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CN106328823B - A kind of organic film, preparation method and its application in organic electroluminescence device is prepared - Google Patents

A kind of organic film, preparation method and its application in organic electroluminescence device is prepared Download PDF

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CN106328823B
CN106328823B CN201610988570.5A CN201610988570A CN106328823B CN 106328823 B CN106328823 B CN 106328823B CN 201610988570 A CN201610988570 A CN 201610988570A CN 106328823 B CN106328823 B CN 106328823B
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CN106328823A (en
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谢文法
刘士浩
张乐天
张祥
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Jilin University
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/10Deposition of organic active material
    • H10K71/12Deposition of organic active material using liquid deposition, e.g. spin coating
    • HELECTRICITY
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Abstract

本发明公开了一种有机薄膜、制备方法及其在制备有机电致发光器件中的应用,属于有机电致发光技术领域,有机薄膜的制备方法,具体步骤包括:溶液雾化过程;液膜形成过程;溶剂挥发过程;表面张力控制过程;固体薄膜形成过程;最终形成厚度为10‑100nm的薄膜。该制备方法制备的有机薄膜可以作为有机电致发光器件中的空穴注入层、发光层、电子注入层或传输层,本发明提出的通过采用低表面张力溶剂对溶液进行稀释及控制液膜边缘表面张力平衡,使液膜在溶剂挥发过程中保持均匀分布,克服了表面张力的影响,在此基础上实现了性能优良的有机电致发光器件。

The invention discloses an organic thin film, a preparation method and its application in the preparation of an organic electroluminescence device, belonging to the technical field of organic electroluminescence, and the preparation method of an organic thin film. The specific steps include: a solution atomization process; a liquid film formation process; solvent volatilization process; surface tension control process; solid film formation process; finally form a film with a thickness of 10-100nm. The organic thin film prepared by the preparation method can be used as a hole injection layer, a light emitting layer, an electron injection layer or a transport layer in an organic electroluminescent device. The invention proposes to dilute the solution and control the edge of the liquid film by using a low surface tension solvent. The balance of surface tension keeps the liquid film evenly distributed during the solvent volatilization process, overcomes the influence of surface tension, and realizes an organic electroluminescent device with excellent performance on this basis.

Description

一种有机薄膜、制备方法及其在制备有机电致发光器件中的 应用A kind of organic thin film, preparation method and its application in the preparation of organic electroluminescence device application

技术领域technical field

本发明属于有机电致发光技术领域,具体涉及一种有机薄膜、制备方法及其在制备有机电致发光器件中的应用。The invention belongs to the technical field of organic electroluminescence, and in particular relates to an organic thin film, a preparation method and its application in the preparation of organic electroluminescence devices.

背景技术Background technique

近三十年以来,有机电致发光技术在各国科研工作者的不懈努力下不断取得重大突破,在各项性能指标上早已经达到了实用化的水平(H.Sasabe,J.Kido,J.Mater.Chem.C2013,1,1699)。不断涌现的采用有机电致发光显示面板的手机、电视、VR等智能设备以及采用有机电致发光照明面板的台灯、卧室灯等灯具,业已宣告了有机电致发光技术实用化的开始。In the past 30 years, organic electroluminescent technology has continuously made major breakthroughs under the unremitting efforts of scientific researchers in various countries, and has already reached the practical level in various performance indicators (H. Sasabe, J. Kido, J. Mater. Chem. C2013, 1, 1699). The continuous emergence of mobile phones, TVs, VR and other smart devices using organic electroluminescent display panels, as well as lamps such as table lamps and bedroom lamps using organic electroluminescent lighting panels, have announced the beginning of the practical use of organic electroluminescent technology.

然而较高的制造成本仍然制约着有机电致发光技术实用化的进一步发展,其中目前采用的工艺复杂、设备及维护成本高昂及材料利用率低的真空热蒸发工艺(S.Reineke,F.Lindner,G.Schwartz,N.Seidler,K.Walzer,B.Lussem,K.Leo,Nature 2009,459,234)是导致高成本的一个重要因素。因此,具有工艺简单、设备简易且易于大面积生产及无需真空条件等特点的湿法制备工艺,尤其旋涂涂布法(J.H.Burroughes,D.D.C.Bradley,A.R.Brown,R.N.Marks,K.Mackay,R.H.Friend,P.L.Burns,A.B.Holmes,Nature 1990,347,539),被提出用于制备有机电致发光器件,从而降低它的制造成本。对于旋涂涂布法,尽管它已经在实验室中被证明是一种有效的实验手段,但是当将其应用于大规模量产时,它仍然面临一定的问题(F.C.Krebs,Sol.Energ.Mater.Sol.C 2009,93,394),首先,该工艺也无法实现较高的材料利用率,难以进一步降低成本;其次,该工艺需要单独处理,难以与流水线工艺兼容,影响生产效率提高;最后,该工艺对溶液的粘性有较高的要求,对粘性较低的溶液,尤其溶解度有限的有机小分子溶液,难以利用。However, the higher manufacturing cost still restricts the further development of the practical application of organic electroluminescence technology. The vacuum thermal evaporation process (S.Reineke, F.Lindner, F. , G.Schwartz, N.Seidler, K.Walzer, B.Lussem, K.Leo, Nature 2009, 459, 234) is an important factor leading to high costs. Therefore, there is a wet preparation process with the characteristics of simple process, simple equipment, easy large-scale production and no need for vacuum conditions, especially the spin-coating coating method (J.H.Burroughes, D.D.C. Bradley, A.R.Brown, R.N.Marks, K.Mackay, R.H.Friend , P.L.Burns, A.B.Holmes, Nature 1990, 347, 539), was proposed for the preparation of organic electroluminescent devices, thereby reducing its manufacturing cost. For the spin coating method, although it has been proved to be an effective experimental method in the laboratory, when it is applied to mass production, it still faces certain problems (F.C.Krebs, Sol.Energ. Mater.Sol.C 2009,93,394), first of all, this process cannot achieve high material utilization rate, and it is difficult to further reduce the cost; secondly, this process needs to be processed separately, which is difficult to be compatible with the assembly line process, which affects the improvement of production efficiency; finally, This process has high requirements on the viscosity of the solution, and it is difficult to use the solution with low viscosity, especially the solution of small organic molecules with limited solubility.

一种具有高达90%以上材料利用率的新型工艺超声喷涂法,即采用超声喷头将有机材料的溶液雾化成微米级液滴,在气流的带动下到达衬底表面重新聚合成液膜层,待溶剂挥发,溶质固化形成有机薄膜,引起了光电领域科研工作者的注意,并且将其应用于制备有机太阳能电池(S.Na,B.Yu,S.Kim,D.Vak,T.Kim,J.Yeo,D.Kim,Sol.Energ.Mater.Sol.C2010,94,1333)、钙钛矿太阳能电池等领域(周航,夏中高,柴高达,王琰,一种钙钛矿太阳能电池的制备方法,公开号:105098082A,2015-11-25)。该工艺除了具有非常高的材料利用率之外,还可以兼容于流水线生产,并且能利用低粘性的有机溶液制备有机薄膜。然而,目前采用超声喷涂法制备的有机薄膜的薄膜质量仍然存在一定问题,因为这些领域的光电器件对薄膜质量的要求相对较低,超声喷涂技术制备的光电器件目前主要集中在太阳能电池(S.F.Tedde,J.Kern,T.Sterzl,J.Furst,P.Lugli,O.Hayden,NanoLett.2009,9,980)、有机晶体管(N.A.Azarova,J.W.Owen,C.A.McLellan,M.A.Grimminger,E.K.Chapman,J.E.Anthony,O.D.Jurchescu,Org.Electron.2010,11,1960)及聚合物发光器件(K.Gilissen,J.Stryckers,P.Verstappen,J.Drijkoningen,G.Heintges,L.Lutsen,J.Manca,W.Maes,W.Deferme,Org.Electron.2010,20,31)领域。对于有机电致发光器件,该类型器件对载流子平衡、激子产生区域及分布要求较高,因此有机薄膜质量必须达到一定程度才可以满足该类型器件的需求。A new process ultrasonic spraying method with a material utilization rate of more than 90%, that is, the ultrasonic nozzle is used to atomize the solution of organic materials into micron-sized droplets, which are driven by the airflow to reach the surface of the substrate and repolymerize into a liquid film layer. The solvent volatilizes and the solute solidifies to form an organic film, which has attracted the attention of researchers in the field of optoelectronics and applied it to the preparation of organic solar cells (S.Na, B.Yu, S.Kim, D.Vak, T.Kim, J. .Yeo, D.Kim, Sol.Energ.Mater.Sol.C2010,94,1333), perovskite solar cells and other fields (Zhou Hang, Xia Zhonggao, Chai Gaoda, Wang Yan, Preparation of a perovskite solar cell method, publication number: 105098082A, 2015-11-25). In addition to having a very high material utilization rate, the process is also compatible with assembly line production, and can utilize low-viscosity organic solutions to prepare organic films. However, the film quality of organic films prepared by ultrasonic spraying method still has certain problems, because the optoelectronic devices in these fields have relatively low requirements on film quality, and the optoelectronic devices prepared by ultrasonic spraying technology are currently mainly concentrated in solar cells (S.F.Tedde , J.Kern, T.Sterzl, J.Furst, P.Lugli, O.Hayden, NanoLett.2009, 9, 980), organic transistors (N.A.Azarova, J.W.Owen, C.A.McLellan, M.A.Grimminger, E.K.Chapman, J.E.Anthony, O.D. Jurchescu,Org.Electron.2010,11,1960) and polymer light-emitting devices (K.Gilissen, J.Stryckers, P.Verstappen, J.Drijkoningen, G.Heintges, L.Lutsen, J.Manca, W.Maes, W. Deferme, Org. Electron. 2010, 20, 31) field. For organic electroluminescent devices, this type of device has high requirements for carrier balance, exciton generation area and distribution, so the quality of organic thin films must reach a certain level to meet the needs of this type of device.

