CN106335129B - Automatic production system of leaking boards for livestock breeding - Google Patents

Abstract

The invention relates to an automatic production system of a leaking plate for livestock breeding, which comprises a stirring and proportioning machine, wherein a belt conveying mechanism is arranged at the outlet of the stirring and proportioning machine, a material distributing mechanism is arranged at the outlet of the belt conveying mechanism, a vibrating mechanism is arranged below the material distributing mechanism, a mold and a conveying guide rail are arranged in the vibrating mechanism, a surface rubbing mechanism is arranged above the middle part of the conveying guide rail, a support plate lifting mechanism and a stacking mechanism are arranged at the outlet of the conveying guide rail, a ground rail conveying mechanism is arranged at the bottom of the stacking mechanism, and a mold lifting mechanism is arranged at the outlet end of the ground rail conveying mechanism. This leak seam board automated production system for livestock-raising can improve product quality, guarantee the uniformity of product size.

Description

Automatic production system of leaking boards for livestock breeding

Technical Field

The invention belongs to the technical field of special equipment for building materials, and particularly relates to an automatic production system of a leaking plate for livestock breeding.

Background

At present, in order to improve the breeding quality, improve the breeding environment and reduce the occurrence of diseases, the requirements of modern livestock breeding on breeding houses are higher and higher, and the scale of modern livestock breeding enterprises is continuously enlarged. The demand and quality requirements for manure-leaking plates are therefore increasing. At present, the production of the dung leaking plate used in domestic livestock farms has the following defects: 1. the product manufactured by manual operation has poor quality consistency and large size deviation, and the building construction is influenced; 2. the yield of the product is less than 100 in three cooperative shifts per machine, the labor intensity of operators is high, and the technical level of workers is low; 3. the material waste is large, and the rejection rate is high; 4. the labor is more, and the labor cost is high; 5. the service life of the finished product is short.

During the market development and research process, the inventor finds that the problems exist in the production of the dung leaking plate used by large-scale modern livestock breeding enterprises at present. The production and supply are insufficient, and the method becomes a bottleneck for restricting the development of livestock breeding enterprises.

Disclosure of Invention

The invention provides the automatic production system of the leaking plate for the livestock breeding, which can improve the product quality and ensure the uniformity of the product size, aiming at overcoming the technical problems in the prior art.

The utility model provides a livestock-raising is with leak seam board automated production system, including the stirring proportioning machine, be provided with belt conveyor in stirring proportioning machine exit, be provided with cloth mechanism in belt conveyor's exit, be provided with vibration mechanism below cloth mechanism, be provided with mould and transport guide rail among the vibration mechanism, the top at the middle part of carrying the guide rail is provided with the mechanism of rubbing one's face with the hands, the exit of carrying the guide rail is provided with layer board elevating system and pile up neatly mechanism, the bottom of pile up neatly mechanism is provided with ground rail conveying mechanism, ground rail conveying mechanism's exit end is provided with mould elevating system.

Through setting up cloth mechanism and mould, can realize the cloth in the mould by cloth mechanism, the precision of cloth is high, and the cloth is even, rubs the material surface in the mechanism floating the mould through setting up the face of rubbing in addition, has guaranteed the planarization that deviates from the material in the mould of product. Thereby improving the product quality and ensuring the uniformity of the product size.

In addition, the equipment can improve the production efficiency more efficiently, shorten the product forming time, reduce the labor intensity of workers and improve the product quality and the service life of a finished product for thirty years.

The preferable technical scheme is characterized in that: the material distribution mechanism comprises a rack, a material bin frame, a material storage bin, a material distribution device, a first motor and a second motor;

the rack is arranged above the die, a first slide way is arranged at the upper end of the rack, and the bin frame can slide along the first slide way under the driving of the first motor;

the distributing device comprises a distributing bin and at least one distributing shaft, the distributing bin is an open box body, two ends of the distributing shaft extend out of the side wall of the distributing bin and are rotatably connected with the side wall of the distributing bin, a plurality of convex blocks are arranged on the outer side wall of each distributing shaft, and the second motor is in transmission connection with each distributing shaft;

the storage bin and the distributing device are both fixed on the bin frame, and the discharge port of the storage bin is opposite to the opening of the distributing bin.

Through setting up the cloth axle, can smash the caking in the storage silo, minimize the size of the material of spreading in the mould, improved the homogeneity of cloth. And both ends set up receiving device, can seal the bottom of storage silo, avoid the loss of material.

The preferable technical scheme is characterized in that: the dough kneading mechanism comprises a dough kneading frame and a dough kneading device, wherein the dough kneading frame is provided with a dough kneading lifting device, and the dough kneading device is arranged on the dough kneading lifting device through a dough kneading walking device;

the surface twisting device comprises a tail end bracket, an eccentric shaft, a first driving system and a surface twisting plate;

the first driving system is fixedly arranged on the tail end bracket;

one end of the eccentric shaft is fixedly connected with the power output end of the first driving system, and the other end of the eccentric shaft is relatively fixed with the twisting panel.

The preferable technical scheme is characterized in that: the distributing mechanism comprises a distributing frame and a storage bin, the storage bin is arranged on the distributing frame through a bin travelling device, the bottom of the storage bin is connected with a distributing bin, a distributing shaft is arranged in the distributing bin, and a material receiving device is arranged at the end part of a movable area of the storage bin on the distributing frame.

The preferable technical scheme is characterized in that: the dough kneading mechanism comprises a dough kneading frame and a dough kneading device, wherein the dough kneading frame is provided with a dough kneading lifting device, and the dough kneading device is arranged on the dough kneading lifting device through a dough kneading walking device.

Through setting up foretell face mechanism of rubbing with hands, not only can rub material in the mould with the hands in the direction of the walking of face running gear with the hands flat, moreover through the action of rubbing with the hands of face device with the hands, can rub material in the mould with the hands flat in the direction of the running gear with the hands perpendicularly to, thereby guaranteed that the upper surface of material in the mould is as horizontal as possible.

