显著效果,且使导电率下降,应力腐蚀破裂的敏感性变高,杨氏模量变低,伸展率及弯曲加工性变差,应力松弛特性下降,焊料润湿性也变差。因此,Zn的含量的上限为14质量%,优选为12质量%以下且11质量%以下,最优选为9质量%以下。Zn在适当的组成范围时,使基体的耐热性提高,通过与Ni、Sn、P的相互作用,使应力松弛特性提高,且具备优异的弯曲加工性、较高的强度、杨氏模量以及所希望的导电性。Zn is a main element constituting the copper alloy sheet of the present embodiment, and its atomic valence is divalent to reduce the stacking fault energy, increase the generation sites of recrystallization nuclei during annealing, and make the recrystallized grains finer or ultrafine. In addition, through the solid solution of Zn, the tensile strength, yield strength, spring characteristics, etc. are improved without impairing the bending workability, and the heat resistance and stress relaxation characteristics of the substrate are improved, and the solder wettability and migration resistance are also improved. sex. The low price of Zn lowers the specific gravity of the copper alloy and also has an economic advantage. Although it also depends on the relationship with other added elements such as Sn, Zn needs to be contained at least 4% by mass or more in order to exert the above effect. Therefore, the lower limit of the Zn content is 4% by mass or more, preferably 4.5% by mass or more, and most preferably 5% by mass or more. On the other hand, although it also depends on the relationship with other added elements such as Sn, even if it contains more than 14 mass % of Zn, it will affect the refinement of crystal grains and the improvement of strength, and not only will not show a significant effect commensurate with the content. As a result, the electrical conductivity decreases, the sensitivity to stress corrosion cracking increases, the Young's modulus decreases, the elongation and bending workability deteriorate, the stress relaxation characteristics decrease, and the solder wettability also deteriorates. Therefore, the upper limit of the Zn content is 14% by mass, preferably not more than 12% by mass and not more than 11% by mass, most preferably not more than 9% by mass. When Zn is in an appropriate composition range, the heat resistance of the matrix is improved, and the stress relaxation characteristics are improved through the interaction with Ni, Sn, and P, and it has excellent bending workability, high strength, and Young's modulus and desired electrical conductivity.

原子价为2价的Zn的含量即便在上述范围,若单独添加Zn,则难以使结晶粒微细化。为了使结晶粒微细至规定粒径,需要共同添加后述的Sn、Ni、P,并且要考虑组成关系式f1的值。同样,为了提高耐热性、应力松弛特性、强度及弹簧特性,需要共同添加后述的Sn、Ni、P,并且要考虑组成关系式f1、f2、f3的值。Even if the content of divalent Zn is within the above range, it is difficult to refine the crystal grains if Zn is added alone. In order to make the crystal grains finer to a predetermined particle size, it is necessary to add Sn, Ni, and P described later together, and the value of the composition relational expression f1 must be taken into consideration. Similarly, in order to improve heat resistance, stress relaxation characteristics, strength, and spring characteristics, it is necessary to add Sn, Ni, and P described later together, and the values of composition relations f1, f2, and f3 must be considered.

另外,Zn为9质量%以上时,虽然能够获得较高的抗拉强度与屈服强度,但伴随如所述Zn的增量,使弯曲加工性、耐应力腐蚀破裂性及应力松弛特性变差,并且使杨氏模量变低。为了提高这些特性,与Ni或Sn的相互作用及组成关系式f1、f2、f3的值显得更为重要。In addition, when Zn is 9% by mass or more, although high tensile strength and yield strength can be obtained, the bending workability, stress corrosion cracking resistance and stress relaxation characteristics are deteriorated with the increase of Zn as described above, and lower the Young's modulus. In order to improve these characteristics, the interaction with Ni or Sn and the values of the composition relations f1, f2, and f3 are more important.

(Sn)(Sn)

Sn为构成本实施方式的铜合金板的主要元素,原子价为4价,而使层错能下降,通过与Zn、Ni一同含在铜合金板,退火时使再结晶核的生成位置增加,将再结晶晶粒微细化或超微细化。尤其通过与4质量%以上的2价Zn、2价Ni的共同添加,即便含有少量Sn,也显示出显著的效果。并且,Sn固溶于基体,而提高抗拉强度或屈服强度、弹簧特性等,提高基体的耐热性,提高应力松弛特性,还提高耐应力腐蚀破裂性。为了发挥所述效果,需要含有至少0.1质量%以上的Sn。因此,Sn的含量的下限为0.1质量%以上,最优选为0.2质量%以上。另一方面,大量含有Sn,会使导电率变差,使弯曲加工性、杨氏模量及焊料润湿性变差,反而降低应力松弛特性及耐应力腐蚀破裂性。尤其应力松弛特性较多受到与Ni的配合比的影响。因此,Sn的含量的上限值为1质量%以下,优选为0.9质量%以下,最优选为0.8质量%以下。Sn is the main element constituting the copper alloy sheet of this embodiment, and its atomic valence is tetravalent, so that the stacking fault energy is reduced, and by being contained in the copper alloy sheet together with Zn and Ni, the generation sites of recrystallization nuclei are increased during annealing, The recrystallized grains are miniaturized or ultra-micronized. In particular, co-addition with 4% by mass or more of divalent Zn and divalent Ni exhibits a remarkable effect even if a small amount of Sn is contained. In addition, Sn dissolves in the matrix to improve the tensile strength, yield strength, spring characteristics, etc., to improve the heat resistance of the matrix, to improve the stress relaxation characteristics, and to improve the stress corrosion cracking resistance. In order to exhibit the above effects, it is necessary to contain at least 0.1% by mass of Sn. Therefore, the lower limit of the Sn content is 0.1% by mass or more, most preferably 0.2% by mass or more. On the other hand, if a large amount of Sn is contained, the electrical conductivity will be deteriorated, the bending workability, Young's modulus and solder wettability will be deteriorated, and the stress relaxation characteristics and stress corrosion cracking resistance will be reduced instead. In particular, stress relaxation characteristics are largely influenced by the compounding ratio with Ni. Therefore, the upper limit of the content of Sn is 1% by mass or less, preferably 0.9% by mass or less, and most preferably 0.8% by mass or less.

(Cu)(Cu)

Cu为构成本实施方式的铜合金板的主要元素的剩余部分。但是,为了确保依赖于Cu浓度的导电性、耐应力腐蚀破裂性,并保持应力松弛特性、伸展率、杨氏模量及焊料润湿性,优选Cu的含量的下限为84质量%以上,进一步优选86质量%以上。另一方面,为了获得高强度,优选Cu的含量的上限设为94.5质量%以下,进一步优选94质量%以下。Cu is the remainder of the main elements constituting the copper alloy sheet of the present embodiment. However, in order to ensure electrical conductivity and stress corrosion cracking resistance depending on the Cu concentration, and to maintain stress relaxation characteristics, elongation, Young's modulus, and solder wettability, the lower limit of the Cu content is preferably 84% by mass or more, and further Preferably it is 86 mass % or more. On the other hand, in order to obtain high strength, the upper limit of the Cu content is preferably 94.5% by mass or less, more preferably 94% by mass or less.

(P)(P)

P的原子价为5价,其具有使结晶粒微细化的作用与抑制再结晶晶粒的生长的作用,但因其含量少,因此后者的作用较大。并且,虽然是微量,但固溶于基体的P及将P和Ni化合的析出物具有提高应力松弛特性的作用。P的一部分与后述Ni化合而形成析出物,视情况能够以Ni为主,将Co或Fe等化合而形成析出物,能够进一步强化结晶粒生长抑制效果。为了抑制结晶粒生长,而存在圆形或椭圆形的析出物,需要使该析出物的平均粒径为3~75nm或析出粒子内粒径为3~75nm的析出粒子所占的个数的比例为70%以上。该析出物抑制退火时的再结晶晶粒的生长作用或效果比析出强化更大,与仅通过析出的强化作用有区别。并且,基于含有上述的范围内的Zn和Sn,通过与Ni的相互作用,P具有显著提高本申请的主题之一的应力松弛特性的效果。The atomic valence of P is pentavalent, and it has the effect of making crystal grains finer and suppressing the growth of recrystallized grains, but the latter effect is greater because of its small content. In addition, although the amount is small, P dissolved in the matrix and precipitates combining P and Ni have the effect of improving the stress relaxation characteristics. A part of P combines with Ni to be described later to form precipitates, and Ni can be mainly used as the case may be, and Co, Fe, etc. are combined to form precipitates, and the effect of inhibiting crystal grain growth can be further enhanced. In order to suppress the growth of crystal grains, there are circular or elliptical precipitates, it is necessary to make the average particle diameter of the precipitates 3-75nm or the ratio of the number of precipitated particles with a particle diameter of 3-75nm in the precipitated particles It is more than 70%. The effect or effect of the precipitates on inhibiting the growth of recrystallized grains during annealing is greater than that of precipitation strengthening, and is different from the strengthening effect only by precipitation. Furthermore, P has the effect of remarkably improving the stress relaxation characteristic which is one of the subject-matters of this application by interacting with Ni based on containing Zn and Sn in the said range.

为了发挥这些效果,P的含量的下限值为0.005质量%以上,优选为0.008质量%以上,最优选为0.01质量%以上。另一方面,即便含有超过0.08质量%,通过析出物的再结晶晶粒生长的抑制效果也饱和,若反倒存在过多的析出物,则使伸展率、弯曲加工性及应力松弛特性下降。因此,优选P的含量的上限值为0.08质量%,优选为0.07质量%以下。In order to exert these effects, the lower limit of the content of P is 0.005 mass % or more, Preferably it is 0.008 mass % or more, Most preferably, it is 0.01 mass % or more. On the other hand, even if it contains more than 0.08% by mass, the effect of inhibiting the recrystallization grain growth by the precipitates is saturated, and if there are too many precipitates, the elongation, bending workability, and stress relaxation characteristics will be reduced. Therefore, the upper limit of the P content is preferably 0.08% by mass, preferably 0.07% by mass or less.

(Ni)(Ni)

Ni中一部分与P结合而制成化合物,其余固溶。Ni通过与在如上述规定的浓度范围内所含有的P、Zn、Sn的相互作用,提高应力松弛特性,提高合金的杨氏模量,提高焊料润湿性、耐应力腐蚀破裂性,通过所形成的化合物抑制再结晶晶粒的生长。为了显著发挥这些作用,需要含有1质量%以上。因此,Ni的含量的下限值为1质量%以上,优选为1.05质量%以上,最优选为1.1质量%以上。另一方面,Ni的増量会阻碍导电率,应力松弛特性也饱和,因此Ni的含量的上限值为2.4质量%以下,优选为2.2质量%以下,最优选为2质量%以下。并且,在与Sn的关系中,满足后述的组成关系式的同时,尤其为了提高应力松弛特性、杨氏模量及弯曲加工性,Ni的含量优选Sn的含量的1.8倍以上,进一步优选含有2倍以上。这是因为,原子浓度中,通过使2价的Ni含有4价Sn的3.5倍以上,尤其4倍以上,由此尤其提高应力松弛特性。另一方面,从强度与导电率的关系以及应力松弛特性考虑,优选将Ni的含量控制在Sn的含量的10倍以下,进一步优选8倍以下,最优选6倍以下。A part of Ni is combined with P to form a compound, and the rest is in solid solution. Ni interacts with P, Zn, and Sn contained in the concentration range specified above to improve stress relaxation characteristics, increase the Young's modulus of the alloy, improve solder wettability, and stress corrosion cracking resistance. The compounds formed inhibit the growth of recrystallized grains. In order to significantly exert these functions, it is necessary to contain 1% by mass or more. Therefore, the lower limit of the Ni content is 1% by mass or more, preferably 1.05% by mass or more, and most preferably 1.1% by mass or more. On the other hand, the increase of Ni hinders the electrical conductivity and saturates the stress relaxation characteristics, so the upper limit of the Ni content is 2.4% by mass or less, preferably 2.2% by mass or less, and most preferably 2% by mass or less. In addition, in the relationship with Sn, while satisfying the composition relational expression described later, especially in order to improve the stress relaxation characteristics, Young's modulus and bending workability, the content of Ni is preferably 1.8 times or more than the content of Sn, and it is more preferable to contain More than 2 times. This is because the stress relaxation characteristics are particularly improved by adding divalent Ni to 3.5 times or more, especially 4 times or more, the atomic concentration of tetravalent Sn. On the other hand, from the viewpoint of the relationship between strength and electrical conductivity and stress relaxation properties, the Ni content is preferably controlled to be 10 times or less, more preferably 8 times or less, and most preferably 6 times or less the Sn content.

(选自Al、Fe、Co、Mg、Mn、Ti、Zr、Cr、Si、Sb、As、Pb及稀土类元素的至少1种或2种以上)(At least one or two or more selected from Al, Fe, Co, Mg, Mn, Ti, Zr, Cr, Si, Sb, As, Pb, and rare earth elements)

所谓Al、Fe、Co、Mg、Mn、Ti、Zr、Cr、Si、Sb、As、Pb及稀土类元素具有提高各种特性的作用效果。因此,第3实施方式的铜合金板及第4实施方式的铜合金板中含有选自这些元素的至少1种或2种以上。Al, Fe, Co, Mg, Mn, Ti, Zr, Cr, Si, Sb, As, Pb, and rare earth elements have the effect of improving various characteristics. Therefore, the copper alloy sheet of the third embodiment and the copper alloy sheet of the fourth embodiment contain at least one or two or more elements selected from these elements.

在此,Al、Fe、Co、Mg、Mn、Ti、Zr、Cr、Si、Sb、As、Pb及稀土类元素使合金的结晶粒变得微细。Al、Fe、Co、Mg、Mn、Ti、Zr与P或Ni一起形成化合物,抑制退火时的再结晶晶粒的生长,且结晶粒微细化的效果较大。尤其Fe、Co其效果较大,且形成含有Fe或Co的Ni和P的化合物,使化合物的粒径变得微细。微细的化合物使退火时的再结晶晶粒的尺寸进一步微细化,并提高强度。但是,若该效果过渡,则损害弯曲加工性及应力松弛特性。此外,Al、Sb、As具有提高铜合金的耐应力腐蚀破裂性及耐腐蚀性的效果,原子价为5价的Sb提高应力松弛特性,Pb具有提高冲压成形性的效果。Here, Al, Fe, Co, Mg, Mn, Ti, Zr, Cr, Si, Sb, As, Pb, and rare earth elements make the crystal grains of the alloy finer. Al, Fe, Co, Mg, Mn, Ti, Zr form compounds together with P or Ni, suppress the growth of recrystallized grains during annealing, and have a large effect of making crystal grains finer. In particular, Fe and Co have a large effect, and form a compound of Ni and P containing Fe or Co to make the particle size of the compound finer. A fine compound further refines the size of the recrystallized grains during annealing and increases the strength. However, if this effect is excessive, bending workability and stress relaxation characteristics will be impaired. In addition, Al, Sb, and As have the effect of improving the stress corrosion cracking resistance and corrosion resistance of copper alloys, Sb having an atomic valence of pentavalent improves stress relaxation characteristics, and Pb has the effect of improving press formability.

为了发挥这些效果,需要使选自Al、Fe、Co、Mg、Mn、Ti、Zr、Cr、Si、Sb、As、Pb及稀土类元素的至少1种或2种以上中的任一种元素也分别含有0.0005质量%以上。另一方面,若被选取的任一种元素也超过0.05质量%,则不仅不会使效果饱和,反而阻碍弯曲加工性。尤其,容易与P形成化合物的Fe、Co等,若超过0.05质量%,则会使应力松弛特性也变差。优选被选取的任一种元素也为0.03质量%以下。此外,若这些元素的合计含量也超过0.2质量%,则不仅不会使效果饱和,反而阻碍弯曲加工性。因此,这些元素的合计含量的上限为0.2质量%以下,优选为0.15质量%以下,进一步优选为0.1质量%以下。In order to exert these effects, it is necessary to use at least one or two or more elements selected from Al, Fe, Co, Mg, Mn, Ti, Zr, Cr, Si, Sb, As, Pb, and rare earth elements Each contains 0.0005 mass % or more. On the other hand, if any one of the selected elements exceeds 0.05% by mass, the effect will not be saturated, but the bending workability will be hindered. In particular, if Fe, Co, etc., which easily form compounds with P, exceed 0.05% by mass, the stress relaxation characteristics will also be deteriorated. It is preferable that any selected element is also 0.03% by mass or less. In addition, if the total content of these elements exceeds 0.2% by mass, the effect will not be saturated, but the bending workability will be hindered. Therefore, the upper limit of the total content of these elements is 0.2 mass % or less, Preferably it is 0.15 mass % or less, More preferably, it is 0.1 mass % or less.