发明内容Contents of the invention

为了解决现有技术中存在的以上缺点,本发明采用引入低表面张力溶剂稀释溶液以及引入辅助溶剂重建液膜边缘处张力平衡,实现可应用于有机电致发光器件的表面平整的有机薄膜。In order to solve the above shortcomings in the prior art, the present invention adopts the introduction of a low surface tension solvent to dilute the solution and the introduction of an auxiliary solvent to rebuild the tension balance at the edge of the liquid film, so as to realize an organic thin film with a smooth surface that can be applied to organic electroluminescent devices.

本发明的技术方案通过如下方式实现:Technical scheme of the present invention realizes by following way:

一种有机薄膜的制备方法,具体步骤如下:A kind of preparation method of organic thin film, concrete steps are as follows:

先将铟锡氧化物电极(ITO)衬底依次用甲苯、丙酮、乙醇、去离子水超声清洗,然后烘干备用;First, the indium tin oxide electrode (ITO) substrate is ultrasonically cleaned with toluene, acetone, ethanol, and deionized water in sequence, and then dried for later use;

(1)、溶液雾化过程(过程1),将处理好的ITO衬底置于加热平台上,将温度控制在30-80℃,将超声波喷头置于ITO衬底上方5-20cm,从进液口以0.5-5ml/min的速率向超声波喷头通入有机材料溶液,同时从进气口通入气压为0.01-0.05MPa的导流气体,经超声波雾化形成20-100微米的液滴;(1) During the solution atomization process (process 1), place the treated ITO substrate on a heating platform, control the temperature at 30-80°C, place the ultrasonic nozzle 5-20cm above the ITO substrate, and The liquid port feeds the organic material solution to the ultrasonic nozzle at a rate of 0.5-5ml/min, and at the same time feeds a diversion gas with a pressure of 0.01-0.05MPa from the air inlet, and forms 20-100 micron droplets through ultrasonic atomization;

(2)、液膜形成过程(过程2),在导流气体作用下,雾化液滴将到达ITO衬底,随着到达衬底的雾化液滴数量增多,雾化液滴重新聚合形成20-100微米的液膜层。(2) The liquid film formation process (process 2), under the action of the diversion gas, the atomized droplets will reach the ITO substrate, and as the number of atomized droplets reaching the substrate increases, the atomized droplets will repolymerize to form 20-100 micron liquid film layer.

(3)、溶剂挥发过程(过程3):通过控制加热平台使衬底温度保持在50-100℃,当形成液膜层的溶液具有较低表面张力时,即有机材料溶液的浸润角小于3°,无需采取措施,进入步骤(5);当浸润角大于3°,则需进入步骤(4)避免液膜受表面张力影响而收缩,在确保液膜均匀分布的情况下,使液膜层中溶剂在1-10min内逐渐挥发;(3) Solvent volatilization process (process 3): keep the substrate temperature at 50-100°C by controlling the heating platform, when the solution forming the liquid film layer has a low surface tension, that is, the wetting angle of the organic material solution is less than 3 °, no need to take measures, go to step (5); when the wetting angle is greater than 3°, you need to go to step (4) to avoid the shrinkage of the liquid film due to the influence of surface tension, and make the liquid film layer The middle solvent gradually volatilizes within 1-10min;

(4)、表面张力控制过程(过程4):在步骤(3)获得的液膜所在衬底周边,引入辅助有机溶剂并且使其液面与步骤(3)获得的液膜液面等齐,使未引入辅助溶剂前液膜边缘的液-气、固-液及气-固表面张力所形成的张力平衡,变成了由液膜的液-气表面张力与辅助溶剂的液-气表面张力所形成的更为稳固的张力平衡(如图2),使液膜在溶剂挥发过程能够保持均匀分布;(4), surface tension control process (process 4): around the substrate where the liquid film obtained in step (3), introduce an auxiliary organic solvent and make its liquid level equal to the liquid film liquid level obtained in step (3), The tension balance formed by the liquid-gas, solid-liquid and gas-solid surface tension at the edge of the liquid film before the introduction of the auxiliary solvent becomes the liquid-gas surface tension of the liquid film and the liquid-gas surface tension of the auxiliary solvent The more stable tension balance formed (as shown in Figure 2) enables the liquid film to maintain a uniform distribution during the solvent volatilization process;

(5)、固体薄膜形成过程(过程5):待步骤2所形成的液膜层溶液中溶剂挥发,残存的有机材料将沉积在衬底上,固化形成厚度为10-100nm的薄膜。(5) Solid film formation process (process 5): After the solvent in the liquid film layer solution formed in step 2 evaporates, the remaining organic material will be deposited on the substrate and solidified to form a film with a thickness of 10-100nm.

进一步地,所述的溶液雾化过程中,通入的导流气体为氩气、氮气或氦气。Further, during the solution atomization process, the guiding gas introduced is argon, nitrogen or helium.

进一步地,所述的溶液雾化过程中,通入的有机材料溶液的质量分数为0.01mg/mL-10mg/mL,其中,有机材料为9,9'-(2,6-吡啶二基二-3,1-亚苯)双-9H-咔唑(26DCzPPy)、4,4'-N,N-二咔唑-联苯(CBP)、4,4',4'-三(咔唑-9-基)三苯胺(TCTA)、9,9-螺二芴-二苯基氧化膦(SPPO1)、4,4'-环己基二[N,N-二(4-甲基苯基)苯胺](TAPC)、1,3,5-三(2-N-苯-苯并咪唑)苯(TPBi)、2,2'-(1,3-苯基)二[5-(4-叔丁基苯基)-1,3,4-恶二唑](OXD-7)、聚(3,4-亚乙二氧基噻吩)-聚(苯乙烯磺酸)(PEDOT:PSS)、三(2-苯基吡啶)合铱[Ir(ppy)3]、三(蒎烯基-2-苯基吡啶)铱[Ir(mppy)3]、双(4,6-二氟苯基吡啶-N,C2)吡啶甲酰合铱(Firpic)、三(1-苯基异喹啉)铱[Ir(piq)3]或(乙酰丙酮)双(2-甲基二苯并[f,h]喹喔啉)合铱[Ir(MDQ)2(acac)];溶液中溶剂采用甲苯、氯仿、四氢呋喃、乙醇、甲醇、丁醇或水;为了保证溶液质量分数在0.01-10mg/mL,采用表面张力极低的溶剂甲醇、四氢呋喃或甲苯对溶液进行稀释。Further, during the solution atomization process, the mass fraction of the organic material solution introduced is 0.01 mg/mL-10 mg/mL, wherein the organic material is 9,9'-(2,6-pyridinediyldi -3,1-phenylene)bis-9H-carbazole (26DCzPPy), 4,4'-N,N-dicarbazole-biphenyl (CBP), 4,4',4'-tri(carbazole- 9-yl)triphenylamine (TCTA), 9,9-spirobifluorene-diphenylphosphine oxide (SPPO1), 4,4'-cyclohexylbis[N,N-bis(4-methylphenyl)aniline ](TAPC), 1,3,5-tris(2-N-benzene-benzimidazole)benzene (TPBi), 2,2'-(1,3-phenyl)bis[5-(4-tert-butyl phenyl)-1,3,4-oxadiazole] (OXD-7), poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonic acid) (PEDOT:PSS), tri( 2-phenylpyridine) iridium [Ir(ppy) 3 ], tris(pinenyl-2-phenylpyridine) iridium [Ir(mppy) 3 ], bis(4,6-difluorophenylpyridine-N , C2) iridium picolinate (Firpic), tris(1-phenylisoquinoline) iridium [Ir(piq) 3 ] or (acetylacetonate) bis(2-methyldibenzo[f,h]quinone Oxaline) iridium [Ir(MDQ) 2 (acac)]; the solvent in the solution is toluene, chloroform, tetrahydrofuran, ethanol, methanol, butanol or water; in order to ensure that the solution mass fraction is 0.01-10mg/mL, the surface tension Dilute the solution with very low solvent methanol, tetrahydrofuran or toluene.

