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CN106321814A - Gear selecting and shifting upper cover assembly for commercial vehicle transmission - Google Patents

Gear selecting and shifting upper cover assembly for commercial vehicle transmission Download PDF

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Publication number
CN106321814A
CN106321814A CN201610961820.6A CN201610961820A CN106321814A CN 106321814 A CN106321814 A CN 106321814A CN 201610961820 A CN201610961820 A CN 201610961820A CN 106321814 A CN106321814 A CN 106321814A
Authority
CN
China
Prior art keywords
gear
shifting
cap
shift fork
rocker arm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610961820.6A
Other languages
Chinese (zh)
Inventor
王康林
董德敏
李铭茹
刘记
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI XINGRUI GEAR-TRANSMISSION Co Ltd
Original Assignee
ANHUI XINGRUI GEAR-TRANSMISSION Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ANHUI XINGRUI GEAR-TRANSMISSION Co Ltd filed Critical ANHUI XINGRUI GEAR-TRANSMISSION Co Ltd
Priority to CN201610961820.6A priority Critical patent/CN106321814A/en
Publication of CN106321814A publication Critical patent/CN106321814A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H63/00Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
    • F16H63/02Final output mechanisms therefor; Actuating means for the final output mechanisms
    • F16H63/30Constructional features of the final output mechanisms
    • F16H63/32Gear shift yokes, e.g. shift forks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gear-Shifting Mechanisms (AREA)

Abstract

The invention provides a gear selecting and shifting upper cover assembly for a commercial vehicle transmission. The assembly comprises a housing, wherein a blank cap is arranged on one side of the housing, a gear shifting shaft is arranged on the other side, a gear shifting rocker arm is mounted at the outer end of the gear shifting shaft, the gear shifting shaft is mounted on the housing through a gear shifting shaft bolt, an interlocking plate is arranged on the gear shifting shaft, 1/2 and 5/6 gear self-locking pins are arranged at the upper end of the housing and mounted at the upper end of the housing through self-locking pins, 3/4/5/6 gear shifting fork shafts are arranged at one end of the housing, and 1/2/R gear shifting fork shafts are arranged at the other end. The rigidity of two fork feet is balanced with finite element analysis software, gear sleeve stress balance in the synchronizer gear sleeve stressing process is facilitated, and the condition that the service life of a simultaneous loop is affected by eccentric wear in the stressing process is prevented. Self-locking grooves are integrated in shifting forks, adopt M type high-low grooves and can balance gear engaging force and gear disengaging force. The consistency of gear engaging and disengaging force is facilitated.

