CN106417236A - Smoke generating device based on afterheat and rest pressure utilization of tail gas of internal combustion engine - Google Patents
Smoke generating device based on afterheat and rest pressure utilization of tail gas of internal combustion engine Download PDFInfo
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- CN106417236A CN106417236A CN201610889561.0A CN201610889561A CN106417236A CN 106417236 A CN106417236 A CN 106417236A CN 201610889561 A CN201610889561 A CN 201610889561A CN 106417236 A CN106417236 A CN 106417236A
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 26
- 239000000779 smoke Substances 0.000 title abstract description 20
- 239000003814 drug Substances 0.000 claims abstract description 65
- 239000007789 gas Substances 0.000 claims description 26
- 229940079593 drug Drugs 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 238000012377 drug delivery Methods 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 239000002918 waste heat Substances 0.000 claims description 3
- 239000012530 fluid Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000005507 spraying Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M9/00—Special adaptations or arrangements of powder-spraying apparatus for purposes covered by this subclass
- A01M9/0007—Pneumatic dusters
- A01M9/003—Pneumatic field dusters, e.g. self-propelled, drawn or tractor-mounted
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M9/00—Special adaptations or arrangements of powder-spraying apparatus for purposes covered by this subclass
- A01M9/0084—Undercarriages, frames, couplings, tanks
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M9/00—Special adaptations or arrangements of powder-spraying apparatus for purposes covered by this subclass
- A01M9/0092—Regulating or controlling systems
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Insects & Arthropods (AREA)
- Pest Control & Pesticides (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Environmental Sciences (AREA)
- Catching Or Destruction (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种烟雾机,尤其涉及一种基于内燃机尾气余热、余压利用的烟雾发生装置。The invention relates to a smoke machine, in particular to a smoke generating device based on utilization of waste heat and pressure of exhaust gas of an internal combustion engine.
背景技术Background technique
中国是一个农业大国,由于地理位置的不同,各地种植作物的种类不同,但是所有的农作物在生长的过程当中会受到病虫害的危害,必须进行必要的植保作业,现在的植保作业种类较多,有大型植保机械、小型植保机械;传统的烟雾机也称烟雾打药机,喷药机,属于便携式农业机械。烟雾机分触发式烟雾机、热力烟雾机、脉冲式烟雾机、燃气烟雾机,燃油烟雾机等。China is a large agricultural country. Due to different geographical locations, different types of crops are planted in various places. However, all crops will be harmed by diseases and insect pests during the growth process, and necessary plant protection operations must be carried out. There are many types of plant protection operations. Large-scale plant protection machinery, small-scale plant protection machinery; traditional fog machines are also called smoke sprayers and sprayers, which belong to portable agricultural machinery. The fog machine is divided into trigger type fog machine, thermal fog machine, pulse type fog machine, gas fog machine, fuel oil fog machine and so on.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,适应现实需要,提供一种结构设计新颖、能源利用率高、工作效率高、可选择性强的基于内燃机尾气余热、余压利用的烟雾发生装置。The purpose of the present invention is to overcome the deficiencies of the prior art, meet the actual needs, and provide a smoke generating device based on the use of exhaust heat and pressure of internal combustion engine tail gas with novel structure design, high energy utilization rate, high work efficiency and strong selectivity.
为了实现本发明的目的,本发明所采用的技术方案为:In order to realize the purpose of the present invention, the technical scheme adopted in the present invention is:
设计一种基于内燃机尾气余热、余压利用的烟雾发生装置,包括设有尾气排出口的内燃机、与尾气排出口连接的排气管;其特征在于:它还包括用于盛装药液的药箱、均与该药箱连通的两个药管,其中一个药管的出口端设置于所述排气管的中部,另一个药管的出口端设置于所述尾气排出口处。Design a smoke generating device based on the use of exhaust heat and residual pressure of internal combustion engine exhaust, including an internal combustion engine provided with an exhaust outlet, and an exhaust pipe connected to the exhaust outlet; it is characterized in that it also includes a medicine box for containing medicinal liquid 1. Two medicine pipes both connected with the medicine box, wherein the outlet end of one medicine pipe is arranged at the middle part of the exhaust pipe, and the outlet end of the other medicine pipe is arranged at the exhaust outlet of the exhaust gas.