进一步地,所述表面张力控制过程中,辅助溶剂采用与液膜成分相同的溶剂或者采用其它表面张力相对较大的溶剂,如甲苯、丁醇或水。Further, in the surface tension control process, the auxiliary solvent is the same solvent as the liquid film composition or other solvents with relatively high surface tension, such as toluene, butanol or water.

一种有机薄膜在制备有机电致发光器件中的应用,通过上述超声喷涂方法制备的有机薄膜可以作为有机电致发光器件中的空穴注入层、发光层、电子注入层或传输层。具体如下:An application of an organic thin film in the preparation of an organic electroluminescent device. The organic thin film prepared by the above ultrasonic spraying method can be used as a hole injection layer, a light emitting layer, an electron injection layer or a transport layer in the organic electroluminescent device. details as follows:

通过上述超声喷涂方法制备的有机薄膜可以应用于有机电致发光器件作为空穴注入层或传输层,改善阳极的空穴注入能力,其中,可采用超声喷涂方法制备的空穴注入层有PEDOT:PSS、TAPC、TCTA、CBP等;The organic thin film prepared by the above-mentioned ultrasonic spraying method can be applied to organic electroluminescent devices as a hole injection layer or transport layer to improve the hole injection capability of the anode, wherein the hole injection layer that can be prepared by the ultrasonic spraying method has PEDOT: PSS, TAPC, TCTA, CBP, etc.;

上述超声喷涂方法制备的有机薄膜可应用于有机电致发光器件作为发光层,该发光层可以是非掺杂的单发光层或多发光层,也可以是主客体掺杂的单发光层或多发光层,本发明优选为主客体掺杂的单发光层。可采用喷涂超声方法制备的发光层主体材料包括:CBP、26DCzPPy、TCTA、SPPO1、TAPC、TPBi以及它们之间任意比例的混掺主体,客体发光材料有Ir(ppy)3、Ir(mppy)3、Firpic、Ir(piq)3、Ir(MDQ)2(acac)及它们之间任意混掺客体,主客体掺杂比例可为0.1%-50%(质量比)。The organic thin film prepared by the above ultrasonic spraying method can be applied to organic electroluminescent devices as a light-emitting layer, and the light-emitting layer can be a non-doped single light-emitting layer or multiple light-emitting layers, or a host-guest doped single light-emitting layer or multiple light-emitting layers layer, the present invention is preferably a single light-emitting layer doped with host and guest. The host materials of the luminescent layer that can be prepared by spraying ultrasonic method include: CBP, 26DCzPPy, TCTA, SPPO1, TAPC, TPBi and their mixed hosts in any proportion, and the guest luminescent materials include Ir(ppy) 3 , Ir(mppy) 3 , Firpic, Ir(piq) 3 , Ir(MDQ) 2 (acac) and any guest mixed among them, the host-guest doping ratio can be 0.1%-50% (mass ratio).

上述超声喷涂方法制备的有机薄膜可应用于有机电致发光器件作为电子注入层或传输层,改善阴极的电子注入能力,其中可采用超声喷涂方法制备的电子注入或传输层有QXD-7、TPBi、SPPO1等。The organic thin film prepared by the above ultrasonic spraying method can be applied to organic electroluminescent devices as an electron injection layer or transport layer to improve the electron injection ability of the cathode. Among them, the electron injection or transport layer that can be prepared by the ultrasonic spraying method includes QXD-7, TPBi , SPPO1, etc.

与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:

通过引入低表面张力溶剂稀释溶液以及引入辅助溶剂重建液膜边缘处张力平衡,可以有效地克服溶液存在的表面张力的影响,使液膜在溶剂挥发过程中始终保持均匀分布,最终获得可应用于有机电致发光器件的表面平整的有机薄膜,尤其是有机小分子薄膜。基于本发明提出的方法制备的有机薄膜可以作为空穴注入层、空穴传输层、发光层、电子传输层及电子注入层应用到有机电致发光器件中,使有机发光器件能够获得优良的性能。By introducing a low surface tension solvent to dilute the solution and introducing an auxiliary solvent to rebuild the tension balance at the edge of the liquid film, the influence of the surface tension of the solution can be effectively overcome, so that the liquid film is always uniformly distributed during the solvent volatilization process. An organic thin film with a flat surface for an organic electroluminescent device, especially an organic small molecule thin film. The organic thin film prepared based on the method proposed in the present invention can be used as a hole injection layer, a hole transport layer, a light emitting layer, an electron transport layer and an electron injection layer in an organic electroluminescent device, so that the organic light emitting device can obtain excellent performance .

附图说明Description of drawings

图1:本发明采用超声喷涂制备有机薄膜的过程示意图;Fig. 1: The present invention adopts the schematic diagram of the process of ultrasonic spraying to prepare organic thin film;

图2:本发明引入辅助溶剂重建液膜边缘张力平衡示意图;Figure 2: A schematic diagram of the present invention introducing an auxiliary solvent to rebuild the edge tension balance of the liquid film;

图3:本发明实施例1和实施例2制备的PEDOT:PSS薄膜的原子力显微镜图;其中,a为采用超声喷涂法,b为旋涂涂布法;Fig. 3: the atomic force microscope picture of the PEDOT:PSS thin film prepared by Example 1 and Example 2 of the present invention; Wherein, a is the ultrasonic spraying method, b is the spin coating method;

图4:本发明的基于超声喷涂法及旋涂涂布法制备的PEDOT:PSS薄膜的有机电致发光器件的亮度-电压特性曲线;Fig. 4: the luminance-voltage characteristic curve of the organic electroluminescent device of the PEDOT:PSS thin film preparation based on ultrasonic spraying method and spin coating coating method of the present invention;

图5:本发明的基于超声喷涂法及旋涂涂布法制备的PEDOT:PSS薄膜的绿光有机电致发光器件的效率-亮度特性曲线;Fig. 5: the efficiency-brightness characteristic curve of the green light organic electroluminescent device of the PEDOT:PSS thin film preparation based on ultrasonic spraying method and spin coating coating method of the present invention;

图6:本发明的超声喷涂法所制备的SPPO1掺杂10wt%Ir(mppy)3薄膜的荧光显微镜图;Fig. 6: the prepared SPPO1 of the present invention is doped with 10wt% Ir (mppy) The fluorescent micrograph of thin film;

其中,a为溶剂挥发过程未引入辅助溶剂所制备薄膜的荧光显微镜图,b为溶剂挥发过程引入辅助溶剂所制备薄膜的荧光显微镜图;Among them, a is the fluorescence microscope picture of the film prepared without introducing auxiliary solvent during the solvent volatilization process, and b is the fluorescence micrograph of the film prepared by introducing auxiliary solvent during the solvent volatilization process;

图7:本发明的超声喷涂法所制备的SPPO1掺杂10wt%Ir(mppy)3薄膜的原子力显微镜图;Fig. 7: the SPPO1 prepared by ultrasonic spraying method of the present invention doped 10wt%Ir (mppy) The atomic force microscope picture of the thin film;

其中,a为薄膜的形貌图,b为薄膜的相位图;Among them, a is the topography diagram of the film, and b is the phase diagram of the film;

图8:本发明实施例3和实施例5采用超声喷涂法及热蒸发法制备的薄膜作为发光层的有机电致发光器件效率-亮度特性曲线。Fig. 8: Efficiency-brightness characteristic curves of organic electroluminescent devices in Example 3 and Example 5 of the present invention using thin films prepared by ultrasonic spraying method and thermal evaporation method as the light-emitting layer.

具体实施方式detailed description

下面结合附图对本发明做进一步地说明。The present invention will be further described below in conjunction with the accompanying drawings.