(不可避免杂质)(unavoidable impurities)

在包括回流材料的原料及包括主要在大气下溶解时的制造工序中不可避免地含有微量的氧、氢、碳、硫磺、水蒸汽等元素,铜合金板中当然也包含这些不可避免杂质。Trace elements such as oxygen, hydrogen, carbon, sulfur, and water vapor are unavoidably contained in the raw materials including reflow materials and the manufacturing process mainly including when they are dissolved in the atmosphere. Of course, these unavoidable impurities are also contained in the copper alloy sheet.

在此,本实施方式的铜合金中,规定的成分元素以外的元素可当作不可避免杂质,不可避免杂质的合计含量优选为0.2质量%以下,更优选为0.1质量%以下。并且,关于在本实施方式的铜合金板中所规定的元素中Zn、Ni、Sn、P、Cu以外的元素,也可含有小于上述规定的下限值范围的杂质。Here, in the copper alloy of the present embodiment, elements other than the specified component elements can be regarded as unavoidable impurities, and the total content of unavoidable impurities is preferably 0.2% by mass or less, more preferably 0.1% by mass or less. Furthermore, elements other than Zn, Ni, Sn, P, and Cu among the elements specified in the copper alloy sheet according to the present embodiment may contain impurities smaller than the above-described specified lower limit range.

(组成关系式f1)(composition relation f1)

组成关系式f1=[Zn]+3×[Sn]+2×[Ni]为7时,本实施方式合金是获得高强度的边界值,也是提高应力松弛特性的边界值。因此组成关系式f1的下限为7以上,优选为7.5以上。另一方面,若f1的值超过18,则无法获得所希望的导电率,也会对应力松弛特性、耐应力腐蚀破裂性、弯曲加工性及焊料润湿性产生不好的影响。因此,组成关系式f1的上限为18以下,优选为16以下,最优选为14以下。When the compositional relation f1=[Zn]+3×[Sn]+2×[Ni] is 7, the alloy of this embodiment is a boundary value for obtaining high strength and also a boundary value for improving stress relaxation characteristics. Therefore, the lower limit of the composition relational expression f1 is 7 or more, preferably 7.5 or more. On the other hand, if the value of f1 exceeds 18, desired electrical conductivity cannot be obtained, and stress relaxation characteristics, stress corrosion cracking resistance, bending workability, and solder wettability are also adversely affected. Therefore, the upper limit of the composition relational expression f1 is 18 or less, preferably 16 or less, and most preferably 14 or less.

(组成关系式f2)(composition relation f2)

组成关系式f2=[Zn]-0.3×[Sn]-1.8×[Ni]为11或10时,在苛刻的应力腐蚀破裂性环境下为是否引起破裂的边界值。同时也是用于获得优异的延展性、弯曲加工性、良好的焊料润湿性、良好的应力松弛特性的边界值。如所述,作为Cu-Zn合金的致命性缺点可举出应力腐蚀破裂的敏感性高的事项,但为Cu-Zn合金时,应力腐蚀破裂的敏感性取决于Zn的含量,Zn含量以大致10质量%为界,使应力腐蚀破裂的敏感性增高。因此,组成关系式f2的上限为11,优选为9以下,最优选为8以下。并且,组成关系式f2=10相当于,Cu-Zn2元合金时,Zn含量为10质量%或9质量%。在本申请中共同添加Ni、Sn的组成范围内,组成关系式f2中Ni的系数较大,通过含有Ni,尤其能够降低应力腐蚀破裂敏感性。另一方面,若f2小于0,则强度变低,因此组成关系式f2的下限值为0以上,优选为0.5以上,更优选为1以上。When the composition relation f2=[Zn]-0.3×[Sn]-1.8×[Ni] is 11 or 10, it is the boundary value whether to cause cracking under severe stress corrosion cracking environment. It is also a boundary value for obtaining excellent ductility, bending workability, good solder wettability, and good stress relaxation characteristics. As mentioned above, the high susceptibility to stress corrosion cracking can be cited as a fatal defect of Cu-Zn alloys, but in the case of Cu-Zn alloys, the susceptibility to stress corrosion cracking depends on the content of Zn, and the Zn content is approximately 10% by mass as a boundary increases the sensitivity to stress corrosion cracking. Therefore, the upper limit of the composition relational expression f2 is 11, preferably 9 or less, and most preferably 8 or less. In addition, the composition relational expression f2=10 corresponds to a Zn content of 10% by mass or 9% by mass in the case of a Cu-Zn binary alloy. In the present application, within the composition range where Ni and Sn are co-added, the coefficient of Ni in the composition relational expression f2 is large, and by including Ni, the stress corrosion cracking sensitivity can be reduced particularly. On the other hand, if f2 is less than 0, the strength will decrease, so the lower limit of the composition relational expression f2 is 0 or more, preferably 0.5 or more, and more preferably 1 or more.

(组成关系式f3)(composition relation f3)

组成关系式f3=(3×[Ni]+0.5×[Sn])/[Zn],即通过适当设定(3×[Ni]+0.5×[Sn])与[Zn]的配合比,即便含有4~14质量%的Zn,也发挥优异的应力松弛特性。f3的值为0.3以上,即,若(3×[Ni]+0.5×[Sn])相对于[Zn]的值为0.3以上,则显示出良好的应力松弛特性。优选为0.35以上,更优选为0.4以上。同时,也使焊料润湿性及耐应力腐蚀破裂性变得良好。另一方面,即便f3的值超过1.6,不但不会使其效果饱和,反而使导电率、应力松弛特性变差,相比Zn由于包含较多的高价Sn、Ni而在经济方面也成问题。因此,组成关系式f3的上限值为1.6以下,优选为1.3以下,最优选为1.2以下。Composition relation f3=(3×[Ni]+0.5×[Sn])/[Zn], that is, by properly setting the ratio of (3×[Ni]+0.5×[Sn]) to [Zn], even Zn containing 4 to 14% by mass also exhibits excellent stress relaxation characteristics. The value of f3 is 0.3 or more, that is, when the value of (3×[Ni]+0.5×[Sn]) relative to [Zn] is 0.3 or more, good stress relaxation characteristics are exhibited. Preferably it is 0.35 or more, More preferably, it is 0.4 or more. At the same time, it also improves solder wettability and stress corrosion cracking resistance. On the other hand, even if the value of f3 exceeds 1.6, the effect will not be saturated, but the electrical conductivity and stress relaxation characteristics will be deteriorated, and it is also economically problematic because it contains more expensive Sn and Ni than Zn. Therefore, the upper limit of the composition relational expression f3 is 1.6 or less, preferably 1.3 or less, and most preferably 1.2 or less.

(组成关系式f4)(composition relation f4)

Cu-Zn-Ni-Sn-P合金中,为了使应力松弛特性变得良好,表示Ni与Sn的配合比例的组成关系式f4=[Ni]/[Sn]至关重要。相对于原子价为4的Sn,以原子价为2的Ni的质量浓度比计为1.8倍,以原子浓度比计为3.5倍以上时,应力松弛特性显著提高。f4的值为2以上,即相对于1个4价的Sn原子,2价的Ni原子为4个以上,则成为应力松弛特性更为优异者,弯曲加工性及耐应力腐蚀破裂性也变得良好。另一方面,若Ni的原子过多,应力松弛特性会饱和,视情形,反而变差,强度也变低。组成关系式f4的上限值为10以下,优选为8以下,最优选为6以下。在所述范围时,能够最大限度地发挥Ni与Sn的效果。In the Cu-Zn-Ni-Sn-P alloy, the composition relation f4=[Ni]/[Sn] representing the blending ratio of Ni and Sn is very important in order to obtain good stress relaxation characteristics. When the mass concentration ratio of Ni having an atomic valence of 2 is 1.8 times that of Sn having an atomic valence of 4, and the stress relaxation characteristic is significantly improved when the atomic concentration ratio is 3.5 or more. The value of f4 is 2 or more, that is, if there are 4 or more divalent Ni atoms with respect to 1 tetravalent Sn atom, the stress relaxation characteristics are more excellent, and the bending workability and stress corrosion cracking resistance also become better. good. On the other hand, if there are too many Ni atoms, the stress relaxation characteristics will be saturated, and in some cases, it will be worse and the strength will also be lowered. The upper limit of the composition relational expression f4 is 10 or less, preferably 8 or less, and most preferably 6 or less. Within this range, the effects of Ni and Sn can be exhibited to the maximum.

(组成关系式f5)(composition relation f5)

此外,应力松弛特性受处于固溶状态的Ni、P以及Ni和P的化合物的影响。在此,若组成关系式f5=[Ni]/[P]小于16,则Ni和P的化合物相对于处于固溶状态的Ni的比例增多,因此使应力松弛特性变差,弯曲加工性也变差。即,若组成关系式f5=[Ni]/[P]为16以上,优选为18以上,最优选为20以上,则应力松弛特性及弯曲加工性变得良好。另一方面,若组成关系式f5=[Ni]/[P]超过250,则由Ni和P形成的化合物的量、所固溶的P的量变少,因此应力松弛特性变差。并且,细化结晶粒的作用也变小,合金的强度变低。因此,f5的上限值为250以下,优选为180以下,最优选为120以下。In addition, stress relaxation characteristics are affected by Ni, P, and compounds of Ni and P in a solid solution state. Here, if the composition relationship f5=[Ni]/[P] is less than 16, the ratio of the compound of Ni and P to Ni in a solid solution state increases, so the stress relaxation characteristics are deteriorated, and the bending workability is also deteriorated. Difference. That is, when the composition relational expression f5=[Ni]/[P] is 16 or more, preferably 18 or more, and most preferably 20 or more, the stress relaxation characteristics and bending workability become good. On the other hand, if the composition relational formula f5=[Ni]/[P] exceeds 250, the amount of the compound formed of Ni and P and the amount of P dissolved in solid solution will decrease, so the stress relaxation characteristics will deteriorate. In addition, the effect of refining crystal grains becomes small, and the strength of the alloy becomes low. Therefore, the upper limit of f5 is 250 or less, preferably 180 or less, and most preferably 120 or less.

(平均结晶粒径)(average grain size)

本实施方式的铜合金板中,虽然依据工艺,但能够将平均结晶粒径设为1.5μm左右。然而,若将本实施方式的铜合金板的平均结晶粒径微细化至1.5μm,则以几个原子左右的宽度形成的结晶粒界所占的比例变大,伸展率、弯曲加工性及应力松弛特性变差。因此,为了具备高强度与较高的伸展率、良好的应力松弛特性,需要使平均结晶粒径为2.0μm以上。平均结晶粒径的下限优选为3μm以上,最优选为4μm以上。另一方面,随着结晶粒变大,显示出良好的伸展率及弯曲加工性,但无法获得所希望的抗拉强度及屈服强度。至少需要将平均结晶粒径细化至9μm以下。平均结晶粒径的上限优选为8μm以下,尤其重视强度时,为7μm以下。如此,通过将平均结晶粒径设定在更窄的范围内,能够获得弯曲加工性、伸展率、强度、导电性或应力松弛特性之间高度优异的平衡。In the copper alloy sheet of the present embodiment, the average crystal grain size can be set to about 1.5 μm, although depending on the process. However, if the average grain size of the copper alloy sheet according to this embodiment is reduced to 1.5 μm, the proportion of grain boundaries formed with a width of about a few atoms increases, and elongation, bending workability, and stress Relaxation characteristics deteriorate. Therefore, in order to have high strength, high elongation, and good stress relaxation properties, it is necessary to set the average crystal grain size to 2.0 μm or more. The lower limit of the average crystal grain size is preferably 3 μm or more, most preferably 4 μm or more. On the other hand, as the crystal grains become larger, good elongation and bending workability are exhibited, but desired tensile strength and yield strength cannot be obtained. At least the average crystal grain size needs to be reduced to 9 μm or less. The upper limit of the average crystal grain size is preferably 8 μm or less, especially when strength is emphasized, it is 7 μm or less. As such, by setting the average crystal grain size within a narrower range, a highly excellent balance among bendability, elongation, strength, electrical conductivity, or stress relaxation characteristics can be obtained.

(析出物)(precipitate)

对例如以50%以上的冷加工率实施冷轧的轧材进行退火时,与时间也有关系,若超过某一临界温度,则以加工应变性所蓄积的结晶粒界为中心产生再结晶核。虽然有赖于合金组成,但为本实施方式的铜合金板时,核生成之后生成的再结晶晶粒的粒径为1μm或2μm,或者比其小的再结晶晶粒,但即便对轧材赋予热量,也不会使加工组织一次性全部置换成再结晶晶粒。为了使所有或例如95%以上置换成再结晶晶粒,需要比再结晶的核生成开始的温度更高的温度或比再结晶的核生成开始的时间更长的时间。在进行该退火期间,最初生成的再结晶晶粒随着温度及时间而生长,且结晶粒径变大。为了维持微细的再结晶粒径,需要抑制再结晶晶粒的生长。为了抑制再结晶晶粒的生长,本实施方式中含有P和Ni。P和Ni所生成的化合物(包含P和Ni的析出物)如同销发挥抑制再结晶晶粒的生长的作用。P和Ni所生成的化合物(包含P和Ni的析出物)为了发挥如上所述的销的作用,化合物其本身的性质与化合物的粒径至关重要。即,经研究结果得知,本实施方式的铜合金板的组成范围中,P和Ni所生成的化合物(包含P和Ni的析出物)基本上很少阻碍伸展率,尤其化合物的粒径为3~75nm时,很少阻碍伸展率,而有效抑制结晶粒生长。For example, when annealing a rolled material that has been cold-rolled at a cold working rate of 50% or more, depending on time, if a certain critical temperature is exceeded, recrystallization nuclei will be generated centering on grain boundaries where processing strain has accumulated. Although it depends on the alloy composition, in the case of the copper alloy sheet of this embodiment, the grain size of the recrystallized grains generated after nucleation is 1 μm or 2 μm, or recrystallized grains smaller than that, but even if the rolled material is given The heat will not replace all the processed structures with recrystallized grains at one time. In order to replace all or, for example, 95% or more with recrystallized grains, a temperature higher than the temperature at which recrystallization nucleation starts or a time longer than the time at which recrystallization nucleation starts is required. During this annealing, the recrystallized grains formed initially grow with temperature and time, and the grain size becomes larger. In order to maintain a fine recrystallized grain size, it is necessary to suppress the growth of recrystallized grains. In order to suppress the growth of recrystallized grains, P and Ni are contained in this embodiment. Compounds generated by P and Ni (including precipitates of P and Ni) function as pins to suppress the growth of recrystallized grains. The properties of the compound itself and the particle size of the compound are important in order for the compound formed by P and Ni (including precipitates of P and Ni) to function as a pin as described above. That is, as a result of research, it has been found that in the composition range of the copper alloy sheet according to the present embodiment, the compound formed by P and Ni (including precipitates of P and Ni) hardly hinders elongation, and in particular, the particle size of the compound is When it is 3-75nm, it seldom hinders the elongation rate, but effectively inhibits the growth of crystal grains.

包含抑制再结晶晶粒的生长的P和Ni的析出物,在再结晶热处理工序的阶段,存在圆形或椭圆形的析出物,其析出物的平均粒径为3~75nm或析出粒子内粒径为3~75nm的个数所占的比例为70%以上即可。若析出物的平均粒径变小,则析出物的析出强化和结晶粒生长的抑制效果过大而使再结晶晶粒变小,虽然轧材的强度提高,但弯曲加工性变差。并且,若析出物例如达到100nm,则结晶粒生长的抑制效果也几乎消失,使弯曲加工性变差。另外,圆形或椭圆形的析出物中不仅包含完整的圆形或椭圆形,还包含与圆形或椭圆形近似的形状。Contains precipitates of P and Ni that inhibit the growth of recrystallized grains. In the stage of the recrystallization heat treatment process, there are circular or elliptical precipitates, and the average particle size of the precipitates is 3 to 75nm or within the precipitated particles. The proportion of the number of objects having a diameter of 3 to 75 nm may be 70% or more. If the average particle size of the precipitates becomes small, the effects of precipitation strengthening of the precipitates and inhibition of grain growth are too large, and the recrystallized grains become small. Although the strength of the rolled material increases, the bending workability deteriorates. In addition, when the precipitates reach, for example, 100 nm, the effect of inhibiting the growth of crystal grains is almost lost, and the bending workability is deteriorated. In addition, the circular or elliptical precipitate includes not only a complete circular or elliptical shape but also a shape similar to a circular or elliptical shape.

另外,为了确实使上述作用效果奏效,圆形或椭圆形的析出物的平均粒径为3~60nm或析出粒子内粒径为3~60nm的个数所占的比例优选为70%以上。平均粒径最优选为5~20nm。In addition, in order to ensure the above-mentioned effect, the average particle size of the circular or elliptical precipitates is 3-60 nm or the proportion of the number of particles with a particle size of 3-60 nm in the precipitated particles is preferably 70% or more. The average particle diameter is most preferably 5 to 20 nm.