The preferable technical scheme is characterized in that: the stacking mechanism comprises a stacking frame, the stacking frame is arranged on a fixed rail through a stacking travelling device, a stacking lifting device is arranged on the stacking frame, a stacking turnover device is arranged on the stacking lifting device and comprises a turnover arm driven by a turnover motor, a mold locking device is arranged on the turnover arm and comprises a pair of support columns arranged on the turnover arm and a mold locking swing rod pivoted on the turnover arm, and the mold locking swing rod can swing in a plane parallel to the connection line of the pair of support columns and the support columns.

Through set up support column and mode locking pendulum rod on the upset arm, can clip layer board and mould jointly to the upset of mould and material is overturn jointly, thereby is convenient for realize the reutilization of mould. And set up pile up neatly elevating gear, can improve the height that pile up neatly turning device carries out the upset to be convenient for overturn wideer layer board and mould.

The preferable technical scheme is characterized in that: the vibrating mechanism further comprises a vibrating frame, a conveying guide rail and a traction mechanism are arranged on the vibrating frame, the traction mechanism is arranged on the vibrating frame and detachably connected with the mold, a vibrating table is arranged on the vibrating frame, and vibrating lifting devices are further arranged on two sides of the conveying guide rail.

Through will carry the guide rail setting in vibration mechanism, can realize the conversion of mould and material at a plurality of stations, set up the shaking table moreover, can be at the caking of the timely garrulous material of the in-process of cloth to guaranteed the material overall volume that the cloth process released, thereby guaranteed that the material can be even, full fill the space in the mould.

The preferable technical scheme is characterized in that: the supporting plate lifting mechanism comprises a supporting plate lifting main frame, a supporting plate lifting walking frame is arranged on the supporting plate lifting main frame, a supporting plate lifting device is arranged on the supporting plate lifting walking frame, a plate locking device is arranged on the supporting plate lifting mechanism 5, and the plate locking device is detachably connected with the supporting plate.

Through setting up layer board elevating system, can be when the mould is poured into to the material, for the mould increase layer board of pouring the material. Thereby facilitating the common rotation of the material, the mold and the supporting plate and avoiding the scattering and the damage of the material in the overturning process. Do benefit to the pile up neatly with material and layer board, improve the efficiency of storing.

Further preferred technical solution is additionally characterized in that: the belt conveying mechanism comprises a material receiving hopper, a belt is arranged at a material outlet of the material receiving hopper, the belt is tensioned by an active roller, the active roller is in driving connection with a driver assembly, and the belt is supported by a carrier roller arranged on a belt conveying support.

Through setting up belt conveyor, can effectual reduction stirring proportioning machine export height to reduce the height of mating proportioning machine, reduced the steel quantity in the production system, resources are saved.

The preferable technical scheme is characterized in that: the ground rail conveying mechanism comprises a ground rail driving motor, the ground rail driving motor is connected with a ground rail driving shaft through a ground rail driving transmission mechanism, the ground rail driving shaft is rotatably installed on the conveying guide rail frame, the ground rail driving shaft is connected with a ground rail conveying chain through a ground rail driving chain wheel, the ground rail conveying chain can run on the conveying guide rail frame, and the ground rail conveying chain is further connected with a ground rail driven chain wheel.

Through setting up ground rail conveying mechanism, can transport the mould that has used up to mould elevating system department again, be convenient for realize the production of serialization leak board. And, adopt the mode that the ground rail was carried, can not produce the interference with the transport of mould, material, layer board, can accomplish in step with the transport of above-mentioned three, improved production efficiency.

The preferable technical scheme is characterized in that: the mould lifting mechanism comprises a mould lifting motor, the mould lifting motor is connected with a mould lifting driving shaft through a mould lifting speed reducer, two ends of the mould lifting driving shaft are respectively provided with a mould lifting chain wheel, the mould lifting chain wheel is meshed with a mould lifting chain, a mould lifting bracket assembly is also arranged on the mould lifting chain, the mould lifting bracket assembly comprises a lifting bracket frame and a lifting driven chain wheel arranged at the top of the lifting bracket frame, two side edges of the lifting bracket frame are provided with lifting bracket rolling wheels, the lifting bracket rolling wheels are in rolling friction connection with a lifting track, one side edge of the lifting bracket frame is provided with a lifting supporting plate,

the lifting track is arranged on the main mould lifting mechanism frame, the main mould lifting mechanism frame is further provided with an atomization shield lifting motor, the atomization shield lifting motor is in transmission connection with an atomization shield lifting shaft through an atomization shield lifting speed reducer, the atomization shield lifting shaft is connected with an atomization shield lifting chain through an atomization shield lifting chain wheel, and the atomization shield is installed on the atomization shield lifting chain.

Through set up atomizing device in mould elevating system, can spout the release agent for the die cavity of the mould that treats to use, be convenient for break away from of mould and cement material, avoid the fashioned cement model of drawing of patterns in-process damage.

Drawings

Fig. 1 is a disassembled schematic view of the automated production system of the leak board for livestock breeding of embodiment 1.

FIG. 2 is a schematic structural view of a distributing mechanism in embodiment 1;

FIG. 3 is a schematic view of the structure of one side of the frameless distributing mechanism in embodiment 1;

FIG. 4 is a schematic view of the structure of the other side of the frameless distributing mechanism in embodiment 1;

FIG. 5 is a schematic view of the structure of a distributing device in example 1.

FIG. 6 is a schematic perspective view of the surface smoothing mechanism in example 1;

FIG. 7 is a sectional view of the surface smoothing mechanism in embodiment 1;

fig. 8 is a schematic perspective view of the surface-smoothing lifting device in embodiment 1;

FIG. 9 is a left side view of the surface smoothing device in example 1;

fig. 10 is a perspective view of the surface smoothing device in example 1.

