CN106376625B - The processing method of food flexible manufacturing automatic equipment and its processed food - Google Patents
The processing method of food flexible manufacturing automatic equipment and its processed food Download PDFInfo
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- CN106376625B CN106376625B CN201611005317.XA CN201611005317A CN106376625B CN 106376625 B CN106376625 B CN 106376625B CN 201611005317 A CN201611005317 A CN 201611005317A CN 106376625 B CN106376625 B CN 106376625B
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B7/00—Baking plants
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/16—Extruding machines
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
- A21C15/002—Apparatus for spreading granular material on, or sweeping or coating the surface of baked articles
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Confectionery (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention provides a kind of food flexible manufacturing automatic equipment, including rack, transportable slide rest device is provided in rack, baking pan is connected with above the slide rest device, it is provided in rack above the baking pan corresponding with baking pan for squeezing out the extrusion device of raw material, the output end of the extrusion device and the feeding device being arranged on the rack passes through piping connection, by piping connection, the feed driving device, feeding device, extrusion device and slide rest device are connect with controller the input terminal and feed driving device of the feeding device respectively.The invention can be processed into automatically pure millet cake, the food with the particular appearances taste such as jam millet cake according to computer drawing file, and style quantity meets people to the diversified demand of food depending on the quantity of documents that calculator memory stores up.
Description
Technical field
The invention belongs to food processing machinery and equipment technical field, automatic more particularly, to a kind of food flexible manufacturing
The processing method of equipment and its processed food.
Background technique
Food service industry reaches its maturity at present, and consumer is more likely to choose the food of field fabrication, because can supervise personally
Its production process is superintended and directed, meanwhile, the appearance of food, taste, mouthfeel, safe nutrition etc. are increasingly showed and pursue differentiation
Trend.Existing food processing machinery is no longer satisfied the diversified demand of people.
Summary of the invention
In view of this, the invention is directed to the processing of a kind of food flexible manufacturing automatic equipment and its processed food
Method, to solve the demand that people become more diversified life and food.
In order to achieve the above objectives, the technical solution of the invention is achieved in that
A kind of food flexible manufacturing automatic equipment, including rack are provided with transportable slide rest device in rack, described
It is connected with baking pan above slide rest device, is provided in the rack above the baking pan corresponding with baking pan for squeezing out raw material
The output end of extrusion device, the extrusion device and the feeding device being arranged on the rack passes through piping connection, the feed dress
The input terminal and feed driving device set pass through piping connection, the feed driving device, feeding device, extrusion device and slide unit
Device is connect with controller respectively.
Further, the extrusion device includes the mounting plate being fixed on the rack, and the side of mounting plate is connected with centre
It is provided with the frame plate of circular open, rotating circular disc is provided between the frame plate and mounting plate, rotating circular disc is close to the side of mounting plate
The rotating shaft for protruding from side wall is provided on wall, rotating shaft is connect with mounting plate by bearing, connected on the rotating shaft useful
In the device of rotation driving of driving rotating shaft rotation；
The rotating circular disc is connected with installation floor close to the side of frame plate, and the lateral wall for installing floor is set along the vertical direction
It is equipped with sliding rail, mounting flange engaged therewith is provided on sliding rail, mounting flange is close to one end of rotating circular disc along mounting flange
Length direction setting there are two directive wheel, the frame plate of opening is between two directive wheels, the Method for Installation below directive wheel
It is connected with itself extruding work head with switch on orchid, squeezes work head and is connected by the output end of pipeline and the feeding device
It connects；
Gap is provided on the frame plate, the opening position is provided with movable plate, side of the movable plate far from installation floor
It is connected with lifting drive, movable plate is spliced into circle on the inside of the side of installation floor and frame plate.
Further, the feeding device includes raw material batch can, and the lower end of batch can is connect with extrusion device by pipeline, expected
The upper end of tank is connect with feed driving device.
Further, the feed driving device includes air compressor, the air compressor pass through respectively pipeline with
Extrusion device is connected with feeding device, and the first solenoid valve, air are provided on the pipeline between air compressor and extrusion device
Second solenoid valve, the pipeline between air compressor and second solenoid valve are provided on pipeline between compressor and feeding device
On be provided with the first air filter, the second air filter is provided on the pipeline between second solenoid valve and feeding device,
Air compressor, the first solenoid valve and second solenoid valve are connect with controller respectively.
