CN106319260B - A kind of high-melting-point high-entropy alloy and its coating production - Google Patents
A kind of high-melting-point high-entropy alloy and its coating production Download PDFInfo
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 96
- 238000000576 coating method Methods 0.000 title claims abstract description 29
- 239000011248 coating agent Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title 1
- 238000002360 preparation method Methods 0.000 claims abstract description 20
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 11
- 238000004372 laser cladding Methods 0.000 claims abstract description 11
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- 229910052758 niobium Inorganic materials 0.000 claims abstract description 11
- 229910004356 Ti Raw Inorganic materials 0.000 claims abstract description 6
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- 239000011261 inert gas Substances 0.000 claims description 7
- 238000005253 cladding Methods 0.000 claims description 6
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- 229910052786 argon Inorganic materials 0.000 claims description 4
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- 239000010949 copper Substances 0.000 claims description 4
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
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- C—CHEMISTRY; METALLURGY
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
- C23C24/10—Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
- C23C24/103—Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
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Abstract
本发明涉及新型合金材料技术领域,提供了一种高熔点高熵合金,组成为CoCrMoNbTi;上述组分的原子摩尔比为:(0.8~1.1):(0.8~1.1):(0.8~1.1):(0.8~1.1):(0~1.1);所选用的Co、Cr、Mo、Nb和Ti的原材料纯度均不低于99%;还提供了一种上述合金块体材料及激光熔覆涂层的制备方法。本发明的有益效果为:该高熵合金具有简单的体心立方结构,同时具备很高的强度和热稳定性,力学性能优异,能满足现代工业中对材料的更高性能要求,特别是高温性能的要求;该高熵合金涂层的制备,促进和拓展了高熵合金的应用领域;制备方法简单、易行、具备广阔的应用前景。
The invention relates to the technical field of new alloy materials, and provides a high-melting-point high-entropy alloy composed of CoCrMoNbTi; the atomic molar ratio of the above components is: (0.8~1.1):(0.8~1.1):(0.8~1.1): (0.8~1.1):(0~1.1); the purity of selected Co, Cr, Mo, Nb and Ti raw materials is not less than 99%; also provides a kind of above alloy bulk material and laser cladding coating method of preparation. The beneficial effects of the invention are: the high-entropy alloy has a simple body-centered cubic structure, has high strength and thermal stability, and has excellent mechanical properties, and can meet the higher performance requirements of materials in modern industry, especially high temperature Performance requirements; the preparation of the high-entropy alloy coating promotes and expands the application field of the high-entropy alloy; the preparation method is simple, easy to implement, and has broad application prospects.
Description
技术领域technical field
本发明涉及合金材料技术领域,特别涉及一种高熔点高熵合金及其涂层制备方法。The invention relates to the technical field of alloy materials, in particular to a high-melting-point high-entropy alloy and a coating preparation method thereof.
背景技术Background technique
高熵合金理念的提出,为合金材料的研究开辟了新的途径。高熵合金一般包含5种或5种以上的组元,且每种元素的原子比例在5%-35%之间。由于高熵效应,含有等原子摩尔比或近原子摩尔比的多组元合金并没有形成结构复杂的脆性金属间化合物相,反而能够形成简单的固溶体结构,赋予合金优良的综合性能。特别是近年来通过几种高熔点合金的有机组合设计开发的高熔点高熵合金在相关高温性能方面比传统高温合金有明显提高,应用前景广阔,成为高熵合金研究的热点分支之一。The concept of high-entropy alloys has opened up a new way for the research of alloy materials. High-entropy alloys generally contain 5 or more components, and the atomic ratio of each element is between 5% and 35%. Due to the high entropy effect, multi-element alloys with equiatomic or near-atomic molar ratios do not form brittle intermetallic compound phases with complex structures, but instead form simple solid solution structures, endowing the alloys with excellent comprehensive properties. Especially in recent years, the high-melting-point high-entropy alloys designed and developed through the organic combination of several high-melting-point alloys have significantly improved the relevant high-temperature properties compared with traditional high-temperature alloys, and have broad application prospects, becoming one of the hot branches of high-entropy alloy research.