Description

Cap assembly in the shifting of a kind of commercial car variator
Technical field
The present invention relates to transmission technology field, cap assembly in the shifting of a kind of commercial car variator.
Background technology
Along with the competition naked sword in commercial vehicle market, light commercial vehicle handling is required more to come by terminal logistics client The highest.Armstrong's patent gearshift automotive transmission gear shift mechanism superiority directly affects client's selection to product.Variator factory Family is pure to the innovative impetus of gear shift mechanism, does one's utmost to create that cost is controlled, technique is simple, the remarkable reliable shifting of performance Controlling organization.
In high-end commercial car Comfort Evaluation, shifting sensation is required extremely strong by estimator, the gear sense of driver Direct relation transmission control is required with shifting portability.During manual shifting, driver requested non-visually In the case of can feel that being linked into its demand gear includes neutral clearly.So speed variator gear shift mechanism should be easy to operator Sense operation power and stroke change exactly, thus improve the degree of accuracy of operation, reduce human body and complete the difficulty of operation, alleviate behaviour Make the fatigue produced, improve comfortableness and the safety of operation.
For make driver to transmission gear position and the perception of gear shifting force, in the design of gear shift mechanism, the most relatively Way for generally taking is: 1) gear positions: can only be linked into a gear in gear shift mechanism for driver every time and make The interlocking of every shift fork axle is carried out with interlocking steel ball and interlocking plunger;2) gear shifting force aspect: use self-locking steel ball to every shift fork axle Carry out self-locking.The defect of this kind of method for designing is: every shift fork axle is interlocked by interlocking steel ball, and a shift fork axle must move back After going out, another root shift fork axle could enter.Causing gearshift head space limited, human pilot needs accurate block selecting ability smoothly Put into gear.Shifting track does not meets the demand in ergonomics for oblique gearshift.And commonly use a lock unit configuration one Shift fork axle, six forward gears add four shift fork axles of the variator needs reversed gear, and four shift forks and shifting block thereof are fixed to four On shift fork axle, structure is complicated.Often overgear changement is arranged on inside cap assembly, so that upper cover Al alloy shell die casting is difficult Degree is big, defect is many, percent defective is high.Mechanism's complexity reliability reduces, and cost is difficult to control to.
Summary of the invention
Technical problem solved by the invention is to provide cap assembly in the shifting of a kind of commercial car variator, to solve The problem proposed in above-mentioned background technology.
Technical problem solved by the invention realizes by the following technical solutions: the shifting of a kind of commercial car variator Upper cap assembly, including: cap, described cap side is provided with boring cover, opposite side is provided with shifting shaft, and shifting shaft outer end is provided with gearshift Rocking arm, described shifting shaft is arranged on cap by shifting shaft bolt, and described shifting shaft is provided with interlock board, interlock board and cap Between shifting shaft on be arranged with 1/2/R block selecting resistance spring, interlock board is arranged with gearshift on the shifting shaft away from cap side Head, described cap upper end is provided with 1/2,5/6 grade of self-lock pin, and 1/2,5/6 grade of self-lock pin is arranged on cap upper end by self-lock pin, and 1/ 2, the cap of 5/6 grade of self-lock pin side is provided with block selecting rocking arm, and block selecting rocking arm side is provided with reverse gear caging bolt, opposite side is provided with BLS and air outlet valve, described block selecting rocking arm is arranged on cap by resilient key, and described cap one end is provided with 3/4/5/6 Gear shift fork axle, the other end are provided with 1/2/R and keep off shift fork axle, described 3/4/5/6 gear shift fork axle is arranged with 5/6 gear shift fork, 5/6 grade 5,5/6 grade of shift fork of shifting block, described 1/2/R keeps off and is arranged with back fork, 1/2 gear shift fork on shift fork axle, reverse gear shifting block, described cap Downside is provided with interior block selecting rocking arm.
Described 5/6 gear shift fork is provided with 5/6 grade of shift fork bolt, and 3/4/5/6 gear shift fork axle 1 is pacified by shift fork axle plug screw It is contained on cap.
The described shifting block that reverses gear is arranged on 1/2/R gear shift fork axle by spiral elasticity pin, and 1/2/R gear shift fork axle is by 1/2/ R gear shift fork axle plug screw is arranged on cap.
Between described block selecting rocking arm and cap, junction is provided with block selecting rocking arm snap ring, connects between block selecting rocking arm snap ring and cap The place of connecing is provided with block selecting rocking arm oil sealing.
Be arranged with 5/6 grade of gear selecting spring component, oil sealing on shifting shaft between described gearshift head and gear-shifting rocker arm, described in change Gear rocking arm lower end is provided with woodruff key, gear-shifting rocker arm upper end gear-shifting rocker arm bolt, and gear-shifting rocker arm bolt is provided with gear-shifting rocker arm even Pin, gear-shifting rocker arm bolt is installed fixing by gear-shifting rocker arm nut, and between gear-shifting rocker arm nut and gear-shifting rocker arm, junction sets There is gear-shifting rocker arm spring washer.
Described cap is fixed bolt by cap and is installed fixing, cap fixes bolt by cap and is provided with suspension hook.
Compared with prior art, the invention has the beneficial effects as follows:
1. shifting controlling organization is separated by the present invention with derailleur body, cap assembly in formation, it is simple to variator total Become assembling and disassemble maintenance, it is simple to TRANS PROGRAM is investigated.
2. four shift forks of the present invention share two shift fork axles supports, and simple in construction, reliable and stable, cost is easily controlled. Six forward gears can be met and a shifting reversed gear controls.
3. the shift fork bipod of the present invention uses finite element analysis software, the rigidity at balance two fork angle, beneficially lock unit tooth In set loading process, tooth set stress balance, prevents synchronous ring eccentric wear in loading process, affects the life-span of synchronous ring.Collect on shift fork Become self-locking grain, self-locking grooves application M type height groove, the power of putting into gear can be balanced and pluck gear power.Be conducive to the consistent of gear dislodging gear power Property.
