CN106349873B - Fire-retardant less toxic gap filler of a kind of bi-component epoxy base and preparation method thereof - Google Patents
Fire-retardant less toxic gap filler of a kind of bi-component epoxy base and preparation method thereof Download PDFInfo
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- CN106349873B CN106349873B CN201610747062.8A CN201610747062A CN106349873B CN 106349873 B CN106349873 B CN 106349873B CN 201610747062 A CN201610747062 A CN 201610747062A CN 106349873 B CN106349873 B CN 106349873B
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- gap filler
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- 239000000945 filler Substances 0.000 title claims abstract description 36
- 239000003063 flame retardant Substances 0.000 title claims abstract description 28
- 231100001231 less toxic Toxicity 0.000 title claims abstract description 21
- 239000004593 Epoxy Substances 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 title claims description 15
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 27
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000003822 epoxy resin Substances 0.000 claims abstract description 23
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 23
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 13
- 239000006229 carbon black Substances 0.000 claims abstract description 11
- 150000003752 zinc compounds Chemical class 0.000 claims abstract description 10
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 8
- 239000010703 silicon Substances 0.000 claims abstract description 8
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims abstract description 7
- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims abstract description 7
- 239000007822 coupling agent Substances 0.000 claims abstract description 7
- 229920000768 polyamine Polymers 0.000 claims abstract description 7
- 239000004615 ingredient Substances 0.000 claims abstract description 6
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims abstract description 5
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims abstract description 4
- 239000000347 magnesium hydroxide Substances 0.000 claims abstract description 4
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims abstract description 4
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 claims abstract description 3
- 238000003756 stirring Methods 0.000 claims description 30
- 239000000843 powder Substances 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 10
- AHDSRXYHVZECER-UHFFFAOYSA-N 2,4,6-tris[(dimethylamino)methyl]phenol Chemical compound CN(C)CC1=CC(CN(C)C)=C(O)C(CN(C)C)=C1 AHDSRXYHVZECER-UHFFFAOYSA-N 0.000 claims description 8
- -1 phenolic aldehyde amine Chemical class 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical group CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 3
- 229920002292 Nylon 6 Polymers 0.000 claims description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 2
- 150000002118 epoxides Chemical class 0.000 claims description 2
- 238000000034 method Methods 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 229910052698 phosphorus Inorganic materials 0.000 claims description 2
- 239000011574 phosphorus Substances 0.000 claims description 2
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 claims description 2
- KLNUNBAENAPTJI-UHFFFAOYSA-N CCO[Si](CCCN)(OCC)OCC.CO[Si](OC)OC Chemical compound CCO[Si](CCCN)(OCC)OCC.CO[Si](OC)OC KLNUNBAENAPTJI-UHFFFAOYSA-N 0.000 claims 1
- 238000005299 abrasion Methods 0.000 claims 1
- 150000001335 aliphatic alkanes Chemical class 0.000 claims 1
- 150000001412 amines Chemical class 0.000 claims 1
- 239000003610 charcoal Substances 0.000 claims 1
- 238000001556 precipitation Methods 0.000 claims 1
- 239000013535 sea water Substances 0.000 abstract description 9
- 230000007797 corrosion Effects 0.000 abstract description 8
- 238000005260 corrosion Methods 0.000 abstract description 8
- 238000000576 coating method Methods 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 239000011342 resin composition Substances 0.000 description 12
- 239000002002 slurry Substances 0.000 description 12
- 238000002156 mixing Methods 0.000 description 9
- 238000010348 incorporation Methods 0.000 description 8
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 6
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 4
- 238000011049 filling Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- MIYIEQPMRUWKCQ-UHFFFAOYSA-N 3-triethoxysilylpropan-1-amine trimethoxysilane Chemical compound CO[SiH](OC)OC.CCO[Si](CCCN)(OCC)OCC MIYIEQPMRUWKCQ-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- RVHSTXJKKZWWDQ-UHFFFAOYSA-N 1,1,1,2-tetrabromoethane Chemical group BrCC(Br)(Br)Br RVHSTXJKKZWWDQ-UHFFFAOYSA-N 0.000 description 1
- LUWOGHUBWAZEQL-UHFFFAOYSA-N 2-(oxiran-2-ylmethoxymethyl)oxirane trimethoxysilane Chemical compound C(C1CO1)OCC1CO1.CO[SiH](OC)OC LUWOGHUBWAZEQL-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 239000011863 silicon-based powder Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/544—Silicon-containing compounds containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2217—Oxides; Hydroxides of metals of magnesium
- C08K2003/2224—Magnesium hydroxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/38—Boron-containing compounds
- C08K2003/387—Borates
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Paints Or Removers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
A kind of fire-retardant less toxic gap filler of bi-component epoxy base, is related to ship waterway coating, is made of component A and B component, wherein component A includes following ingredient by weight:100 parts of phosphatized epoxy resin, 40 60 parts of oxyhydroxide, sour 40 60 parts of zinc compound, 35 parts of organo-silicon coupling agent, 12 parts of high wear-resistant carbon black, 10 20 parts of precipitated silica;B component includes following ingredient by weight:40 50 parts of Polyamines Curing Agents of Epoxy Resins, 30 8 10 parts of DMP;Component A and B component are when in use by weight 2:1 is mixed;The oxyhydroxide is any one of aluminium hydroxide and magnesium hydroxide, and sour zinc compound is any one of zinc borate and zinc stannate.The gap filler of the present invention disclosure satisfy that the performance requirement as ship waterway gap filler, have the Comprehensive Characteristics such as less toxic, fire-retardant, seawater corrosion resistance, Self-leveling.
