CN103406989A - Cement seam board manufacturing system for livestock farm - Google Patents
Cement seam board manufacturing system for livestock farm Download PDFInfo
- Publication number
- CN103406989A CN103406989A CN201310385294XA CN201310385294A CN103406989A CN 103406989 A CN103406989 A CN 103406989A CN 201310385294X A CN201310385294X A CN 201310385294XA CN 201310385294 A CN201310385294 A CN 201310385294A CN 103406989 A CN103406989 A CN 103406989A
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- cement
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- charge car
- livestock
- driving
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- 239000004568 cement Substances 0.000 title claims abstract description 91
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 244000144972 livestock Species 0.000 title abstract 4
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000005070 sampling Methods 0.000 claims description 17
- 239000004744 fabric Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 8
- 206010044565 Tremor Diseases 0.000 claims description 6
- 230000010354 integration Effects 0.000 claims description 5
- 239000002002 slurry Substances 0.000 claims description 5
- 101100117236 Drosophila melanogaster speck gene Proteins 0.000 claims description 3
- 238000009987 spinning Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000009415 formwork Methods 0.000 abstract 1
- 238000003756 stirring Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 12
- 238000013461 design Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000006052 feed supplement Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000009416 shuttering Methods 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
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- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
A cement seam board manufacturing system for a livestock farm comprises a formwork, a supporting board, a vibrating table unit, a traveling crane unit and a material distributing car unit, wherein the vibrating table unit comprises a rack, a vibrating device and a hydraulic system, the vibrating device and the hydraulic system are arranged in the rack, the traveling crane unit comprises a rotating device, a cement board lifting device, a traveling crane unit walking driving device and a traveling crane rail, the material distributing car unit comprises a hopper tank used for containing cement concrete, a horizontal conveying device for conveying the cement concrete, a scrapper plate used in material distribution of the cement concrete, a stirring device, a material distributing car unit walking driving device and a material distributing car rail, the hopper tank is in technological connection with the horizontal conveying device, and the traveling crane rail and the material distributing car rail are perpendicular to each other and are located on the same plane. The cement seam board manufacturing system for the livestock farm reduces the labor intensity of operating personnel, and meanwhile due to the fact that mechanized and automatic production is achieved, the working efficiency and the product quality of the cement seam board manufacturing system for the livestock farm are improved to a large extent.
Description
Technical field
The present invention relates to cement plate and manufacture equipment technical field, more particularly, particularly the livestock-raising field is by cement crevice board production system.
Background technology
At present, pig, ox animal farm with the production status of cement crevice board are: found on the ground two row prefabricated (steel construction or xoncrete structure) columns (simple and easy beam type rane trolley), one pair of special overturn jig is set in the lift hook position place, people work under heavy and dangerous environment, implement by force template, cement plate, supporting plate (the nearly 3000KG of gross weight) the upset demoulding with short sledge thick stick.
The quality of template be also suit measures to local conditions, very simple and crude, the template that condition is good is that half steel or all steel are made, the manufacturing technology level of template, supporting plate, manufacturing equipment level are uneven, and the whole technological process of productions of cement crevice board (cloth, smooth, compacting, carry slurry etc.) are manual operations.
In conventional fabrication processes, there is following shortcoming:
1, upset demoulding work is heavy and dangerous, and the practitioner is many;
2, make by hand, the impact that product quality is subject to many human factors is difficult to assurance, and the defect ware rate is high, and split run yields poorly, and the production cycle is long etc.
In sum, how to reduce animal farm with the labour intensity of cement crevice board production, raise labour productivity, Improving The Quality of Products, become those skilled in the art's problem demanding prompt solution.
Summary of the invention
The object of the present invention is to provide (pig, ox) livestock-raising field by cement crevice board production system, to solve the above problems.
The embodiment of the present invention provides a kind of livestock-raising field to comprise by cement crevice board production system: for becoming without the cement concrete of form the template that the form cement plate is arranged; For support, deposit the cement plate manufactured goods and make it keep the supporting plate of product form;
Shake table unit, described shake table unit include stand, be arranged in stand be used to the vibrator that drives shutter vibration and be used to compressing the hydraulic system of template; The driving unit; Described driving unit includes be used to clamping template, pallet arrangement, and to the whirligig, cement plate lifting device and the driving row unit travel driving unit that clamp template, pallet arrangement carries out rotating, charge car unit; Described charge car unit includes scraper plate, agitating device and the charge car unit travel driving unit of using while trembling case, the horizontal feed device of carrying cement concrete, cement concrete cloth be used to the material that loads cement concrete, and described material is trembled case and is connected with the horizontal feed device technique; Described Crane Rail is mutually vertical and in the same plane with described charge car track.