优选的,在所述尾气排出口的出口处和所述排气管的中部分别设置有一集热器,所述药管的出口端与所述集热器相向设置,且由药管排出的药液落在所述集热器上。Preferably, a heat collector is respectively arranged at the outlet of the exhaust gas outlet and the middle of the exhaust pipe, the outlet end of the medicine pipe is arranged opposite to the heat collector, and the medicine discharged from the medicine pipe The liquid falls on the collector.
优选的,所述集热器为棒,此时,所述集热器为铁棒或电加热棒。Preferably, the heat collector is a rod. In this case, the heat collector is an iron rod or an electric heating rod.
优选的,所述集热器为管,此时,所述集热器为金属管,且所述金属管的管壁为镂空结构,且所述镂空结构由若干个设置于该金属管管壁上的通孔构成。Preferably, the heat collector is a tube. At this time, the heat collector is a metal tube, and the tube wall of the metal tube is a hollow structure, and the hollow structure is provided on the metal tube wall by several via holes on the
优选的,在两个药管的出口端上分别设置有一药物送给机构,所述药物送给机构包括喷头。Preferably, a drug delivery mechanism is respectively provided on the outlet ends of the two drug tubes, and the drug delivery mechanism includes a spray head.
优选的,在各药管上分别设置有一个电磁阀,并在各药管上还设置有一个流量计。Preferably, an electromagnetic valve is respectively arranged on each drug tube, and a flow meter is also arranged on each drug tube.
优选的,在各集热器上分别设有一个用于监测温度的温度传感器。Preferably, a temperature sensor for monitoring temperature is provided on each heat collector.
优选的,所述排气管纵向设置,且所述排气管的出口端设置于所述排气管的顶部。Preferably, the exhaust pipe is arranged longitudinally, and the outlet end of the exhaust pipe is arranged at the top of the exhaust pipe.
优选的,在所述排气管的下端还设置有亦与该排气管内腔连通的进气管,在该进气管的进气端内部还设有用于将外界空气送入排气管内的轴流风机。Preferably, the lower end of the exhaust pipe is also provided with an air intake pipe which is also communicated with the inner chamber of the exhaust pipe, and an axial flow for sending the outside air into the exhaust pipe is also provided inside the air intake end of the air intake pipe. fan.
优选的,在所述轴流风机上端的进气管的出口端处还设置有风门,所述风门为单向阀,且所述风门常态为封闭状态。Preferably, a damper is provided at the outlet end of the inlet pipe at the upper end of the axial flow fan, the damper is a one-way valve, and the damper is normally closed.
本发明的有益效果在于:The beneficial effects of the present invention are:
本设计其结构设计新颖,在应用中可对内燃机产生的余热和余压进行综合的利用,且能源利用率高,而本设计的双药管可提高其工作效率,同时,此设计可选择性强,再者结合轴流风机的设计在应用中可形成大面积的弥漫性烟雾状,有利于烟雾浮落在植被表面从而实现高效率和高质量的完成施药过程。This design has a novel structural design. In the application, the waste heat and pressure generated by the internal combustion engine can be comprehensively utilized, and the energy utilization rate is high. The double-drug tube of this design can improve its work efficiency. At the same time, this design can be selected Strong, and combined with the design of the axial flow fan, it can form a large area of diffuse smoke in the application, which is conducive to the smoke floating on the surface of the vegetation to achieve high efficiency and high quality in the spraying process.
附图说明Description of drawings
图1为本发明的主要结构示意图;Fig. 1 is the main structure schematic diagram of the present invention;
图中:1.内燃机;2.尾气排出口的内腔;3.药管;4.药箱;5.电磁阀;6.流量计;7.排气管;8、16.药物送给机构;9、15.集热器;10、13.温度传感器;11.风门;12.轴流风机;14.尾气排出口;17.进气管。In the figure: 1. Internal combustion engine; 2. Inner cavity of exhaust gas outlet; 3. Medicine tube; 4. Medicine box; 5. Solenoid valve; 6. Flow meter; 7. Exhaust pipe; 8, 16. Drug delivery mechanism ;9, 15. Heat collector; 10, 13. Temperature sensor; 11. Damper; 12. Axial flow fan; 14. Exhaust gas outlet; 17. Intake pipe.