Further, the heating device that temperature can control, the heating are provided between the slide rest device and baking pan
Device is connect with controller.
Further, the input terminal of the feeding device is connect by pipeline with automatic flushing device, the extrusion device
Lower section be provided with waste discharge disk, the bottom of waste discharge disk is provided with the drainpipe for excluding waste water, and cleaning device and controller connect
It connects.
Further, squeezing out work head operating position has the laser profile of the line footpath for detecting the raw material squeezed out to pass
Sensor, laser profile sensor are connect with controller.
The processing method of food flexible manufacturing automatic equipment processed food, includes the following steps:
Step 1: the raw material that food processing needs individually is poured into feeding device；
Step 2: selection needs the program file run in controller, and controller control feed driving device will be fed
In raw material indentation extrusion device in device, raw material is expressed on baking pan by extrusion device；
Step 3: while controller controls slide rest device movement, the heating device below baking pan heats baking pan,
Controller controls the distance between heating temperature, extrusion device and baking pan of heating device and the pressure of feed driving device is come
Control the line footpath of raw material.
Further, it further comprises the steps of: and laser profile sensor is installed on extrusion device, laser profile passes
Sensor detects the line footpath of raw material, and the data feedback that will test, to controller, controller is according to laser profile sensor
Data adjust the distance between heating temperature, extrusion device and baking pan of heating device and the pressure for being fed driving device in time
Power.
Further, after further comprising the steps of: food processing, controller control feed driving device is closed, and is opened clear
Cleaning device, cleaning device clean feeding device and extrusion device.
Compared with the existing technology, the processing of food flexible manufacturing automatic equipment and its processed food described in the invention
Method has the advantage that
(1) the invention can be processed into automatically pure millet cake according to computer drawing file, match jam millet cake, with cream
Millet cake, the food with particular appearances tastes such as ice cream millet cake, three-dimensional combination millet cake, style quantity are stored up according to calculator memory
Depending on quantity of documents, the advantage of equipment is accurately to draw a design, and controls feeding coal；
(2) manual intervention is limited, and the millet cake of special shape, pattern, including jam, cream, ice river in Henan Province are insulted and drawn, tradition
On need operator to have comparable drawing and production technical ability, which thoroughly solves this problem, is using presetting original
In the case where material, manually only need be responsible for cake carrying and simple assembly working；
(3) the cake pattern produced is exquisite, and the pattern line minimum widith of drafting is 1mm, has performance of adequately drawing
Power, in conjunction with multicolour, taste, drawing effect can be compared with manpower work using pure color paintbrush drawing, draw production process
It actively discharges, material is squeezed out into syringe needle by compressed air, and syringe needle can be with very little apart from the distance between baking pan；
(4) combination of plurality of raw materials can be used as needed, each raw material is individually used a batch can, do not mixed mutually
It closes, the presetting batter of different taste can be used in the part of the cake different colours of production, can produce taste arrangement abundant
Combination, what the switching of different food products material was automatically switched according to drawing requirement by controller；
(5) all parts that a three-dimensional cake can be produced according to drawing cooperate simultaneously then by manually being assembled
Jam, cream or ice river in Henan Province insult the production to realize a variety of style food；
(6) it is to imitate manpower that the equipment, which produces basic cake component and draws the mode of ingredient (jam, cream, ice river in Henan Province are insulted),
The process of drawing sketches the contours lines, fill the mode in region of tinting, and is different from the mode of printer printing, has abundant sight
Reward entertainment；
(7) pattern that the equipment is drawn, due to being to be drawn using the batter of presetting color, rather than printed on cake surface
System, product color expressive force is strong, does not fade, and will not generate heterochromatic spot because of the coarse of cake surface；
(8) after raw material being added to the storage tank of the equipment, equipment can not need to add again with continuous work 4 hours or more
Add raw material, working efficiency is greatly improved while saving artificial；
(9) equipment has automatic cleaning function, saves artificial, it is ensured that food hygiene and safety；
(10) gas that air compressor comes out passes through secondary filter, and clean air extrusion food material meets food
Security needs, while can accurately control discharging and draw line footpath line style, achieve the purpose that draw exquisite pattern；
(11) spacing between work head and heating pan is squeezed out by controller real-time control, cooperates laser profile sensing
The detection of device realizes that closed loop adjust automatically is not interfered between lines to ensure that line style is completely beautiful；
(12) temperature of baking pan draws dynamic regulation with pattern, it is ensured that the cake pattern drawn out is beautiful, and is not in
It is dry too early, cracking；
(13) food material squeezed out from syringe needle is detected whether to meet drawing requirement by laser profile sensor,
Automatic feedback line style data, are adjusted, pattern is more exquisite in real time.