Preferably, described driving unit includes Crane Rail and driving, and described driving is arranged on described Crane Rail with reciprocally walking, and the guide rail of described whirligig and described lifting device all is arranged on the column medial surface of described driving both sides.
Preferably, described charge car unit includes charge car track and charge car, and described charge car is arranged on described charge car track with reciprocally walking.
Preferably, in described driving, be provided with the drive unit be movably walking be used to driving it, described drive unit is the mechanical-electrical-hydraulic integration drive unit.
Preferably, on described charge car, be provided with the drive unit be movably walking be used to driving it, described drive unit is the mechanical-electrical-hydraulic integration drive unit.
Preferably, described material is trembled on case the valve be provided with for cement concrete output, and described charge car unit also comprises that described cloth control device is connected with described valve signal be used to controlling the cloth control device of described valve opening size.
Preferably, described charge car unit also includes for spinning, jolt ramming, carries the platen device of slurry, and described platen device is realized moving left and right by hydraulic jack.
Preferably, the present invention also includes the sampling system of carrying out data sampling for cement concrete, and described sampling system includes the sampling unit, and described sampling unit is arranged on described shake table unit, described driving unit and described charge car unit.
Preferably, the present invention also includes self-adapting flexible control system, concrete mixer and conveyer, and described self-adapting flexible control system is connected with the conveyer signal with described concrete mixer, and can carry out self-adapting flexible control to its technological parameter.
Preferably, the present invention also includes the PLC master controller, described PLC master controller is connected with described shake table unit, described driving unit and described charge car unit, described concrete mixer, described conveyer and the electric hardware of described self-adapting flexible control system, information communication connects, and forms the speck networked system established one's own system.
Livestock-raising provided by the invention field cement crevice board production system, by said structure, design, adopt the combination of the mechanical equipment systems such as shake table unit, driving unit, charge car unit, the production of livestock-raising field with the cement crevice board has cooperated, not only reduced operating personnel's labour intensity, simultaneously, owing to having realized mechanization, automated production, its operating efficiency and product quality have obtained improving dramatically.
The accompanying drawing explanation
Fig. 1 is the structural representation that in an embodiment of the present invention, cement crevice board production system is used in the livestock-raising field;
Fig. 2 is the front view that in an embodiment of the present invention, cement crevice board production system is used in the livestock-raising field;
Fig. 3 is the front view that in the another kind of embodiment of the present invention, cement crevice board production system is used in the livestock-raising field.
The specific embodiment
Below by specific embodiment, also by reference to the accompanying drawings the present invention is described in further detail.
Please refer to Fig. 1 to Fig. 3, wherein, Fig. 1 is the structural representation that in an embodiment of the present invention, cement crevice board production system is used in the livestock-raising field; Fig. 2 is the front view that in an embodiment of the present invention, cement crevice board production system is used in the livestock-raising field; Fig. 3 is the front view that in the another kind of embodiment of the present invention, cement crevice board production system is used in the livestock-raising field.
The invention provides the livestock-raising field by cement crevice board production system, be used to carrying out mechanization, the automated production of livestock-raising field with the cement crevice board.In the present invention, the livestock-raising field comprising by cement crevice board production system (for convenience of description, below referred to as production system): for becoming without the cement concrete of form the template that the form cement plate is arranged; For support, deposit the cement plate manufactured goods and make it keep the supporting plate of product form; Shake table unit 1, shake table unit 1 include stand, be arranged in stand be used to the vibrator that drives shutter vibration and be used to compressing the hydraulic system of template; Driving unit 2; Driving unit 2 includes be used to clamping template, pallet arrangement, and to the whirligig, cement plate lifting device 22 and the driving row unit travel driving unit that clamp template, pallet arrangement carries out rotating, charge car unit 3; Charge car unit 3 includes scraper plate, agitating device and charge car unit 3 travel driving units of using while trembling case, the horizontal feed device of carrying cement concrete, cement concrete cloth be used to the material that loads cement concrete, and material is trembled case and is connected with the horizontal feed device technique; Crane Rail 21 is mutually vertical and in the same plane with charge car track 31.