实施例1Example 1

采用超声喷涂技术制备PEDOT:PSS薄膜,并基于其作为空穴注入层制备了结构为ITO/PEDOT:PSS/TAPC/TcTa/CBP:Ir(ppy)3/TmPyPhB/LiF/Mg:Ag的绿光有机电致发光器件,空穴注入层采用超声喷涂技术制备,器件其余各层的制备在多源有机分子气相沉积系统中进行,详细制备过程如下:The PEDOT:PSS film was prepared by ultrasonic spraying technology, and the green light with the structure of ITO/PEDOT:PSS/TAPC/TcTa/CBP:Ir(ppy) 3 /TmPyPhB/LiF/Mg:Ag was prepared based on it as a hole injection layer For organic electroluminescent devices, the hole injection layer is prepared by ultrasonic spraying technology, and the preparation of the remaining layers of the device is carried out in a multi-source organic molecule vapor deposition system. The detailed preparation process is as follows:

(1)、ITO衬底依次用甲苯、丙酮、乙醇、去离子水超声清洗,然后烘干。(1) The ITO substrate is ultrasonically cleaned with toluene, acetone, ethanol, and deionized water in sequence, and then dried.

(2)、将处理好的ITO衬底放到加热平台上,将衬底温度控制在30℃,将超声喷头置于ITO衬底上方10cm处,以3ml/min的速率向喷头通入PEDOT:PSS溶液(3wt%水溶液经19倍体积甲醇稀释所获得溶液,3wt%水溶液来自于西安宝莱特光电科技公司),经超声喷头雾化形成20微米的液滴,在通入的0.5MPa氮气的作用下,液滴到达ITO衬底重新聚合形成100微米的液膜层,由于甲醇具有极低的表面张力(经甲醇稀释后PEDOT:PSS溶液浸润角为2°),在溶剂挥发过程中,液膜始终均匀分布在ITO衬底上,因此仅需要保证衬底温度稳定在30℃,使液膜中溶剂在5min内缓慢挥发,即获得了40nm厚的喷涂PEDOT:PSS薄膜,最后将样品放入烘干箱120℃加热退火10min。(2) Put the treated ITO substrate on the heating platform, control the substrate temperature at 30°C, place the ultrasonic nozzle at 10cm above the ITO substrate, and feed PEDOT into the nozzle at a rate of 3ml/min: PSS solution (a 3wt% aqueous solution obtained by diluting 19 times the volume of methanol, the 3wt% aqueous solution is from Xi'an Baolaite Optoelectronics Technology Co., Ltd.), atomized by an ultrasonic nozzle to form 20 micron droplets, under the action of 0.5MPa nitrogen gas When the droplets reach the ITO substrate and repolymerize to form a 100-micron liquid film layer, due to the extremely low surface tension of methanol (the wetting angle of the PEDOT:PSS solution after dilution with methanol is 2°), the liquid film will It is always evenly distributed on the ITO substrate, so it is only necessary to ensure that the substrate temperature is stable at 30°C, and the solvent in the liquid film is slowly volatilized within 5 minutes, that is, a 40nm thick sprayed PEDOT:PSS film is obtained, and finally the sample is placed in the oven Heat and anneal at 120°C for 10 minutes in a dry box.

(3)、将退火处理好的衬底置于多源有机分子气相沉积系统中,系统的同一个真空腔体中包含有机蒸发区(10个蒸发源)和金属蒸发区(2个蒸发源),两区之间及各个蒸发源之间相互隔绝,避免了相互污染,衬底可分别旋转至有机蒸发区或金属蒸发区上部,方便材料的生长,衬底距离蒸发源25cm,可以自转和公转以保证金属膜和有机膜的均匀性,将所用材料分别放在不同的蒸发区的不同蒸发源中,每个蒸发源的温度可以单独控制,然后抽真空至6×10-4Pa。(3) Place the annealed substrate in a multi-source organic molecular vapor deposition system. The same vacuum chamber of the system includes an organic evaporation area (10 evaporation sources) and a metal evaporation area (2 evaporation sources). , the two areas and each evaporation source are isolated from each other to avoid mutual pollution. The substrate can be rotated to the upper part of the organic evaporation area or the metal evaporation area to facilitate the growth of materials. The substrate is 25cm away from the evaporation source and can rotate and revolve. To ensure the uniformity of the metal film and the organic film, the materials used are placed in different evaporation sources in different evaporation areas. The temperature of each evaporation source can be controlled independently, and then vacuumed to 6×10 -4 Pa.

(4)、将掩膜板换成有机掩膜板,维持上述真空条件不变,在上述衬底上依次继续蒸镀TAPC、TcTa、CBP:Ir(ppy)3、TmPyPhB、LiF分别作为空穴传输层、空穴传输缓冲层、绿光发光层、电子传输层、电子注入层,厚度分别为20、5、30、50、0.5nm。TAPC、TcTa、CBP:Ir(ppy)3、TmPyPhB的生长速率为0.1-0.2nm/s,LiF的生长速率为0.01-0.02nm/s,其中CBP:Ir(ppy)3掺杂比例为8%。(4), replace the mask plate with an organic mask plate, keep the above vacuum conditions unchanged, continue to vapor-deposit TAPC, TcTa, CBP:Ir(ppy) 3 , TmPyPhB, and LiF on the above substrate as holes respectively The transport layer, the hole transport buffer layer, the green light emitting layer, the electron transport layer, and the electron injection layer have thicknesses of 20, 5, 30, 50, and 0.5 nm, respectively. The growth rate of TAPC, TcTa, CBP:Ir(ppy) 3 , TmPyPhB is 0.1-0.2nm/s, the growth rate of LiF is 0.01-0.02nm/s, and the doping ratio of CBP:Ir(ppy) 3 is 8% .

(5)、将掩膜板换成阴极掩膜板,维持上述真空条件不变,在LiF之上继续蒸镀Mg:Ag作为阴极,Mg:Ag层的厚度为100nm,掺杂比例为10:1,蒸发速率为0.2nm/s。(5), replace the mask plate with a cathode mask plate, keep the above vacuum conditions unchanged, continue to evaporate Mg:Ag as the cathode on LiF, the thickness of the Mg:Ag layer is 100nm, and the doping ratio is 10: 1. The evaporation rate is 0.2nm/s.

实施例2Example 2

为了比较,以常用旋涂涂布法制备的PEDOT:PSS薄膜作为空穴注入层,制备了同样结构为ITO/PEDOT:PSS/TAPC/TcTa/CBP:Ir(ppy)3/TmPyPhB/LiF/Mg:Ag的绿光有机电致发光器件,除空穴注入层外,器件的其它功能层制备过程与上述器件相同。For comparison, the PEDOT:PSS film prepared by the common spin coating method was used as the hole injection layer, and the same structure was prepared as ITO/PEDOT:PSS/TAPC/TcTa/CBP:Ir(ppy) 3 /TmPyPhB/LiF/Mg :Ag green light organic electroluminescent device, except for the hole injection layer, the preparation process of other functional layers of the device is the same as that of the above device.

(1)、ITO衬底依次用甲苯、丙酮、乙醇、去离子水超声清洗,然后烘干。(1) The ITO substrate is ultrasonically cleaned with toluene, acetone, ethanol, and deionized water in sequence, and then dried.

(2)、将处理好的ITO衬底放到旋涂机上,滴入40微升的PEDOT:PSS未经稀释的3wt%水溶液(西安宝莱特光电科技公司),以5000转/min的转速,旋转60秒,获得厚度为30nm的PEDOT:PSS薄膜,将样品放入烘干箱120℃加热退火10min。(2), put the treated ITO substrate on the spin coater, drop 40 microliters of PEDOT:PSS undiluted 3wt% aqueous solution (Xi'an Baolaite Optoelectronics Technology Co., Ltd.), at a speed of 5000 rpm, Rotate for 60 seconds to obtain a PEDOT:PSS film with a thickness of 30nm, and put the sample into a drying oven at 120°C for heating and annealing for 10min.

(3)、将退火处理好的衬底置于多源有机分子气相沉积系统中,系统的同一个真空腔体中包含有机蒸发区(10个蒸发源)和金属蒸发区(2个蒸发源),两区之间及各个蒸发源之间相互隔绝,避免了相互污染,衬底可分别旋转至有机蒸发区或金属蒸发区上部,方便材料的生长,衬底距离蒸发源25cm,可以自转和公转以保证金属膜和有机膜的均匀性,将所用材料分别放在不同的蒸发区的不同蒸发源中,每个蒸发源的温度可以单独控制,然后抽真空至6×10-4Pa。(3) Place the annealed substrate in a multi-source organic molecular vapor deposition system. The same vacuum chamber of the system includes an organic evaporation area (10 evaporation sources) and a metal evaporation area (2 evaporation sources). , the two areas and each evaporation source are isolated from each other to avoid mutual pollution. The substrate can be rotated to the upper part of the organic evaporation area or the metal evaporation area to facilitate the growth of materials. The substrate is 25cm away from the evaporation source and can rotate and revolve. To ensure the uniformity of the metal film and the organic film, the materials used are placed in different evaporation sources in different evaporation areas. The temperature of each evaporation source can be controlled independently, and then vacuumed to 6×10 -4 Pa.