Detailed description of the invention
The attached drawing for constituting a part of the invention is used to provide to further understand the invention, present invention wound
The illustrative embodiments and their description made are used to explain the present invention creation, do not constitute the improper restriction to the invention.?
In attached drawing:
Fig. 1 is the main view of the invention embodiment；
Fig. 2 is the right view of the invention embodiment；
Fig. 3 is the perspective view of the invention embodiment；
Fig. 4 is the main view of extrusion device described in the invention embodiment；
Fig. 5 is the cross-sectional view of extrusion device described in the invention embodiment；
Fig. 6 is the right view of extrusion device described in the invention embodiment；
Fig. 7 is the perspective view of extrusion device described in the invention embodiment；
Fig. 8 is that the controller of the invention embodiment controls the schematic diagram of line footpath；
Fig. 9 is the scanning figure of laser profile sensor described in the invention embodiment；
Figure 10 is the profile of raw material lines different described in the invention embodiment.
Description of symbols:
1- rack；2- slide rest device；3- baking pan；4- extrusion device；401- mounting plate；402- frame plate；4021- gap；
403- rotating circular disc；404- rotating shaft；405- device of rotation driving；4051- rotating electric machine；4052- encoder；406- installs rib
Plate；407- sliding rail；408- directive wheel；409- squeezes out work head；410- movable plate；411- mounting flange；4101- horizontal part；
The vertical portion 4102-；412- goes up and down driving motor；413- guide rail；4131- semicolumn guide rail；414- position sensor；415- is sliding
Block；4151- idler wheel；416- is to positive sensor；417- belt；418- through-hole；419- syringe needle；5- feeding device；501- batch can；6-
Controller；601- touch-control man-machine interface；7- is fed driving device；The first solenoid valve of 701-；702- second solenoid valve；703- first
Air filter；The second air filter of 704-；705- pressure-regulating device；8- air compressor；9- heating device；10- is clear
Cleaning device；11- waste discharge disk；12- drainpipe；13- laser profile sensor；14- raw material lines.
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the invention can
To be combined with each other.
In the description of the invention, it is to be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description the invention and simplifies description, rather than indicate
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand
For the limitation to the invention.In addition, term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating
Or it implies relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " second " etc. are defined as a result,
Feature can explicitly or implicitly include one or more of the features.In the description of the invention, unless separately
It is described, the meaning of " plurality " is two or more.
In the description of the invention, it should be noted that unless otherwise clearly defined and limited, term " peace
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition
State concrete meaning of the term in the invention.
The present invention will be described in detail below with reference to the accompanying drawings and embodiments creates.
As shown in Fig. 1 to Fig. 8 a kind of food flexible manufacturing automatic equipment, including rack 1, it is provided with and can moves in rack 1
Slide rest device 2, slide rest device 2 includes cross slid platform, and cross slid platform is driven by motor, and cross slid platform can exist in the horizontal plane
It is moved in certain range.Heating device 9 is connected with above cross slid platform, the top of heating device 9 is connected with baking pan 3.Cake
The extrusion device 4 for being used to squeeze out raw material corresponding with baking pan 3 is provided in the rack 1 of 3 top of pan, extrusion device 4 and setting exist
The output end of feeding device 5 in rack 1 passes through pipe by piping connection, the input terminal and feed driving device 7 of feeding device 5
Road connection, feed driving device 7, feeding device 5, extrusion device 4, heating device 9 and slide rest device 2 connect with controller 6 respectively
It connects.The side of rack 1 is arranged in controller 6, and 6 surface of controller is provided with touch-control man-machine interface 601, can be man-machine by touch-control
Interface 601 inputs program and operational order to controller 6.