CN201510010329.0公开了一种调控AlCoCrFeNi高熵合金组织的方法,在大气环境下用包覆剂对AlCoCrFeNi高熵合金包覆,通过深过冷快速凝固来改变组织形态,通过获得实验过程中AlCoCrFeNi高熵合金大的过冷度以调控组织形貌。CN201510010329.0 discloses a method for adjusting and controlling the structure of AlCoCrFeNi high-entropy alloy. In the atmospheric environment, the AlCoCrFeNi high-entropy alloy is coated with a coating agent, and the structure is changed by deep supercooling and rapid solidification. The large undercooling degree of entropy alloy can control the microstructure.
CN201310161152.5公开了一种含非晶纳米晶高熵合金涂层的制备方法,可用于制备综合性能优越的高熵合金涂层及块体材料。CN201310161152.5 discloses a method for preparing a high-entropy alloy coating containing amorphous nanocrystals, which can be used to prepare high-entropy alloy coatings and bulk materials with superior comprehensive performance.
CN200810063807.4公开了一种高熵合金基复合材料及其制备方法,复合材料的硬度、强度等性能都比复合前显著提高。CN200810063807.4 discloses a high-entropy alloy-based composite material and a preparation method thereof. The properties such as hardness and strength of the composite material are significantly improved compared with those before the composite material.
上述材料中都没有涉及高熔点高熵合金及其制备。None of the above materials involve high melting point high entropy alloys and their preparation.
发明内容Contents of the invention
本发明的目的就是克服现有技术的不足,提供了一种高熔点高熵合金,采用真空电弧熔炼技术设计研发了CoCrMoNbTi体系的高熔点高熵合金,确定了合金的成分范围和熔炼工艺,测试了合金的组织结构和相关性能。同时通过激光熔覆技术和热喷涂技术制备了高熔点高熵合金涂层,确定了涂层制备工艺及相关组织性能,为实际应用铺平了道路。The purpose of the present invention is to overcome the deficiencies of the prior art, to provide a high-melting-point high-entropy alloy, to design and develop a high-melting-point high-entropy alloy of the CoCrMoNbTi system by using vacuum arc melting technology, to determine the composition range and melting process of the alloy, to test The microstructure and related properties of the alloy. At the same time, a high-melting-point high-entropy alloy coating was prepared by laser cladding technology and thermal spraying technology, and the coating preparation process and related microstructure properties were determined, paving the way for practical applications.
本发明一种高熔点高熵合金,组成为CoCrMoNbTi;上述组分的原子摩尔比为:Co:Cr:Mo:Nb:Ti=(0.8~1.1):(0.8~1.1):(0.8~1.1):(0.8~1.1):(0~1.1)。A high-melting-point high-entropy alloy of the present invention is composed of CoCrMoNbTi; the atomic molar ratio of the above components is: Co:Cr:Mo:Nb:Ti=(0.8~1.1):(0.8~1.1):(0.8~1.1) :(0.8~1.1):(0~1.1).
进一步的,在制备所述高熔点高熵合金时,所选用的Co、Cr、Mo、Nb和Ti的原材料纯度为99%~99.99%。Further, when preparing the high-melting-point high-entropy alloy, the purity of the selected Co, Cr, Mo, Nb and Ti raw materials is 99%-99.99%.