(4)、将掩膜板换成有机掩膜板,维持上述真空条件不变,在上述衬底上依次继续蒸镀TAPC、TcTa、CBP:Ir(ppy)3、TmPyPhB、LiF分别作为空穴传输层、空穴传输缓冲层、绿光发光层、电子传输层、电子注入层,厚度分别为20、5、30、50、0.5nm。TAPC、TcTa、CBP:Ir(ppy)3、TmPyPhB的生长速率为0.1-0.2nm/s,LiF的生长速率为0.01-0.02nm/s,其中CBP:Ir(ppy)3掺杂比例为8%。(4), replace the mask plate with an organic mask plate, keep the above vacuum conditions unchanged, continue to vapor-deposit TAPC, TcTa, CBP:Ir(ppy) 3 , TmPyPhB, and LiF on the above substrate as holes respectively The transport layer, the hole transport buffer layer, the green light emitting layer, the electron transport layer, and the electron injection layer have thicknesses of 20, 5, 30, 50, and 0.5 nm, respectively. The growth rate of TAPC, TcTa, CBP:Ir(ppy) 3 , TmPyPhB is 0.1-0.2nm/s, the growth rate of LiF is 0.01-0.02nm/s, and the doping ratio of CBP:Ir(ppy) 3 is 8% .

(5)、将掩膜板换成阴极掩膜板,维持上述真空条件不变,在LiF之上继续蒸镀Mg:Ag作为阴极,Mg:Ag层的厚度为100nm,掺杂比例为10:1,蒸发速率为0.2nm/s。(5), replace the mask plate with a cathode mask plate, keep the above vacuum conditions unchanged, continue to evaporate Mg:Ag as the cathode on LiF, the thickness of the Mg:Ag layer is 100nm, and the doping ratio is 10: 1. The evaporation rate is 0.2nm/s.

实施例1和实施例2所述的真空热蒸发工艺生长薄膜的厚度和生长速率由美国产L-400膜厚控制仪控制,薄膜质量的评定由布鲁克公司原子力显微镜完成,制备所得的器件性能采用基于Keithley 2400电流电压源和大冢电子MCPD-9800光谱仪的光电测试系统在空气中常温条件下测试。两种工艺所制备的PEDOT:PSS薄膜的原子力显微镜图如图3所示,器件的亮度-电压及效率-亮度特性如图4和图5所示。The thickness and the growth rate of the vacuum thermal evaporation process growth film described in embodiment 1 and embodiment 2 are controlled by the L-400 film thickness controller made in the United States, and the evaluation of film quality is completed by Bruker's atomic force microscope. The photoelectric test system of Keithley 2400 current and voltage source and Otsuka Electronics MCPD-9800 spectrometer was tested in the air at room temperature. The atomic force microscope images of the PEDOT:PSS films prepared by the two processes are shown in Figure 3, and the brightness-voltage and efficiency-brightness characteristics of the device are shown in Figure 4 and Figure 5.

从图3中可以看出,与旋涂涂布法制备的PEDOT:PSS薄膜相同,超声喷涂PEDOT:PSS薄膜也具有较为平坦的表面形貌,其表面粗糙度在2.75纳米左右。当超声喷涂制备的PEDOT:PSS薄膜应用于有机电致发光器件作为空穴注入层时,器件表现出的性能甚至在亮度及效率滚降方面表现优于采用旋涂PEDOT:PSS薄膜的器件性能,如图4和图5。旋涂PEDOT:PSS薄膜作为空穴注入层的器件最高亮度为45380cd/m2,而超声喷涂制备的PEDOT:PSS薄膜的器件则能够达到70340cd/m2。尽管喷涂PEDOT:PSS器件的最高效率为61.0cd/A小于旋涂PEDOT:PSS器件的67.8cd/A,但是当亮度达到10000cd/m2时,前者效率仍能保持在56.4cd/A而后者则降到了50.5cd/A。综上可以看出,采用超声喷涂制备的PEDOT:PSS薄膜作为空穴注入层可以有效地实现高性能的有机电致发光器件。It can be seen from Figure 3 that, the same as the PEDOT:PSS film prepared by the spin coating method, the ultrasonic sprayed PEDOT:PSS film also has a relatively flat surface morphology, and its surface roughness is about 2.75 nm. When the PEDOT:PSS film prepared by ultrasonic spraying is applied to an organic electroluminescent device as a hole injection layer, the performance of the device is even better than that of the spin-coated PEDOT:PSS film in terms of brightness and efficiency roll-off. See Figure 4 and Figure 5. Spin-coated PEDOT:PSS film as the hole injection layer has the highest brightness of 45380cd/m 2 , while the device of PEDOT:PSS film prepared by ultrasonic spraying can reach 70340cd/m 2 . Although the highest efficiency of the spray-coated PEDOT:PSS device is 61.0cd/A, which is lower than that of the spin-coated PEDOT:PSS device at 67.8cd/A, when the brightness reaches 10000cd/ m2 , the efficiency of the former can still be maintained at 56.4cd/A while that of the latter dropped to 50.5cd/A. In summary, it can be seen that the PEDOT:PSS film prepared by ultrasonic spraying can be used as a hole injection layer to effectively realize high-performance organic electroluminescent devices.

实施例3:Embodiment 3:

在超声喷涂技术制备的PEDOT:PSS空穴注入层的基础上,我们采用超声喷涂并且引入表面张力控制过程制备了SPPO1作为主体及Ir(mppy)3作为客体的发光层,从而实现了结构为ITO/PEDOT:PSS/SPPO1:Ir(mppy)3/BmPyPhB/LiF/Mg:Ag的绿光有机电致发光器件,器件的电子传输层及电极的制备在多源有机分子气相沉积系统中进行,详细制备过程如下:On the basis of the PEDOT:PSS hole injection layer prepared by ultrasonic spraying technology, we used ultrasonic spraying and introduced the surface tension control process to prepare the light-emitting layer with SPPO1 as the host and Ir(mppy) 3 as the guest, thus realizing the structure of ITO /PEDOT:PSS/SPPO1:Ir(mppy) 3 /BmPyPhB/LiF/Mg:Ag green light organic electroluminescent device, the electron transport layer and electrode of the device are prepared in a multi-source organic molecule vapor deposition system, detailed The preparation process is as follows:

(1)、ITO衬底依次用甲苯、丙酮、乙醇、去离子水反复超声清洗,然后烘干。(1) The ITO substrate was ultrasonically cleaned with toluene, acetone, ethanol, and deionized water in sequence, and then dried.

(2)、将处理好的ITO衬底放到加热平台上,将衬底温度控制在30℃,将超声喷头置于ITO衬底上方10cm处,以3ml/min的速率向喷头通入PEDOT:PSS溶液(3wt%水溶液经19倍体积甲醇稀释所获得溶液,3%水溶液来自于西安宝莱特光电科技公司),经超声喷头雾化形成20微米的液滴,在通入的0.5MPa氮气的作用下,液滴到达ITO衬底重新聚合形成100微米的液膜层,由于甲醇具有极低的表面张力(其浸润角为2°),在溶剂挥发过程中,液膜始终均匀分布在ITO衬底上,因此仅需要保证衬底温度稳定在30℃,使液膜中溶剂在5min内缓慢挥发,即获得了40nm厚的喷涂PEDOT:PSS薄膜,最后将样品放入烘干箱120℃加热退火10min。(2) Put the treated ITO substrate on the heating platform, control the substrate temperature at 30°C, place the ultrasonic nozzle at 10cm above the ITO substrate, and feed PEDOT into the nozzle at a rate of 3ml/min: PSS solution (a 3wt% aqueous solution obtained by diluting 19 times the volume of methanol, the 3% aqueous solution is from Xi'an Baolaite Optoelectronics Technology Co., Ltd.), atomized by an ultrasonic nozzle to form 20 micron droplets, under the action of 0.5MPa nitrogen gas Under the condition, the droplets reach the ITO substrate and repolymerize to form a 100 micron liquid film layer. Since methanol has an extremely low surface tension (the wetting angle is 2°), the liquid film is always evenly distributed on the ITO substrate during the solvent volatilization process. Therefore, it is only necessary to ensure that the substrate temperature is stable at 30°C, and the solvent in the liquid film is slowly volatilized within 5 minutes, that is, a 40nm-thick sprayed PEDOT:PSS film is obtained, and finally the sample is placed in a drying oven at 120°C and heated and annealed for 10 minutes .