In the present invention, template can adopt the prior art design manufacture, also can according to client's Special use, require to manufacture and design separately, and the Main Function of template is for making the coagulating cement earth forming.
Supporting plate is applicable to use with all types of form assemblies, and the Main Function of supporting plate, for making support deposit all kinds of shape cement products, makes it keep the flat board of good product form.
Shake table unit 1 includes stand, be arranged in stand be used to the vibrator that drives shutter vibration and be used to compressing the hydraulic system of template; Vibrator is arranged in stand, when template is positioned on shake table unit 1, can be fixedly connected with vibration table by hydraulic system.Vibrator energising running, can make shutter vibration, and cement concrete enters into after template can jolt ramming under the effect of vibration of template, thereby improve the product quality of livestock-raising field with the cement crevice board.The hydraulic system of shake table both sides adopts the hydraulic pressure bayonet unit, can realize reliable connection the between template and shake table by hydraulic system.
3 of charge car units are for being filled to cement concrete the die cavity of template, in the present invention, charge car unit 3 includes be used to the material that loads cement concrete and trembles case, carries the concrete horizontal conveying device of cement and for scraper plate, the agitating device of cement concrete cloth, material is trembled case and is connected with the horizontal feed device technique.
It should be noted that, material is trembled case be used to taking up cement concrete, and therefore, to those skilled in the art, for cement concrete being trembled case and derived from material, material is trembled on case the delivery outlet be provided with for cement concrete output.Material is trembled case and is connected with the horizontal feed device technique, specifically refer to: the horizontal feed device includes conveyer belt, conveyer belt is arranged at material by structural design and trembles the position of case for cement concrete output, so, from material, trembling the cement concrete of exporting case can directly fall on conveyer belt, by the conveyer belt horizontal feed to template top.Then pass through scraper plate, agitating device uniform filling to template, complete the filler operation.
Livestock-raising provided by the invention field cement crevice board production system, by said structure, design, adopt the organic combinations of mechanical system such as shake table unit 1, driving unit 2, charge car unit 3, the production of livestock-raising field with the cement crevice board has cooperated, not only reduced operating personnel's labour intensity, simultaneously, owing to having realized mechanization, automated production, its operating efficiency and product quality have obtained improving dramatically.
Specifically, driving unit 2 includes Crane Rail 21 and driving, and driving can back and forth be walked on the Crane Rail 21 of ground setting, and rotating whirligig and lifting device all are arranged in driving.Be provided with the vertical lift guide rail, to guarantee the vertical lift operation in driving reposefully of rotating whirligig; In the time can guaranteeing that driving is moved according to default track, avoid the movement interference situation occurring between each device, improve the reliability of work of the present invention.
In the said structure design, Crane Rail 21 adopts the steel-rail structure design, in driving, is provided with the wheel with Crane Rail 21 rolling friction.
Based on the above-mentioned example that is embodied as, in driving, be provided for driving the drive unit that it moves, drive unit is the mechanical-electrical-hydraulic integration drive unit.
In another embodiment of the present invention, in driving, be provided with the drive unit of its lifting moving of vertical drive, drive unit is fluid pressure drive device.
From the above, material is trembled case and is had the delivery outlet for cement concrete output, in order to control the output quantity of cement concrete, material is trembled on case the valve that is provided with the output of cement special concrete, charge car unit 3 also comprises the cloth control device for by-pass valve control aperture size, and the cloth control device is connected with the valve signal.Valve adopts the valve of Electromagnetic Control, so, by the accurate control of cloth control device, realizes the quantitative output of cement.
Specifically, the livestock-raising field, by cement crevice board production system, also includes the sampling system of carrying out data sampling for cement, and sampling system includes the sampling unit, and the sampling unit is arranged on shake table unit 1, driving unit 2 and charge car unit 3.By sampling system is set, can detect in real time whole production line, control in real time various raw-material proportionings, the self-adapting flexible control system, improve the yields that the present invention produces.