Description
Technical field
The present invention relates to technical field of coatings, and in particular to a kind of bi-component epoxy base for ship waterway position hinders
Less toxic gap filler of combustion and preparation method thereof.
Background technology
Ship is chronically in marine environment, and seawater corrosion is always a great problem for perplexing ship, and seawater and ocean are big
Gas is more serious than land to hull steel corrosion of metal, if not taking effective safeguard procedures, will shorten the service life of ship.
Ship normally in operation, will produce a large amount of recirculated cooling water and sewage, be rejected to outside hull by waterway, what is do not excluded follows
Ring cooling water and sewage can remain in waterway, and to prevent to hull steel corrosion of metal, waterway is interior to brush gap filler, with
The contact of insulating sea water and hull metal.Other than there is the requirement of seawater corrosion resistance to gap filler, due to application site
Particularity, gap filler should also have the comprehensive performances such as less toxic, fire-retardant, Self-leveling, suppression cigarette.
Chinese patent(CN102674751)Disclose a kind of bi-component epoxy gap filler and preparation method thereof, including A, B two
A component, wherein component A consists of the following compositions by weight percentage:Aqueous epoxy resins 13.5-33.5%, quartz sand
25.5-68.5%, propylene glycol 0.5-2.5%, glitter powder 1-5%, organosilicon levelling agent 1-5%, talcum powder 1-31%;B component is by weight
Percentage consists of the following compositions:The weight ratio of aqueous epoxy curing agent 90-95%, phenol 5-10%, component A and B component is 10:
1-4.It is primarily adapted for use in the joint fillings such as mosaic or ceramic tile and decoration, does not have flame retarding function, is not suitable for filling out as peculiar to vessel
Stitch agent.
Chinese patent(CN105255420)A kind of flame retardant epoxy clay for joint filling leak stopping is disclosed, by two component of A, B
Composition, according to the mass fraction, component A:80-100 parts of epoxy resin, 4-15 parts of diluent, 50-100 parts of talcum powder, aluminium hydroxide
20-50 parts, 5-10 parts of gas-phase silica, 50-100 parts of silicon powder, 0.1-3 parts of pigment;B component:Epoxy curing agent 40-
100 parts, 20-50 parts of liquid flame retardant, 50-100 parts of talcum powder, 20-50 parts of aluminium hydroxide, 5-10 parts of gas-phase silica, silicon it is micro-
50-100 parts of powder, 0.1-3 parts of pigment.The patent is suitable for the industries such as building, machinery, containing fire retardant, has flame retardant effect, but
Its open liquid flame retardant is tetrabromoethane, is polluted the environment, and the patent has a tack-free characteristic, viscosity compared with
Greatly, it is unable to Self-leveling, therefore, which it is less toxic and Self-leveling to it to be unsatisfactory for ship since pollution environment and viscosity are excessive
It is required that.