As shown in figure 4, extrusion device 4 includes the mounting plate 401 being fixed in rack 1, the side of mounting plate 401 is connected with
Centre is provided with the frame plate 402 of circular open, and rotating circular disc 403 is provided between frame plate 402 and mounting plate 401.Rotating circular disc 403
The rotating shaft 404 for protruding from side wall is provided on the side wall of mounting plate 401, rotating shaft 404 passes through bearing and mounting plate 401
It connects, the device of rotation driving 405 for driving rotating shaft 404 to rotate is connected on rotating shaft 404.Rotating circular disc 403 is close
The side of frame plate 402 is connected with installation floor 406, and installation floor 406 is provided at least two, installs floor in the utility model
406 are set as 16 or 12, and installation floor 406 is distributed along the circumference equal dividing of rotating circular disc 403.Floor 406 is installed
Lateral wall be provided with sliding rail 407 along the vertical direction, mounting flange 411 engaged therewith, mounting flange are provided on sliding rail 407
411 can move up and down on installation floor 406.Mounting flange 411 is close to one end of rotating circular disc 403 along mounting flange 411
Length direction setting there are two directive wheel 408, there are gaps between two directive wheels 408.The frame plate 402 of opening is embedded in two
Between a directive wheel 408, the extrusion work head for itself having solenoid valve is connected on the mounting flange 411 of 408 lower section of directive wheel
409, it squeezes out and syringe needle 419 is installed in work head 409.Squeeze out the output end that work head 409 passes through pipeline and the feeding device 5
Connection.
As illustrated in figures 4 and 7, it is provided with the gap 4021 with open communication on frame plate 402, is provided with activity at gap 4021
Plate 410, movable plate 410 are connected with the lifting drive connecting with controller 6, movable plate far from the side of installation floor 406
410 are spliced into complete circle close to the side of installation floor 406 and the inside of frame plate 402.When rotating circular disc 403 rotates, lead
It moves in a circle on frame plate 402 to wheel 408.Lifting drive includes the lifting driving motor 412 connecting with controller 6,
Lifting driving motor 412 is fixed in one end of the separate frame plate 402 of guide rail 413, and the other end of guide rail 413 is fixed on frame plate
On 402, guide rail 413 is vertical with frame plate 402.The output shaft for going up and down driving motor 412 extends towards frame plate 402, lifting driving electricity
The end of the output shaft of machine 412 is provided with the sliding block 415 cooperated with guide rail 413, and sliding rail 407 is defeated with lifting driving motor 412
Shaft is arranged in parallel, and movable plate 410 is set as L-type structure, and the horizontal part 4101 and frame plate 402 of movable plate 410 cooperate, movable plate
410 vertical portion 4102 and the side wall of the close movable plate 410 of sliding block 415 are affixed.
As illustrated in figures 4 and 7, semicolumn guide rail is respectively arranged in two side walls adjacent with sliding block 415 on guide rail 413
4131, sliding block 415 is symmetrically arranged with band troughing roller 4151 on the side wall of guide rail 413, and the quantity of idler wheel 4151 is four,
There are two idler wheels 4151 for every side.For guide rail 413 between idler wheel 4151, two idler wheels 4151 of every side embrace semicircle respectively
Column guide rail 4131 is provided on the frame plate 402 of 413 side of guide rail corresponding with sliding block 415 for incuding the position of 415 position of sliding block
Sensor 414 is set, position sensor 414 is connect with controller 6.The quantity of position sensor 414 is three, position sensor
The setting of 414 vertical spacings.Position corresponding with gap 4021 is provided with for work on the mounting plate 401 of 403 top of rotating circular disc
Make first 409 pair zero to positive sensor 416, in positive sensor 416 detection rotating circular disc 403 close to positive sensor 416
The position signal for the magnet that side is inlayed connect positive sensor 416 with controller 6.Device of rotation driving 405 includes that setting exists
The rotating electric machine 4051 connecting with controller 6 on mounting plate 401, output shaft and the rotating shaft 404 of rotating electric machine 4051 pass through
Belt 417 is driven.Being provided on rotating electric machine 4051 can will be moved with the encoder 4052 of output position signal, encoder 4052
Position signal pass to controller 6.Installation and cabling in order to facilitate conducting wire or pipeline, rotating circular disc 403, rotating shaft
404 and peace rotating plate on be respectively arranged with isometrical through-hole 418 with one heart.