In the present embodiment, also include the PLC master controller, the PLC master controller is connected with electric hardware such as shake table unit 1, driving unit 2 and each technological parameter sampling of charge car unit 3, concrete mixer and conveyer, self-adapting flexible control systems, information communication software connects.By the logic of PLC master controller, the function of computing, can realize automation control of the present invention, jointly set up a complete speck networked system established one's own system, further enhance productivity,
The present invention adopts above-mentioned production system, and its specific works flow process is:
Fully loaded concrete charge car unit 3 moves to the shake table zone, scraper plate on charge car unit 3, agitator move back and forth above the template die cavity, concrete moves and is transported among scraper plate, agitator along horizontal transport machine traffic direction, because scraper plate, agitator are to be fixed on charge car unit 3, concrete is distributed evenly in the die cavity of monoblock template, by being specifically designed to the device of adjusting concrete conveying capacity size, this device is to guarantee that concrete evenly falls average magnitude and the size among scraper plate, agitator within the unit interval;
After thick grade cloth, scraper plate, the even feeding-system of agitator and concrete conveyer enter the even feed supplement stage immediately; Until the concrete crevice board is up to standard qualified.
After the making of concrete crevice board was up to standard, the systems such as shake table, concrete horizontal conveyer, platen, scraper plate, the even feed supplement of agitator were out of service, and charge car unit 3 is recessed shake table, enters the material preparatory stage of the making of next concrete crevice board.The unit 2 of now driving a vehicle is got inside the character that one is playing.
Driving unit 2 both sides inverted box DL synchronizations, template clamping enters into the precalculated position of template, make that the upper plane of upper plane, template of concrete crevice board is common and border on the supporting plate face (supporting plate be drive a vehicle unit 2 was installed in advance before entering this station of shake table on), the template clamping body tightens template;
Promote inverted box to preset height and stop, two inverted box are synchronous, rotating Vortex 180 is spent, concrete crevice board at this moment, template and supporting plate transposition (supporting plate below) concrete crevice board, template up;
When inverted box and template were thus lifted to preset height, inverted box was synchronous, rotating Vortex 180 degree are rear and decline, and driving unit 2 runs to template and places ground, template is placed on the station of depositing, and carries out the matters such as labor cleaning's template.
These are only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (10)
1. a livestock-raising field, by cement crevice board production system, is characterized in that, comprising:
For becoming without the cement concrete of form the template of the cement plate that form is arranged;
For support, deposit the cement plate manufactured goods and make it keep the supporting plate of product form;
Shake table unit, described shake table unit include stand, be arranged in stand be used to the vibrator that drives shutter vibration and be used to compressing the hydraulic system of template;
The driving unit, described driving unit includes be used to clamping template, pallet arrangement, and described clamping template, pallet arrangement is carried out to whirligig, cement plate lifting device, driving unit travel driving unit and the Crane Rail of rotating;
The charge car unit, described charge car unit includes scraper plate, agitating device, charge car unit travel driving unit and the charge car track of using while trembling case, the horizontal feed device of carrying cement concrete, cement concrete cloth be used to the material that loads cement concrete, described material is trembled case and is connected with the horizontal feed device technique, and described Crane Rail is mutually vertical and in the same plane with described charge car track.
2. livestock-raising according to claim 1 field is by cement crevice board production system, it is characterized in that, described driving unit includes Crane Rail and driving, described driving is arranged on described Crane Rail with reciprocally walking, and the guide rail of described whirligig and described cement plate lifting device all is arranged on the column medial surface of described driving both sides.
3. livestock-raising according to claim 2 field, by cement crevice board production system, is characterized in that, described charge car unit includes charge car track and charge car, and described charge car is arranged on described charge car track with reciprocally walking.
4. livestock-raising according to claim 3 field, by cement crevice board production system, is characterized in that, in described driving, be provided with the drive unit be movably walking be used to driving it, described drive unit is the mechanical-electrical-hydraulic integration drive unit.
5. livestock-raising according to claim 4 field, by cement crevice board production system, is characterized in that, on described charge car, be provided with the drive unit be movably walking be used to driving it, described drive unit is the mechanical-electrical-hydraulic integration drive unit.