(3)、将退火处理好的衬底放到加热平台上的培养皿中,将衬底温度控制在50℃,将超声波喷头置于衬底上方10cm处,以2ml/min的速率向喷头通入含有SPPO1及Ir(mppy)3的甲苯溶液(质量分数为1mg/mL,SPP01及Ir(mppy)3质量比为10:1),经超声喷头雾化形成大小为20微米的液滴,在通入的0.5MPa氮气的作用下,液滴到达ITO衬底PEDOT:PSS薄膜上重新聚合形成100微米的液膜层,向培养皿中滴加甲苯溶液使培养皿中溶液高度与液膜齐平,将衬底温度控制在50℃,在溶剂挥发过程中,受到培养皿中溶液张力的牵制,液膜将始终均匀分布,待5min内溶剂缓慢挥发完之后获得了均匀的喷涂SPPO1:Ir(mppy)3薄膜,最后将样品放入烘干箱80℃加热退火10min去除溶剂。(3) Put the annealed substrate into the petri dish on the heating platform, control the temperature of the substrate at 50°C, place the ultrasonic nozzle at 10cm above the substrate, and pass through the nozzle at a rate of 2ml/min. Into the toluene solution containing SPPO1 and Ir(mppy) 3 (mass fraction is 1mg/mL, the mass ratio of SPP01 and Ir(mppy) 3 is 10:1), atomized by an ultrasonic nozzle to form droplets with a size of 20 microns, in Under the action of 0.5MPa nitrogen gas, the droplets reach the ITO substrate PEDOT:PSS film and re-polymerize to form a 100 micron liquid film layer. Add the toluene solution to the petri dish to make the solution height in the petri dish flush with the liquid film , the substrate temperature is controlled at 50°C. During the solvent volatilization process, the liquid film will always be evenly distributed by the tension of the solution in the petri dish during the solvent volatilization process. After the solvent volatilizes slowly within 5 minutes, a uniform spray SPPO1:Ir(mppy ) 3 film, and finally put the sample into a drying oven at 80°C and anneal for 10 minutes to remove the solvent.

(4)、将退火处理好的衬底置于多源有机分子气相沉积系统中,系统的同一个真空腔体中包含有机蒸发区(10个蒸发源)和金属蒸发区(2个蒸发源),两区之间及各个蒸发源之间相互隔绝,避免了相互污染,衬底可分别旋转至有机蒸发区或金属蒸发区上部,方便材料的生长,衬底距离蒸发源25cm,可以自转和公转以保证金属膜和有机膜的均匀性,将所用材料分别放在不同的蒸发区的不同蒸发源中,每个蒸发源的温度可以单独控制,然后抽真空至6×10-4Pa。(4) Place the annealed substrate in a multi-source organic molecular vapor deposition system. The same vacuum chamber of the system includes an organic evaporation area (10 evaporation sources) and a metal evaporation area (2 evaporation sources). , the two areas and each evaporation source are isolated from each other to avoid mutual pollution. The substrate can be rotated to the upper part of the organic evaporation area or the metal evaporation area to facilitate the growth of materials. The substrate is 25cm away from the evaporation source and can rotate and revolve. To ensure the uniformity of the metal film and the organic film, the materials used are placed in different evaporation sources in different evaporation areas. The temperature of each evaporation source can be controlled independently, and then vacuumed to 6×10 -4 Pa.

(5)、将掩膜板换成有机掩膜板,维持上述真空条件不变,在上述SPPO1:Ir(mppy)3上依次蒸镀BmPyPhB、LiF分别作为电子传输层、电子修饰层,厚度分别为40、0.5nm。BmPyPhB的生长速率为0.2nm/s,LiF的生长速率为0.02nm/s。(5), replace the mask plate with an organic mask plate, keep the above-mentioned vacuum conditions unchanged, and sequentially vapor-deposit BmPyPhB and LiF on the above-mentioned SPPO1:Ir(mppy) 3 as the electron transport layer and the electron modification layer respectively, with the thicknesses being respectively 40, 0.5nm. The growth rate of BmPyPhB is 0.2nm/s, and that of LiF is 0.02nm/s.

(6)、将掩膜板换成阴极掩膜板,维持上述真空条件不变,在LiF之上继续蒸镀Mg:Ag作为阴极,Mg:Ag层的厚度为100nm,掺杂比例为10:1,蒸发速率为0.2nm/s。(6), replace the mask plate with a cathode mask plate, keep the above vacuum conditions constant, continue to evaporate Mg:Ag as the cathode on LiF, the thickness of the Mg:Ag layer is 100nm, and the doping ratio is 10: 1. The evaporation rate is 0.2nm/s.

实施例4Example 4

为了比较,在超声喷涂技术制备的PEDOT:PSS空穴注入层的基础上,我们采用超声喷涂并且未引入表面张力控制过程制备了SPPO1作为主体及Ir(mppy)3作为客体的发光层,其详细制备过程如下:For comparison, on the basis of the PEDOT:PSS hole injection layer prepared by ultrasonic spraying technology, we used ultrasonic spraying and did not introduce surface tension control process to prepare the light-emitting layer with SPPO1 as the host and Ir(mppy) 3 as the guest. The details The preparation process is as follows:

(1)、ITO衬底依次用甲苯、丙酮、乙醇、去离子水反复超声清洗,然后烘干。(1) The ITO substrate was ultrasonically cleaned with toluene, acetone, ethanol, and deionized water in sequence, and then dried.

(2)、将处理好的ITO衬底放到加热平台上,将衬底温度控制在30℃,将超声喷头置于ITO衬底上方10cm处,以3ml/min的速率向喷头通入PEDOT:PSS溶液(3wt%水溶液经19倍体积甲醇稀释所获得溶液,3%水溶液来自于西安宝莱特光电科技公司),经超声喷头雾化形成20微米的液滴,在通入的0.5MPa氮气的作用下,液滴到达ITO衬底重新聚合形成100微米的液膜层,由于甲醇具有极低的表面张力(其浸润角为2°),在溶剂挥发过程中,液膜始终均匀分布在ITO衬底上,因此仅需要保证衬底温度稳定在30℃,使液膜中溶剂在5min内缓慢挥发,即获得了40nm厚的喷涂PEDOT:PSS薄膜,最后将样品放入烘干箱120℃加热退火10min。(2) Put the treated ITO substrate on the heating platform, control the substrate temperature at 30°C, place the ultrasonic nozzle at 10cm above the ITO substrate, and feed PEDOT into the nozzle at a rate of 3ml/min: PSS solution (a 3wt% aqueous solution obtained by diluting 19 times the volume of methanol, the 3% aqueous solution is from Xi'an Baolaite Optoelectronics Technology Co., Ltd.), atomized by an ultrasonic nozzle to form 20 micron droplets, under the action of 0.5MPa nitrogen gas Under the condition, the droplets reach the ITO substrate and repolymerize to form a 100 micron liquid film layer. Since methanol has an extremely low surface tension (the wetting angle is 2°), the liquid film is always evenly distributed on the ITO substrate during the solvent volatilization process. Therefore, it is only necessary to ensure that the substrate temperature is stable at 30°C, and the solvent in the liquid film is slowly volatilized within 5 minutes, that is, a 40nm-thick sprayed PEDOT:PSS film is obtained, and finally the sample is placed in a drying oven at 120°C and heated and annealed for 10 minutes .

(3)、将退火处理好的衬底放到加热平台上,将衬底温度控制在50℃,将超声波喷头置于衬底上方10cm处,以2ml/min的速率向喷头通入含有SPPO1及Ir(mppy)3的甲苯溶液(质量分数为1mg/mL,SPP01及Ir(mppy)3质量比为10:1),经超声喷头雾化形成大小为20微米的液滴,在通入的0.5MPa氮气的作用下,液滴到达ITO衬底PEDOT:PSS薄膜上重新聚合形成100微米的液膜层,将衬底温度控制在50℃,待5min内溶剂缓慢挥发完之后获得了SPPO1:Ir(mppy)3薄膜,最后将样品放入烘干箱80℃加热退火10min去除溶剂。(3) Put the annealed substrate on the heating platform, control the temperature of the substrate at 50°C, place the ultrasonic nozzle at 10 cm above the substrate, and spray the nozzle with SPPO1 and The toluene solution of Ir(mppy) 3 (the mass fraction is 1 mg/mL, the mass ratio of SPP01 and Ir(mppy) 3 is 10:1), is atomized by an ultrasonic nozzle to form droplets with a size of 20 microns, and the 0.5 Under the action of MPa nitrogen, the droplets reach the ITO substrate PEDOT:PSS film and repolymerize to form a 100 micron liquid film layer. The substrate temperature is controlled at 50°C, and the SPPO1:Ir( mppy) 3 film, and finally put the sample into a drying oven at 80°C for 10 minutes to heat and anneal to remove the solvent.