Controller 6 controls rotating electric machine 4051 and rotates, and rotating electric machine 4051 drives belt 417 to rotate, and belt 417 drives back
Shaft 404 rotates, and rotating shaft 404 drives rotating circular disc 403 to rotate, and rotating circular disc 403 drives the extrusion work head for needing work
409 turn at movable plate 410.The sliding rail 407 installed on floor 406 is the oil-free portion for meeting food service industry hygienic requirements
Part.When specified extrusion work head 409 turns to the designated position of movable plate 410, rotary encoder 4052 is by position signal
Controller 6 is passed to, controller 6 controls rotating electric machine 4051 and stops operating.The starting lifting driving motor 412 of controller 6 starts,
Going up and down driving motor 412 drives movable plate 410 to go up and down, and position sensor 414 incudes the position of sliding block 415 and passes to signal
Controller 6, after reaching operating position, the control lifting driving motor 412 of controller 6 stops working.After the completion of processing action, when need
When the extrusion work head 409 is returned to frame plate 402, lifting driving motor 412 drives movable plate 410 to be restored to initially
Position, that is, when movable plate 410 is aligned with frame plate 402, controller 6 controls rotating electric machine 4051 and rotates, and squeezes out work head 409
It returns on frame plate 402, until triggering to positive sensor 416, which returns to storing state.Position sensor
414 are able to detect that relative motion position of the movable plate 410 relative to frame plate 402, to realize that detection squeezes out work head 409
Movement position, to realize accurate production and the processing work of food.
As shown in Figure 1 to Figure 3, feeding device 5 includes raw material batch can 501, and the lower end of batch can 501 by output pipe and is squeezed
Device 4 connects out, and the upper end of batch can 501 and feed driving device 7 pass through piping connection.Being fed driving device 7 includes air pressure
Contracting machine 8, air compressor 8 are connect by pipeline with extrusion device 4 and feeding device 5 respectively, air compressor 8 and extrusion device
It is provided with the first solenoid valve 701 on pipeline between 4, is provided with second on the pipeline between air compressor 8 and feeding device 5
Solenoid valve 702, is provided with the first air filter 703 on the pipeline between air compressor 8 and second solenoid valve 702, and second
The second air filter 704 is provided on pipeline between solenoid valve 702 and feeding device 5.Air compressor 8 and the first electromagnetism
The pressure-regulating device 705 for adjusting compressed air pressure, air compressor 8 and are provided on pipeline between valve 701
The pressure-regulating device 705 for adjusting compressed air pressure is provided on pipeline between two solenoid valves 702.Air compressor
8, pressure-regulating device 705, the first solenoid valve 701 and second solenoid valve 702 are connect with controller 6 respectively.
As illustrated in fig. 1 and 2, in order to guarantee the cleaning of equipment, the input terminal of feeding device 5 is filled by pipeline and automatic cleaning
10 connections are set, the lower section of the syringe needle 419 of extrusion device 4 is provided with the waste discharge disk 11 for excluding the waste water after cleaning, waste discharge disk
11 bottom is provided with the drainpipe 12 for excluding waste water, and cleaning device 10 is connect with controller 6.The extrusion work of extrusion device
Make the laser profile sensor 13 that the line footpath for detecting the raw material squeezed out is provided on first 409, laser profile passes
Sensor 13 is connect with controller 6.
The processing method of the present embodiment processed food:
Once sterilizing operation is carried out to the invention by automatic flushing device 10 using preceding, clicks touch-control man-machine interface
Under " cleaning interface automatically " in 601 " disinfection before production ", equipment automatically opens the running water valve of cleaning equipment, fills clear water and adds
Hot-water cylinder heats water for cleaning, waits all foods to feeding device 5, pipeline and extrusion device 4 using boiled water later
Raw material contact access carries out disinfection operation.
In order to meet the needs of continuously producing automatically, artificial participation is reduced as far as possible, according to the demand of food processing, in advance
It is packed into a certain amount of presetting batter raw material, jam raw material, ice river in Henan Province and insults raw material, cream raw material etc., the original that food processing is needed
Material individually pours into feeding device 5 after preparing.After the completion of charging, equipment is initialized.The initial work of equipment
It is automatically performed by the control of controller 6, including the following contents: whether the compressed air pressure of detection air compressor 8 reaches needs；
By the air emptying in pipeline, it is ensured that raw material is discharged from syringe needle 419 for the first time；Baking pan 3 is heated to presetting by control heating device 9
Temperature；It is whether effective to zero to detect each mechanical location；It needs to run by the selection of touch-control man-machine interface 601 in controller 6
Program file, 6 inside trial operation of controller tests food production program, and whether the extrusion line style for detecting various raw materials conform to
It asks.