具体实施方式detailed description
下面结合附图和实施例对本发明进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention is further described:
实施例1:一种基于内燃机尾气余热、余压利用的烟雾发生装置,参见图1,它包括设有尾气排出14的内燃机1、与尾气排出口14连接的排气管7;本设计它还包括用于盛装药液的药箱4、均与该药箱4连通的两个药管3,两个药管并联连通,且其中一个药管的出口端设置于所述排气管的中部,另一个药管3的出口端设置于所述尾气排出口的内腔2中。进一步的,本设计还在各药管上分别设置有一个电磁阀5,同时,并在各药管3上还设置有一个流量计6。Embodiment 1: a kind of smog generating device based on exhaust heat and residual pressure utilization of internal combustion engine, referring to Fig. 1, it comprises the internal combustion engine 1 that is provided with exhaust discharge 14, the exhaust pipe 7 that is connected with exhaust outlet 14; This design it also It includes a medicine box 4 for containing medicine liquid, two medicine pipes 3 connected with the medicine box 4, the two medicine pipes are connected in parallel, and the outlet end of one of the medicine pipes is arranged in the middle of the exhaust pipe, The outlet end of the other medicine tube 3 is arranged in the inner cavity 2 of the exhaust gas outlet. Further, in this design, a solenoid valve 5 is respectively arranged on each medicine tube, and a flow meter 6 is also arranged on each medicine tube 3 at the same time.
进一步的,本设计还在所述的尾气排出口的内腔2中和所述排气管7的中部分别设置有一集热器9、15,而所述药管3的出口端与所述集热器9相向设置,且由药管排出的药液落在所述集热器上,还在两个药管的出口端上分别设置有一药物送给机构8、16,所述药物送给机构8、16它包括喷头。Further, this design is also provided with a heat collector 9, 15 in the inner cavity 2 of the exhaust gas outlet and the middle part of the exhaust pipe 7, and the outlet end of the drug pipe 3 is connected to the collector. Heaters 9 are arranged facing each other, and the liquid medicine discharged from the medicine tube falls on the heat collector, and a medicine delivery mechanism 8, 16 is respectively arranged on the outlet ends of the two medicine tubes, and the medicine delivery mechanism 8, 16 It includes spray head.
进一步的,本设计中的所述集热器9、15可以为棒,此时,所述的集热器9、15优选的为铁棒或者电加热棒亦可。或者,所述的集热器9、15也可以管,此时,所述的集热器9、15为金属管,且所述金属管的管壁为镂空结构,而所述的镂空结构由若干个设置于该金属管管壁上的通孔构成。进一步的,本设计还在各集热器9、15上分别设有一个用于监测温度的温度传感器,而本设计中所用到的温度传感器和用于采集温度传感器数据的控制器均为现有技术中的常用部件,本实施例在此不再对其进行赘述。Further, the heat collectors 9 and 15 in this design can be rods, and at this time, the heat collectors 9 and 15 are preferably iron rods or electric heating rods. Or, the heat collectors 9, 15 can also be tubes, at this time, the heat collectors 9, 15 are metal tubes, and the tube wall of the metal tubes is a hollow structure, and the hollow structure consists of A plurality of through holes arranged on the metal pipe wall. Further, this design is also equipped with a temperature sensor for monitoring temperature on each heat collector 9, 15, and the temperature sensor used in this design and the controller for collecting temperature sensor data are existing Commonly used components in the technology, which will not be described in detail in this embodiment.
进一步的,本设计中的所述排气管7纵向设置,且所述排气管的出口端设置于所述排气管7的顶部。此时,还在所述排气管7的下端还设置有亦与该排气管7内腔连通的进气管17,在该进气管17的进气端内部还设有用于将外界空气送入排气管内的轴流风机12,还在所述轴流风机12上端的进气管17的出口端处还设置有风门11,所述风门11为单向阀,且所述风门11的常态为封闭状态。Further, the exhaust pipe 7 in this design is arranged longitudinally, and the outlet end of the exhaust pipe is arranged on the top of the exhaust pipe 7 . At this time, the lower end of the exhaust pipe 7 is also provided with an air intake pipe 17 that is also communicated with the inner cavity of the exhaust pipe 7, and an air intake pipe 17 is also provided inside the air intake end of the air intake pipe 17 for sending outside air into The axial flow fan 12 in the exhaust pipe is also provided with a damper 11 at the outlet end of the inlet pipe 17 at the upper end of the axial flow fan 12. The damper 11 is a one-way valve, and the normal state of the damper 11 is closed. state.