FIG. 11 is a schematic configuration diagram of a pallet lifting mechanism in embodiment 1;

fig. 12 is a schematic structural view of the stacker mechanism in embodiment 1;

fig. 13 is a schematic structural view of the vibration mechanism in embodiment 1;

FIG. 14 is a schematic configuration diagram of the ground rail conveying mechanism in embodiment 1;

fig. 15 is a schematic structural view of a mold lifting mechanism in embodiment 1;

fig. 16 is a schematic structural view of the elevating carriage frame in embodiment 1.

Detailed Description

In order to further understand the contents, features and effects of the present invention, the following examples are illustrated and described in detail as follows:

example 1:

in the drawings, each reference numeral indicates the following; 1. a stirring and proportioning machine; 2. a belt conveying mechanism; 21. a belt; 22. a driving roller; 23. a drive assembly; 24. a belt transport support; 3. a material distribution mechanism; 4. a surface rubbing mechanism; 5. a pallet lifting mechanism; 51. lifting the main frame; 52. the supporting plate lifts the walking frame; 53. a pallet lifting device; 54. a plate locking device; 56. a support plate; 6. a stacking mechanism; 61. a stacking frame; 62. a stacking travelling device; 63. a stacking lifting device; 64. a stacking and turning device; 65. a turning arm; 66. a support pillar; 67. a mold locking swing rod; 68. fixing a track; 7. a control cabinet; 8. a vibration mechanism; 81. a vibration table; 82. vibrating the frame; 83. a conveying guide rail; 84. a vibration lifting device; 85. a traction mechanism; 86. a mold; 9. a ground rail conveying mechanism; 91. a ground rail drive motor; 92. a ground rail transmission mechanism; 93. a ground rail drive shaft; 94. a conveying guide rail frame; 95. a ground rail drive sprocket; 96. a ground rail conveying chain; 97. a ground rail driven sprocket; 10. a mold lifting mechanism; 1001. a mold lifting motor; 1002. a mould lifting speed reducer; 1003. a mold lifting drive shaft; 1004. a mold lifting sprocket; 1005. a mould lifting chain; 1006. a mold lifting bracket assembly; 1007. a lifting bracket frame; 1008. a lifting driven sprocket; 1009. a lifting bracket roller; 1010. lifting the supporting plate; 1011. a main frame of the mould lifting mechanism; 1012. an atomizing shield lifting motor; 1013. an atomization shield lifting speed reducer; 1014. an atomizing shroud lift shaft; 1015. an atomizing shield lifting sprocket; 1017. an atomizing shield; 1018. an atomizing lifting guide post; 1019. and (5) lifting the track.

The utility model provides a livestock-raising is with leak seam board automated production system, including stirring proportioning machine 1, be provided with belt conveyor 2 in stirring proportioning machine 1 exit, be provided with cloth mechanism 31 in belt conveyor 2's exit, be provided with vibration mechanism 8 below cloth mechanism 31, be provided with mould 86 and conveying guide rail 83 among the vibration mechanism 8, the top at the middle part of conveying guide rail 83 is provided with the mechanism 4 of rubbing with the hands, the exit of conveying guide rail 83 is provided with layer board elevating system 5 and pile up neatly mechanism 6, the bottom of pile up neatly mechanism 6 is provided with ground rail conveying mechanism 9, the exit end of ground rail conveying mechanism 9 is provided with mould 86 elevating system 10.

Through setting up cloth mechanism 31 and mould 86, can realize the cloth in to mould 86 by cloth mechanism 31, the precision of cloth is high, and the cloth is even, rubs the material surface in the face mechanism 4 trowelling mould 86 through setting up moreover, has guaranteed deviating from the planarization of the material in the mould 86 of product. Thereby improving the product quality and ensuring the uniformity of the product.

In addition, the equipment can improve the production efficiency more efficiently, shorten the product forming time, reduce the labor intensity of workers and improve the product quality and the service life of a finished product for thirty years.

Preferably, the material distribution mechanism 3 includes a frame 100, a bin frame 200, a storage bin 300, a material distribution device 400, a first motor 500 and a second motor 600. The frame 100 is arranged above the mold, the upper end of the frame 100 is provided with a first slideway 110, and the bin frame 200 can slide along the first slideway 110 under the driving of the first motor 500; the distributing device 400 comprises a distributing bin 410 and at least one distributing shaft 420, the distributing bin 410 is an open box body, two ends of the distributing shaft 420 extend out of the side wall of the distributing bin 410 and are rotatably connected with the side wall of the distributing bin 410, a plurality of convex blocks 421 are arranged on the outer side wall of each distributing shaft 420, and the second motor 600 is in transmission connection with each distributing shaft 420; the storage bin 300 and the distributing device 400 are both fixed on the bin frame 200, and the discharge hole of the storage bin 300 is opposite to the opening of the distributing bin 410.

Before the distribution mechanism works, a mold is placed below the distribution mechanism, the silo frame 200 is located at one end of the frame 100, the first motor 500 and the second motor 600 are started, the first motor 500 drives the silo frame 200 to slide from the first end of the frame 100 to the second end along the first slide way 110, meanwhile, the storage silo 300 is filled with concrete with proper proportion, the concrete falls into the distribution silo 410 of the distribution device 400 from the outlet of the storage silo 300, because the distribution shaft 420 with the lug 421 is arranged in the distribution device 400, the distribution shaft 420 drives the lug 421 to rotate under the drive of the second motor 600, because the interaction between the rotating distribution shaft 420 and the lug 421 in the concrete, the larger concrete can be crushed, and the concrete can uniformly fall into the mold below, when the silo frame 200 slides to the second end of the frame 100 along the first slide way 110, the first motor 500 continuously drives the silo frame 200 to slide to the first end from the second end of the frame 100 to the first end along the slide way, and uniformly dropping the concrete into the lower die again, wherein at the moment, one material distribution process is finished, and the next material distribution process can be started. By the material distribution mechanism provided by the invention, concrete can be rapidly and uniformly distributed in the die cavity, the efficiency can be effectively improved while the product quality is improved, manpower and material resources are saved, and the economical efficiency is good.