4. on the interlock board of the present invention and shift fork shifting block, gearshift TRAJECTORY CONTROL chamfering is set, it is achieved oblique gearshift, such as two gears Oblique can push when being linked into three gears, meet ergonomics so that gearshift track hommization;Block selecting limit is set on interlock board Position, it is provided that block selecting rigidity, can improve shifting definition.
5. in the present invention, overgear changement is arranged on 5/6 gear shift fork, keeps off the shift fork fixing spiral shell around waist by 5/6 Bolt rotates commutation.Without complicated changement, cap assembly complexity and cost in reduction.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention
In order to make realizing technological means, creation characteristic, reaching purpose and be easy to understand with effect of the present invention, knot below Conjunction is specifically illustrating, and the present invention is expanded on further.
As it is shown in figure 1, cap assembly in the shifting of a kind of commercial car variator, including: cap 36, described cap 36 side Be provided with boring cover 37, opposite side is provided with shifting shaft 21, and shifting shaft 21 outer end is provided with gear-shifting rocker arm 23, and described shifting shaft 21 is by changing Gear shaft bolt 13 is arranged on cap 36, and described shifting shaft 21 is provided with interlock board 15, changing between interlock board 15 and cap 36 Being arranged with 1/2/R block selecting resistance spring 14 on gear shaft 21, interlock board 15 is arranged with on the shifting shaft 21 away from cap 36 side and changes Stopper 16, described cap 36 upper end is provided with 7,1/2,5/6 grade of self-lock pin of 1/2,5/6 grade of self-lock pin 7 and is arranged on shell by self-lock pin 8 Covering 36 upper ends, the cap 36 of 1/2,5/6 grade of self-lock pin 7 side is provided with block selecting rocking arm 9, and block selecting rocking arm 9 side is provided with reverse gear limit Position bolt 10, opposite side are provided with BLS 31 and air outlet valve 33, and described block selecting rocking arm 9 is arranged on cap by resilient key 12 On 36, described cap 36 one end is provided with 3/4/5/6 gear shift fork axle 1, the other end is provided with 1/2/R gear shift fork axle 32, and described 3/4/ It is arranged with 5/6 gear shift fork, 5,5/6 grade of shift fork 6 of 3,5/6 grade of shifting block on 5/6 gear shift fork axle, described 1/2/R gear shift fork axle is arranged with Back fork 27,1/2 keeps off shift fork 28, reverse gear shifting block 29, is provided with interior block selecting rocking arm 34 on the downside of described cap 36.
Described 5/6 gear shift fork 3 is provided with 5/6 grade of shift fork bolt 2,3/4/5/6 gear shift fork axle 1 by shift fork axle plug screw 4 are arranged on cap 36.
The described shifting block 29 that reverses gear is arranged on 1/2/R gear shift fork axle by spiral elasticity pin 30, and 1/2/R gear shift fork axle passes through 1/2/R gear shift fork axle plug screw 26 is arranged on cap 36.
Between described block selecting rocking arm 9 and cap 36, junction is provided with block selecting rocking arm snap ring 11, block selecting rocking arm snap ring 11 and shell Between lid 36, junction is provided with block selecting rocking arm oil sealing 35.
5/6 grade of gear selecting spring component 17, oil it is arranged with on shifting shaft 21 between described gearshift 16 and gear-shifting rocker arm 23 Envelope 18, described gear-shifting rocker arm 23 lower end is provided with woodruff key 22, gear-shifting rocker arm 23 upper end gear-shifting rocker arm bolt 24, gear-shifting rocker arm spiral shell Bolt 24 is provided with gear-shifting rocker arm connecting pin 25, and gear-shifting rocker arm bolt 24 is installed fixing by gear-shifting rocker arm nut 19, gear-shifting rocker arm Between nut 19 and gear-shifting rocker arm 23, junction is provided with gear-shifting rocker arm spring washer 20.
Described cap 36 is fixed bolt 38 by cap and is installed fixing, cap 36 fixes bolt 38 by cap and is provided with Suspension hook 39.
The operation principle of the present invention is:
1/2 gear block selecting process:
Driver's cabin handle moves laterally through wire drawing and block selecting power is transferred to shift of transmission rocking arm, and gear-shifting rocker arm band is moved Gear shaft is with in the shifting block groove of gearshift head movement to 1/2 gear shift fork component, and the shifting block groove of other shift fork is interlocked by interlock board simultaneously;
3/4 gear block selecting process:
Variator naturalness be in 3/4 gear neutral gear position, i.e. variator pluck gear Rear Derailleur can nature be repositioned to 3/4 gear Neutral gear position.Other shift fork shifting block groove is interlocked by interlock board simultaneously.
5/6 gear block selecting process:
Driver's cabin handle moves laterally through wire drawing and block selecting power is transferred to shift of transmission rocking arm, and gear-shifting rocker arm band is moved Gear shaft and gearshift head movement to 5/6 gear shifting block groove in.Other shift fork shifting block groove is interlocked by interlock board simultaneously.
R keeps off block selecting process:
Driver's cabin handle moves laterally through wire drawing and block selecting power is transferred to shift of transmission rocking arm, and gear-shifting rocker arm band is moved Gear shaft and gearshift head move to the groove reversing gear shifting block.Other shift fork shifting block groove is interlocked by interlock board simultaneously.
Shift process:
After driver's cabin handle selects demand gear, handle is movable to be transferred to shift of transmission by wire drawing by gear shifting force and shakes Arm, gear-shifting rocker arm drives shifting shaft and gearshift head to rotate, drives shift fork to move along shift fork direction of principal axis, and shift fork drives respective synchronization device Shift gears.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.The technology of the industry Personnel, it should be appreciated that the present invention is not restricted to the described embodiments, simply illustrating this described in above-described embodiment and description The principle of invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, and these become Change and improvement both falls within scope of the claimed invention.The claimed scope of the present invention by appending claims and Its equivalent defines.