Controller 6 controls air compressor 8 and squeezes out the raw material indentation in batch can 501 in work head 409, then from syringe needle
Raw material is expressed on baking pan 3 at 419；While controller 6 controls the movement of slide rest device 2, the heating device 9 of 3 lower section of baking pan
Baking pan 3 is heated, controller 6 control heating device 9 the distance between heating temperature, extrusion device 4 and baking pan 3 and
The pressure of driving device 7 is fed to control the line footpath of raw material, draws out the shape of needs automatically by the two dimensional motion of slide rest device 2
Shape, pattern, taste cake.
The invention requires to automatically select raw material batch can 501, rotational drive motor driving rotation circle according to design document
The angle of the rotation setting of disk 403, makees first 409 for the specified extrusion being stored on frame plate 402 under standby mode and turns to work
The position of movable plate 410 after reaching the position, squeezes out work head 409 and is detached from frame plate 402, lifting drive drives movable plate
410, movable plate 410, which drives, squeezes out the up and down motion of work head 409.It is wanted when syringe needle 419 reaches design document with 3 surface spacing of baking pan
The stopping when spacing asked, lifting drive stop motion, cross slid platform setting in motion.Cross slid platform drives baking pan 3 by calculating
Machine specified path movement, to reach the purpose for drawing layout lines or the filling of filling design area of the pattern.At the same time,
Controller 6 adjusts air pressure regulating device 705 according to design document data and is sent to raw material by second solenoid valve 702 to control
The gas pressure of batch can 501.Extruding of the raw material by the compressed air for entering batch can 501 in batch can 501, generates becoming for flowing
Gesture, controller 6 can carve the first solenoid valve 701 of driving in due course, squeeze out in work head 409 to open according to design document
Switch, raw material can by squeeze out work head 409, be discharged on the surface of baking pan 3 using the constraint shaping of syringe needle 419.It is former
Material just forms lines or filling region in layout on 3 surface of baking pan.
As illustrated in fig. 1 and 2, laser profile sensor 13, laser profile sensor are installed on extrusion device 4
The line footpath of 13 detection raw materials, and the data feedback that will test, to controller 6, controller 6 is according to laser profile sensor 13
Data adjust in time the distance between the heating temperature of heating device 9, extrusion device 4 and baking pan 3 and feed driving device 7
Pressure.
Equipment is detected its line footpath, thickness to the raw material of extrusion by 3 laser profile sensors 13 in real time
Etc. data, feed back to controller 6,6 real-time control drawing process of controller.As shown in Fig. 8,9 and 10,3 laser profiles
The scan path of sensor 13 is three filaments for constituting equilateral triangle, and the equilateral triangle that three scan wheel profiles surround is enclosed in
Around syringe needle 419, syringe needle 419 is placed exactly in the center of this equilateral triangle.Heavy line and thick dashed line in figure, which indicate two, to be had
The representative raw material lines 14 for squeezing out raw material and drawing.What heavy line indicated is the path of raw material lines 14 exactly perpendicular through sharp
The centre in optical scanning path, at this moment, the outline data (width, thickness) that laser scanning obtains are actual 14 sections of raw material lines
Profile.Thick dashed line indicate be draw cake path pass through from the edge of laser beam scan path, at this moment, what controller 6 obtained
Outline data is not true 14 interface profile data of raw material lines.But because containing raw material lines 14 in the outline data
Location information in that position of laser profile region, so, in controller 6 can by trigonometric function calculating come
This 14 shape data of raw material lines is corrected, true profile data are finally obtained.As shown in Figure 10, left side indicates simple and draws one
The outline of baking pan 3 when lines, the raw material lines 14 that right side indicates to draw in the case of closing on lines or filling region are taken turns
It is wide.Obviously, the outline data in left side is relatively easy during the processing of controller 6, it is only necessary to by three in above-mentioned steps
Angle function amendment, and the outline data on right side, need to carry out pattern-recognition in controller 6, cooperate the file data that draws a design,
Which lines is the lines just drawn actually for judgement, could carry out data correction again later.The above-mentioned raw material line being calculated
14 outline data of item compares with 14 outline data of raw material lines of the layout documentation requirements in controller 6, if there is
The case where allowing other than threshold value will then be adjusted in real time by controller 6, to realize the purpose of closed-loop control pattern drafting.