(导电率)(Conductivity)

本实施方式的铜合金板在使用于汽车组件、电气组件、电子组件、通信器件及电子/电气器件等的连接器、端子、继电器、弹簧、开关、半导体及引线框架等通电材部件中使用,因此作为导电率为24%IACS以上,优选为26%IACS以上,进一步需要确保为28%IACS以上。The copper alloy sheet of this embodiment is used in connectors, terminals, relays, springs, switches, semiconductors, lead frames, etc. used in automotive components, electrical components, electronic components, communication devices, and electronic/electrical devices. Therefore, the electrical conductivity is 24% IACS or more, preferably 26% IACS or more, and it is further necessary to secure 28% IACS or more.

(耐应力松弛特性)(Stress relaxation resistance characteristics)

端子、连接器例如在靠近汽车的引擎室的地方使用时,温度会上升至100℃左右,因此150℃且1000小时条件下施加合金屈服强度的80%的应力的状态下,需要使应力松弛率为25%以下,优选为23%以下,最优选为20%以下。因为若应力松弛率变大,则实际上会造成相当于应力松弛率的强度(接触压、弹簧压)受损。或者,即便是有效最大的接触压、弹簧压也能够评价。即,有效最大的接触压、弹簧压(有效应力)Pw表示为,Pw=屈服强度×80%×(100%-应力松弛率(%)),不仅希望常温屈服强度或150℃且1000小时条件下的应力松弛特性较高,还希望前式中的值也高。若在150℃且1000小时条件的试验中屈服强度×80%×(100%-应力松弛率(%))为270N/mm2以上,则为在高温状态下耐用的最低等级,若为300N/mm2以上,则适合在高温状态下使用,若为330N/mm2以上,则最合适。顺便说一下,例如屈服强度为500N/mm2的黄铜的代表性合金的Cu-30质量%Zn时,在150℃且1000小时条件的试验中,屈服强度×80%×(100%-应力松弛率(%))的值大致为70N/mm2,同样屈服强度为550N/mm2的Cu-6质量%Sn的磷青铜中,大致为180N/mm2,以现行实用合金还是无法满足。When terminals and connectors are used near the engine room of a car, for example, the temperature will rise to about 100°C. Therefore, when a stress of 80% of the alloy's yield strength is applied at 150°C and 1000 hours, the stress relaxation rate needs to be adjusted. It is 25% or less, preferably 23% or less, most preferably 20% or less. This is because if the stress relaxation rate becomes large, the strength (contact pressure, spring pressure) corresponding to the stress relaxation rate will actually be damaged. Alternatively, even the effective maximum contact pressure and spring pressure can be evaluated. That is, the effective maximum contact pressure, spring pressure (effective stress) Pw is expressed as, Pw = yield strength × 80% × (100% - stress relaxation rate (%)), not only the room temperature yield strength or 150°C and 1000 hours conditions The stress relaxation characteristic under is high, and the value in the previous formula is also expected to be high. If the yield strength × 80% × (100% - stress relaxation rate (%)) is 270N/ mm2 or more in the test under the condition of 150°C and 1000 hours, it is the lowest level of durability under high temperature conditions. If it is 300N/mm mm 2 or more, it is suitable for use at high temperature, and it is most suitable if it is 330N/mm 2 or more. By the way, in the case of Cu-30 mass% Zn, which is a representative alloy of brass with a yield strength of 500N/mm 2 , in a test at 150°C and 1000 hours, the yield strength × 80% × (100%-stress The value of relaxation rate (%)) is about 70N/mm 2 , and the yield strength of Cu-6 mass% Sn phosphor bronze of 550N/mm 2 is about 180N/mm 2 , which is still not satisfactory for current practical alloys.

(平衡指数f6)(balance index f6)

精冷轧后的轧材、或在精冷轧后实施恢复热处理的轧材、实施回流镀Sn或熔融镀Sn的轧材中,在W弯曲试验中在R/t=1.0(R为弯曲部的曲率半径,t为轧材的厚度)时不产生破裂,优选以在R/t=0.5时不产生破裂为前提,作为表示导电率与应力松弛特性的平衡的指标,平衡指数f6=Pw×(C/100)1/2变得很重要。若该平衡指数f6为较高的值,则能够成为适于靠近引擎室的苛刻的环境下的、端子/连接器的原料。即,电气特性的指标的(C/100)1/2与有效应力之积能够成为在靠近引擎室的苛刻的环境下的、端子/连接器的评价基准。需要平衡指数f6为至少180以上,优选为190以上,若更优选为200以上则为良好,最优选为210以上。In the rolled material after finish cold rolling, or the rolled material subjected to recovery heat treatment after finish cold rolling, or the rolled material subjected to reflow Sn plating or hot-dip Sn plating, in the W bending test at R/t=1.0 (R is the bending portion radius of curvature, t is the thickness of the rolled material), no cracks will occur, preferably on the premise that no cracks will occur when R/t=0.5, as an indicator of the balance between electrical conductivity and stress relaxation characteristics, the balance index f6=Pw× (C/100) 1/2 becomes significant. When this balance index f6 is a high value, it can become a raw material of a terminal/connector suitable for the severe environment close to an engine room. That is, the product of (C/100) 1/2 of the index of electrical characteristics and the effective stress can be used as an evaluation standard for terminals and connectors in a harsh environment close to the engine room. The balance index f6 needs to be at least 180 or more, preferably 190 or more, more preferably 200 or more is good, most preferably 210 or more.

(屈服强度比YS90/YS0)(Yield strength ratio YS 90 /YS 0 )

通常,若观察精冷轧材的金属组织,呈结晶粒向轧制方向伸展且向厚度方向压缩的样子,向轧制方向采样的试验片和向垂直方向采样的试验片,在抗拉强度、屈服强度及弯曲加工性上产生差异。具体的金属组织,与轧制面平行的剖面中观察到结晶粒为伸长的结晶粒,在横剖面观察则为向厚度方向压缩的结晶粒,与轧制方向垂直采样的轧材的抗拉强度TS90及屈服强度YS90比向平行方向采样的轧材的抗拉强度TS0及屈服强度YS0更高,其强度比TS90/TS0及屈服强度比YS90/YS0超过1.05,还超过1.07,根据情况有时还达到1.1。随着这些强度比TS90/TS0及屈服强度比YS90/YS0超过1.05而变高,与轧制方向垂直采样的试验片的弯曲加工性变差。反而,根据制造工艺,强度比TS90/TS0及屈服强度比YS90/YS0为0.97,根据情况有时还小于0.95。强度面的各向异性中,优选屈服强度比YS90/YS0及抗拉强度比TS90/TS0均为1.07以下,更优选为1.05以下,最优选为1.03以下或优选为0.95以上,更优选为0.97以上,最优选为0.99以上。本实施方式的铜合金板作为对象的端子、连接器等各种部件在实际使用中从轧材加工成产品时,较多使用轧制方向及垂直方向,即与轧制方向平行的方向和垂直的方向这两个方向,要求实际使用面以及产品加工面到轧制方向及垂直方向上不具有抗拉强度、屈服强度及弯曲加工性等的特性差异。Usually, if you observe the metal structure of the finish cold-rolled material, it shows that the crystal grains stretch in the rolling direction and compress in the thickness direction. There are differences in yield strength and bending workability. The specific metal structure, the crystal grains observed in the section parallel to the rolling surface are elongated crystal grains, and the crystal grains observed in the transverse section are compressed in the thickness direction, and the tensile strength of the rolled material sampled perpendicular to the rolling direction The strength TS 90 and yield strength YS 90 are higher than the tensile strength TS 0 and yield strength YS 0 of the rolled material sampled in the parallel direction, and the strength ratio TS 90 /TS 0 and yield strength ratio YS 90 /YS 0 exceed 1.05, It also exceeds 1.07, and sometimes reaches 1.1 depending on the situation. As the strength ratio TS 90 /TS 0 and the yield strength ratio YS 90 /YS 0 become higher than 1.05, the bending workability of the test piece sampled perpendicularly to the rolling direction deteriorates. On the contrary, depending on the manufacturing process, the strength ratio TS 90 /TS 0 and the yield strength ratio YS 90 /YS 0 are 0.97, and sometimes less than 0.95. In the anisotropy of the strength plane, the yield strength ratio YS 90 /YS 0 and the tensile strength ratio TS 90 /TS 0 are both preferably 1.07 or less, more preferably 1.05 or less, most preferably 1.03 or less or preferably 0.95 or more, and more preferably Preferably it is 0.97 or more, most preferably 0.99 or more. The copper alloy plate of this embodiment is used as the target terminals, connectors and other components when they are processed from rolled materials into products in actual use, the rolling direction and the perpendicular direction are often used, that is, the direction parallel to the rolling direction and the direction perpendicular to the rolling direction. These two directions require that there are no characteristic differences in tensile strength, yield strength, and bending workability from the actual use surface and the product processing surface to the rolling direction and the vertical direction.

本发明的第1~第4实施方式的铜合金板中,满足Zn、Sn、P、Ni的相互作用以及组成关系式f1~f5,将平均结晶粒径设为2~9μm,将由P和Ni形成的析出物的大小和这些元素之间的比例控制为规定数值,通过下述的制造工艺制作轧材,使在相对于轧制方向呈0度的方向和呈90度的方向采样的轧材的抗拉强度及屈服强度不存在差异。由此,使得本发明的第1~第4实施方式的铜合金板中相对于轧制方向呈90度的方向的屈服强度YS90与相对于轧制方向呈0度的方向的屈服强度YS0之比YS90/YS0在0.95≤YS90/YS0≤1.07范围内。并且,本实施方式中,使相对于轧制方向呈90度的方向的抗拉强度TS90与相对于轧制方向呈0度的方向的抗拉强度TS0之比TS90/TS0在0.95≤TS90/TS0≤1.07范围内。In the copper alloy sheets according to the first to fourth embodiments of the present invention, the interaction and composition relational expressions f1 to f5 of Zn, Sn, P, and Ni are satisfied, the average crystal grain size is set to 2 to 9 μm, and P and Ni are The size of the formed precipitates and the ratio between these elements are controlled to a specified value, and the rolled material is produced by the following manufacturing process, so that the rolled material sampled in the direction of 0 degrees and the direction of 90 degrees relative to the rolling direction There is no difference in tensile strength and yield strength. Thus, in the copper alloy sheets according to the first to fourth embodiments of the present invention, the yield strength YS 90 in the direction of 90 degrees relative to the rolling direction and the yield strength YS 0 in the direction of 0 degrees relative to the rolling direction are obtained. The ratio YS 90 /YS 0 is in the range of 0.95≤YS 90 /YS 0 ≤1.07. In addition, in the present embodiment, the ratio TS 90 /TS 0 of the tensile strength TS 90 in the direction 90 degrees to the rolling direction and the tensile strength TS 0 in the direction 0 degrees relative to the rolling direction is 0.95. ≤TS 90 /TS 0 ≤1.07.

(其他特性)(other features)

本实施方式的铜合金板中,关于上述的导电率及耐应力松弛特性以外的特性,优选如下规定。In the copper alloy sheet according to the present embodiment, it is preferable that properties other than the above-mentioned electrical conductivity and stress relaxation resistance properties are defined as follows.

本实施方式的铜合金板中,在多种用途中,优选具有高强度且以W弯曲进行评价时的弯曲加工性为R/t≤1.0,更优选为R/t≤0.5。尤其,端子、连接器、电气/电子组件用途中,针对相对于轧制方向平行及垂直的两个方向的弯曲,更优选弯曲加工性为W弯曲为R/t≤1.0,更优选为R/t≤0.5。The copper alloy sheet according to the present embodiment preferably has high strength and has a bending workability when evaluated by W bending in various applications such that R/t≦1.0, more preferably R/t≦0.5. In particular, for terminals, connectors, and electrical/electronic components, for bending in two directions parallel and perpendicular to the rolling direction, it is more preferable that the bending workability is such that W bending is R/t≤1.0, more preferably R/t t≤0.5.

并且,通常鉴于耐腐蚀性、接触阻力及接合这几点,有时对端子、连接器等表面实施镀Sn。此时,线圈(条)状态下实施熔融镀Sn,或实施回流镀Sn或成为端子、连接器形状之后实施镀Sn。因此,端子/连接器材用途或为电气/电子组件用时,需要镀Sn性即焊料润湿性良好。另外,镀Sn性,尤其以线圈状态不成问题,但成形为端子、连接器之后,镀Sn尤其实施无Pb焊接镀敷时,出于生产关系,不是在成形之后立即镀敷,而是放置一段期间之后实施镀敷,在其放置期间表面被氧化,由此有可能使镀敷性及焊料润湿性劣化。材质上要求,焊料润湿性较好,即便表面有些氧化或表面不易氧化且放置于大气下之后的焊料润湿性良好的铜合金。焊料润湿性的评价多种多样,但从工业性生产的观点来看,以焊料快速湿润的时间进行评价为恰当。In addition, in general, Sn plating may be applied to the surfaces of terminals, connectors, and the like in view of corrosion resistance, contact resistance, and bonding. At this time, hot-dip Sn plating is performed in a coil (strip) state, Sn reflow plating is performed, or Sn plating is performed after forming a terminal or connector shape. Therefore, when it is used for terminal/connection equipment or electric/electronic components, it is necessary to have good Sn plating property, that is, good solder wettability. In addition, Sn plating is not a problem, especially in the coil state, but after forming terminals and connectors, Sn plating, especially when performing Pb-free solder plating, is not plated immediately after forming for production reasons, but placed for a while. Plating is performed after the period, and the surface is oxidized during the standing period, which may degrade the plating property and solder wettability. Material requirements, solder wettability is good, even if the surface is a little oxidized or the surface is not easy to oxidize, and the copper alloy with good solder wettability after being placed in the atmosphere. There are various evaluations of solder wettability, but from the viewpoint of industrial production, it is appropriate to evaluate the solder wettability time.

接着,对本发明的第1~4实施方式所涉及的铜合金板的制造方法进行说明。Next, the manufacturing method of the copper alloy sheet which concerns on 1st - 4th embodiment of this invention is demonstrated.

另外,本说明书中,以低于经加工的铜合金材料的再结晶温度的温度进行的加工作为冷加工,以高于再结晶温度的温度进行的加工作为热加工,将这些加工通过辊成形的加工分别定义为冷轧和热轧。并且,将再结晶定义为,从一个结晶组织变成其他结晶组织,或从存在通过加工产生的应变性的组织形成为崭新的无应变的结晶组织。In addition, in this specification, processing performed at a temperature lower than the recrystallization temperature of the processed copper alloy material is referred to as cold processing, and processing performed at a temperature higher than the recrystallization temperature is referred to as hot processing, and these processings are processed by roll forming. Defined as cold rolling and hot rolling, respectively. Furthermore, recrystallization is defined as changing from one crystalline structure to another crystalline structure, or forming a brand new non-strained crystalline structure from a structure with strain caused by processing.

首先,准备为上述成分组成的铸块,对该铸块进行热加工(代表性的为热轧)。热轧的开始温度为用于使各元素成为固溶状态,设为800℃以上,优选设为840℃以上,并且,从能量成本及热延展性这两点考虑,设为950℃以下,优选设为920℃。并且,为了使P、Ni进一步成为固溶状态,优选在将最终轧制结束时的温度或从650℃至350℃的温度区域以1℃/秒以上的冷却速度冷却,以免至少这些析出物成为如阻碍伸展率的粗大析出物。若析出物在热轧阶段变粗大,则难以在以后的退火工序等热处理中消除,而阻碍最终轧制产品的伸展率。First, an ingot having the above composition is prepared, and the ingot is hot-worked (typically, hot-rolled). The starting temperature of hot rolling is to bring each element into a solid solution state, and it is set at 800°C or higher, preferably at 840°C or higher, and from the viewpoints of energy cost and hot ductility, it is set at 950°C or lower, preferably Set to 920°C. And, in order to further make P and Ni into a solid solution state, it is preferable to cool at a cooling rate of 1° C./sec or more at the temperature at the end of final rolling or in a temperature range from 650° C. to 350° C., so that at least these precipitates do not become Such as coarse precipitates that hinder elongation. If the precipitates become coarse in the hot rolling stage, it is difficult to eliminate them in heat treatments such as the subsequent annealing process, and hinder the elongation of the final rolled product.

另外,通过连续铸造法制造厚度为15~20mm左右的板状铸块时,能够省略热加工(热轧)。此时,可以在进行铸造之后以650℃~850℃进行均化热处理。不经过热轧步骤时,优选以大致700℃或大致800℃进行1小时以上的热处理,使在铸物阶段生成的、Ni与P的粗大化合物暂时呈固溶状态,再使低熔点的Sn、含量多的Ni等的浓度分布均匀。In addition, when producing a plate-shaped ingot having a thickness of about 15 to 20 mm by the continuous casting method, hot working (hot rolling) can be omitted. At this time, homogenization heat treatment may be performed at 650° C. to 850° C. after casting. When not going through the hot rolling step, it is preferable to heat treatment at approximately 700°C or approximately 800°C for more than 1 hour, so that the coarse compound of Ni and P formed in the casting stage is temporarily in a solid solution state, and then the low-melting Sn, The concentration distribution of Ni etc. with a large content is uniform.