The first motor 500 may drive the material bin frame 200 to slide along the first slideway 110 of the machine frame 100 through a transmission structure of a sprocket and a chain, the machine frame 100 is a supporting and guiding structure of the material distribution mechanism, and the material bin frame 200 may stably slide along the direction of the slideway. Meanwhile, the second motor 600 may also drive the material distribution shaft 420 to rotate through a transmission structure of a chain wheel and a chain. The chain and chain wheel has simple transmission structure and high precision, and can also be driven by a belt and other transmission structures. In addition, in order to make the concrete more evenly distributed after the concrete falls into the cavity of the mould, the mould can be in a vibration state in the process of distributing the material.

In order to facilitate the operation and save labor, the cloth mechanism further comprises a cloth controller, the cloth controller can be a PLC (programmable logic controller), the cloth controller is respectively electrically connected with the first motor 500 and the second motor 600, the cloth process can be programmed, the whole cloth process can be controlled only through the cloth controller, manual operation steps are reduced, and the cloth mechanism is convenient and high in economy.

Specifically, still including dialling material cylinder and third motor 700, the discharge gate department of storage silo 300 is located to this material cylinder of dialling, dial the material cylinder and include the rotation axis and locate the driving lever of the lateral wall of rotation axis, third motor 700 is connected with the rotation axis transmission, because the effect of the rotation axis of this material cylinder of dialling and driving lever, make the particle diameter of the concrete in the distributing device 400 that falls into from the discharge gate of storage silo 300 more tiny, the flow is more even, further make the even mould die cavity that falls into of concrete, improve product quality. Meanwhile, the third motor 700 is electrically connected with the cloth controller, and can be controlled together by the cloth controller, thereby facilitating the operation.

Specifically, the saw plate 440, the L-shaped connecting plate 450, the first link 460 and the second link 470 are further included. The material distribution shaft 420 is driven by one end, one end of the material distribution shaft is in transmission connection with the second motor 600, the other end of the material distribution shaft is provided with an eccentric wheel 430, the corner of the connecting plate 450 is hinged on the bin frame 200, one end of the connecting plate is hinged on the edge of the end surface of the eccentric wheel 430 through a second connecting rod 470, the other end of the connecting plate is hinged with a saw plate 440 through a first connecting rod 460, and the saw plate 440 extends into the material distribution bin 410 from the side wall of the material distribution bin 410. When the second motor 600 drives the material distributing shaft 420 to rotate, the eccentric wheel 430 also rotates, the first connecting rod 460 drives the connecting plate 450 to rotate back and forth, the rotating shaft is the hinge shaft between the connecting plate 450 and the bin frame 200, and at this time, the saw plate 440 is driven by the second connecting rod 470 to move back and forth along with the connecting plate 450, and the moving direction is perpendicular to the axial direction of the material distributing shaft 420. The saw plate 440 can effectively prevent the concrete in the mold cavity from adhering to the concrete in the distribution bin 410.

The bin rack 200 slides between two ends of the first slideway 110, and in order to avoid the bin rack sliding out of the slideway or not sliding to a required position, in this embodiment, limiting plates 120 are disposed at two ends of the first slideway 110.

When the silo frame 200 slides to the end of the frame 100 and stops, in order to avoid the concrete leakage when the silo frame 200 slides to the end of the frame 100 and stops, the distributing platforms 130 are arranged at both ends of the frame 100, and when the distributing device 400 slides to the end of the frame 100, the distributing device 400 is located right above the distributing platform 130. Meanwhile, the material distributing platform 130 is further provided with U-shaped sidewalls 140, and the openings of the U-shaped sidewalls 140 face the other ends of the racks 100. The arrangement of the U-shaped sidewall 140 can prevent the concrete above the distributing platform 130 from falling off, and meanwhile, if an operator is above the platform, the U-shaped sidewall 140 can ensure the safety of the operator.

Specifically, a second slide and an air cylinder are further arranged below the material distribution platform 130, when material distribution is performed, the air cylinder clamps the material, the second slide is perpendicular to the first slide 110, and the air cylinder is used for driving the material distribution platform 130 to slide along the second slide. Before the use, the cylinder clamps tightly, then carries out the cloth process, and after the cloth process is accomplished, because the outside edge of cloth storehouse 410 can push up a small amount of concrete, for avoiding these concretes to pile up on cloth platform 130, when feed bin frame 200 slides to the top of cloth platform 130 along first slide 110, the cylinder releases.

Specifically, still be equipped with third slide and fourth motor 800, this third slide is located the bottom of frame 100, and fourth motor 800 can drive frame 100 and slide along the third slide, and third slide and second slide parallel arrangement continue to carry out the cloth process after the cloth process, after sliding frame 100 to next position along the third slide.

Specifically, the first slideway 110 is provided with a first slide rail, the bin frame 200 is provided with a first roller matched with the first slide rail, and the first roller is located in the first slide rail; the second slide is provided with a second slide rail, the lower end of the material distribution platform 130 is provided with a second roller matched with the second slide rail, the second roller is positioned in the second slide rail, the third slide is provided with a third slide rail, the bottom end of the rack 100 is provided with a third roller matched with the third slide rail, and the third roller is positioned in the third slide rail. The sliding connection mode of slide rail and gyro wheel can reduce frictional force at the slip in-process, improves life. Of course, the design is not limited to this, and a connection manner such as a sliding bar or a sliding groove and a sliding block matching with the sliding bar or the sliding groove may be selected, as long as it is satisfied that the material bin frame 200 can slide along the first sliding rail 110, the material distribution platform 130 can slide along the second sliding rail, and the machine frame 100 can slide along the third sliding rail.

Preferably, the dough kneading mechanism 4 includes a dough kneading frame 401, a dough kneading elevator 402, and a third driving system 403. The dough kneading lifting device 402 is slidably assembled on the dough kneading frame 401; the third drive system 403 is connected to the dough surface lifting device 402 and is capable of driving the dough surface lifting device 402 to move in the height direction of the dough surface frame 401.