6. livestock-raising according to claim 5 field is by cement crevice board production system, it is characterized in that, described material is trembled on case the valve be provided with for cement concrete output, described charge car unit also comprises that described cloth control device is connected with described valve signal be used to controlling the cloth control device of described valve opening size.
7. livestock-raising according to claim 6 field, by cement crevice board production system, is characterized in that, described charge car unit also includes for spinning, jolt ramming, carries the platen device of slurry, and described platen device is realized moving left and right by hydraulic jack.
8. livestock-raising according to claim 7 field is by cement crevice board production system, it is characterized in that, also include the sampling system of carrying out data sampling for cement concrete, described sampling system includes the sampling unit, and described sampling unit is arranged on described shake table unit, described driving unit and described charge car unit.
9. livestock-raising according to claim 8 field is by cement crevice board production system, it is characterized in that, also include self-adapting flexible control system, concrete mixer and conveyer, described self-adapting flexible control system is connected with the conveyer signal with described concrete mixer, and can carry out self-adapting flexible control to its technological parameter.
10. livestock-raising according to claim 9 field is by cement crevice board production system, it is characterized in that, also include the PLC master controller, described PLC master controller is connected with described shake table unit, described driving unit and described charge car unit, described concrete mixer, described conveyer and the electric hardware of described self-adapting flexible control system respectively, information communication connects, and forms the speck networked system established one's own system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310385294XA CN103406989A (en) | 2013-08-29 | 2013-08-29 | Cement seam board manufacturing system for livestock farm |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310385294XA CN103406989A (en) | 2013-08-29 | 2013-08-29 | Cement seam board manufacturing system for livestock farm |
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| Publication Number | Publication Date |
|---|---|
| CN103406989A true CN103406989A (en) | 2013-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310385294XA Pending CN103406989A (en) | 2013-08-29 | 2013-08-29 | Cement seam board manufacturing system for livestock farm |
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| Country | Link |
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| CN (1) | CN103406989A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104369266A (en) * | 2014-12-02 | 2015-02-25 | 廊坊合力天一机械设备有限公司 | Automatic excrement leaking plate production line and production technology thereof |
| CN106335129A (en) * | 2016-11-07 | 2017-01-18 | 南阳市天和机械有限公司 | Automatic production system for leak joint plate for livestock breeding |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5202132A (en) * | 1991-09-30 | 1993-04-13 | Concrete Products Incorporated | Production line equipment to manufacture large concrete panels |
| WO2005092584A1 (en) * | 2004-03-26 | 2005-10-06 | Putzmeister Aktiengesellschaft | Installation and method for producing precast concrete parts |
| CN201151159Y (en) * | 2007-11-08 | 2008-11-19 | 中铁三局集团有限公司 | Production line for manufacturing double-block sleepers |
| CN102922594A (en) * | 2011-08-11 | 2013-02-13 | 徐水县华光市政建材有限公司 | Concrete member molding machine |
| CN203485293U (en) * | 2013-08-29 | 2014-03-19 | 扬州市福漫地畜牧设备有限公司 | Production system for cement slatted slab for livestock farm |
-
2013
- 2013-08-29 CN CN201310385294XA patent/CN103406989A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5202132A (en) * | 1991-09-30 | 1993-04-13 | Concrete Products Incorporated | Production line equipment to manufacture large concrete panels |
| WO2005092584A1 (en) * | 2004-03-26 | 2005-10-06 | Putzmeister Aktiengesellschaft | Installation and method for producing precast concrete parts |
| CN201151159Y (en) * | 2007-11-08 | 2008-11-19 | 中铁三局集团有限公司 | Production line for manufacturing double-block sleepers |
| CN102922594A (en) * | 2011-08-11 | 2013-02-13 | 徐水县华光市政建材有限公司 | Concrete member molding machine |
| CN203485293U (en) * | 2013-08-29 | 2014-03-19 | 扬州市福漫地畜牧设备有限公司 | Production system for cement slatted slab for livestock farm |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104369266A (en) * | 2014-12-02 | 2015-02-25 | 廊坊合力天一机械设备有限公司 | Automatic excrement leaking plate production line and production technology thereof |
| CN106335129A (en) * | 2016-11-07 | 2017-01-18 | 南阳市天和机械有限公司 | Automatic production system for leak joint plate for livestock breeding |
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Application publication date: 20131127 |