Chinese patent(CN105542694)A kind of two-component resin type elastic joint filling agent and preparation method thereof is disclosed, by
Host component and curing component composition;Host component is made by the material mixing of following parts by weight:55-65 parts of epoxy resin;5-
One or more mixtures in 10 parts of silica flours, talcum powder, titanium dioxide, alumina particulates;15-20 parts through epoxy-modified third
Olefin(e) acid ester;5-10 parts contain(Methyl)Acrylate-based siloxanes;1-3 parts of hollow glass micropearls;1-3 parts of glass fibres;3-4 parts
Stearic acid;The curing component is made by the material mixing of following parts by weight:30-40 parts of epoxy curing agents;3-5 parts of silane
Coupling agent;2-4 parts of free radical photo-initiations.The patent is suitable for building trade, is free of harmful organic solvent, environmentally protective,
But fire retardant is not contained, does not have flame retardant property.
The gap filler of the above patent solves the problems, such as joint filling to a certain extent, but is not suitable for being applied to ship, especially
Its waterway position does not have less toxic, fire-retardant, seawater corrosion resistance, Self-leveling, the suppression comprehensive performances such as cigarette, do not meet ship for
The requirement of gap filler.
Invention content
The object of the present invention is to provide fire-retardant less toxic gap filler of a kind of bi-component epoxy base and preparation method thereof, this gap fillers
With the Comprehensive Characteristics such as solvent-free, less toxic, fire-retardant, seawater corrosion resistance, Self-leveling, suitable for the gap filler as ship waterway.
To achieve the above object, the technical scheme is that:The fire-retardant less toxic gap filler of a kind of bi-component epoxy base, by A
Component and B component are constituted, wherein component A includes following ingredient by weight:100 parts of phosphatized epoxy resin, oxyhydroxide
40-60 parts, sour 40-60 parts of zinc compound, 3-5 parts of organo-silicon coupling agent, 1-2 parts of high wear-resistant carbon black, precipitated silica 10-20
Part;B component includes following ingredient by weight:40-50 parts of Polyamines Curing Agents of Epoxy Resins, 8-10 parts of DMP-30;Component A
With B component when in use by weight 2:1 is mixed;
The oxyhydroxide is any one of aluminium hydroxide and magnesium hydroxide, and sour zinc compound is zinc borate and stannic acid
Any one of zinc.
Further, the epoxide equivalent of the phosphatized epoxy resin is 330-370g/ep, phosphorus content 2-4%.
The organo-silicon coupling agent be gamma-aminopropyl-triethoxy-silane, γ-glycidyl ether trimethoxy silane and
Any one of aminopropyltriethoxysilane trimethoxy silane.
The particle size range of the high wear-resistant carbon black is 26-30nm.
The SiO of the precipitated silica2Content is 85% or more, average grain diameter 16-100nm, surface area 40-170m2/ g,
Relative density 1.93-2.05.
The Polyamines Curing Agents of Epoxy Resins is any one of phenolic aldehyde amine T31, polyamide 6 51.
The preparation method of the fire-retardant less toxic gap filler of bi-component epoxy base of the present invention, includes the following steps:
(1), by above-mentioned parts by weight weigh each raw material, it is spare;
(2), component A preparation:By oxyhydroxide, sour zinc compound, high wear-resistant carbon black and precipitated silica in powder
It is mixed in material dispersion machine, forms powder mixture;Phosphatized epoxy resin and organo-silicon coupling agent are stirred in blender,
Mixing;Then above-mentioned powder mixture is put into blender, is stirred after infiltrating 10-12h;After stirring evenly, it will stir
It mixes the material in machine and send to grinder and be ground, be ground to fineness and be less than 50 μm, barrelling obtains component A;
(3), B component preparation:Polyamines Curing Agents of Epoxy Resins and DMP-30 are stirred in blender, mixed,
It stirs evenly rear barrelling and obtains B component;
(4), in use, by above-mentioned component A and B component by weight 2:1 is mixed, you can.
Advantageous effect:
Performance is as follows after tested for the fire-retardant less toxic gap filler of bi-component epoxy base of the present invention:Viscosity 20-40Pa.S(25℃),
Surface drying time(25℃)1-2h does solid work the time(25℃):2-3h, adhesive strength >=6MPa, oxygen index (OI)(%)>=33, pernicious gas
Concentration meets requirement of the ship to toxicity, smoke density(Nonflame)Sea water resistance is unchanged within≤100,40 days.This gap filler disclosure satisfy that
As the performance requirement of ship waterway gap filler, that is, there are the Comprehensive Characteristics such as less toxic, fire-retardant, seawater corrosion resistance, Self-leveling.