并且,通过对铜合金材料进行冷轧而设为规定厚度,继冷轧之后进行再结晶热处理。冷轧工序、退火工序或再结晶热处理工序根据最终产品的厚度实施1次或多次。Furthermore, the copper alloy material is cold-rolled to a predetermined thickness, and recrystallization heat treatment is performed after cold-rolling. The cold rolling process, annealing process, or recrystallization heat treatment process is performed once or multiple times depending on the thickness of the final product.

作为退火方法、再结晶热处理方法有,长时间加热保持的间歇式热处理方法和以高温-短时间进行连续热处理的方法。最终的再结晶热处理方法中高温-短时间热处理时的应力松弛特性尤其良好。其原因为,P不会完整地与Ni成为析出状态,而有某种浓度的P以固溶状态存在。通过高温-短时间连续热处理实施的再结晶热处理工序中具备:加热步骤,利用连续热处理炉将铜合金材料加热至规定温度;保持步骤,在该加热步骤后,以规定温度将该铜合金材料保持规定时间;及冷却步骤,在该保持步骤后,将该铜合金材料冷却至规定温度,再结晶热处理工序中,将该铜合金材料的最高到达温度作为Tmax(℃),将比该铜合金材料的最高到达温度低50℃的温度至最高到达温度的温度区域中加热保持的时间作为tm(min)时,设为如下:As the annealing method and the recrystallization heat treatment method, there are a batch heat treatment method of heating and holding for a long time, and a continuous heat treatment method of high temperature and short time. The stress relaxation characteristics during the high-temperature-short-time heat treatment in the final recrystallization heat treatment method are particularly good. The reason for this is that P does not completely precipitate with Ni, but a certain concentration of P exists in a solid solution state. The recrystallization heat treatment process performed by high-temperature-short-time continuous heat treatment includes: a heating step of heating the copper alloy material to a predetermined temperature in a continuous heat treatment furnace; and a holding step of maintaining the copper alloy material at a predetermined temperature after the heating step. prescribed time; and a cooling step, after the holding step, the copper alloy material is cooled to a prescribed temperature, and in the recrystallization heat treatment process, the highest attained temperature of the copper alloy material is taken as Tmax (°C), which will be higher than that of the copper alloy material When the heating and holding time in the temperature range from the temperature 50°C lower than the maximum reaching temperature to the maximum reaching temperature is taken as tm (min), it is set as follows:

560≤Tmax≤790、560≤Tmax≤790,

0.04≤tm≤1.0、0.04≤tm≤1.0,

520≤It1=(Tmax-30×tm-1/2)≤690。520≤It1=(Tmax−30×tm −1/2 )≤690.

最终的再结晶热处理的条件下,若低于高温-短时间连续热处理条件的最高到达温度、保持时间或热处理指数It1的范围的下限,则残留未再结晶部分,或成为平均结晶粒径小于2μm的超微细结晶粒的状态。并且,若超过最高到达温度、保持时间或热处理指数It1的范围的上限而进行退火,则无法获得平均结晶粒径为9μm以下的微细的金属组织。并且,若以范围以外的条件进行,则固溶的Ni量、P量、Ni和P的析出物的平衡遭破坏,应力松弛特性变差。Under the conditions of the final recrystallization heat treatment, if it is lower than the lower limit of the maximum attained temperature, holding time or heat treatment index It1 of the high-temperature-short-time continuous heat treatment condition, the non-recrystallized part will remain, or the average grain size will be less than 2 μm state of ultrafine crystal grains. Furthermore, if annealing is performed beyond the upper limit of the range of the maximum attained temperature, holding time, or heat treatment index It1, a fine metal structure with an average crystal grain size of 9 μm or less cannot be obtained. In addition, if the conditions are out of the range, the balance of Ni amount, P amount, Ni and P precipitates in solid solution will be disrupted, and the stress relaxation characteristics will be deteriorated.

并且,进行再结晶热处理工序中的冷却时,从“最高到达温度-50℃”至400℃的温度区域中,优选以5℃/秒以上的条件进行冷却,更有选以10℃/秒以上的条件进行冷却,最优选以15℃/秒以上的条件进行冷却,若如此,则应力松弛特性变得良好。若冷却速度较慢,则会出现粗大的析出物,P和Ni的析出物的比例增加,固溶的P的量变少,应力松弛特性及弯曲加工性变差。In addition, when cooling in the recrystallization heat treatment step, in the temperature range from "maximum reaching temperature -50°C" to 400°C, cooling is preferably performed at a rate of 5°C/sec or more, more preferably at a rate of 10°C/sec or more. Cooling is performed under the condition of 15°C/sec or more, most preferably, the stress relaxation characteristic becomes good. When the cooling rate is slow, coarse precipitates appear, the ratio of P and Ni precipitates increases, the amount of P in solid solution decreases, and the stress relaxation characteristics and bending workability deteriorate.

再结晶热处理工序中,为了获得无混粒的均匀且细微的再结晶晶粒,单靠降低层错能远远不够,因此为了增加再结晶核的生成位置,需要基于冷轧的应变性,具体而言需要结晶粒界中的应变性的蓄积。为此,需要再结晶热处理工序之前的冷轧中的冷加工率为55%以上,优选为60%以上。另一方面,若过于提高再结晶热处理工序之前的冷轧的冷加工率,则会产生应变性等问题,因此优选为98%以下,最优选为96%以下。即,为了增加基于物理作用的再结晶核的生成位置,提高冷加工率最为有效,在制品所允许的应变性范围内,施加较高的加工率,由此能够获得更微细的再结晶晶粒。In the recrystallization heat treatment process, in order to obtain uniform and fine recrystallized grains without mixed grains, it is far from enough to reduce the stacking fault energy alone. Therefore, in order to increase the generation position of recrystallization nuclei, strain based on cold rolling is required. Specifically For this purpose, the accumulation of strain in the grain boundaries is required. For this reason, the cold working ratio in the cold rolling before the recrystallization heat treatment step needs to be 55% or more, preferably 60% or more. On the other hand, if the cold working rate of cold rolling before the recrystallization heat treatment step is increased too much, problems such as strain will arise, so it is preferably 98% or less, most preferably 96% or less. That is, in order to increase the location of recrystallization nuclei based on physical effects, it is most effective to increase the cold working rate. Within the allowable strain range of the product, a higher working rate can be applied, thereby obtaining finer recrystallized grains.

另外,再结晶热处理工序也可通过间歇式退火来进行热处理,以400℃至650℃范围的温度,保持1至24小时。但是,不论是高温-短时间连续热处理还是间歇式退火,在最终热处理工序时,也需要将条件调整为,使平均结晶粒径及析出物的粒径成为所述规定大小的范围。另外,最终热处理工序为能够使某种程度浓度的P成为固溶状态的高温-短时间连续热处理为佳,根据需要实施的中间再结晶热处理即退火工序不论是间歇式还是高温-短时间连续热处理,对最终的轧材的特性的影响也不大。In addition, the recrystallization heat treatment step can also be heat treated by batch annealing at a temperature ranging from 400° C. to 650° C. for 1 to 24 hours. However, regardless of high-temperature-short-time continuous heat treatment or batch annealing, it is necessary to adjust the conditions in the final heat treatment step so that the average crystal grain size and the grain size of precipitates fall within the above-mentioned predetermined size range. In addition, the final heat treatment process is preferably a high-temperature-short-time continuous heat treatment that can make a certain concentration of P into a solid solution state. If necessary, the intermediate recrystallization heat treatment, that is, the annealing process, can be batch-type or high-temperature-short-time continuous heat treatment. , has little effect on the characteristics of the final rolled product.

接着,对实施最终的再结晶热处理工序的铜合金材料进行精轧。进行该精冷轧之后,进行最高到达温度为150~580℃,且从“最高到达温度-50℃”至最高到达温度的温度区域中的保持时间为0.02~100分钟的热处理,优选满足如下定义的热处理指数It2为120≤It2≤390的关系的恢复热处理工序。Next, finish rolling is performed on the copper alloy material subjected to the final recrystallization heat treatment step. After performing the finish cold rolling, heat treatment is carried out at a maximum reaching temperature of 150°C to 580°C, and a holding time of 0.02 to 100 minutes in the temperature range from "maximum reaching temperature -50°C" to the maximum reaching temperature, preferably satisfying the following definition The heat treatment index It2 is the recovery heat treatment process of the relationship of 120≤It2≤390.

具体而言,进行精冷轧工序之后,优选以如下恢复热处理工序制造,该恢复热处理工序具备:加热步骤,将铜合金材料加热成规定温度;保持步骤,在该加热步骤之后,以规定温度将该铜合金材料保持规定时间;及冷却步骤,在该保持步骤之后,将该铜合金材料冷却至规定温度,将该铜合金材料的最高到达温度设为Tmax2(℃),将比该铜合金材料的最高到达温度低50℃的温度至最高到达温度的温度区域中的加热保持的时间设为tm2(min)时,Specifically, after the finish cold rolling process, it is preferable to manufacture by a recovery heat treatment process comprising: a heating step of heating the copper alloy material to a predetermined temperature; and a holding step of heating the copper alloy material at a predetermined temperature after the heating step. The copper alloy material is kept for a specified time; and a cooling step, after the keeping step, the copper alloy material is cooled to a specified temperature, and the maximum attained temperature of the copper alloy material is set as Tmax2 (°C), which will be higher than that of the copper alloy material When the heating retention time in the temperature range from the temperature 50°C lower than the maximum reaching temperature to the maximum reaching temperature is set as tm2 (min),

150≤Tmax2≤580、150≤Tmax2≤580,

0.02≤tm2≤100、0.02≤tm2≤100,

120≤It2=(Tmax2-25×tm2-1/2)≤390。120≤It2=(Tmax2−25×tm2 −1/2 )≤390.

该恢复热处理工序为,不伴有再结晶,且通过低温或短时间的恢复热处理,提高轧材的应力松弛率、弹簧极限值、弯曲加工性及伸展率,并且是用于恢复因冷轧而下降的导电率的热处理。另外,热处理指数It2中,下限优选200以上,上限优选380以下。通过实施所述恢复热处理工序,与热处理之前相比,应力松弛率成为1/2左右,应力松弛特性提高,弹簧极限值提高至1.5倍~2倍,导电率提高0.5~2%IACS。The recovery heat treatment process is not accompanied by recrystallization, and through low temperature or short-time recovery heat treatment, the stress relaxation rate, spring limit value, bending workability and elongation of the rolled material are improved, and it is used to recover the damage caused by cold rolling. Decreased electrical conductivity by heat treatment. In addition, in the heat treatment index It2, the lower limit is preferably 200 or more, and the upper limit is preferably 380 or less. By performing the recovery heat treatment step, the stress relaxation rate becomes about 1/2 compared with that before the heat treatment, the stress relaxation characteristics are improved, the spring limit value is increased by 1.5 to 2 times, and the electrical conductivity is increased by 0.5 to 2% IACS.

另外,熔融镀Sn或回流镀Sn等镀Sn工序中,大致150℃~大致300℃下,虽为短时间,但根据轧材、情况而在成形为端子、连接器之后被加热。该镀Sn工序即便在恢复热处理之后进行也几乎不影响恢复热处理之后的特性。另一方面,镀Sn工序中的加热工序成为恢复热处理工序的替代工序,而提高轧材的应力松弛特性、弹簧强度及弯曲加工性。In addition, in the Sn plating process such as hot-dip Sn plating or reflow Sn plating, it is heated at about 150°C to about 300°C for a short time, but it is heated after being formed into terminals and connectors depending on the rolling material and the situation. Even if the Sn plating step is performed after the recovery heat treatment, the properties after the recovery heat treatment are hardly affected. On the other hand, the heating step in the Sn plating step is an alternative step to the recovery heat treatment step, and improves the stress relaxation characteristics, spring strength, and bendability of the rolled material.

通过如上制造工序制造本发明的第1~第4实施方式的铜合金板。The copper alloy sheets according to the first to fourth embodiments of the present invention are produced through the above production steps.

如上所述,本发明的第1~4实施方式所涉及的铜合金板中,耐应力腐蚀破裂性及应力松弛特性优异,强度较高,弯曲加工性良好。通过这些特性,成为性价比优异且适于连接器、端子、继电器、开关等电子/电气器件组件及汽车组件的原材料。As described above, the copper alloy sheets according to the first to fourth embodiments of the present invention are excellent in stress corrosion cracking resistance and stress relaxation characteristics, high in strength, and good in bending workability. These characteristics make it an excellent cost-effective material suitable for electronic/electrical device components such as connectors, terminals, relays, and switches, and automotive components.

此外,平均结晶粒径为2~9μm,导电率为24%IACS以上,优选为26%IACS以上,上限并无特别规定,但勉强而言,若为42%IACS以下且存在圆形或椭圆形的析出物,且该析出物的平均粒径为3~75nm,则强度、强度与弯曲加工性的平衡更进一步优异,应力松弛特性、应力松弛特性与电传导性的平衡及150℃的有效应力变高,因此成为适于在苛刻的环境下使用的、连接器、端子、继电器、开关等电子/电气器件及汽车组件的原材料。In addition, the average crystal grain size is 2 to 9 μm, and the electrical conductivity is 24% IACS or more, preferably 26% IACS or more. The upper limit is not particularly specified, but roughly speaking, if it is 42% IACS or less and there is a round or ellipse The precipitates, and the average particle size of the precipitates is 3 to 75nm, the balance of strength, strength and bending workability is further excellent, the balance of stress relaxation characteristics, stress relaxation characteristics and electrical conductivity, and the effective stress at 150 ° C Therefore, it becomes a raw material for electronic/electrical devices such as connectors, terminals, relays, switches, and automotive components that are suitable for use in harsh environments.

以上对本发明的实施方式进行了说明,但本发明并不限定于此,在不脱离该发明的技术思想的范围内可以进行适当变更。As mentioned above, although embodiment of this invention was described, this invention is not limited to this, It can change suitably in the range which does not deviate from the technical idea of this invention.

[实施例][Example]

以下,示出为确认本发明的效果而进行的确认实验的结果。另外,以下实施例用于说明本发明的效果,实施例所记载的构成、工艺及条件并不限定本发明的技术范围。The results of confirmation experiments conducted to confirm the effects of the present invention are shown below. In addition, the following examples are used to illustrate the effects of the present invention, and the structures, processes and conditions described in the examples do not limit the technical scope of the present invention.

利用上述的本发明的第1~4的实施方式所涉及的铜合金板及比较用组成的铜合金板,改变制造工序来制作试样。将铜合金的组成示于表1~3。另外,表1~3中示出上述的实施方式所示的组成关系式f1、f2、f3、f4、f5的值。Using the copper alloy sheets according to the first to fourth embodiments of the present invention and the copper alloy sheets of the comparative composition described above, samples were produced by changing the manufacturing process. The composition of the copper alloy is shown in Tables 1-3. In addition, Tables 1 to 3 show the values of the composition relational expressions f1, f2, f3, f4, and f5 shown in the above-mentioned embodiment.

试样的制造工序以A、B、C这3种进行,每个制造工序中还改变了制造条件。利用实际的批量设备进行制造工序A,利用实验设备进行制造工序B、C。表4中示出各制造工序的制造条件。另外,制造工序A8及制造工序A9的热处理指数不在本发明的设定条件范围内。The manufacturing steps of the samples were performed in three types, A, B, and C, and the manufacturing conditions were changed for each manufacturing step. Manufacturing process A is performed using actual batch equipment, and manufacturing processes B and C are performed using experimental equipment. Table 4 shows the manufacturing conditions of each manufacturing process. In addition, the heat treatment index of manufacturing process A8 and manufacturing process A9 is outside the setting condition range of this invention.

制造工序A(A1~A33)中,通过在内容积为10吨的中频熔解炉内熔解原料,以半连续铸造制造出剖面为厚度190mm、宽度630mm的铸块。将铸块切断成,分别为1.5m长,之后,在A1~A9、A31~A33工序中,进行热轧工序(板厚为13mm)-冷却工序-铣削工序(板厚为12mm)-第1冷轧工序(板厚为1.5mm)-退火工序(在540℃下保持4小时)、或(670℃、0.24分钟))-第2冷轧工序(板厚为0.5mm,冷加工率为67%)-最终退火工序(再结晶热处理工序)-精冷轧工序(板厚为0.3mm,冷加工率为40%)-恢复热处理工序。制造工序A10中,省略了第1冷轧工序和退火工序。另外,上述的保持时间为,在最高到达温度至最高到达温度-50℃的高温区域内保持的时间。In manufacturing process A (A1-A33), raw materials were melted in an intermediate frequency melting furnace with an internal volume of 10 tons, and an ingot with a cross section of 190 mm in thickness and 630 mm in width was manufactured by semi-continuous casting. The ingot is cut into 1.5m lengths, and then, in steps A1 to A9 and A31 to A33, a hot rolling step (thickness of 13mm)-cooling step-milling step (thickness of 12mm)-first Cold rolling process (thickness 1.5mm) - annealing process (holding at 540°C for 4 hours), or (670°C, 0.24 minutes)) - second cold rolling process (thickness 0.5mm, cold working rate 67% )-final annealing process (recrystallization heat treatment process)-finish cold rolling process (plate thickness is 0.3mm, cold working rate 40%)-recovery heat treatment process. In the manufacturing process A10, the first cold rolling process and the annealing process are omitted. In addition, the above-mentioned holding time is the time of holding in a high temperature range from the highest reaching temperature to the highest reaching temperature -50°C.