在应用中,本发明的工作原理为;当内燃机(以柴油发动机为例)正常工作后,药箱4中的药液经两个独立的药管将药液送至药物送给机构上,而后进入尾气排出口的内腔2中和所述排气管7内,在此过程中,本设计的电磁阀也可以与一个控制器连接,此时,在内燃机工作时,在控制器的控制下其控制器可根据温度传感器10、13获得的尾气温度可单独或同时控制独立的两个药管供药。In application, the working principle of the present invention is; when the internal combustion engine (taking the diesel engine as an example) works normally, the medicinal solution in the medicine box 4 is sent to the medicine delivery mechanism through two independent medicine pipes, and then Into the inner cavity 2 of the exhaust outlet and in the exhaust pipe 7, during this process, the electromagnetic valve of this design can also be connected with a controller, at this time, when the internal combustion engine is working, under the control of the controller Its controller can independently or simultaneously control the medicine supply of two independent medicine tubes according to the exhaust gas temperature obtained by the temperature sensors 10 and 13 .
在本发明中有两个药管,其中一条药管的通道流向尾气排出口的内腔2中,此时通过压差进入尾气排出口的内腔2中的药液滴到集热器9或通过喷头散落至集热器9上,而后药滴与集热器9接触立即吸热并迅速挥发,此时,尾气中的高温高压尾气将药液转化为烟雾,并随尾气一同通过排气管排入空气中,之后形成大面积弥漫性烟雾,烟雾浮落在植被表面,完成整个施药过程。In the present invention, there are two drug tubes, wherein the channel of one of the drug tubes flows into the inner cavity 2 of the exhaust gas outlet, and at this time, the medicinal liquid that enters the inner cavity 2 of the exhaust gas outlet through the pressure difference drops to the heat collector 9 or Scatter on the heat collector 9 through the nozzle, and then the medicine droplets contact the heat collector 9 to absorb heat immediately and volatilize rapidly. At this time, the high-temperature and high-pressure tail gas in the tail gas converts the medicine liquid into smoke, and passes through the exhaust pipe together with the tail gas It is discharged into the air, and then forms a large area of diffuse smoke, and the smoke floats on the surface of the vegetation to complete the entire spraying process.
在进行上述动作的同时,其另一个药管内的药液直接进入排气管内,此时通过压差进入排气管7中的药液滴到集热器15或通过喷头散落至集热器15上,而后药滴与集热器15接触立即吸热并迅速挥发,此时,尾气中的高温高压尾气将药液转化为烟雾,并随尾气一同通过排气管排入空气中,之后形成大面积弥漫性烟雾,烟雾浮落在植被表面,完成整个施药过程。而在两个药管进行输液时,由于两个药管路并联,既两个药管在应用中可以单独工作也可以共同工作。While performing the above actions, the liquid medicine in the other medicine pipe directly enters the exhaust pipe, at this time, the liquid medicine that enters the exhaust pipe 7 through the pressure difference drops to the heat collector 15 or is scattered to the heat collector 15 through the nozzle. Then the medicine droplets contact the heat collector 15 to absorb heat immediately and volatilize rapidly. At this time, the high-temperature and high-pressure tail gas in the tail gas converts the medicine liquid into smoke, and is discharged into the air through the exhaust pipe together with the tail gas, and then forms a large The area is diffused with smoke, and the smoke floats and falls on the surface of the vegetation to complete the entire spraying process. When the two drug tubes are used for infusion, since the two drug tubes are connected in parallel, the two drug tubes can work independently or together in application.