Claims (6)

1. a cap assembly in the shifting of commercial car variator, including: cap, it is characterised in that: described cap side is provided with Boring cover, opposite side are provided with shifting shaft, and shifting shaft outer end is provided with gear-shifting rocker arm, and described shifting shaft is arranged on by shifting shaft bolt On cap, described shifting shaft is provided with interlock board, and the shifting shaft between interlock board and cap is arranged with 1/2/R block selecting resistance bullet Spring, interlock board is arranged with gearshift head on the shifting shaft away from cap side, described cap upper end is provided with 1/2,5/6 grade of self-lock pin, 1/2,5/6 grade of self-lock pin is arranged on cap upper end by self-lock pin, and the cap of 1/2,5/6 grade of self-lock pin side is provided with block selecting and shakes Arm, block selecting rocking arm side is provided with reverse gear caging bolt, opposite side is provided with BLS and air outlet valve, and described block selecting rocking arm passes through Resilient key is arranged on cap, and described cap one end is provided with 3/4/5/6 gear shift fork axle, the other end is provided with 1/2/R and keeps off shift fork axle, 5/6 gear shift fork, 5,5/6 grade of shift fork of 5/6 grade of shifting block it is arranged with, on described 1/2/R gear shift fork axle on described 3/4/5/6 gear shift fork axle Be arranged with back fork, 1/2 gear shift fork, reverse gear shifting block, is provided with interior block selecting rocking arm on the downside of described cap.
Cap assembly in the shifting of a kind of commercial car variator the most according to claim 1, it is characterised in that: described 5/6 Gear shift fork is provided with 5/6 grade of shift fork bolt, and 3/4/5/6 gear shift fork axle 1 is arranged on cap by shift fork axle plug screw.
Cap assembly in the shifting of a kind of commercial car variator the most according to claim 1, it is characterised in that reverse gear described in: Shifting block is arranged on 1/2/R gear shift fork axle by spiral elasticity pin, and 1/2/R gear shift fork axle is pacified by 1/2/R gear shift fork axle plug screw It is contained on cap.
Cap assembly in the shifting of a kind of commercial car variator the most according to claim 1, it is characterised in that: described block selecting Between rocking arm and cap, junction is provided with block selecting rocking arm snap ring, and between block selecting rocking arm snap ring and cap, junction is provided with block selecting rocking arm Oil sealing.
Cap assembly in the shifting of a kind of commercial car variator the most according to claim 1, it is characterised in that: described gearshift Being arranged with 5/6 grade of gear selecting spring component, oil sealing on shifting shaft between head and gear-shifting rocker arm, described gear-shifting rocker arm lower end is provided with Woodruff key, gear-shifting rocker arm upper end gear-shifting rocker arm bolt, gear-shifting rocker arm bolt is provided with gear-shifting rocker arm connecting pin, gear-shifting rocker arm bolt Installed fixing by gear-shifting rocker arm nut, between gear-shifting rocker arm nut and gear-shifting rocker arm, junction is provided with gear-shifting rocker arm spring washer.
Cap assembly in the shifting of a kind of commercial car variator the most according to claim 1, it is characterised in that: described cap Fix bolt by cap and install fixing, cap fixes bolt by cap suspension hook is installed.
CN201610961820.6A 2016-11-04 2016-11-04 Gear selecting and shifting upper cover assembly for commercial vehicle transmission Pending CN106321814A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610961820.6A CN106321814A (en) 2016-11-04 2016-11-04 Gear selecting and shifting upper cover assembly for commercial vehicle transmission