将热轧工序中的热轧开始温度设为860℃,热轧至板厚达到13mm之后,在冷却工序中喷淋水冷。本说明书中,热轧开始温度与铸块加热温度意思相同。冷却工序中的平均冷却速度设为最终热轧后的轧材温度或轧材的温度从650℃时至350℃的温度区域中的平均冷却速度,在轧制板之后端进行了测定。经测定的平均冷却速度为4℃/秒。The hot rolling start temperature in the hot rolling process was set at 860° C., and after hot rolling until the plate thickness reached 13 mm, water cooling was sprayed in the cooling process. In this specification, the hot rolling start temperature has the same meaning as the ingot heating temperature. The average cooling rate in the cooling step was measured at the rear end of the rolled strip as the temperature of the rolled material after final hot rolling or the average cooling rate in the temperature range from 650°C to 350°C. The measured average cooling rate was 4°C/sec.

再结晶热处理工序中,轧材的最高到达温度Tmax(℃)及从比轧材的最高到达温度低50℃的温度至最高到达温度的温度区域中的保持时间tm(min)改变为(690℃、0.09min)、(660℃、0.07min)、(710℃、0.16min)、(770℃、0.25min)及(620℃、0.06min)。另外,制造工序A1中,利用间歇退火在470℃保持4小时的条件下实施了再结晶热处理。另外,进行高温-短时间的再结晶热处理的工序中,工序A31、A32进行冷却时,将比轧材的最高到达温度低50℃的温度至400℃的范围的平均冷却速度设为3℃/秒和12℃/秒,其余工序以20~30℃/秒进行了冷却。In the recrystallization heat treatment process, the maximum reaching temperature Tmax (°C) of the rolled material and the holding time tm (min) in the temperature range from a temperature 50°C lower than the maximum reaching temperature of the rolled material to the maximum reaching temperature are changed to (690°C , 0.09min), (660°C, 0.07min), (710°C, 0.16min), (770°C, 0.25min) and (620°C, 0.06min). In addition, in the manufacturing process A1, recrystallization heat treatment was performed by batch annealing under the condition of holding at 470° C. for 4 hours. In addition, in the process of performing high-temperature-short-time recrystallization heat treatment, when cooling in steps A31 and A32, the average cooling rate in the range from a temperature 50° C. lower than the maximum reaching temperature of the rolled material to 400° C. is set to 3° C./ seconds and 12°C/sec, and the remaining processes were cooled at 20-30°C/sec.

并且,如上所述,将精冷轧工序的冷加工率设为40%。In addition, as described above, the cold working rate in the finish cold rolling process was set to 40%.

恢复热处理工序中,将轧材的最高到达温度Tmax(℃)设为450(℃),将比轧材的最高到达温度低50℃的温度至最高到达温度的温度区域中的保持时间tm(min)设为0.05分钟。但在制造工序A6中未进行恢复热处理工序。并且,制造工序A5中,将所获得的试样在300℃的电气炉中加热30分钟,并进行了空冷。制造工序A4中,使所获得的试样在350℃的油浴中完全浸渍0.07分钟,并进行了空冷。该热处理为相当于熔融镀Sn处理的热处理条件。In the recovery heat treatment process, set the maximum reaching temperature Tmax (°C) of the rolled material to 450 (°C), and set the holding time tm (min ) is set to 0.05 minutes. However, the recovery heat treatment process was not performed in the manufacturing process A6. Furthermore, in the manufacturing process A5, the obtained sample was heated in the electric furnace of 300 degreeC for 30 minutes, and it air-cooled. In manufacturing process A4, the obtained sample was completely immersed in a 350 degreeC oil bath for 0.07 minute, and it air-cooled. This heat treatment is a heat treatment condition equivalent to hot-dip Sn plating.

并且,如下进行制造工序B(B1~B4)。And, manufacturing process B (B1-B4) was performed as follows.

从制造工序A的铸块中切出厚度为40mm、宽度为120mm及长度为190mm的实验室中的试验用铸块,之后进行热轧工序(板厚为6mm)-冷却工序(喷淋水冷)-酸洗工序-冷轧工序(厚度为0.5mm)-再结晶热处理工序-精冷轧工序(板厚为0.3mm,加工率为40%)-恢复热处理工序。A laboratory test ingot with a thickness of 40 mm, a width of 120 mm, and a length of 190 mm was cut from the ingot of the manufacturing process A, followed by a hot rolling process (thickness 6 mm)-cooling process (spray water cooling) - pickling process - cold rolling process (thickness: 0.5 mm) - recrystallization heat treatment process - finish cold rolling process (plate thickness: 0.3 mm, processing rate 40%) - recovery heat treatment process.

热轧工序中,将铸块加热至860℃,热轧至厚度达到6mm。冷却工序中的冷却速度(热轧后的轧材温度或轧材的温度为650℃时至350℃的冷却速度)以3℃/秒进行。In the hot rolling process, the ingot is heated to 860° C. and hot rolled to a thickness of 6 mm. The cooling rate in the cooling step (the temperature of the rolled material after hot rolling or the cooling rate when the temperature of the rolled material is 650° C. to 350° C.) was performed at 3° C./sec.

冷轧至板厚达到0.5mm之后,再结晶热处理工序中,将Tmax设为690(℃),保持时间tm设为0.09分钟,且将640℃至400℃的平均冷却速度以25℃/秒进行。制造工序B1中,利用间歇退火以480℃下保持4小时的条件进行了再结晶热处理。并且,精冷轧工序中冷轧至0.3mm。针对制造工序B1和制造工序B2,以将Tmax设为450(℃)、保持时间tm设为0.05分钟的条件实施了恢复热处理工序。制造工序B4中,在300℃的电气炉中加热30分钟,并进行了空冷。制造工序B3中,使所获得的试样在250℃的油浴中完全浸渍0.15分钟,并进行了空冷。该热处理也是相当于熔融镀Sn处理的热处理条件。After cold rolling until the plate thickness reaches 0.5 mm, in the recrystallization heat treatment process, set Tmax to 690 (°C), hold time tm to 0.09 minutes, and set the average cooling rate from 640°C to 400°C at 25°C/sec . In the production process B1, the recrystallization heat treatment was performed by batch annealing under the condition of holding at 480° C. for 4 hours. In addition, it was cold-rolled to 0.3 mm in the finish cold-rolling process. In the production process B1 and the production process B2, the recovery heat treatment process was implemented under the conditions that Tmax was 450 (° C.) and the holding time tm was 0.05 minutes. In manufacturing process B4, it heated in the electric furnace of 300 degreeC for 30 minutes, and performed air cooling. In manufacturing process B3, the obtained sample was fully immersed in 250 degreeC oil bath for 0.15 minute, and it air-cooled. This heat treatment is also a heat treatment condition equivalent to hot-dip Sn plating.

另外,在制造工序B5及制造工序B5A中,省略了热轧,在700℃下进行4小时均质退火后,通过冷轧将板厚设为6mm,以620℃下4小时的条件进行退火,再通过冷轧将板厚设为0.5mm,制造工序B5中,将Tmax设为690(℃)、保持时间tm设为0.09分钟、从640℃至400℃的平均冷却速度设为25℃/秒的条件实施了再结晶热处理,而在制造工序B5A中利用间歇退火,以480℃下保持4小时的条件实施了再结晶热处理。并且,精冷轧工序中冷轧至0.3mm,以在300℃的电气炉中加热30分钟的条件实施了恢复热处理工序。In addition, in the production process B5 and the production process B5A, hot rolling was omitted, and after homogeneous annealing was performed at 700° C. for 4 hours, the sheet thickness was set to 6 mm by cold rolling, and annealing was performed at 620° C. for 4 hours. Then, the plate thickness was set to 0.5 mm by cold rolling, and in the manufacturing process B5, Tmax was set to 690 (°C), holding time tm was set to 0.09 minutes, and the average cooling rate from 640°C to 400°C was set to 25°C/sec The recrystallization heat treatment was carried out under the conditions of , while the recrystallization heat treatment was carried out under the condition of holding at 480° C. for 4 hours by batch annealing in the production process B5A. And in the finish cold rolling process, it cold-rolled to 0.3 mm, and implemented the recovery heat treatment process on the condition of heating in the electric furnace of 300 degreeC for 30 minutes.

另外,制造工序B及后述的制造工序C中,相当于制造工序A中利用连续退火线等进行的短时间热处理的工序被在盐浴中浸渍轧材的步骤所替代,将最高到达温度作为盐浴的液温,将轧材完全浸渍的时间作为保持时间浸渍之后进行了空冷。另外,作为盐(溶液)使用了BaCl、KCl、NaCl的混合物。In the production process B and the production process C described later, the process corresponding to the short-time heat treatment by the continuous annealing line in the production process A is replaced by the step of immersing the rolled material in the salt bath, and the maximum attained temperature is taken as As for the liquid temperature of the salt bath, the time taken to completely immerse the rolled material was used as the holding time, and air cooling was performed after immersion. In addition, a mixture of BaCl, KCl, and NaCl was used as the salt (solution).

此外,作为实验室测试如下进行了制造工序C(C1、C1A、C2)。以成为实验室的电气炉中的规定成分的方式进行溶解、铸造,以获得厚度为40mm、宽度为120mm及长度为190mm的实验室中的试验用铸块。以后,以与所述制造工序B相同的工艺制作。即,将铸块加热至860℃,并热轧至厚度达到6mm,热轧之后,以3℃/秒的冷却速度在轧材的温度达到热轧后的轧材温度或650℃时至350℃的温度范围内进行冷却。冷却后对表面进行酸洗,通过冷轧将板厚设为0.5mm。制造工序C1中,以将Tmax设为690(℃),将保持时间tm设为0.09分钟,将从640℃至400℃的平均冷却速度设为25℃/秒的条件实施了再结晶热处理工序,而在制造工序C1A与在制造工序C2中,分别以470℃下4小时以及380℃下4小时的条件实施了再结晶热处理工序。并且,精冷轧工序中冷轧至0.3mm,制造工序C1及制造工序C1A中利用实验室的电气炉以300℃下保持30分钟的条件实施了恢复热处理工序,而在制造工序C2中,以230℃下保持30分钟的条件实施了恢复热处理工序。Furthermore, manufacturing process C (C1, C1A, C2) was performed as follows as a laboratory test. Dissolving and casting were carried out so as to become predetermined components in the electric furnace of the laboratory to obtain a test ingot in the laboratory having a thickness of 40 mm, a width of 120 mm, and a length of 190 mm. Thereafter, it is manufactured in the same process as in the above-mentioned manufacturing process B. That is, the ingot is heated to 860°C and hot-rolled until the thickness reaches 6mm. After hot rolling, the cooling rate is 3°C/sec to 350°C when the temperature of the rolled material reaches the rolled material temperature after hot rolling or 650°C cooling within the temperature range. After cooling, the surface was pickled, and the plate thickness was adjusted to 0.5 mm by cold rolling. In the production process C1, the recrystallization heat treatment process was carried out under the conditions that Tmax was set to 690 (° C.), the holding time tm was set to 0.09 minutes, and the average cooling rate from 640° C. to 400° C. was set to 25° C./sec. On the other hand, in the production process C1A and the production process C2, the recrystallization heat treatment process was implemented at 470 degreeC for 4 hours and 380 degreeC for 4 hours, respectively. In addition, in the finish cold rolling process, the cold rolling was carried out to 0.3 mm, and the recovery heat treatment process was carried out under the condition of keeping at 300°C for 30 minutes in the electric furnace in the laboratory in the production process C1 and the production process C1A, and in the production process C2, the The recovery heat treatment process was performed under the condition of maintaining at 230° C. for 30 minutes.

作为通过上述的方法制成的铜合金板的评价,对金属组织观察(平均结晶粒径及析出物的平均粒径)、导电率、应力松弛特性、耐应力腐蚀破裂性、焊料润湿性、抗拉强度、屈服强度、伸展率及弯曲加工性进行了评价。将评价结果示于表5~20。As an evaluation of the copper alloy sheet produced by the above-mentioned method, observation of metal structure (average crystal grain size and average grain size of precipitates), electrical conductivity, stress relaxation characteristics, stress corrosion cracking resistance, solder wettability, Tensile strength, yield strength, elongation and bending workability were evaluated. The evaluation results are shown in Tables 5-20.

(平均结晶粒径)(average grain size)

关于再结晶晶粒的平均粒径的测定,根据600倍、300倍及150倍等的金属显微镜照片中的晶粒大小而选定适当倍率,根据JIS H 0501中的伸铜品结晶粒度试验方法的求积法进行测定。另外,双晶不视为晶粒。通过FE-SEM-EBSP(Electron Back Scatteringdiffraction Pattern)法求出难以由金属显微镜判断。即,FE-SEM使用JEOL Ltd.制JSM-7000F,分析时使用TSL Solutions OIM-Ver.5.1,由分析倍率为200倍及500倍的粒度图(Grain图)求出平均结晶粒度。平均结晶粒径的计算方法基于求积法(JIS H 0501)。For the measurement of the average grain size of recrystallized grains, select an appropriate magnification based on the grain size in the metal micrographs of 600 times, 300 times and 150 times, etc., according to the crystal grain size test method of copper-drawn products in JIS H 0501 quadrature method for determination. Additionally, twins are not considered grains. It is difficult to determine with a metal microscope when determined by the FE-SEM-EBSP (Electron Back Scattering diffraction Pattern) method. That is, JSM-7000F manufactured by JEOL Ltd. was used for FE-SEM, and TSL Solutions OIM-Ver.5.1 was used for analysis, and the average crystal grain size was obtained from the grain size diagram (grain diagram) at 200 times and 500 times the analysis magnification. The calculation method of the average crystal grain size is based on the quadrature method (JIS H 0501).

另外,1个晶粒可通过轧制而伸展,但晶粒的体积几乎不因轧制而发生变化。将板材与轧制方向平行地切断的剖面中,根据利用求积法测定的平均结晶粒径,能够推断再结晶阶段中的结晶粒径。In addition, one crystal grain can be stretched by rolling, but the volume of the crystal grain is hardly changed by rolling. The crystal grain size in the recrystallization stage can be estimated from the average crystal grain size measured by the quadrature method in a cross section of the sheet material cut parallel to the rolling direction.

(析出物的粒径)(particle size of precipitate)

如下求出析出物的平均粒径。对于基于500,000倍及100,000倍(检测极限分别为1.0nm、5nm)的TEM的透射电子图像,利用图像分析软件“Win ROOF”使析出物的对比度近似于椭圆,针对于视野内的所有析出粒子求出长轴与短轴的相乘平均值,并将该平均值设为平均粒径。另外,于50万倍、10万倍的测定中,将粒径的检测极限分别设为1.0nm、5nm,小于这些者设为不符合条件者来处理,未包含在平均粒径的计算中。另外,以平均粒径大致10nm为边界,其以下者以50万倍测定,其以上者以10万倍测定。当为透射型电子显微镜时,由于冷加工材料中错位密度较高,因此很难准确地掌握析出物的信息。并且,析出物的大小不会因冷加工而发生变化,因此此次观察中对精冷轧工序前的再结晶热处理工序后的再结晶部分进行了观察。将距轧材的表面、背面这两个面进入板厚的1/4长度的2个部位设为测定位置,且对2个部位的测定值进行平均。The average particle diameter of the precipitates was determined as follows. For transmission electron images based on 500,000 times and 100,000 times (the detection limit is 1.0nm, 5nm respectively), use the image analysis software "Win ROOF" to make the contrast of the precipitates approximate to an ellipse, and aim at the The average value of the multiplication of the major axis and the minor axis was obtained for all the precipitated particles, and the average value was defined as the average particle diameter. In addition, in the measurement of 500,000 times and 100,000 times, the detection limits of particle diameters were set to 1.0 nm and 5 nm, respectively, and those smaller than these were regarded as unqualified and were not included in the calculation of the average particle diameter. In addition, with an average particle diameter of approximately 10 nm as a boundary, the smaller part is measured at 500,000 times, and the larger part is measured at 100,000 times. In the case of a transmission electron microscope, it is difficult to obtain accurate information on precipitates due to the high dislocation density in cold-worked materials. In addition, since the size of the precipitate does not change due to cold working, in this observation, the recrystallized portion after the recrystallization heat treatment process before the finish cold rolling process was observed. Two locations that enter the 1/4 length of the plate thickness from both surfaces of the rolled material, the front surface and the back surface, were set as measurement positions, and the measured values at the two locations were averaged.