Specifically, as shown in fig. 8, the surface smoothing lifting device 402 includes: a dough kneading intermediate support 421, a dough kneading second driving system 422 and a dough kneading device 423; the dough kneading device 423 is slidably assembled on the dough kneading intermediate support 421; the second dough surface drive system 422 is connected to the dough surface device 423 and is capable of driving the dough surface device 423 to move in the longitudinal direction of the dough surface intermediate support 421.

More specifically, as shown in fig. 9 to 10, the surface smoothing device 423 includes: the end bracket 231, the eccentric shaft 4232, the dough first drive system 4233 and the dough plate 4235; the first dough kneading drive system 4233 is fixedly arranged on the end bracket 231; one end of the eccentric shaft 4232 is fixedly connected with the power output end of the first dough kneading drive system 4233, and the other end is relatively fixed with the dough kneading plate 4235. In order to ensure the flexural strength of the rubbing panel 4235, the invention designs two eccentric shafts 4232; the two eccentric shafts 4232 are driven by the first dough kneading system 4233 to synchronously drive the dough kneading plate 4235 to perform swinging motion.

The process of using the automatic dough twisting machine provided by the invention to twist the surfaces of the leak boards is as follows:

firstly, the dough kneading frame 401 is moved to the position right above the slotted plate to be kneaded (wheels can be arranged at the bottom end of the dough kneading frame 401 to facilitate the movement of the dough kneading frame 401); then the height of the dough kneading lifting device 402 is adjusted by the third driving system 403; then, the first dough kneading drive system 4233 and the second dough kneading drive system 422 are started, wherein the first dough kneading drive system 4233 drives the eccentric shaft 4232 to rotate, then the dough kneading plate 4235 is driven to swing, and finally the dough kneading plate 4235 kneads the surfaces of the slotted boards, and meanwhile, the second dough kneading drive system 422 drives the dough kneading device 423 to move along the length direction of the dough kneading middle support 421, so that the dough kneading plate 4235 kneads while moving forwards. In other words, the automatic dough kneading machine provided by the invention can adjust the position of the dough kneading device 423 under the driving of the dough kneading second driving system 422 and the third driving system 403, so that the dough kneading plate 4235 in the dough kneading device 423 can swing back and forth under the driving of the dough kneading first driving system 4233, and further dough kneading is performed on different positions of the leak board; compared with the existing manual dough kneading, the dough kneading efficiency and the dough kneading quality are greatly improved. In addition, in order to further improve the dough kneading effect and efficiency of the automatic dough kneading machine, the automatic dough kneading machine is automatically improved, and specifically, a controller (not shown in the figure) is introduced into the automatic dough kneading machine; the signal output terminal of the controller is connected to the signal input terminal of the first dough kneading drive system 4233, the signal input terminal of the second dough kneading drive system 422 and the signal input terminal of the third drive system 403, respectively. The first dough kneading drive system 4233, the second dough kneading drive system 422 and the third drive system 403 all operate under the unified regulation and control of the controller, so that the dough kneading power of the dough kneading device 423, the running speed of the whole dough kneading device 423 in the length direction of the dough kneading intermediate support 421 and the running speed of the whole dough kneading device 423 in the height direction of the dough kneading frame 401 are coordinated and consistent, and further a more accurate and more uniform dough kneading effect is achieved.

In order to facilitate observation of the working process of the automatic dough kneading machine or maintenance of the inside of the automatic dough kneading machine, a channel communicating an inner cavity of the main frame and the outer side of the main frame is generally required to be arranged on the dough kneading frame 401 of the automatic dough kneading machine, for example: some openings are arranged on the top or the side wall of the face rubbing frame 401, and some parts (such as upper limbs) of a human body easily extend into the main frame through the openings, so that accidents that the parts of the human body extending into the main frame are seriously injured possibly occur. In order to avoid the occurrence of the accident, the invention adopts the measure of installing the human body proximity sensor (not shown in the figure), and the detection range of the human body proximity sensor is required to cover the opening of the main frame during installation; the signal output end of the human body proximity sensor is connected with the signal input end of the controller. Therefore, once the human body proximity sensor detects that a human body is approaching, the controller controls the first driving system, the second driving system and/or the third driving system to stop working, so that the occurrence of the accident condition can be avoided, and the working safety performance of the invention is improved; the specific controller controls the three driving systems to stop working simultaneously or selectively controls one or two of the driving systems to stop working, and the specific controller can specifically determine according to the driving system aligned with the opening.

Because the surface of the leak board is uneven, the rubbing panel 4235 is always in a leveling state in the process of rubbing the surface of the leak board by using the invention, and the reaction force of the leak board borne by the rubbing panel is continuously changed in the process, so that the rubbing panel 4235 is separated from the eccentric shaft 4232 due to poor resistance flexibility; in order to solve the problem, the invention introduces a surface-rolling shock absorber 4234; one end of the face-rolling damper 4234 is fixedly connected with the eccentric shaft 4232, and the other end is fixedly connected with the face-rolling plate 4235; the face damper 4234 can absorb part of the reaction force, and thus basically can ensure that the force applied to the face plate 4235 is constant.

The first dough kneading driving system 4233 is used for driving the eccentric shaft 4232 to rotate; in order to achieve the purpose, the first face-rolling drive system 4233 may only comprise a motor, and an output shaft of the motor is fixedly connected with a power input end of the eccentric shaft 4232, so that the purpose of driving the eccentric shaft 4232 to rotate is achieved; alternatively, as shown in fig. 9 to 10, the first dough kneading drive system 4233 may further include a sprocket and a chain, the power input end of each eccentric shaft 4232 is fixed with the sprocket, the output shaft of the motor is also fixed with the sprocket, and the chain is engaged with the sprocket fixed to the eccentric shaft 4232 and the sprocket fixed to the output shaft of the motor in sequence to form a chain drive system. The first driving system formed by the chain driving system is suitable for driving a plurality of eccentric shafts, and the chain driving system can reduce the using number of motors and save the occupied space of the first driving system. Of course, the first drive system may also be constituted by a system of electric motors and gears.