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610961820.6A CN106321814A (en) 2016-11-04 2016-11-04 Gear selecting and shifting upper cover assembly for commercial vehicle transmission

Publications (1)

Publication Number Publication Date
CN106321814A true CN106321814A (en) 2017-01-11

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109992822A (en) * 2019-02-11 2019-07-09 中国第一汽车股份有限公司 A method of gearshift fork gear shifting force stated accuracy is improved using CAE technology
CN111692327A (en) * 2020-06-30 2020-09-22 中国重汽集团大同齿轮有限公司 Gear selecting and shifting mechanism of light commercial vehicle transmission

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56116955A (en) * 1980-02-15 1981-09-14 Yamaha Motor Co Ltd Shift mechanism for change gear
WO1986000967A1 (en) * 1984-07-26 1986-02-13 Zahnradfabrik Friedrichshafen Ag Gear shifting device
CN101504073A (en) * 2009-03-04 2009-08-12 上海汽车集团股份有限公司 Gear shift mechanism of manual transmission
CN101555942A (en) * 2009-05-15 2009-10-14 杨国栋 Gear shift mechanism of six-speed automobile speed changer
CN202228660U (en) * 2011-09-15 2012-05-23 中国重汽集团济南动力有限公司 Control mechanism for gearbox
CN203162008U (en) * 2012-11-13 2013-08-28 南京汽车变速箱有限公司 Six block transmission assembly for medium and light sized truck
CN104358841A (en) * 2014-11-24 2015-02-18 安徽星瑞齿轮传动有限公司 Automobile transmission
CN204610808U (en) * 2015-04-20 2015-09-02 安徽星瑞齿轮传动有限公司 A kind of novel shifting integrated mechanism of automotive transmission
CN104913041A (en) * 2015-04-20 2015-09-16 安徽星瑞齿轮传动有限公司 Novel gear shifting integrated mechanism of car gearbox
CN206246664U (en) * 2016-11-04 2017-06-13 安徽星瑞齿轮传动有限公司 Cap assembly in a kind of shifting of commercial car speed changer

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56116955A (en) * 1980-02-15 1981-09-14 Yamaha Motor Co Ltd Shift mechanism for change gear
WO1986000967A1 (en) * 1984-07-26 1986-02-13 Zahnradfabrik Friedrichshafen Ag Gear shifting device
CN101504073A (en) * 2009-03-04 2009-08-12 上海汽车集团股份有限公司 Gear shift mechanism of manual transmission
CN101555942A (en) * 2009-05-15 2009-10-14 杨国栋 Gear shift mechanism of six-speed automobile speed changer
CN202228660U (en) * 2011-09-15 2012-05-23 中国重汽集团济南动力有限公司 Control mechanism for gearbox
CN203162008U (en) * 2012-11-13 2013-08-28 南京汽车变速箱有限公司 Six block transmission assembly for medium and light sized truck
CN104358841A (en) * 2014-11-24 2015-02-18 安徽星瑞齿轮传动有限公司 Automobile transmission
CN204610808U (en) * 2015-04-20 2015-09-02 安徽星瑞齿轮传动有限公司 A kind of novel shifting integrated mechanism of automotive transmission
CN104913041A (en) * 2015-04-20 2015-09-16 安徽星瑞齿轮传动有限公司 Novel gear shifting integrated mechanism of car gearbox
CN206246664U (en) * 2016-11-04 2017-06-13 安徽星瑞齿轮传动有限公司 Cap assembly in a kind of shifting of commercial car speed changer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109992822A (en) * 2019-02-11 2019-07-09 中国第一汽车股份有限公司 A method of gearshift fork gear shifting force stated accuracy is improved using CAE technology
CN109992822B (en) * 2019-02-11 2022-06-14 中国第一汽车股份有限公司 Method for improving calibration precision of shifting force of transmission shifting fork by applying CAE technology
CN111692327A (en) * 2020-06-30 2020-09-22 中国重汽集团大同齿轮有限公司 Gear selecting and shifting mechanism of light commercial vehicle transmission
CN111692327B (en) * 2020-06-30 2021-12-28 中国重汽集团大同齿轮有限公司 Gear selecting and shifting mechanism of light commercial vehicle transmission

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