(导电率)(Conductivity)

使用FOERSTER JAPAN Ltd.制的导电率测定装置(SIGMATEST D2.068)进行导电率的测定。另外,本说明书中,以相同意思使用“电传导”和“导电”。并且,由于热传导性和电传导性相关性较大,因此导电率越高表示热传导性越良好。The conductivity was measured using a conductivity measuring device (SIGMATEST D2.068) manufactured by FOERSTER JAPAN Ltd.. In addition, in this specification, "electric conduction" and "conduction" are used in the same meaning. In addition, since thermal conductivity and electrical conductivity are highly correlated, higher electrical conductivity indicates better thermal conductivity.

(耐应力松弛特性)(Stress relaxation resistance characteristics)

按照JCBA T309:2004,如下进行应力松弛率的测定。被测材料的应力松弛试验中使用悬臂梁螺纹式夹具。从与轧制方向呈0度(平行)的方向及呈90度(垂直)的方向采样试验片,试验片的形状设为板厚t×宽度10mm×长度60mm。对被测材料的负荷应力设为0.2%屈服强度的80%,于150℃和120℃的气氛中暴露1000小时。如下求出应力松弛率。According to JCBA T309:2004, the measurement of the stress relaxation rate was performed as follows. A cantilever beam threaded grip is used in the stress relaxation test of the material being tested. The test piece was sampled from the direction of 0 degrees (parallel) and the direction of 90 degrees (perpendicular) to the rolling direction, and the shape of the test piece was made into plate thickness t×width 10 mm×length 60 mm. The load stress on the tested material is set to 80% of the 0.2% yield strength, and exposed in the atmosphere of 150°C and 120°C for 1000 hours. The stress relaxation rate was obtained as follows.

应力松弛率=(开放后的变位/应力负荷时的变位)×100(%)Stress relaxation rate = (displacement after opening/displacement under stress load) × 100(%)

本发明中,优选应力松弛率值小。In the present invention, the value of the stress relaxation rate is preferably small.

120℃下的评价中,将应力松弛率为8%以下作为评价A(优异)、超过8%且13%以下作为评价B(良),超过13%者作为评价C(不可)。本申请中所要求的应力松弛特性为设想为在高可靠性和苛刻的情形。In the evaluation at 120°C, the stress relaxation rate was 8% or less as evaluation A (excellent), more than 8% and 13% or less as evaluation B (good), and more than 13% as evaluation C (impossible). The stress relaxation characteristics required in this application are envisioned for high reliability and harsh situations.

并且,以下式求出150℃且1000小时条件下的有效应力Pw。In addition, the effective stress Pw under the conditions of 150° C. and 1000 hours was obtained by the following formula.

Pw=屈服强度{(YS0+YS90)/2}×80%×(100%-应力松弛率(%))Pw=yield strength {(YS 0 +YS 90 )/2}×80%×(100%-stress relaxation rate (%))

屈服强度及应力松弛特性根据与切条后的切条宽度的关系,即宽度小于60mm时,有时无法从与轧制方向呈90度(垂直)的方向采样。此时,仅在与轧制方向呈0度(平行)的方向上,对试验片评价应力松弛特性及Pw。Yield strength and stress relaxation characteristics depend on the relationship with the strip width after slitting, that is, when the width is less than 60 mm, it may not be possible to sample from a direction 90 degrees (perpendicular) to the rolling direction. At this time, the stress relaxation characteristics and Pw of the test piece were evaluated only in a direction 0° (parallel) to the rolling direction.

另外,在试验No.T3及T36(合金No.1,3)中确认到,根据与轧制方向呈90度(垂直)的方向及与轧制方向呈0度(平行)的方向上的应力松弛试验的结果计算出的有效应力Pw、仅根据与轧制方向呈0度(平行)的方向上的应力松弛试验的结果计算出的有效应力Pw以及仅根据与轧制方向呈90度(垂直)的方向上的应力松弛试验的结果计算出的有效应力Pw中不存在较大差异。In addition, in tests No. T3 and T36 (alloy Nos. 1 and 3), it was confirmed that according to the stress in the direction of 90 degrees (perpendicular) to the rolling direction and the direction of 0 degrees (parallel) to the rolling direction The effective stress Pw calculated from the results of the relaxation test, the effective stress Pw calculated only from the results of the stress relaxation test in the direction at 0 degrees (parallel) to the rolling direction, and the effective stress Pw calculated only based on the results of the stress relaxation test at 90 degrees (perpendicular) to the rolling direction ) There is no large difference in the effective stress Pw calculated from the results of the stress relaxation test in the direction of ).

(平衡指数f6)(balance index f6)

根据所测定的导电率C(%IACS)及有效应力Pw(N/mm2),通过下式计算出平衡指数f6。Based on the measured electrical conductivity C (%IACS) and effective stress Pw (N/mm 2 ), the balance index f6 was calculated by the following formula.

f6=Pw×(C/100)1/2 f6=Pw×(C/100) 1/2

(耐应力腐蚀破裂性)(stress corrosion cracking resistance)

耐应力腐蚀破裂性的测定中,使用JIS H 3250中规定的试验容器和试验液来进行,并使用将等量的氨水和水混合的溶液来进行。The measurement of the stress corrosion cracking resistance was carried out using a test container and a test solution specified in JIS H 3250, and a solution obtained by mixing equal amounts of ammonia water and water.

应力腐蚀破裂试验中,为了调查应力腐蚀破裂相对于负荷应力的敏感性,使用树脂制悬臂梁螺纹式夹具,将施加屈服强度的80%的弯曲应力的轧材暴露于上述的氨气氛中,由应力松弛率进行耐应力腐蚀破裂性的评价。即,若产生微细龟裂,则不会复原,若该龟裂的程度增大,则应力松弛率增大,因此能够评价耐应力腐蚀破裂性。暴露48小时后应力松弛率为25%以下者作为耐腐蚀破裂性优异者而设为评价A,将即使暴露48小时后应力松弛率超过25%但在暴露24小时后为25%以下者作为耐应力腐蚀破裂性良好者(实用上没有问题)而设为评价B,将暴露24小时后应力松弛率超过25%者作为耐应力腐蚀破裂性较差者(实用上有问题)而设为评价C。另外,本申请中所要求的耐应力腐蚀破裂性为设想为在高可靠性和苛刻的情形。In the stress corrosion cracking test, in order to investigate the sensitivity of stress corrosion cracking to the load stress, the rolled material to which a bending stress of 80% of the yield strength was applied was exposed to the above-mentioned ammonia atmosphere using a resin cantilever beam clamp. The stress relaxation rate was used to evaluate the stress corrosion cracking resistance. That is, if a fine crack occurs, it will not recover, and if the degree of the crack increases, the stress relaxation rate will increase, so the stress corrosion cracking resistance can be evaluated. Those with a stress relaxation rate of 25% or less after 48 hours of exposure were evaluated as those with excellent corrosion cracking resistance, and those with a stress relaxation rate of more than 25% after 48 hours of exposure but 25% or less after 24 hours of exposure were regarded as those with excellent corrosion cracking resistance. Those with good stress corrosion cracking resistance (no practical problem) were evaluated as B, and those with a stress relaxation rate exceeding 25% after 24 hours of exposure were evaluated as C as those with poor stress corrosion cracking resistance (practically problematic). . In addition, the stress corrosion cracking resistance required in this application is envisioned in high reliability and harsh situations.

(焊料润湿性)(solder wettability)

焊料润湿性通过湿润平衡法(meniscograph)来实施。试验设备为PHESCA(RHESCA)制SAT-5200型号。从轧制方向采样试验片,并切断为厚度:0.3㎜×宽度:10㎜×长度:25mm。所使用的焊料为Sn-3.5质量%Ag-0.7质量%Cu与纯Sn。作为前处理实施丙酮脱脂→15%硫酸清洗→水洗→丙酮脱脂。作为助焊剂使用普通松香助焊剂(株式会社TAMURA制作所制NA200)。以焊料浴温度设为270℃、浸渍深度设为2mm、浸渍速度设为15mm/sec、浸渍时间设为15sec的条件实施评价试验。Solder wettability is carried out by wetting balance method (meniscograph). The test equipment is model SAT-5200 manufactured by PHESCA (RHESCA). A test piece is sampled from the rolling direction, and cut into thickness: 0.3 mm x width: 10 mm x length: 25 mm. The solder used was Sn-3.5% by mass Ag-0.7% by mass Cu and pure Sn. Acetone degreasing→15% sulfuric acid washing→water washing→acetone degreasing was performed as pretreatment. As the flux, an ordinary rosin flux (NA200 manufactured by Tamura Seisakusho Co., Ltd.) was used. The evaluation test was implemented under the conditions that the solder bath temperature was 270° C., the immersion depth was 2 mm, the immersion speed was 15 mm/sec, and the immersion time was 15 sec.

焊料润湿性的评价以零交叉时间进行。即,其为焊料浸渍于浴中后直至完全湿润所需的时间,若零交叉时间在5秒以内,即若在浸渍于焊料浴后5秒以内完全被湿润,则作为焊料润湿性在实用上没有问题而设为评价B,零交叉时间在2秒以内时尤其优异而设为评价A。若零交叉时间超过5秒,则因实用上存在问题而设为评价C。另外,试样使用进行精轧或恢复热处理的最终工序后,以硫酸清洗、用800号研磨纸对表面进行研磨得到未氧化的表面,在室内环境下放置3天或10天。另外,表中,“-1”、“-2”为利用Sn-3.5质量%Ag-0.7质量%Cu的助焊剂分别放置3天、10天的试验结果,“-3”为使用纯Sn,3天的试验结果。The evaluation of solder wettability was performed with zero crossing time. That is, it is the time required for the solder to become completely wet after dipping in the bath, and if the zero-crossing time is within 5 seconds, that is, if the solder is completely wet within 5 seconds after dipping in the solder bath, it is regarded as a measure of solder wettability in practical use. There was no problem in this aspect, so it was evaluated as B, and when the zero-crossing time was within 2 seconds, it was especially excellent, and it was evaluated as A. When the zero-crossing time exceeds 5 seconds, it is evaluated as C because there is a practical problem. In addition, after the final process of finishing rolling or recovery heat treatment, the sample was cleaned with sulfuric acid, and the surface was ground with No. 800 abrasive paper to obtain an unoxidized surface, which was placed in an indoor environment for 3 days or 10 days. In addition, in the table, "-1" and "-2" are the test results of using Sn-3.5 mass% Ag-0.7 mass% Cu flux for 3 days and 10 days respectively, "-3" is using pure Sn, 3 day test results.

(机械特性)(mechanical properties)

按照JIS Z 2201、JIS Z 2241中规定的方法,并以5号试验片的试验片形状实施抗拉强度、屈服强度及伸展率的测定。向相对于轧制方向呈0°方向和相对于轧制方向呈90°的方向分别进行试验。According to the method specified in JIS Z 2201 and JIS Z 2241, the measurement of tensile strength, yield strength and elongation was carried out in the shape of the test piece of No. 5 test piece. The test was performed in a direction of 0° with respect to the rolling direction and a direction of 90° with respect to the rolling direction.

(弯曲加工性)(bending workability)

通过JIS H 3110中规定的弯曲角度为90度的W弯曲来评价弯曲加工性。如下进行弯曲试验(W弯曲)。弯曲夹具的前端的弯曲半径(R)设为材料厚度(t)的1倍(弯曲半径=0.3mm、R/t=1.0)、0.5倍(弯曲半径=0.15mm、R/t=0.5)。从被称为坏的方向(Bad Way)的方向即相对于轧制方向呈90度的方向以及被称为好的方向(Good Way)的方向即与轧制方向呈0度的方向采样样品。用50倍的实体显微镜观察并根据有无龟裂来进行弯曲加工性的判定,弯曲半径为材料厚度的0.5倍(R/t=0.5)且没有产生龟裂者作为评价A,弯曲半径为材料厚度的1.0倍且没有产生龟裂者作为评价B,为材料厚度的1倍(R/t=1.0)且产生龟裂者作为评价C。另外,弯曲加工性为R/t≤0.5是指,在弯曲半径为材料厚度的0.5倍(R/t=0.5)以下的弯曲试验中不产生龟裂的情况。Bending workability was evaluated by W bending with a bending angle of 90 degrees specified in JIS H 3110. The bending test (W bending) was performed as follows. The bending radius (R) at the tip of the bending jig is 1 time (bending radius=0.3mm, R/t=1.0) or 0.5 times (bending radius=0.15mm, R/t=0.5) the material thickness (t). Samples were taken from a direction called the Bad Way, ie, a direction at 90 degrees relative to the rolling direction, and a direction called the Good Way, ie, a direction at 0 degrees from the rolling direction. Observe with a 50 times solid microscope and judge the bending workability according to whether there is crack. 1.0 times the thickness of the material and no cracks were evaluated as B, and those that were 1 times the thickness of the material (R/t=1.0) and cracks were evaluated as C. In addition, the bending workability of R/t≦0.5 means that cracks do not occur in a bending test in which the bending radius is 0.5 times or less the material thickness (R/t=0.5).

[表1][Table 1]

[表2][Table 2]

[表3][table 3]

[表4][Table 4]

[表5][table 5]

[表6][Table 6]

[表7][Table 7]

[表8][Table 8]

[表9][Table 9]

[表10][Table 10]

[表11][Table 11]

[表12][Table 12]

[表13][Table 13]

[表14][Table 14]

[表15][Table 15]

[表16][Table 16]

[表17][Table 17]

[表18][Table 18]

[表19][Table 19]

[表20][Table 20]

根据以上评价结果确认到的组成及组成关系式与特性如下:According to the above evaluation results, the composition, composition relationship and characteristics confirmed are as follows:

铜合金板的组成的结果如下。另外,比较合金如下。The results of the compositions of the copper alloy sheets are as follows. In addition, comparative alloys are as follows.

合金No.100、121的Zn含量少于发明合金的组成范围。The Zn content of alloy Nos. 100 and 121 is less than the composition range of the invention alloy.

合金No.101的Sn含量少于发明合金的组成范围。The Sn content of alloy No. 101 is less than the composition range of the invention alloy.

合金No.102的P含量多于发明合金的组成范围。The P content of alloy No. 102 is more than the composition range of the invention alloy.

合金No.103的Zn含量多于发明合金的组成范围。The Zn content of Alloy No. 103 is more than the composition range of the invention alloy.

合金No.104的P含量少于发明合金的组成范围。The P content of Alloy No. 104 is less than the composition range of the inventive alloy.

合金No.105的Sn含量多于发明合金的组成范围。The Sn content of alloy No. 105 is larger than the composition range of the invention alloy.

合金No.106、122的Ni含量少于发明合金的组成范围。The Ni content of alloy Nos. 106 and 122 is less than the composition range of the invention alloy.

合金No.107不满足发明合金的组成关系式f2、f3的范围。Alloy No. 107 does not satisfy the ranges of the composition relational expressions f2 and f3 of the invention alloy.

合金No.108、109不满足发明合金的组成关系式f1的范围。Alloy Nos. 108 and 109 do not satisfy the range of composition relation f1 of the invention alloy.

合金No.110~113不满足发明合金的组成关系式f4的范围。Alloy Nos. 110 to 113 did not satisfy the range of composition relation f4 of the invention alloy.

合金No.114不满足发明合金的组成关系式f3的范围。Alloy No. 114 does not satisfy the range of composition relation f3 of the invention alloy.

合金No.115、116不满足发明合金的组成关系式f5的范围。Alloy Nos. 115 and 116 do not satisfy the range of composition relation f5 of the invention alloy.

合金No.118~120为一般的黄铜。Alloy No.118-120 are common brass.

合金No.117、123的Fe、Co含量较多。Alloy Nos. 117 and 123 have relatively high Fe and Co contents.

(1)若P含量多于本发明合金的范围,则再结晶热处理工序之后的析出粒子的平均粒径较小,平均结晶粒径变小,弯曲加工性及应力松弛率变差(参考合金No.102等)。若P含量少于本发明合金的范围或大于组成关系式f5中Ni/P所设定的范围250,则再结晶热处理工序之后的析出粒子的平均粒径、平均结晶粒径变大,抗拉强度及屈服强度变低,应力松弛率变差。若Ni/P为180以下,进一步为120以下,则抗拉强度及屈服强度变高,应力松弛率变得良好。若f5中Ni/P小于所设定的范围,则弯曲加工性及应力松弛率变差(参考合金No.104、116、115、13、18等)。(1) If the P content is more than the range of the alloy of the present invention, the average grain size of the precipitated particles after the recrystallization heat treatment process is small, the average crystal grain size becomes small, and the bending workability and stress relaxation rate become poor (refer to Alloy No. .102 etc.). If the P content is less than the range of the alloy of the present invention or greater than the range 250 set by Ni/P in the composition relationship f5, the average grain size and the average crystal grain size of the precipitated particles after the recrystallization heat treatment process will become large, and the tensile strength will increase. The strength and yield strength become lower, and the stress relaxation rate becomes worse. When Ni/P is 180 or less, and further 120 or less, the tensile strength and yield strength become high, and the stress relaxation rate becomes favorable. If Ni/P in f5 is less than the set range, the bending workability and stress relaxation rate will deteriorate (refer to alloy Nos. 104, 116, 115, 13, 18, etc.).