The gap filler of the present invention has taken into account the comprehensive performance of gap filler, with hydrogen-oxygen using phosphatized epoxy resin as resin binder
Compound and sour zinc compound improve flame retardant effect as synergistic fire retardant.
The gap filler of the present invention is solventless formulation, and no benzene class, halogen class compound have the characteristics that low toxicity.
In the gap filler of the present invention, solid powder additive amount is few, ensure that good Self-leveling feature.
Specific implementation mode
The preparation method of the fire-retardant less toxic gap filler of bi-component epoxy base of the present invention, detailed step are as follows:
(1), press each raw material proportioning of aforementioned gap filler, weigh each raw material, it is spare;
(2), resin Composition A preparation:By oxyhydroxide, sour zinc compound, high wear-resistant carbon black and precipitated silica
It is mixed in powder lot dispersing machine, rotating speed of agitator 100-150r/min, decentralized processing 15-20min, forms powder mixing
Material;Phosphatized epoxy resin and organo-silicon coupling agent are stirred in double planetary mixer, mixed, stirring slurry rotating speed 40-60r/
Min, incorporation time 40-60min;Powder mixture is put into blender, is stirred after infiltrating 10-12h, stirring slurry turns
Fast 100-120r/min, mixing time 60-80min;After stirring evenly, stirring material is added in three-roll grinder and is ground
Mill is ground to fineness on three-roll grinder and is less than 50 μm repeatedly, and barrelling obtains resin Composition A;
(3), curing agent component B preparation:Polyamines Curing Agents of Epoxy Resins and DMP-30 are carried out in double planetary mixer
Stirring, mixing, stirring slurry rotating speed 40-60r/min, incorporation time 40-60min, after stirring evenly, barrelling obtains curing agent component
B;
(4), in use, resin Composition A is mixed in proportion with curing agent component B, you can.
Embodiment 1
Prepare resin Composition A:It counts in parts by weight, weighs 40 parts of magnesium hydroxide, 60 parts of zinc borate, high wear-resistant carbon black respectively
2 parts, 10 parts of precipitated silica put into powder lot dispersing machine and are mixed, rotating speed of agitator 150r/min, decentralized processing
20min forms powder mixture;100 parts of phosphatized epoxy resin, 5 parts of aminopropyltriethoxysilane trimethoxy silane are stirred in double-planet
It mixes in machine and is stirred, mixes, stirring slurry rotating speed 60r/min, incorporation time 60min;Powder mixture is put into blender
In, it is stirred after infiltrating 12h, stirring slurry rotating speed 120r/min, mixing time 80min;After stirring evenly, stirring material is added
Enter and be ground into three-roll grinder, it is 46 μm to be ground to fineness, and barrelling obtains resin Composition A.
Prepare curing agent component B:It counts in parts by weight, 40 parts of phenolic aldehyde amine T31,10 parts of DMP-30 is weighed respectively, double
It is stirred, mixes in planetary mixer, stirring slurry rotating speed 60r/min, incorporation time 60min stir evenly rear barrelling and obtain
Curing agent component B.
In use, resin Composition A and curing agent component B is pressed 2:1 weight ratio mixes to get to this gap filler.
Embodiment 2
Prepare resin Composition A:It counts in parts by weight, weighs 60 parts of aluminium hydroxide, 40 parts of zinc stannate, high wear-resistant carbon black respectively
1 part, 15 parts of precipitated silica put into powder lot dispersing machine and are mixed, rotating speed of agitator 100r/min, decentralized processing
15min forms powder mixture;100 parts of phosphatized epoxy resin, 3 parts of gamma-aminopropyl-triethoxy-silane are stirred in double-planet
It is stirred, mixes in machine, stirring slurry rotating speed 40r/min, incorporation time 50min;Powder mixture is put into blender,
It is stirred after infiltration 10h, stirring slurry rotating speed 100r/min, mixing time 60min;After stirring evenly, stirring material is added
To being ground in three-roll grinder, it is 48 μm to be ground to fineness, and barrelling obtains resin Composition A.
Prepare curing agent component B:It counts in parts by weight, 51 50 parts of polyamide 6,8 parts of DMP-30 is weighed respectively, in duplicate rows
It is stirred, mixes in star blender, stirring slurry rotating speed 40r/min, incorporation time 40min stir evenly rear barrelling and consolidated
Agent component B.
In use, resin Composition A and curing agent component B is pressed 2:1 weight ratio mixes to get to this gap filler.