本发明还提供了一种上述高熔点高熵合金块体材料的制备方法,包括如下步骤:The present invention also provides a method for preparing the above-mentioned high-melting-point high-entropy alloy bulk material, comprising the following steps:
步骤一、Co、Cr、Mo、Nb、Ti原材料表面净化,去除氧化物;Step 1. Surface purification of Co, Cr, Mo, Nb, Ti raw materials to remove oxides;
步骤二、Co、Cr、Mo、Nb、Ti按照摩尔比(0.8~1.1):(0.8~1.1):(0.8~1.1):(0.8~1.1):(0~1.1)称量配比;Step 2, Co, Cr, Mo, Nb, Ti are weighed according to the molar ratio (0.8~1.1):(0.8~1.1):(0.8~1.1):(0.8~1.1):(0~1.1);
步骤三、将配置好的原料置于真空非自耗钨极电弧熔炼炉内的水冷铜模中,对电弧炉抽真空,电弧炉内气压为0~6×10-3Pa;然后充入工业氩气到电磁炉内,压力达到0.4~0.6个大气压;Step 3. Put the configured raw materials in the water-cooled copper mold in the vacuum non-consumable tungsten arc melting furnace, vacuumize the electric arc furnace, and the air pressure in the electric arc furnace is 0~6×10 -3 Pa; Argon enters the induction cooker, and the pressure reaches 0.4 to 0.6 atmospheres;
步骤四、熔炼过程中,每次合金熔化后,电弧保持时间30-60s,待合金块冷却后将其翻转,如此重复3~5次或以上;合金均匀熔炼后,取出即得所述高熔点高熵合金。Step 4. During the smelting process, each time the alloy is melted, the arc is kept for 30-60s. After the alloy block is cooled, it is turned over, and this is repeated 3 to 5 times or more; after the alloy is evenly smelted, take it out to obtain the high melting point High entropy alloys.
本发明还提供了一种上述高熔点高熵合金激光熔覆涂层的制备方法,包括如下步骤:The present invention also provides a method for preparing the above-mentioned high-melting-point high-entropy alloy laser cladding coating, comprising the following steps:
步骤一、将所述高熔点高熵合金的粉体在全方位行星式球磨机内混合,球磨转速为140-160r/min,时间为14-16h,将混合均匀的粉体置于碳钢基体上,预置厚度为600-800um;Step 1. Mix the powder of the high-melting-point high-entropy alloy in an omnidirectional planetary ball mill, the ball milling speed is 140-160r/min, and the time is 14-16h, and place the uniformly mixed powder on the carbon steel substrate , the preset thickness is 600-800um;
步骤二、用高功率激光器进行多道熔覆,激光功率为2.3~2.7kW,扫描速度为300-600mm/min,光斑直径为3~4mm,搭接率为25%~40%,熔覆时用惰性气体保护。Step 2. Use high-power laser for multi-channel cladding. The laser power is 2.3-2.7kW, the scanning speed is 300-600mm/min, the spot diameter is 3-4mm, and the overlap rate is 25%-40%. Protect with inert gas.
进一步的,步骤一中的球磨转速为150r/min,合金粉体的预置厚度为700um。Further, the rotational speed of the ball mill in step 1 is 150r/min, and the preset thickness of the alloy powder is 700um.
进一步的,步骤二中的惰性气体为Ar。Further, the inert gas in step 2 is Ar.
本发明的有益效果为:该高熵合金具有简单的体心立方结构,同时具备很高的强度和热稳定性,力学性能优异,能满足现代工业中对材料的更高性能要求,特别是高温性能的要求;该高熵合金涂层的制备,促进和拓展了高熵合金的应用领域;制备方法简单、易行、具备广阔的应用前景。The beneficial effects of the invention are: the high-entropy alloy has a simple body-centered cubic structure, has high strength and thermal stability, and has excellent mechanical properties, and can meet the higher performance requirements of materials in modern industry, especially high temperature Performance requirements; the preparation of the high-entropy alloy coating promotes and expands the application field of the high-entropy alloy; the preparation method is simple, easy to implement, and has broad application prospects.
附图说明Description of drawings
图1所示为本发明实施例1中CoCrMoNbTi高熵合金的X射线衍射图谱。FIG. 1 shows the X-ray diffraction pattern of the CoCrMoNbTi high-entropy alloy in Example 1 of the present invention.
图2所示为实施例1中CoCrMoNbTi高熵合金的扫描电镜背散射照片。FIG. 2 is a scanning electron microscope backscattered photograph of the CoCrMoNbTi high-entropy alloy in Example 1.
图3所示为实施例2中CoCrMoNbTi高熵合金涂层界面的扫描电镜背散射照片。FIG. 3 is a scanning electron microscope backscattered photograph of the CoCrMoNbTi high-entropy alloy coating interface in Example 2.