The dough kneading second driving system 422 is used for driving the dough kneading device 423 to move in the length direction of the dough kneading intermediate support 421, and the third driving system 403 is used for driving the dough kneading lifting device 402 to move in the height direction of the dough kneading frame 401; therefore, the second driving system 422 and the third driving system 403 are used for driving the driven member to move linearly. Therefore, any drive system that can realize linear drive can be used as the second drive system and the third motion system, for example: screw nut structure, rack and pinion structure, cylinder drive, chain drive, etc. However, considering that the first two linear driving structures only have a degree of freedom in the driving direction, since the washboard 4235 forms a reaction force in any direction on the washboard 4235 when the washboard is faced, and the reaction force is finally transmitted to the second and third driving systems 422 and 403, if a lead screw nut structure or a rack-and-pinion structure is used as the second and third driving systems, the second and third driving systems 422 and 403 are easily damaged by a force in a direction different from the degree of freedom of the second and third driving systems (the screw thread of the lead screw nut is damaged, or the teeth of the rack-and-pinion structure are damaged). In order to avoid the above problems, the present invention selects a chain drive with a large degree of freedom as the second drive system and the third drive system, specifically:

as shown in fig. 8, the second drive system includes: a first dough kneading motor 4221, a dough kneading translation chain wheel 4222 and a dough kneading translation chain 4223; the dough kneading translation chain 4223 is arranged along the length direction of the dough kneading middle support 421, and two ends of the dough kneading translation chain 4223 are respectively hinged to two ends of the dough kneading middle support 421 in the length direction; the dough kneading translation sprocket 4222 is axially fixed on the dough kneading device 423 in a manner of meshing with the dough kneading translation chain 4223; the power input end of the dough kneading translation chain wheel 4222 is connected with the power output end of a dough kneading first motor 4221.

As shown in fig. 7, the third drive system 403 includes: a second dough kneading motor 431, a dough kneading driving sprocket 432, a dough kneading driven sprocket 433, a dough kneading free sprocket 434, a lifting counter weight 435 and a dough kneading lifting chain 436; the surface-smoothing second motor 431 is fixedly arranged on the surface-smoothing frame 401; the dough kneading driving sprocket 432 is fixedly arranged on the output shaft of the dough kneading second motor 431; the dough kneading driven sprocket 433 is axially fixed on the dough kneading lifting device 402; two ends of the dough kneading surface lifting chain 436 are respectively hinged to the dough kneading surface frame 401, and the dough kneading surface lifting chain 436 is sequentially meshed with the dough kneading surface driven sprocket 433, the dough kneading surface driving sprocket 432 and the dough kneading surface free sprocket 434; the lifting counterweight 435 is hinged to the rubbing surface free sprocket 434.

Preferably, the stacking mechanism 6 includes a stacking frame 61, the stacking frame 61 is disposed on a fixed rail 68 through a stacking traveling device 62, a stacking lifting device 63 is disposed on the stacking frame 61, a stacking turning device 64 is disposed on the stacking lifting device 63, the stacking turning device 64 includes a turning arm 65 driven by a turning motor, a mold locking device is disposed on the turning arm 65, the mold locking device includes a pair of support pillars 66 disposed on the turning arm 65, and a mold locking swing rod 67 pivotally connected to the turning arm 65, and the mold locking swing rod 67 can swing in a plane parallel to a line between the pair of support pillars 66 and the support pillars 66.

Through set up support column 66 and mode locking pendulum rod 67 on upset arm 65, can clip layer board 56 and mould 86 jointly to the upset of mould 86 and material is overturn jointly, thereby is convenient for realize the reutilization of mould 86. And the stacking lifting device 63 is arranged, so that the height of the stacking turnover device 64 for turnover can be increased, and wider supporting plates 56 and dies 86 can be turned over conveniently.

Preferably, the vibration mechanism 8 further comprises a vibration frame 82, the vibration frame 82 is provided with a conveying guide rail 83 and a traction mechanism 85, the traction mechanism 85 is arranged on the vibration frame 82, the traction mechanism 85 is detachably connected with a mold 86, the vibration frame 82 is provided with a vibration table 81, and two sides of the conveying guide rail 83 are further provided with vibration lifting devices 84.

Through setting up conveying guide rail 83 in vibration mechanism 8, can realize the conversion of mould 86 and material at a plurality of stations, set up shaking table 81 in addition, can be at the caking of the timely garrulous material of the in-process of cloth to guaranteed the material overall volume that the cloth process released, thereby guaranteed that the material can be even, full fill the space in the mould 86.

Preferably, the supporting plate lifting mechanism 5 comprises a supporting plate lifting main frame 51, a supporting plate lifting walking frame 52 is arranged on the supporting plate lifting main frame 51, a supporting plate lifting device 53 is arranged on the supporting plate lifting walking frame 52, a locking plate device 54 is arranged on the supporting plate lifting mechanism 5, and the supporting plate 56 is detachably connected with the locking plate device 54.

Through setting up layer board elevating system 5, can be when the material is irritated into mould 86, for irritating the mould 86 of material increase layer board 56. Thereby facilitating the joint rotation of the material, the mold 86 and the supporting plate 56 and avoiding the material from being scattered and damaged in the overturning process. Do benefit to the pile up neatly with material and layer board 56, improve the efficiency of storing.

Further preferably, the belt conveying mechanism 2 comprises a receiving hopper, a belt 21 is arranged at a discharge port of the receiving hopper, the belt 21 is arranged obliquely, a feeding port of the belt 21 is higher than a discharge port of the belt 21, the belt 21 is tensioned by a driving roller 22, the driving roller 22 is in driving connection with a driver assembly 23, and the belt 21 is supported by a carrier roller mounted on a belt conveying support 24.