再者,当内燃机在中等负荷和大负荷工况时,药液的雾化效果好,而为了加大烟雾的扩散和扬程,为此本设计还装有轴流风机12和风门11,其风门11单向开启,即当轴流风机12不工作时,风门11处于关闭状态,此设计可防止发动机尾气从轴流风机12处流出,而当需要大流量和扬程时,轴流风机12工作,风门11打开,以此增大送风量,结合尾气一同将形成的烟雾通过排气管排入空气中,之后可形成更大面积的弥漫性烟雾。Furthermore, when the internal combustion engine is in the medium load and heavy load conditions, the atomization effect of the liquid medicine is good, and in order to increase the diffusion and lift of the smoke, this design is also equipped with an axial flow fan 12 and a damper 11. The damper 11 one-way opening, that is, when the axial flow fan 12 is not working, the damper 11 is in the closed state, this design can prevent the engine exhaust from flowing out from the axial flow fan 12, and when large flow and head are required, the axial flow fan 12 works, The damper 11 is opened to increase the air supply volume, and combined with the tail gas, the formed smog is discharged into the air through the exhaust pipe, and then a larger area of diffuse smog can be formed.
而本发明中的电磁阀、流量计、温度传感器和控制器在具体的应用中也可以组成一个控制系统,此时可根据温度传感器反馈的温度,流量计显示的流量,通过控制器来控制其中一个或两个电磁阀的开度,从而控制烟雾量,而以上所述的电磁阀、流量计、温度传感器和控制器之间的连接的关系为本领域内的常规现有技术,本实施例在此不再对其进行过多的赘述。And the electromagnetic valve, flowmeter, temperature sensor and controller among the present invention can also form a control system in specific application, can control the temperature among them according to the temperature of temperature sensor feedback, the flow rate that flowmeter shows at this moment by controller The opening degree of one or two solenoid valves, thereby controlling the amount of smoke, and the connection relationship between the above-mentioned solenoid valves, flowmeters, temperature sensors and controllers is a conventional prior art in the art, the present embodiment It will not be described in detail here.
最后阐述的是,由上可知本发明不同于现有技术中的烟雾机,在应用中,本发明以国内农业机械中的主要动力源多缸柴油发动机尾气为高温高压气体来源;其依据是,在发动机在工作时,每个工作循环转变为有效功的热量占燃料燃烧后所产生总热量的30%-40%,发动机冷却散失的热量占总热量的20%-25%,尾气余热占40%-45%,而发动机在做功行程时,燃料在发动机缸内迅速燃烧产生大量的高温和高压气体,其温度可达1500摄氏度以上,压力峰值达到100千帕以上,在排气行程,排气管中尾气温度可达500-700摄氏度,其气压也大于1Mpa,传播速度超过音速,正是基于此,本发明充分利用了柴油发动机尾气中含有的热能和压能,实现节能和减排的目的,进而可用以取代其它类型烟雾机的能源产生装置。Finally, it can be seen that the present invention is different from the fog machine in the prior art. In application, the present invention uses the exhaust gas of multi-cylinder diesel engines, the main power source in domestic agricultural machinery, as the source of high-temperature and high-pressure gas; its basis is that, When the engine is working, the heat converted into effective work in each working cycle accounts for 30%-40% of the total heat generated after fuel combustion, the heat lost by engine cooling accounts for 20%-25% of the total heat, and the exhaust heat accounts for 40% %-45%, while the engine is in the power stroke, the fuel burns rapidly in the engine cylinder to produce a large amount of high-temperature and high-pressure gas, the temperature can reach above 1500 degrees Celsius, and the peak pressure can reach above 100 kPa. The temperature of the exhaust gas in the pipe can reach 500-700 degrees Celsius, its air pressure is also greater than 1Mpa, and its propagation speed exceeds the speed of sound. Based on this, the present invention makes full use of the heat energy and pressure energy contained in the exhaust gas of a diesel engine to achieve the purpose of energy saving and emission reduction , and then can be used to replace the energy generation device of other types of fog machines.
本发明的实施例公布的是较佳的实施例,但并不局限于此,本领域的普通技术人员,极易根据上述实施例,领会本发明的精神,并做出不同的引申和变化,但只要不脱离本发明的精神,都在本发明的保护范围内。The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. Those skilled in the art can easily comprehend the spirit of the present invention based on the above-mentioned embodiments, and make different extensions and changes. But as long as it does not deviate from the spirit of the present invention, it is within the protection scope of the present invention.
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