实施例5Example 5

为了比较,采用真空热蒸镀法在喷涂PEDOT:PSS薄膜上蒸镀一层SPPO1掺杂10wt%的Ir(mppy)3作为发光层,制备了同样结构为ITO/PEDOT:PSS/SPPO1:Ir(mppy)3/BmPyPhB/LiF/Mg:Ag的绿光有机电致发光器件。器件的发光层、电子传输层及电极的制备在多源有机分子气相沉积系统中进行,详细制备过程如下:For comparison, a layer of SPPO1 doped with 10wt% Ir(mppy) was vapor - deposited on the sprayed PEDOT:PSS film by vacuum thermal evaporation method as the light-emitting layer, and the same structure was prepared as ITO/PEDOT:PSS/SPPO1:Ir( mppy) 3 /BmPyPhB/LiF/Mg:Ag green organic electroluminescent device. The preparation of the light-emitting layer, electron transport layer and electrodes of the device is carried out in a multi-source organic molecule vapor deposition system. The detailed preparation process is as follows:

(1)、ITO衬底依次用甲苯、丙酮、乙醇、去离子水反复超声清洗,然后烘干。(1) The ITO substrate was ultrasonically cleaned with toluene, acetone, ethanol, and deionized water in sequence, and then dried.

(2)、将处理好的ITO衬底放到加热平台上,将衬底温度控制在30℃,将超声喷头置于ITO衬底上方10cm处,以3ml/min的速率向喷头通入PEDOT:PSS溶液(3wt%水溶液经19倍体积甲醇稀释所获得溶液,3%水溶液来自于西安宝莱特光电科技公司),经超声喷头雾化形成20微米的液滴,在通入的0.5MPa氮气的作用下,液滴到达ITO衬底重新聚合形成100微米的液膜层,由于甲醇具有极低的表面张力(其浸润角为2°),在溶剂挥发过程中,液膜始终均匀分布在ITO衬底上,因此仅需要保证衬底温度稳定在30℃,使液膜中溶剂在5min内缓慢挥发,即获得了40nm厚的喷涂PEDOT:PSS薄膜,最后将样品放入烘干箱120℃加热退火10min。(2) Put the treated ITO substrate on the heating platform, control the substrate temperature at 30°C, place the ultrasonic nozzle at 10cm above the ITO substrate, and feed PEDOT into the nozzle at a rate of 3ml/min: PSS solution (a 3wt% aqueous solution obtained by diluting 19 times the volume of methanol, the 3% aqueous solution is from Xi'an Baolaite Optoelectronics Technology Co., Ltd.), atomized by an ultrasonic nozzle to form 20 micron droplets, under the action of 0.5MPa nitrogen gas Under the condition, the droplets reach the ITO substrate and repolymerize to form a 100 micron liquid film layer. Since methanol has an extremely low surface tension (the wetting angle is 2°), the liquid film is always evenly distributed on the ITO substrate during the solvent volatilization process. Therefore, it is only necessary to ensure that the substrate temperature is stable at 30°C, and the solvent in the liquid film is slowly volatilized within 5 minutes, that is, a 40nm-thick sprayed PEDOT:PSS film is obtained, and finally the sample is placed in a drying oven at 120°C and heated and annealed for 10 minutes .

(3)、将退火处理好的衬底置于多源有机分子气相沉积系统中,系统的同一个真空腔体中包含有机蒸发区(10个蒸发源)和金属蒸发区(2个蒸发源),两区之间及各个蒸发源之间相互隔绝,避免了相互污染,衬底可分别旋转至有机蒸发区或金属蒸发区上部,方便材料的生长,衬底距离蒸发源25cm,可以自转和公转以保证金属膜和有机膜的均匀性,将所用材料分别放在不同的蒸发区的不同蒸发源中,每个蒸发源的温度可以单独控制,然后抽真空至6×10-4Pa。(3) Place the annealed substrate in a multi-source organic molecular vapor deposition system. The same vacuum chamber of the system includes an organic evaporation area (10 evaporation sources) and a metal evaporation area (2 evaporation sources). , the two areas and each evaporation source are isolated from each other to avoid mutual pollution. The substrate can be rotated to the upper part of the organic evaporation area or the metal evaporation area to facilitate the growth of materials. The substrate is 25cm away from the evaporation source and can rotate and revolve. To ensure the uniformity of the metal film and the organic film, the materials used are placed in different evaporation sources in different evaporation areas. The temperature of each evaporation source can be controlled independently, and then vacuumed to 6×10 -4 Pa.

(4)、将掩膜板换成有机掩膜板,维持上述真空条件不变,在上述PEDOT:PSS薄膜上依次蒸镀SPPO1:Ir(mppy)3、BmPyPhB、LiF分别作为发光层、电子传输层、电子修饰层,厚度分别为30、40、0.5nm。发光层SPPO1:Ir(mppy)3的掺杂比例是SPP01及Ir(mppy)3质量比为10:1,发光层、BmPyPhB的生长速率为0.2nm/s,LiF的生长速率为0.02nm/s。(4), replace the mask plate with an organic mask plate, keep the above vacuum conditions unchanged, sequentially vapor-deposit SPPO1:Ir(mppy) 3 , BmPyPhB, and LiF on the above-mentioned PEDOT:PSS film as the light-emitting layer and electron transport layer respectively. layer, electronic modification layer, the thickness is 30, 40, 0.5nm respectively. The doping ratio of SPPO1:Ir(mppy) 3 in the light-emitting layer is that the mass ratio of SPP01 and Ir(mppy) 3 is 10:1, the growth rate of the light-emitting layer and BmPyPhB is 0.2nm/s, and the growth rate of LiF is 0.02nm/s .

(6)、将掩膜板换成阴极掩膜板,维持上述真空条件不变,在LiF之上继续蒸镀Mg:Ag作为阴极,Mg:Ag层的厚度为100nm,掺杂比例为10:1,蒸发速率为0.2nm/s。(6), replace the mask plate with a cathode mask plate, keep the above vacuum conditions constant, continue to evaporate Mg:Ag as the cathode on LiF, the thickness of the Mg:Ag layer is 100nm, and the doping ratio is 10: 1. The evaporation rate is 0.2nm/s.

实施例3和实施例5所述的真空热蒸发工艺生长薄膜的厚度和生长速率由美国产L-400膜厚控制仪控制,薄膜质量的评定由明美荧光显微镜及布鲁克公司原子力显微镜完成,制备所得的器件性能采用基于Keithley 2400电流电压源和大冢电子MCPD-9800光谱仪的光电测试系统在空气中常温条件下测试。喷涂法所制备的SPPO1:Ir(mppy)3薄膜的荧光显微镜及原子力显微镜图分别如附图6和7所示,器件的效率-亮度特性参见附图8。The thickness and the growth rate of the vacuum thermal evaporation process growth film described in embodiment 3 and embodiment 5 are controlled by the L-400 film thickness controller made in the United States, and the evaluation of film quality is completed by Mingmei fluorescence microscope and Bruker company atomic force microscope, and the obtained The performance of the device was tested in air at room temperature using a photoelectric test system based on Keithley 2400 current and voltage source and Otsuka Electronics MCPD-9800 spectrometer. The fluorescence microscopy and atomic force microscopy images of the SPPO1:Ir(mppy) 3 thin film prepared by the spraying method are shown in Figures 6 and 7, respectively, and the efficiency-brightness characteristics of the device are shown in Figure 8.

根据实施例3和4,由图6中可以看出,喷涂过程中未经过张力控制过程所制备的薄膜存在许多褶皱,严重影响了薄膜应用于有机电致发光器件,而在喷涂过程中经过张力控制之后所形成的薄膜则具有较高的均匀度。对于喷涂有机小分子发光薄膜的微观形貌,从它的原子力显微镜图中可以看到,即由图7可以看出,薄膜的表面粗糙度仅有0.529纳米,并且相位差仅在10°,喷涂法可实现表面光滑,主客体均匀掺杂的有机小分子薄膜。According to Examples 3 and 4, it can be seen from Figure 6 that there are many wrinkles in the film prepared without the tension control process in the spraying process, which seriously affects the application of the film in organic electroluminescent devices, while in the spraying process the tension control process The film formed after control has higher uniformity. As for the microscopic morphology of the sprayed organic small molecule luminescent film, it can be seen from its atomic force microscope, that is, it can be seen from Figure 7 that the surface roughness of the film is only 0.529 nanometers, and the phase difference is only 10°. The method can realize the organic small molecule thin film with smooth surface and uniform doping of host and guest.