Through setting up belt conveyor 2, can the effectual export height that reduces stirring proportioning machine 1 to reduce the height of mating proportioning machine, reduced the steel quantity in the production system, resources are saved.

Preferably, the ground rail conveying mechanism comprises a ground rail driving motor 91, the ground rail driving motor 91 is connected with a ground rail driving shaft 93 through a ground rail driving transmission mechanism 92, the ground rail driving shaft 93 is rotatably installed on a conveying guide rail frame 94, the ground rail driving shaft 93 is connected with a ground rail conveying chain 96 through a ground rail driving chain wheel 95, the ground rail conveying chain 96 can run on the conveying guide rail frame and convey the mold 86, and the ground rail conveying chain 96 is further connected with a ground rail driven chain wheel 97.

Through setting up ground rail conveying mechanism, can transport the mould that has used up to mould elevating system department again, be convenient for realize the production of serialization leak board. And, adopt the mode that the ground rail was carried, can not produce the interference with the transport of mould, material, layer board, can accomplish in step with the transport of above-mentioned three, improved production efficiency.

Preferably, the mold lifting mechanism comprises a mold lifting motor 1001, the mold lifting motor 1001 is connected with a mold lifting driving shaft 1003 through a mold lifting reducer 1002, mold lifting chain wheels 1004 are respectively arranged at two ends of the mold lifting driving shaft 1003, the mold lifting chain wheels 1004 are meshed with a mold lifting chain 1005, a mold lifting bracket assembly 1006 is further mounted on the mold lifting chain 1005, the mold lifting bracket assembly 1006 comprises a lifting bracket frame 1007 and a lifting driven chain wheel 1008 arranged at the top of the lifting bracket frame, lifting bracket rollers 1009 are arranged at two side edges of the lifting bracket frame 1007, the lifting bracket rollers 1009 are in rolling friction connection with a lifting track 1019, a lifting bracket 1010 is arranged at one side edge of the lifting bracket frame 1007,

the lifting track 1019 sets up on mould elevating system body frame 1011, still install atomizing guard lift motor 1012 on the mould elevating system body frame 1011, atomizing guard lift motor 1012 passes through atomizing guard lift speed reducer 1013 and is connected with atomizing guard lift axle 1014 transmission, be connected with atomizing guard lift chain through atomizing guard lift sprocket 1015 on the atomizing guard lift axle 1014, atomizing guard 1017 is installed to atomizing guard lift chain, atomizing guard 1017's lift can realize the direction through atomizing lift guide pillar 1018.

Through set up atomizing device in mould elevating system, can spout the release agent for the die cavity of the mould that treats to use, be convenient for break away from of mould and cement material, avoid the fashioned cement model of drawing of patterns in-process damage.

The mixing and proportioning machine 1 conveys the proportioned concrete materials to a storage bin 33 of the distributing mechanism 3 through the belt conveying and feeding mechanism 2. The material distribution mechanism 3 is started to work, the material distribution bin 410 runs to the material distribution position, and the vibration table 81 starts to vibrate; the distribution bin 410 runs a cycle, and returns to the original waiting position after receiving the PLC instruction in the control cabinet 7. At this time, the material in the mold 86 is distributed, the vibration lifting device 84 lifts the mold 86, and the conveying guide rail 83 conveys the mold 86 to the dough kneading position of the dough kneading mechanism 4; the dough kneading elevating device 402 descends to the lower limit, the dough kneading device 423 starts kneading dough, the dough kneading second driving system 422 drives the lower dough kneading device 423 to translate and knead dough, after the dough kneading device 432 runs for one period, the dough kneading elevating device 402 ascends to the upper limit, and the dough kneading operation is finished. The vibration lifting device 84 lifts the mold 86, the conveying guide rail 83 conveys the mold 86 to the supporting plate placing position of the supporting plate lifting device 5, at the moment, the supporting plates 56 are placed to the supporting plate waiting position according to 10 blocks in advance, the plate locking mechanism 54 grabs the supporting plates 56 at the supporting plate waiting position and then ascends, the supporting plates move to the supporting plate placing position along the guide rail on the supporting plate lifting walking frame 51 and then descend, the supporting plates 56 are placed on the mold 86, and the plate locking mechanism 54 returns to the waiting position. The vibration lifting device 84 lifts the mold 86, and the conveying guide rail 83 conveys the mold 86 to the plate-removing and stacking waiting position. After the stacking mechanism 6 receives the instruction, the stacking frame 61 moves to the plate-releasing stacking waiting position along the fixed guide rail 68, the die 86 and the supporting plate 56 move above the supporting column 66, the die locking swing rod 67 rotates to lock the supporting plate 56 and the die 86 together, then the supporting plate 56 and the die 86 are lifted together, and the turnover mechanism 64 is started to turn over the supporting plate 56 and the die 86 together by 180 degrees. Meanwhile, the stacking frame 61 moves to a plate-releasing stacking position along the guide rail, the lifting device 84 descends to place the supporting plate 56 and the die 86 on a specified sleeper together, the die locking mechanism 65 releases the supporting plate 56, the die 86 is provided with an air charging hole, compressed air is communicated with the air charging hole, the lifting mechanism 84 slowly lifts, and a finished plate is separated from the die 86; the vibration lifting device 84 continues to rise, and the die 86 rotates back to the original position under the action of the stacking and overturning device 64; the stacking frame 61 puts the die 86 to the empty die position of the ground rail conveying mechanism 9 along the guide rail, the die locking swing rod 68 releases the die 86, and the stacking frame 61 returns to the waiting position to prepare for the next working cycle; the empty mold 86 runs to an empty mold lifting position of the mold lifting device 10 under the action of a driving device of the ground rail conveying mechanism 9, the empty mold lifting device lifts the empty mold after receiving a PLC instruction, and the spraying device works to spray a release agent into a cavity of the mold 86; the mesh reinforcement is placed in the mould 86, the mould 86 is lifted by the vibrating lifting device 84, and the mould 86 is transported to the cloth waiting position by the transport rail 83, ready for the next work cycle.