After food processing, the control feed driving device 7 of controller 6 is closed, and opens cleaning device 10, cleaning device 10
Feeding device 5 and extrusion device 4 are cleaned.At this point, the syringe needle 419 of all extrusion work heads 409 is all in automatic clear
Wash 11 top of waste discharge disk.The input channel of 501 top of raw material batch can is switched to the company between cleaning machine and batch can 501 by equipment
It connects.Automatic flushing device 10 starts.Food service industry CIP principle is followed, whole raw material accesses of equipment are cleaned.It cleaned
Journey is controlled by controller 6 completely, without artificial additional participation.The waste water of cleaning from 12 row of drainpipe to sewage-treatment plant or
Sewer.
The semi-finished product cake processed bakes maturation by manually removing to be put into oven, can be put again according to style demand
The drafting brushing that subsequent jam, cream or ice cream are carried out to the position of 3 side non high temperature of baking pan, finally by one or more pieces cakes
The jam selecting component and carry secretly therebetween, inlay, cream or ice river in Henan Province insult structure forming shape, pattern, the unique feature of taste food.
When drawing the pattern of food, in order to guarantee that the beauty of pattern, general addition pigment inside raw material, color have two
Kind selection scheme: the artificial natural colour juice squeezed using pigment or fruits and vegetables.
Equipment design follows HACCP, GMP and GB16798-1997.
The foregoing is merely the preferred embodiments of the invention, are not intended to limit the invention creation, all at this
Within the spirit and principle of innovation and creation, any modification, equivalent replacement, improvement and so on should be included in the invention
Protection scope within.
Claims (9)
1. a kind of food flexible manufacturing automatic equipment, it is characterised in that: including rack (1), being provided in rack (1) can be moved
Slide rest device (2), be connected with baking pan (3) above the slide rest device (2), set in the rack (1) above the baking pan (3)
It is equipped with the extrusion device (4) for being used to squeeze out raw material corresponding with baking pan (3), the extrusion device (4) and setting are on rack (1)
Feeding device (5) output end by piping connection, the input terminal and feed driving device (7) of the feeding device (5) are logical
Cross piping connection, the feed driving device (7), feeding device (5), extrusion device (4) and slide rest device (2) respectively with control
Device (6) connection；
The heating device (9) that temperature can control, the heating device are provided between the slide rest device (2) and baking pan (3)
(9) it is connect with controller (6).
2. food flexible manufacturing automatic equipment according to claim 1, it is characterised in that: the extrusion device (4) includes
The mounting plate (401) being fixed on rack (1), the side of mounting plate (401) are connected with the intermediate frame plate for being provided with circular open
(402), it is provided with rotating circular disc (403) between the frame plate (402) and mounting plate (401), rotating circular disc (403) is close to installation
The rotating shaft (404) for protruding from side wall is provided on the side wall of plate (401), rotating shaft (404) passes through bearing and mounting plate (401)
It connects, the device of rotation driving (405) for driving rotating shaft (404) to rotate is connected on the rotating shaft (404), rotation is driven
Dynamic device (405) are connect with controller (6)；
The rotating circular disc (403) is connected with installation floor (406) close to the side of frame plate (402), installs the outer of floor (406)
Side wall is provided with sliding rail (407) along the vertical direction, and mounting flange engaged therewith (411), Method for Installation are provided on sliding rail (407)
Blue (411) are arranged along the length direction of mounting flange (411) there are two directive wheel (408) close to the one end of rotating circular disc (403),
The frame plate (402) of opening is affixed on the mounting flange (411) below directive wheel (408) between two directive wheels (408)
There is itself extrusion work head (409) with switch, squeezes out work head (409) and pass through the defeated of pipeline and the feeding device (5)
Outlet connection；
Be provided on the frame plate (402) with the gap of open communication (4021), be provided with movable plate at the gap (4021)
(410), movable plate (410) is connected with the lifting drive connecting with controller (6) far from the side of installation floor (406),
Movable plate (410) is spliced into circle on the inside of the side and frame plate (402) of installation floor (406).
3. food flexible manufacturing automatic equipment according to claim 1, it is characterised in that: the feeding device (5) includes
The lower end of raw material batch can (501), batch can (501) is connect by pipeline with extrusion device (4), the upper end of batch can (501) and feed
Driving device (7) connection.