Embodiment 3
Prepare resin Composition A:It counts in parts by weight, weighs 50 parts of aluminium hydroxide, 50 parts of zinc borate, high wear-resistant carbon black respectively
1.5 parts, 20 parts of precipitated silica put into powder lot dispersing machine and are mixed, rotating speed of agitator 125r/min, decentralized processing
18min forms powder mixture;By 100 parts of phosphatized epoxy resin, γ -4 parts of glycidyl ether trimethoxy silane, double
Planetary mixer is stirred, mixes, stirring slurry rotating speed 50r/min, incorporation time 40min;Powder mixture is put into and is stirred
It mixes in machine, is stirred after infiltrating 11h, stirring slurry rotating speed 110r/min, mixing time 70min;After stirring evenly, by stirring thing
Material, which is added in three-roll grinder, to be ground, and it is 45 μm to be ground to fineness, and barrelling obtains resin Composition A.
Prepare curing agent component B:It counts in parts by weight, weighs 51 45 parts of polyamide 6,9 parts of DMP-30 respectively in duplicate rows
Star blender is stirred, mixes, and stirring slurry rotating speed 50r/min, incorporation time 50min stir evenly rear barrelling and cured
Agent component B.
In use, resin Composition A and curing agent component B is pressed 2:1 weight ratio mixes to get to the joint filling of the present invention
Agent.
The performance test results of gap filler made from the various embodiments described above are as follows:
Claims (6)
1. a kind of fire-retardant less toxic gap filler of bi-component epoxy base, it is characterised in that:It is made of component A and B component, wherein component A
Include following ingredient by weight:100 parts of phosphatized epoxy resin, 40-60 parts of oxyhydroxide, sour 40-60 parts of zinc compound,
3-5 parts of organo-silicon coupling agent, 1-2 parts of high wear-resistant carbon black, 10-20 parts of precipitated silica;B component includes as follows by weight
Ingredient:40-50 parts of Polyamines Curing Agents of Epoxy Resins, 8-10 parts of DMP-30;Component A and B component are when in use by weight 2:1
It is mixed;
The oxyhydroxide is any one of aluminium hydroxide and magnesium hydroxide, and sour zinc compound is in zinc borate and zinc stannate
It is any;
The epoxide equivalent of the phosphatized epoxy resin is 330-370g/ep, phosphorus content 2-4%.
2. the fire-retardant less toxic gap filler of a kind of bi-component epoxy base as described in claim 1, it is characterised in that:The organosilicon is even
Connection agent is gamma-aminopropyl-triethoxy-silane, γ-glycidyl ether trimethoxy silane and aminopropyltriethoxysilane trimethoxy silicon
Any one of alkane.
3. the fire-retardant less toxic gap filler of a kind of bi-component epoxy base as described in claim 1, it is characterised in that:The high abrasion charcoal
Black particle size range is 26-30nm.
4. the fire-retardant less toxic gap filler of a kind of bi-component epoxy base as described in claim 1, it is characterised in that:The precipitation method are white
The SiO of carbon black2Content is 85% or more, average grain diameter 16-100nm, surface area 40-170m2/ g, relative density 1.93-2.05.
5. the fire-retardant less toxic gap filler of a kind of bi-component epoxy base as described in claim 1, it is characterised in that:The epoxy resin
Amine curing agent is any one of phenolic aldehyde amine T31, polyamide 6 51.
6. a kind of preparation method of the fire-retardant less toxic gap filler of bi-component epoxy base as described in claim 1, it is characterised in that:Packet
Include following steps:
(1), parts by weight as described in claim 1 weigh each raw material, spare;
(2), the preparation of component A:By oxyhydroxide, sour zinc compound, high wear-resistant carbon black and precipitated silica in powder point
It dissipates and is mixed in machine, form powder mixture;Phosphatized epoxy resin and organo-silicon coupling agent are stirred in blender, is mixed
It closes;Then above-mentioned powder mixture is put into blender, is stirred after infiltrating 10-12h;After stirring evenly, it will stir
Material in machine, which is sent to grinder, to be ground, and is ground to fineness and is less than 50 μm, barrelling obtains component A;
(3), the preparation of B component:Polyamines Curing Agents of Epoxy Resins and DMP-30 are stirred in blender, mixed, is stirred
Barrelling obtains B component after uniformly;
(4), in use, by above-mentioned component A and B component by weight 2:1 is mixed, you can.
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