While the preferred embodiments of the present invention have been illustrated and described, it will be appreciated by those skilled in the art that it is not intended to limit the invention to the details of construction and set forth, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. All falling within the scope of protection of the present invention.

Claims (8)

1. The utility model provides a livestock-raising is with leak seam board automated production system which characterized in that: the automatic ground rail stacking machine comprises a stirring and batching machine, wherein a belt conveying mechanism is arranged at the outlet of the stirring and batching machine, a material distribution mechanism is arranged at the outlet of the belt conveying mechanism, a vibration mechanism is arranged below the material distribution mechanism, a mold and a conveying guide rail are arranged in the vibration mechanism, a surface rubbing mechanism is arranged above the middle part of the conveying guide rail, a support plate lifting mechanism and a stacking mechanism are arranged at the outlet of the conveying guide rail, a ground rail conveying mechanism is arranged at the bottom of the stacking mechanism, and a mold lifting mechanism is arranged at the outlet end of the ground rail conveying mechanism; the material distribution mechanism comprises a rack, a material bin frame, a material storage bin, a material distribution device, a first motor and a second motor;

the rack is arranged above the die, a first slide way is arranged at the upper end of the rack, and the bin frame can slide along the first slide way under the driving of the first motor;

the distributing device comprises a distributing bin and at least one distributing shaft, the distributing bin is an open box body, two ends of the distributing shaft extend out of the side wall of the distributing bin and are rotatably connected with the side wall of the distributing bin, a plurality of convex blocks are arranged on the outer side wall of each distributing shaft, and the second motor is in transmission connection with each distributing shaft; the storage bin and the distributing device are fixed on the bin frame, and a discharge hole of the storage bin is opposite to an opening of the distributing bin.

2. The automated production system of the chink board for livestock breeding of claim 1, characterized in that: the dough kneading mechanism comprises a dough kneading frame and a dough kneading device, wherein the dough kneading frame is provided with a dough kneading lifting device, and the dough kneading device is arranged on the dough kneading lifting device through a dough kneading walking device;

the surface twisting device comprises a tail end bracket, an eccentric shaft, a first driving system and a surface twisting plate;

the first driving system is fixedly arranged on the tail end bracket;

one end of the eccentric shaft is fixedly connected with the power output end of the first driving system, and the other end of the eccentric shaft is relatively fixed with the twisting panel.

3. The automated production system of the chink board for livestock breeding of claim 1, characterized in that: the stacking mechanism comprises a stacking frame, the stacking frame is arranged on a fixed track through a stacking travelling device, a stacking lifting device is arranged on the stacking frame, a stacking turnover device is arranged on the stacking lifting device, the stacking turnover device comprises a turnover arm driven by a turnover motor, a mold locking device is arranged on the turnover arm, the mold locking device comprises a pair of support columns arranged on the turnover arm and a mold locking swing rod arranged on the turnover arm in a pivoted mode, and the mold locking swing rod can swing in a plane parallel to the support columns and the support column connecting line.

4. The automated production system of the chink board for livestock breeding of claim 1, characterized in that: the vibration mechanism still includes the vibration frame, be provided with in the vibration frame carry guide rail and drive mechanism, drive mechanism sets up in the vibration frame, drive mechanism with mould detachable connects, the vibration shelf location has the shaking table, vibration elevating gear is still installed to the both sides of carrying the guide rail.

5. The automated production system of the chink board for livestock breeding of claim 1, characterized in that:

the supporting plate lifting mechanism comprises a supporting plate lifting main frame, a supporting plate lifting walking frame is arranged on the supporting plate lifting main frame, a supporting plate lifting device is arranged on the supporting plate lifting walking frame, and a locking plate device is arranged on the supporting plate lifting mechanism and detachably connected with the supporting plate.

6. The automated production system of a slatted plate for animal husbandry according to any of claims 1-5, wherein: the belt conveying mechanism comprises a material receiving hopper, a belt is arranged at a material outlet of the material receiving hopper, the belt is tensioned by an active roller, the active roller is in driving connection with a driver assembly, and the belt is supported by a carrier roller arranged on a belt conveying support.

7. The automated production system of the chink board for livestock breeding of claim 1, characterized in that: ground rail conveying mechanism includes ground rail driving motor, ground rail driving motor passes through ground rail drive transmission mechanism and ground rail drive shaft connection, the ground rail drive shaft rotates and installs on the delivery guide frame, be connected with ground rail conveying chain through ground rail driving sprocket in the ground rail drive shaft, ground rail conveying chain can move on the delivery guide frame, ground rail conveying chain still is connected with the driven sprocket of ground rail.

8. The automated production system of the chink board for livestock breeding of claim 1, characterized in that: the mould lifting mechanism comprises a mould lifting motor, the mould lifting motor is connected with a mould lifting driving shaft through a mould lifting speed reducer, two ends of the mould lifting driving shaft are respectively provided with a mould lifting chain wheel, the mould lifting chain wheel is meshed with a mould lifting chain, the mould lifting chain is also provided with a mould lifting bracket assembly, the mould lifting bracket assembly comprises a lifting bracket frame and a lifting driven chain wheel arranged at the top of the lifting bracket frame, two sides of the lifting bracket frame are provided with lifting bracket rollers, the lifting bracket rollers are in rolling friction connection with a lifting track, one side of the lifting bracket frame is provided with a lifting supporting plate,

the lifting track is arranged on the mould lifting mechanism main frame, an atomization shield lifting motor is further installed on the mould lifting mechanism main frame, the atomization shield lifting motor is connected with an atomization shield lifting shaft through an atomization shield lifting speed reducer in a transmission mode, an atomization shield lifting chain is connected to an atomization shield lifting shaft through an atomization shield lifting chain wheel, and the atomization shield is installed on the atomization shield lifting chain.

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