根据实施例3和5,当有机电致发光器件采用喷涂有机小分子薄膜作为发光层时,器件表现出优良的性能,尽管和采用热蒸镀发光层的器件相比,器件在亮度上稍逊,最高亮度仅有8130cd/m2,但是在效率上可媲美于热蒸镀器件,喷涂器件最高效率达到24.7cd/A,而热蒸镀器件最高效率为24.0cd/A。以上结果表明超声喷涂方法制备的有机小分子薄膜可应用于有机电致发光器件中,实现优良的器件性能。According to Examples 3 and 5, when the organic electroluminescent device adopts the spray-coated organic small molecule film as the light-emitting layer, the device shows excellent performance, although compared with the device using the thermal evaporation light-emitting layer, the device is slightly inferior in brightness , the highest brightness is only 8130cd/m 2 , but its efficiency is comparable to that of thermal evaporation devices. The highest efficiency of sprayed devices reaches 24.7cd/A, while the highest efficiency of thermal evaporation devices is 24.0cd/A. The above results show that the organic small molecule thin film prepared by ultrasonic spraying method can be applied in organic electroluminescent devices and achieve excellent device performance.

Claims (7)

1.一种有机薄膜的制备方法,其特征在于,具体步骤如下:1. a preparation method of organic film, is characterized in that, concrete steps are as follows: 先将铟锡氧化物电极(ITO)衬底依次用甲苯、丙酮、乙醇、去离子水超声清洗,然后烘干备用;First, the indium tin oxide electrode (ITO) substrate is ultrasonically cleaned with toluene, acetone, ethanol, and deionized water in sequence, and then dried for later use; (1)、溶液雾化过程:将处理好的ITO衬底置于加热平台上,将温度控制在30-80℃,将超声波喷头置于ITO衬底上方5-20cm,从进液口以0.5-5ml/min的速率向超声波喷头通入有机材料溶液,同时从进气口通入气压为0.01-0.05MPa的导流气体,经超声波雾化形成20-100微米的液滴;(1) Solution atomization process: place the treated ITO substrate on the heating platform, control the temperature at 30-80°C, place the ultrasonic nozzle 5-20cm above the ITO substrate, Inject organic material solution into the ultrasonic nozzle at a rate of -5ml/min, and at the same time inject diversion gas with a pressure of 0.01-0.05MPa from the air inlet, and form liquid droplets of 20-100 microns through ultrasonic atomization; (2)、液膜形成过程:在导流气体作用下,雾化液滴将到达ITO衬底,雾化液滴重新聚合形成20-100微米的液膜层;(2) Liquid film formation process: Under the action of diversion gas, the atomized droplets will reach the ITO substrate, and the atomized droplets will repolymerize to form a liquid film layer of 20-100 microns; (3)、溶剂挥发过程:通过控制加热平台使衬底温度保持在50-100℃,当形成液膜层的溶液具有较低表面张力时,即有机材料溶液的浸润角小于3°,进入步骤(5);当浸润角大于3°,则进入步骤(4);(3) Solvent volatilization process: keep the substrate temperature at 50-100°C by controlling the heating platform. When the solution forming the liquid film layer has a low surface tension, that is, the wetting angle of the organic material solution is less than 3°, enter the step (5); when the infiltration angle is greater than 3 °, then enter step (4); (4)、表面张力控制过程:在步骤(3)获得的液膜所在衬底周边,引入辅助有机溶剂并且使其液面与步骤(3)获得的液膜液面等齐,使未引入辅助溶剂前液膜边缘的液-气、固-液及气-固表面张力所形成的张力平衡变成了由液膜的液-气表面张力与辅助溶剂的液-气表面张力所形成的张力平衡;(4), surface tension control process: around the substrate where the liquid film obtained in step (3) is located, an auxiliary organic solvent is introduced and its liquid level is equal to that of the liquid film obtained in step (3), so that no auxiliary organic solvent is introduced The tension balance formed by the liquid-gas, solid-liquid and gas-solid surface tension at the edge of the liquid film before the solvent becomes the tension balance formed by the liquid-gas surface tension of the liquid film and the liquid-gas surface tension of the auxiliary solvent ; (5)、固体薄膜形成过程:待步骤2所形成的液膜层溶液中溶剂挥发,残存的有机材料将沉积在衬底上,固化形成厚度为10-100nm的薄膜。(5) Solid thin film formation process: After the solvent in the liquid film layer solution formed in step 2 volatilizes, the remaining organic material will be deposited on the substrate and solidified to form a thin film with a thickness of 10-100 nm. 2.如权利要求1所述的一种有机薄膜的制备方法,其特征在于:所述的溶液雾化过程中,通入的导流气体为氩气、氮气或氦气。2 . The method for preparing an organic thin film according to claim 1 , wherein, during the atomization of the solution, the diversion gas introduced is argon, nitrogen or helium. 3 . 3.如权利要求1所述的一种有机薄膜的制备方法,其特征在于:所述的溶液雾化过程中,通入的有机材料溶液的质量分数为0.01mg/mL-10mg/mL,其中,有机材料为9,9'-(2,6-吡啶二基二-3,1-亚苯)双-9H-咔唑(26DCzPPy)、4,4'-N,N-二咔唑-联苯(CBP)、4,4',4'-三(咔唑-9-基)三苯胺(TCTA)、9,9-螺二芴-二苯基氧化膦(SPPO1)、4,4'-环己基二[N,N-二(4-甲基苯基)苯胺](TAPC)、1,3,5-三(2-N-苯-苯并咪唑)苯(TPBi)、2,2'-(1,3-苯基)二[5-(4-叔丁基苯基)-1,3,4-恶二唑](OXD-7)、聚(3,4-亚乙二氧基噻吩)-聚(苯乙烯磺酸)(PEDOT:PSS)、三(2-苯基吡啶)合铱[Ir(ppy)3]、三(蒎烯基-2-苯基吡啶)铱[Ir(mppy)3]、双(4,6-二氟苯基吡啶-N,C2)吡啶甲酰合铱(Firpic)、三(1-苯基异喹啉)铱[Ir(piq)3]或(乙酰丙酮)双(2-甲基二苯并[f,h]喹喔啉)合铱[Ir(MDQ)2(acac)];有机材料溶液中的溶剂采用甲苯、氯仿、四氢呋喃、乙醇、甲醇、丁醇或水。3. The preparation method of a kind of organic thin film as claimed in claim 1, is characterized in that: in described solution atomization process, the mass fraction of the organic material solution that feeds is 0.01mg/mL-10mg/mL, wherein , the organic materials are 9,9'-(2,6-pyridyldi-3,1-phenylene)bis-9H-carbazole (26DCzPPy), 4,4'-N,N-dicarbazole-linked Benzene (CBP), 4,4',4'-tris(carbazol-9-yl)triphenylamine (TCTA), 9,9-spirobifluorene-diphenylphosphine oxide (SPPO1), 4,4'- Cyclohexylbis[N,N-bis(4-methylphenyl)aniline](TAPC), 1,3,5-tris(2-N-benzene-benzimidazole)benzene(TPBi), 2,2' -(1,3-phenyl)bis[5-(4-tert-butylphenyl)-1,3,4-oxadiazole](OXD-7), poly(3,4-ethylenedioxy Thiophene)-poly(styrenesulfonic acid) (PEDOT:PSS), tris(2-phenylpyridine)iridium [Ir(ppy) 3 ], tris(pinenyl-2-phenylpyridine)iridium [Ir( mppy) 3 ], bis(4,6-difluorophenylpyridine-N,C2)pyridinecarboyl iridium (Firpic), tris(1-phenylisoquinoline) iridium [Ir(piq) 3 ] or ( acetylacetonate) bis(2-methyldibenzo[f,h]quinoxaline) iridium [Ir(MDQ) 2 (acac)]; the solvent in the organic material solution is toluene, chloroform, tetrahydrofuran, ethanol, methanol , butanol or water. 4.如权利要求1所述的一种有机薄膜的制备方法,其特征在于:所述的辅助溶剂为与液膜层的成分相同的溶剂。4. The preparation method of an organic thin film as claimed in claim 1, characterized in that: the auxiliary solvent is the same solvent as the composition of the liquid film layer. 5.如权利要求1所述的一种有机薄膜的制备方法,其特征在于:所述的辅助溶剂为甲苯、丁醇或水。5. The preparation method of a kind of organic thin film as claimed in claim 1, is characterized in that: described auxiliary solvent is toluene, butanol or water. 6.一种有机薄膜,其特征在于,由权利要求1-5任何一项所述的方法制备得到。6. An organic thin film, characterized in that it is prepared by the method according to any one of claims 1-5. 7.权利要求1-5任何一项制备的一种有机薄膜在制备有机电致发光器件中的应用。7. The application of a kind of organic thin film prepared by any one of claims 1-5 in the preparation of organic electroluminescent devices.
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