(2)若Zn含量少于本发明合金的范围,则再结晶热处理工序之后的平均结晶粒径变大,抗拉强度变低。并且,无法获得与Ni含量相应的效果,且应力松弛率变差(参考合金No.100等)。Zn量为4质量%左右为用于满足抗拉强度、应力松弛特性及有效应力Pw的边界值(参考合金No.1、10、100等)。若Zn含量多于发明合金的条件范围,则导电率、抗拉强度、屈服强度、应力松弛率、弯曲加工性、耐应力腐蚀破裂性及焊料润湿性变差。若Zn含量为12质量%以下,进一步为10质量%以下,则所述特性变得良好(参考合金No.103、12、15、18等)。(2) If the Zn content is less than the range of the alloy of the present invention, the average crystal grain size after the recrystallization heat treatment step becomes large, and the tensile strength becomes low. Also, the effect corresponding to the Ni content cannot be obtained, and the stress relaxation rate becomes poor (see Alloy No. 100, etc.). About 4% by mass of Zn is a boundary value for satisfying the tensile strength, stress relaxation characteristics, and effective stress Pw (refer to alloy No. 1, 10, 100, etc.). If the Zn content exceeds the conditional range of the inventive alloy, the electrical conductivity, tensile strength, yield strength, stress relaxation rate, bending workability, stress corrosion cracking resistance, and solder wettability will deteriorate. When the Zn content is 12% by mass or less, and further 10% by mass or less, the above-mentioned properties become good (refer to alloy Nos. 103, 12, 15, 18, etc.).

(3)若Sn含量多于本发明的范围,则弯曲加工性及应力松弛特性也变差,导电率也下降。相对于轧制方向,垂直方向的抗拉强度及屈服强度变大。另一方面,若Sn含量少于本发明的范围,则强度较低,应力松弛特性变差。若Ni含量较少,则无法获得优异的应力松弛特性,但若Ni含量超过1.0质量%,则应力松弛特性变得良好(参考合金No.101、105、106、122、17、19等)。(3) When the Sn content is more than the range of the present invention, bending workability and stress relaxation characteristics will also deteriorate, and electrical conductivity will also decrease. With respect to the rolling direction, the tensile strength and yield strength in the perpendicular direction become larger. On the other hand, if the Sn content is less than the range of the present invention, the strength will be low and the stress relaxation characteristics will be deteriorated. If the Ni content is small, excellent stress relaxation properties cannot be obtained, but if the Ni content exceeds 1.0% by mass, the stress relaxation properties become good (see alloy Nos. 101, 105, 106, 122, 17, 19, etc.).

(4)若组成关系式f1小于发明合金的条件范围,则再结晶热处理工序之后的平均结晶粒径较大,抗拉强度及屈服强度较低,并且,应力松弛特性无法获得与Ni含量相应的效果,而较差。若组成关系式f1大于发明合金的条件范围,则耐应力腐蚀破裂性、弯曲加工性及焊料润湿性较差,导电率也变低。并且,无法获得与Ni含量相应的效果,而应力松弛特性较差。f1的值的下限大致为7,上限大致为约18或大致为16,相当于这些特性的边界值。若f1的值小于14,则所述特性稍微变好(参考合金No.108、109、12、1、15、18等)。(4) If the composition relationship f1 is less than the condition range of the inventive alloy, the average grain size after the recrystallization heat treatment process is relatively large, the tensile strength and yield strength are low, and the stress relaxation characteristics cannot be obtained corresponding to the Ni content. effect, but worse. If the compositional relational expression f1 is greater than the conditional range of the inventive alloy, the stress corrosion cracking resistance, bending workability, and solder wettability are poor, and the electrical conductivity is also low. Furthermore, the effect corresponding to the Ni content cannot be obtained, and the stress relaxation characteristic is inferior. The lower limit of the value of f1 is approximately 7, and the upper limit is approximately 18 or approximately 16, which correspond to boundary values of these characteristics. If the value of f1 is less than 14, the characteristics become slightly better (refer to alloy Nos. 108, 109, 12, 1, 15, 18, etc.).

(5)若组成关系式f2大于发明合金的条件范围,则耐应力腐蚀破裂性变差,应力松弛特性及弯曲加工性也较差。组成关系式f2的值为9~11时与这些特性的良好与否有关,且相当于边界值。若f2的值小于8,则耐应力腐蚀破裂性、应力松弛特性及弯曲加工性将得到改善(参考合金No.107、103、12、15、18等)。(5) If the composition relational expression f2 is larger than the condition range of the inventive alloy, the stress corrosion cracking resistance is deteriorated, and the stress relaxation characteristic and bending workability are also inferior. When the value of the composition relation f2 is 9-11, it is related to whether these characteristics are good or not, and is equivalent to the boundary value. If the value of f2 is less than 8, the stress corrosion cracking resistance, stress relaxation characteristics and bending workability will be improved (refer to alloy Nos. 107, 103, 12, 15, 18, etc.).

(6)若组成关系式f3小于发明合金的条件范围,则耐应力腐蚀破裂性、应力松弛特性及弯曲加工性变差。f3的边界值为0.3~0.35左右。若f3的值大于0.4,则耐应力腐蚀破裂性、应力松弛特性及弯曲加工性变良好(参考合金No.107、114、2、15等)。(6) If the composition relational expression f3 is smaller than the conditional range of the inventive alloy, the stress corrosion cracking resistance, stress relaxation characteristics and bending workability will deteriorate. The boundary value of f3 is about 0.3 to 0.35. If the value of f3 is greater than 0.4, the stress corrosion cracking resistance, stress relaxation characteristics, and bending workability become good (refer to alloy Nos. 107, 114, 2, 15, etc.).

(7)若组成关系式f4小于发明合金的条件范围,则应力松弛特性变差,弯曲加工性或耐应力腐蚀破裂性也下降。相对于轧制方向,垂直方向的抗拉强度及屈服强度变大。若组成关系式f4大于发明合金的条件范围,则应力松弛特性变差(参考合金No.110~113、14、17等)。(7) If the composition relational expression f4 is smaller than the conditional range of the invention alloy, the stress relaxation characteristics will deteriorate, and the bending workability and stress corrosion cracking resistance will also decrease. With respect to the rolling direction, the tensile strength and yield strength in the perpendicular direction become larger. If the composition relational expression f4 is larger than the condition range of the invention alloy, the stress relaxation characteristic will deteriorate (refer to alloy Nos. 110 to 113, 14, 17, etc.).

如上所述,即便Zn、Sn、Ni、P的浓度在规定浓度范围,若组成关系式f1、f2、f3、f4、f5的值不在规定范围内,则不满足耐应力腐蚀破裂性、应力松弛特性、强度、弯曲加工性、焊料润湿性及导电率中的任意一种。As mentioned above, even if the concentrations of Zn, Sn, Ni, and P are within the specified concentration ranges, if the values of the composition relational expressions f1, f2, f3, f4, and f5 are not within the specified ranges, the stress corrosion cracking resistance and stress relaxation properties cannot be satisfied. Any of properties, strength, bendability, solder wettability, and electrical conductivity.

(8)若含有选自Al、Fe、Co、Mg、Mn、Ti、Zr、Cr、Si、Sb、As及Pb的1种以上元素,则可确认到通过结晶粒的微细化而提高强度以及应力松弛特性、耐应力腐蚀破裂性(参考合金No.20~32等)。(8) If one or more elements selected from the group consisting of Al, Fe, Co, Mg, Mn, Ti, Zr, Cr, Si, Sb, As, and Pb are contained, it can be confirmed that the strength and the Stress relaxation characteristics, stress corrosion cracking resistance (refer to alloy No.20~32, etc.).

(9)若含有0.08质量%的Fe或0.07质量%的Co,则平均结晶粒径变小,弯曲加工性及应力松弛特性变差(参考合金No.117、123)。(9) When 0.08% by mass of Fe or 0.07% by mass of Co is contained, the average crystal grain size becomes small, and bending workability and stress relaxation characteristics deteriorate (refer to Alloy Nos. 117 and 123).

并且,使用本发明的铜合金板时,为如下:And, when using the copper alloy sheet of the present invention, it is as follows:

(1)使用批量生产设备的制造工序A和使用实验设备的制造工序B的实施例合金中,若制造条件同等,则进行两个工序的再结晶热处理后的金属组织中,平均结晶粒及析出物的大小一致,这些平均粒径也几乎同等,且可获得几乎同等的机械性质、应力松弛特性(包括应力松弛率、有效应力松弛特性及有效应力与导电率的1/2乘之积)、耐应力腐蚀破裂性及焊料润湿性(参考试验No.T10、T12、T26、T28等)。(1) In the example alloys of manufacturing process A using mass production equipment and manufacturing process B using experimental equipment, if the manufacturing conditions are the same, in the metal structure after the recrystallization heat treatment of the two processes, the average crystal grains and precipitates The size of the material is the same, the average particle size is almost the same, and almost the same mechanical properties, stress relaxation characteristics (including stress relaxation rate, effective stress relaxation characteristics and 1/2 product of effective stress and electrical conductivity) can be obtained. Stress corrosion cracking resistance and solder wettability (refer to test No.T10, T12, T26, T28, etc.).

(2)不论进行1次还是2次退火(再结晶热处理工序),平均结晶粒径均无差异,能够获得几乎同等的机械性质、应力松弛特性、耐应力腐蚀破裂性及焊料润湿性(参考试验No.T2、T3、T10、T18、T19、T26等)。(2) There is no difference in the average grain size regardless of whether annealing is performed once or twice (recrystallization heat treatment process), and almost the same mechanical properties, stress relaxation characteristics, stress corrosion cracking resistance, and solder wettability can be obtained (see Test No.T2, T3, T10, T18, T19, T26, etc.).

(3)最终的再结晶热处理工序中实施高温-短时间热处理时比间歇退火时的应力松弛特性更好(参考试验No.T1、T2、T3、T17、T18、T19、T102、T103等)。此外,高温-短时间热处理中,冷却速度以5℃/秒为界,应力松弛稍微变好。若为10℃/秒以上或15℃/秒以上,则进一步稍微变好。并且,相比平均结晶粒粒径为3~4μm,5~7μm时的屈服强度稍低,但应力松弛特性稍微变好(参考试验No.T18、T23、T34、T39、T50、T55、T3A、T3B、T3等)。(3) The stress relaxation characteristics are better when high temperature-short time heat treatment is performed in the final recrystallization heat treatment process than during batch annealing (refer to test No. T1, T2, T3, T17, T18, T19, T102, T103, etc.). In addition, in the high-temperature-short-time heat treatment, the cooling rate was limited to 5° C./sec, and the stress relaxation was slightly improved. When it is 10°C/sec or more or 15°C/sec or more, it is slightly better. In addition, compared with the average crystal grain size of 3 to 4 μm, the yield strength at 5 to 7 μm is slightly lower, but the stress relaxation characteristics are slightly better (reference test No. T18, T23, T34, T39, T50, T55, T3A, T3B, T3, etc.).

(4)即便是不经热轧步骤的工序,相比经过热轧工序的工序,析出物的粒径稍微变大,但可获得几乎同等的机械性质、应力松弛特性、耐应力腐蚀破裂性及焊料润湿性(参考试验No.T14、T15、T46、T47等)。(4) Even in the process without the hot rolling process, the particle size of the precipitate is slightly larger than that of the process after the hot rolling process, but almost the same mechanical properties, stress relaxation characteristics, stress corrosion cracking resistance and Solder wettability (refer to Test No.T14, T15, T46, T47, etc.).

(5)若再结晶热处理的系数It1在设定范围内较大,则平均结晶粒径及析出物变大,屈服强度稍微低,应力松弛特性稍微良好。若再结晶热处理的系数It1在设定范围内较小,则平均结晶粒径及析出物变小,屈服强度稍高,但应力松弛特性稍差。若It1比设定的条件低,则不会完全成为再结晶组织,且弯曲加工性变差。若It1过大,则平均结晶粒径变大,析出物的粒径也变大,屈服强度较低,应力松弛特性也变低(参考试验No.T3、T3C、T7、T8、T9等)。(5) When the coefficient It1 of the recrystallization heat treatment is large within the set range, the average crystal grain size and precipitates become large, the yield strength is slightly lower, and the stress relaxation characteristics are slightly better. If the coefficient It1 of recrystallization heat treatment is small within the set range, the average crystal grain size and precipitates become smaller, the yield strength is slightly higher, but the stress relaxation characteristics are slightly worse. If It1 is lower than the set conditions, the recrystallized structure will not be completely formed, and the bending workability will deteriorate. If It1 is too large, the average crystal grain size becomes large, the particle size of precipitates also becomes large, the yield strength is low, and the stress relaxation characteristics are also low (refer to Test No. T3, T3C, T7, T8, T9, etc.).

(6)若f1的值为接近上限的大致16,则弯曲加工性及焊料润湿性稍微变差,耐应力腐蚀破裂的敏感性稍微变高(参考合金No.12、27等)。(6) When the value of f1 is approximately 16, which is close to the upper limit, the bending workability and solder wettability are slightly deteriorated, and the sensitivity to stress corrosion cracking resistance is slightly increased (see alloy Nos. 12, 27, etc.).

(7)若f2的值大致为9,则耐应力腐蚀破裂的敏感性稍微变高(参考合金No.15、20、22等)。(7) When the value of f2 is approximately 9, the sensitivity to stress corrosion cracking resistance becomes slightly higher (refer to alloy Nos. 15, 20, 22, etc.).

(8)若f3的值为低于设定范围的大致为0.35,则应力松弛特性稍微变差,耐应力腐蚀破裂的敏感性稍微变高(参考合金No.20、27、31等)。(8) If the value of f3 is lower than the set range of approximately 0.35, the stress relaxation characteristics are slightly deteriorated, and the sensitivity to stress corrosion cracking resistance is slightly increased (refer to alloy Nos. 20, 27, 31, etc.).

(9)若f4的值为稍低于设定范围的1.8~2,则应力松弛特性稍微变差(参考合金No.14等)。(9) If the value of f4 is slightly lower than the set range of 1.8 to 2, the stress relaxation characteristics are slightly deteriorated (refer to alloy No. 14, etc.).

(10)若f5的值为低于设定范围的大致19,且为接近上限的大致250,则应力松弛特性稍微变差(参考合金No.13、15等)。(10) If the value of f5 is about 19 which is lower than the set range, and is about 250 which is close to the upper limit, the stress relaxation characteristic is slightly deteriorated (refer to alloy No. 13, 15, etc.).

(11)若含有Co、Fe,则平均结晶粒径变小,抗拉强度、屈服强度变高,但伸展率变低,弯曲加工性稍微变差(参考合金No.22、123等)。(11) When Co and Fe are contained, the average crystal grain size becomes smaller, the tensile strength and yield strength become higher, but the elongation becomes lower, and the bending workability slightly deteriorates (refer to alloy No. 22, 123, etc.).

(12)即便以将恢复热处理的条件设为相当于镀Sn的条件进行热处理,与在恢复热处理之前以其他恢复热处理的条件制作的铜合金材相比,可获得几乎同等的抗拉强度、屈服强度、应力松弛特性、弯曲加工性、伸展率、导电率、耐应力腐蚀破裂性及焊料润湿性(参考试验No.T3~T6、T12~T14、T19~T22、T28~30等)。(12) Even if the recovery heat treatment conditions are set to the conditions equivalent to Sn plating, compared with copper alloy materials produced under other recovery heat treatment conditions before recovery heat treatment, almost the same tensile strength and yield strength can be obtained. Strength, stress relaxation characteristics, bending workability, elongation, electrical conductivity, stress corrosion cracking resistance and solder wettability (refer to test No.T3~T6, T12~T14, T19~T22, T28~30, etc.).

(13)即便以470℃×4小时或480℃×4小时的间歇退火实施最终热处理,与高温的短时间退火相比,应力松弛特性稍微变差,但关于抗拉强度、屈服强度、弯曲加工性、伸展率及耐应力腐蚀破裂性,具备良好的特性(参考试验No.T1、T2、T11、T12、T15、T16、T102、T103等)。(13) Even if the final heat treatment is performed by intermittent annealing at 470°C for 4 hours or 480°C for 4 hours, the stress relaxation characteristics are slightly worse than high-temperature short-time annealing, but the tensile strength, yield strength, bending process properties, elongation and stress corrosion cracking resistance, with good properties (refer to test No.T1, T2, T11, T12, T15, T16, T102, T103, etc.).