4. food flexible manufacturing automatic equipment according to claim 1, it is characterised in that: the feed driving device (7)
Including air compressor (8), the air compressor (8) is connected by pipeline and extrusion device (4) and feeding device (5) respectively
It connects, is provided on the pipeline between air compressor (8) and pressurizing unit (4) the first solenoid valve (701), air compressor (8)
It is provided on pipeline between feeding device (5) second solenoid valve (702), air compressor (8) and second solenoid valve (702)
Between pipeline on be provided with the first air filter (703), the pipeline between second solenoid valve (702) and feeding device (5)
On be provided with the second air filter (704), air compressor (8), the first solenoid valve (701) and second solenoid valve (702) point
It is not connect with controller (6).
5. food flexible manufacturing automatic equipment according to claim 1, it is characterised in that: the feeding device (5) it is defeated
Enter end to connect by pipeline with cleaning device (10), is provided with waste discharge disk (11), waste discharge disk below the extrusion device (4)
(11) bottom is provided with the drainpipe (12) for excluding waste water, and cleaning device (10) is connect with controller (6).
6. food flexible manufacturing automatic equipment according to claim 1, it is characterised in that: the extrusion device (4) is squeezed
The laser profile sensor (13) of the line footpath for detecting the raw material for squeezing out out is provided in work head (409) out, is swashed
Light profile scanning sensor (13) is connect with controller (6).
7. a kind of processing side using such as the described in any item food flexible manufacturing automatic equipment processed foods of claim 1 to 6
Method, which comprises the steps of:
Step 1: the raw material that food processing needs individually is poured into feeding device (5)；
Step 2: selection needs the program file run in controller (6), and controller (6) control feed driving device (7) will
In raw material indentation extrusion device (4) in feeding device (5), raw material is expressed on baking pan (3) by extrusion device (4)；
Step 3: while controller (6) controls slide rest device (2) movement, the heating device (9) below baking pan (3) is to baking pan
(3) it is heated, controller (6) controls the distance between the heating temperature of heating device (9), extrusion device (4) and baking pan (3)
And the pressure of driving device (7) is fed to control the line footpath of raw material.
8. the processing method of food flexible manufacturing automatic equipment processed food according to claim 7, which is characterized in that also
Including step 4: being equipped on extrusion device (4) laser profile sensor (13), laser profile sensor (13) inspection
The line footpath of raw material is surveyed, and the data feedback that will test is given controller (6), controller (6) is according to laser profile sensor
(13) data adjust the distance between the heating temperature of heating device (9), extrusion device (4) and baking pan (3) in time and supply
Expect the pressure of driving device (7).
9. the processing method of food flexible manufacturing automatic equipment processed food according to claim 7, which is characterized in that also
Including step 4: after food processing, controller (6) control feed driving device (7) is closed, and is opened cleaning device (10),
Cleaning device (10) cleans feeding device (5) and extrusion device (4).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611005317.XA CN106376625B (en) | 2016-11-15 | 2016-11-15 | The processing method of food flexible manufacturing automatic equipment and its processed food |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611005317.XA CN106376625B (en) | 2016-11-15 | 2016-11-15 | The processing method of food flexible manufacturing automatic equipment and its processed food |
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| CN106376625B true CN106376625B (en) | 2019-01-25 |
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| CN106035436A (en) * | 2016-07-30 | 2016-10-26 | 张学衡 | Robot used for manufacturing cakes |
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| US4224863A (en) * | 1979-03-23 | 1980-09-30 | Wee Donuts, Inc. | Donut making devices |
| CN2169985Y (en) * | 1993-07-20 | 1994-06-29 | 李祥 | Food coating making devices |
| CN201499553U (en) * | 2009-10-19 | 2010-06-09 | 陈庆功 | Automatic battercake machine with straight plate capable of pasting on two surfaces |
| CN103637391A (en) * | 2013-12-17 | 2014-03-19 | 东莞市粤船机械技术有限公司 | Three-dimensional food extruding and forming machine |
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| Publication number | Publication date |
|---|---|
| CN106376625A (en) | 2017-02-08 |
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Effective date of registration: 20190724 Address after: 300 000 Huayuan Industrial Zone, Tianjin Binhai New Area, Haitai Development Road 16 B-2 Building-3-602 Patentee after: Hiyin Lentz (Tianjin) Industrial Technology Co. Ltd. Address before: Room 2-3242, Standard Workshop 88 Huanhan Road, Airport Economic Zone, Tianjin Binhai New Area, 300 000 Patentee before: Tianjin Tigon Automation Engineering Co., Ltd. |