产业上的可利用性Industrial availability

本发明的铜合金板的耐应力腐蚀破裂性与应力松弛特性优异,强度高,且焊料润湿性良好,并且强度、弯曲加工性、有效的应力松弛特性及导电性的平衡优异。因此,本发明的铜合金板不仅用作连接器、端子,当然还能够适当地用作继电器、弹簧、开关、半导体用途、引线框架等的电气/电子组件用的构成材料等。The copper alloy sheet of the present invention has excellent stress corrosion cracking resistance and stress relaxation properties, high strength, good solder wettability, and an excellent balance of strength, bending workability, effective stress relaxation properties, and electrical conductivity. Therefore, the copper alloy sheet of the present invention can be suitably used not only as connectors and terminals, but also as structural materials for electrical/electronic components such as relays, springs, switches, semiconductor applications, and lead frames.

Claims (14)

1.一种铜合金板,其特征在于,1. A copper alloy plate, characterized in that, 含有4~14质量%的Zn、0.1~0.9质量%的Sn、0.005~0.08质量%的P及1.0~2.4质量%的Ni,剩余部分由Cu及不可避免杂质构成,Contains 4 to 14% by mass of Zn, 0.1 to 0.9% by mass of Sn, 0.005 to 0.08% by mass of P, and 1.0 to 2.4% by mass of Ni, and the remainder is composed of Cu and unavoidable impurities. Zn的含量[Zn]质量%、Sn的含量[Sn]质量%、P的含量[P]质量%、Ni的含量[Ni]质量%之间具有如下关系:The content of Zn [Zn] mass %, the content of Sn [Sn] mass %, the content of P [P] mass %, and the content of Ni [Ni] mass % have the following relationship: 7≤[Zn]+3×[Sn]+2×[Ni]≤18、7≤[Zn]+3×[Sn]+2×[Ni]≤18, 0≤[Zn]-0.3×[Sn]-1.8×[Ni]≤11、0≤[Zn]-0.3×[Sn]-1.8×[Ni]≤11, 0.3≤(3×[Ni]+0.5×[Sn])/[Zn]≤1.6、0.3≤(3×[Ni]+0.5×[Sn])/[Zn]≤1.6, 2≤[Ni]/[Sn]≤10、2≤[Ni]/[Sn]≤10, 16≤[Ni]/[P]≤250,16≤[Ni]/[P]≤250, 平均结晶粒径为2~9μm,The average crystal grain size is 2-9 μm, 圆形状或椭圆形状的析出物的平均粒径为3~75nm,或所述析出物之中粒径为3~75nm的析出物所占的个数的比例为70%以上,The average particle diameter of the circular or elliptical precipitates is 3 to 75 nm, or the ratio of the number of precipitates with a particle diameter of 3 to 75 nm among the precipitates is 70% or more, 导电率为24%IACS以上,Conductivity above 24% IACS, 作为耐应力松弛特性,在150℃、1000小时下应力松弛率为25%以下。As the stress relaxation resistance characteristic, the stress relaxation rate at 150° C. for 1000 hours is 25% or less. 2.一种铜合金板,其特征在于,2. A copper alloy plate, characterized in that, 含有4~12质量%的Zn、0.1~0.85质量%的Sn、0.008~0.07质量%的P及1.05~2.2质量%的Ni,且剩余部分由Cu及不可避免杂质构成,Contains 4 to 12 mass % of Zn, 0.1 to 0.85 mass % of Sn, 0.008 to 0.07 mass % of P and 1.05 to 2.2 mass % of Ni, and the remainder is composed of Cu and unavoidable impurities, Zn的含量[Zn]质量%、Sn的含量[Sn]质量%、P的含量[P]质量%、Ni的含量[Ni]质量%之间具有如下关系:The content of Zn [Zn] mass %, the content of Sn [Sn] mass %, the content of P [P] mass %, and the content of Ni [Ni] mass % have the following relationship: 7≤[Zn]+3×[Sn]+2×[Ni]≤16、7≤[Zn]+3×[Sn]+2×[Ni]≤16, 0≤[Zn]-0.3×[Sn]-1.8×[Ni]≤9、0≤[Zn]-0.3×[Sn]-1.8×[Ni]≤9, 0.3≤(3×[Ni]+0.5×[Sn])/[Zn]≤1.3、0.3≤(3×[Ni]+0.5×[Sn])/[Zn]≤1.3, 2≤[Ni]/[Sn]≤8、2≤[Ni]/[Sn]≤8, 18≤[Ni]/[P]≤180,18≤[Ni]/[P]≤180, 平均结晶粒径为2~9μm,The average crystal grain size is 2-9 μm, 圆形状或椭圆形状的析出物的平均粒径为3~60nm,或所述析出物之中粒径为3~60nm的析出物所占的个数的比例为70%以上,The average particle diameter of the circular or elliptical precipitates is 3 to 60 nm, or the ratio of the number of precipitates with a particle diameter of 3 to 60 nm among the precipitates is 70% or more, 导电率为26%IACS以上,Conductivity above 26% IACS, 作为耐应力松弛特性,在150℃、1000小时下应力松弛率为23%以下。As the stress relaxation resistance characteristic, the stress relaxation rate at 150° C. for 1000 hours is 23% or less. 3.根据权利要求1或2所述的铜合金板,其特征在于,3. The copper alloy plate according to claim 1 or 2, characterized in that, 该铜合金板中还含有分别为0.0005质量%以上0.05质量%以下且合计为0.0005质量%以上0.2质量%以下的、选自Al、Fe、Co、Mg、Mn、Ti、Zr、Cr、Si、Sb、As、Pb及稀土类元素中的至少1种或2种以上。The copper alloy plate further contains 0.0005% by mass to 0.05% by mass and a total of 0.0005% by mass to 0.2% by mass, selected from Al, Fe, Co, Mg, Mn, Ti, Zr, Cr, Si, At least one or two or more of Sb, As, Pb, and rare earth elements. 4.根据权利要求1或2所述的铜合金板,其特征在于,4. The copper alloy plate according to claim 1 or 2, characterized in that, 将导电率设为C、150℃、1000小时下的有效应力设为Pw时,具有如下关系,其中,导电率的单位为%IACS、有效应力的单位为N/mm2When C is the electrical conductivity, Pw is the effective stress at 150°C, and 1000 hours, the following relationship exists, where the unit of electrical conductivity is %IACS and the unit of effective stress is N/mm 2 : Pw≥300、Pw≥300, Pw×(C/100)1/2≥190,Pw×(C/100) 1/2 ≥190, 相对于轧制方向呈90度的方向的屈服强度YS90与相对于轧制方向呈0度的方向的屈服强度YS0之比YS90/YS0在0.95≤YS90/YS0≤1.07范围内。The ratio YS 90 /YS 0 of the yield strength YS 90 in the direction of 90 degrees relative to the rolling direction to the yield strength YS 0 in the direction of 0 degrees relative to the rolling direction is in the range of 0.95≤YS 90 /YS 0 ≤1.07 . 5.根据权利要求3所述的铜合金板,其特征在于,5. The copper alloy plate according to claim 3, characterized in that, 将导电率设为C、150℃、1000小时下的有效应力设为Pw时,具有如下关系,其中,导电率的单位为%IACS、有效应力的单位为N/mm2When C is the electrical conductivity, Pw is the effective stress at 150°C, and 1000 hours, the following relationship exists, where the unit of electrical conductivity is %IACS and the unit of effective stress is N/mm 2 : Pw≥300、Pw≥300, Pw×(C/100)1/2≥190,Pw×(C/100) 1/2 ≥190, 相对于轧制方向呈90度的方向的屈服强度YS90与相对于轧制方向呈0度的方向的屈服强度YS0之比YS90/YS0在0.95≤YS90/YS0≤1.07范围内。The ratio YS 90 /YS 0 of the yield strength YS 90 in the direction of 90 degrees relative to the rolling direction to the yield strength YS 0 in the direction of 0 degrees relative to the rolling direction is in the range of 0.95≤YS 90 /YS 0 ≤1.07 . 6.根据权利要求1或2所述的铜合金板,其特征在于,6. The copper alloy plate according to claim 1 or 2, characterized in that, 该铜合金板用于电子/电气器件组件。This copper alloy plate is used in electronic/electrical device components. 7.根据权利要求3所述的铜合金板,其特征在于,7. The copper alloy plate according to claim 3, characterized in that, 该铜合金板用于电子/电气器件组件。This copper alloy plate is used in electronic/electrical device components. 8.根据权利要求4所述的铜合金板,其特征在于,8. The copper alloy sheet according to claim 4, characterized in that, 该铜合金板用于电子/电气器件组件。This copper alloy plate is used in electronic/electrical device components. 9.根据权利要求1或2所述的铜合金板,其特征在于,9. The copper alloy plate according to claim 1 or 2, characterized in that, 该铜合金板用于连接器、端子、继电器、开关或半导体。This copper alloy plate is used for connectors, terminals, relays, switches or semiconductors. 10.根据权利要求3所述的铜合金板,其特征在于,10. The copper alloy sheet according to claim 3, characterized in that, 该铜合金板用于连接器、端子、继电器、开关或半导体。This copper alloy plate is used for connectors, terminals, relays, switches or semiconductors. 11.根据权利要求4所述的铜合金板,其特征在于,11. The copper alloy sheet according to claim 4, characterized in that, 该铜合金板用于连接器、端子、继电器、开关或半导体。This copper alloy plate is used for connectors, terminals, relays, switches or semiconductors. 12.一种铜合金板的制造方法,其特征在于,其为制造权利要求1至11中任一项所述的铜合金板的方法,12. A method for manufacturing a copper alloy sheet, characterized in that it is a method for manufacturing the copper alloy sheet according to any one of claims 1 to 11, 该方法依次包括热轧工序、冷轧工序、再结晶热处理工序及精冷轧工序,The method sequentially comprises a hot rolling process, a cold rolling process, a recrystallization heat treatment process and a finishing cold rolling process, 所述冷轧工序中的冷加工率为55%以上,The cold working rate in the cold rolling step is 55% or more, 所述再结晶热处理工序具备:加热步骤,利用连续热处理炉,将冷轧后的铜合金材料加热至规定温度;保持步骤,在该加热步骤后,以规定温度将该铜合金材料保持规定时间;及冷却步骤,在该保持步骤后,将该铜合金材料冷却至规定温度,在所述再结晶热处理工序中,将该铜合金材料的最高到达温度设为Tmax℃,将比该铜合金材料的最高到达温度低50℃的温度至最高到达温度的温度区域中加热保持的时间设为tm分钟时,设为The recrystallization heat treatment process includes: a heating step, using a continuous heat treatment furnace, to heat the cold-rolled copper alloy material to a specified temperature; a holding step, after the heating step, maintaining the copper alloy material at a specified temperature for a specified time; and a cooling step, after the holding step, the copper alloy material is cooled to a predetermined temperature, and in the recrystallization heat treatment process, the maximum attained temperature of the copper alloy material is set as Tmax°C, which is higher than that of the copper alloy material When the heating holding time in the temperature range from the temperature 50°C lower than the maximum reaching temperature to the maximum reaching temperature is tm minutes, set 560≤Tmax≤790、560≤Tmax≤790, 0.04≤tm≤1.0、0.04≤tm≤1.0, 520≤It1=(Tmax-30×tm-1/2)≤690, 520≤It1 =(Tmax-30×tm-1/2)≤690, 并且,在所述再结晶热处理工序中,比最高到达温度低50℃的温度至400℃的温度区域中,以5℃/秒以上的条件进行冷却。In addition, in the recrystallization heat treatment step, cooling is performed at a temperature of 5° C./second or more in a temperature range from a temperature lower than the maximum attained temperature by 50° C. to 400° C. 13.根据权利要求12所述的铜合金板的制造方法,其特征在于,13. The manufacturing method of the copper alloy plate according to claim 12, characterized in that, 该方法具有在所述精冷轧工序后实施的恢复热处理工序,The method has a recovery heat treatment step implemented after the finish cold rolling step, 所述恢复热处理工序具备:加热步骤,将精冷轧后的铜合金材料加热至规定温度;保持步骤,在该加热步骤后,以规定温度将该铜合金材料保持规定时间;及冷却步骤,在该保持步骤后将该铜合金材料冷却至规定温度,将该铜合金材料的最高到达温度设为Tmax2℃,将比该铜合金材料的最高到达温度低50℃的温度至最高到达温度的温度区域中加热保持的时间设为tm2分钟时,设为The recovery heat treatment process includes: a heating step of heating the copper alloy material after finish cold rolling to a predetermined temperature; a holding step of maintaining the copper alloy material at a predetermined temperature for a predetermined time after the heating step; and a cooling step of After the holding step, the copper alloy material is cooled to a predetermined temperature, the maximum attainable temperature of the copper alloy material is set as Tmax 2°C, and the temperature range from the temperature 50°C lower than the maximum attainable temperature of the copper alloy material to the maximum attainable temperature When the holding time of medium heating is set to tm2 minutes, set 150≤Tmax2≤580、150≤Tmax2≤580, 0.02≤tm2≤100、0.02≤tm2≤100, 120≤It2=(Tmax2-25×tm2-1/2)≤390。120≤It2=(Tmax2−25×tm2 −1/2 )≤390. 14.一种铜合金板的制造方法,其特征在于,其为制造权利要求1至11中任一项所述的铜合金板的方法,14. A method for manufacturing a copper alloy sheet, characterized in that it is a method for manufacturing the copper alloy sheet according to any one of claims 1 to 11, 该方法构成为,无需进行热加工,在进行1次或多次成对的冷轧工序及退火工序之后,进行冷轧工序和再结晶热处理工序的组合、以及作为在制造工序中实施的最终冷轧工序的精冷轧工序和恢复热处理工序的组合中的任一种或两种,This method is constituted such that, without hot working, after performing one or more paired cold rolling steps and annealing steps, a combination of cold rolling steps and recrystallization heat treatment steps, and as the final cooling step implemented in the manufacturing process are performed. Any one or both of the combination of the finishing cold rolling process and the recovery heat treatment process of the rolling process, 所述再结晶热处理工序的正好之前实施的冷轧工序中的冷加工率为55%以上,The cold working ratio in the cold rolling step performed just before the recrystallization heat treatment step is 55% or more, 所述再结晶热处理工序具备:加热步骤,利用连续热处理炉,将冷轧后的铜合金材料加热至规定温度;保持步骤,在该加热步骤后,以规定温度将该铜合金材料保持规定时间;及冷却步骤,在该保持步骤后,将该铜合金材料冷却至规定温度,在所述再结晶热处理工序中,将该铜合金材料的最高到达温度设为Tmax℃,将比该铜合金材料的最高到达温度低50℃的温度至最高到达温度的温度区域中加热保持的时间设为tm分钟时,设为The recrystallization heat treatment process includes: a heating step, using a continuous heat treatment furnace, to heat the cold-rolled copper alloy material to a specified temperature; a holding step, after the heating step, maintaining the copper alloy material at a specified temperature for a specified time; and a cooling step, after the holding step, the copper alloy material is cooled to a predetermined temperature, and in the recrystallization heat treatment process, the maximum attained temperature of the copper alloy material is set as Tmax°C, which is higher than that of the copper alloy material When the heating holding time in the temperature range from the temperature 50°C lower than the maximum reaching temperature to the maximum reaching temperature is tm minutes, set 560≤Tmax≤790、560≤Tmax≤790, 0.04≤tm≤1.0、0.04≤tm≤1.0, 520≤It1=(Tmax-30×tm-1/2)≤690, 520≤It1 =(Tmax-30×tm-1/2)≤690, 并且,在所述再结晶热处理工序中,比最高到达温度低50℃的温度至400℃的温度区域中,以5℃/秒以上的条件进行冷却,In addition, in the recrystallization heat treatment step, cooling is performed at a temperature of 5° C./second or more in a temperature range from a temperature lower than the maximum attained temperature by 50° C. to 400° C., 所述恢复热处理工序具备:加热步骤,将精冷轧后的铜合金材料加热至规定温度;保持步骤,在该加热步骤后,以规定温度将该铜合金材料保持规定时间;及冷却步骤,在该保持步骤后将该铜合金材料冷却至规定温度,将该铜合金材料的最高到达温度设为Tmax2℃,将比该铜合金材料的最高到达温度低50℃的温度至最高到达温度的温度区域中加热保持的时间设为tm2分钟时,设为The recovery heat treatment process includes: a heating step of heating the copper alloy material after finish cold rolling to a predetermined temperature; a holding step of maintaining the copper alloy material at a predetermined temperature for a predetermined time after the heating step; and a cooling step of After the holding step, the copper alloy material is cooled to a predetermined temperature, the maximum attainable temperature of the copper alloy material is set as Tmax 2°C, and the temperature range from the temperature 50°C lower than the maximum attainable temperature of the copper alloy material to the maximum attainable temperature When the holding time of medium heating is set to tm2 minutes, set 150≤Tmax2≤580、150≤Tmax2≤580, 0.02≤tm2≤100、0.02≤tm2≤100, 120≤It2=(Tmax2-25×tm2-1/2)≤390。120≤It2=(Tmax2−25×tm2 −1/2 )≤390.
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