具体实施方式detailed description
下文将结合具体附图详细描述本发明具体实施例。应当注意的是,下述实施例中描述的技术特征或者技术特征的组合不应当被认为是孤立的,它们可以被相互组合从而达到更好的技术效果。在下述实施例的附图中,各附图所出现的相同标号代表相同的特征或者部件,可应用于不同实施例中。Specific embodiments of the present invention will be described in detail below in conjunction with specific drawings. It should be noted that the technical features or combinations of technical features described in the following embodiments should not be regarded as isolated, and they can be combined with each other to achieve better technical effects. In the drawings of the following embodiments, the same reference numerals appearing in each drawing represent the same features or components, which can be applied in different embodiments.
本发明实施例一种高熔点高熵合金,所述高熔点高熵合金的组成为CoCrMoNbTi;上述组分的原子摩尔比为:(0.8-1.1):(0.8-1.1):(0.8-1.1):(0.8-1.1):(0-1.1)。An embodiment of the present invention is a high-melting-point high-entropy alloy, the high-melting-point high-entropy alloy is composed of CoCrMoNbTi; the atomic molar ratio of the above components is: (0.8-1.1): (0.8-1.1): (0.8-1.1) :(0.8-1.1):(0-1.1).
在制备所述高熔点高熵合金时,所选用的Co、Cr、Mo、Nb和Ti的原材料纯度均不低于99%,优选为99%~99.99%。When preparing the high-melting-point high-entropy alloy, the purity of the selected Co, Cr, Mo, Nb and Ti raw materials is not less than 99%, preferably 99%-99.99%.
一种上述高熔点高熵合金块体材料的制备方法,包括如下步骤:A method for preparing the above-mentioned high-melting-point high-entropy alloy bulk material, comprising the steps of:
步骤一、Co、Cr、Mo、Nb、Ti原材料表面净化,去除氧化物;Step 1. Surface purification of Co, Cr, Mo, Nb, Ti raw materials to remove oxides;
步骤二、Co、Cr、Mo、Nb、Ti按照摩尔比(0.8~1.1):(0.8~1.1):(0.8~1.1):(0.8~1.1):(0~1.1)称量配比;Step 2, Co, Cr, Mo, Nb, Ti are weighed according to the molar ratio (0.8~1.1):(0.8~1.1):(0.8~1.1):(0.8~1.1):(0~1.1);
步骤三、将配置好的原料置于真空非自耗钨极电弧熔炼炉内的水冷铜模中,对电弧炉抽真空,电弧炉内气压为0~6×10-3Pa;然后充入工业氩气到电磁炉内,压力达到0.4~0.6个大气压;Step 3. Put the configured raw materials in the water-cooled copper mold in the vacuum non-consumable tungsten arc melting furnace, vacuumize the electric arc furnace, and the air pressure in the electric arc furnace is 0~6×10 -3 Pa; Argon enters the induction cooker, and the pressure reaches 0.4 to 0.6 atmospheres;
步骤四、熔炼过程中,每次合金熔化后,电弧保持时间30-60s,待合金块冷却后将其翻转,如此重复3~5次或以上;合金均匀熔炼后,取出即得所述高熔点高熵合金。Step 4. During the smelting process, each time the alloy is melted, the arc is kept for 30-60s. After the alloy block is cooled, it is turned over, and this is repeated 3 to 5 times or more; after the alloy is evenly smelted, take it out to obtain the high melting point High entropy alloys.
一种上述高熔点高熵合金激光熔覆涂层的制备方法,包括如下步骤:A method for preparing the above-mentioned high-melting-point high-entropy alloy laser cladding coating, comprising the steps of:
步骤一、将所述高熔点高熵合金的粉体在全方位行星式球磨机内混合,球磨转速为140-160r/min,时间为14-16h,将混合均匀的粉体置于碳钢基体上,预置厚度为600-800um;Step 1. Mix the powder of the high-melting-point high-entropy alloy in an omnidirectional planetary ball mill, the ball milling speed is 140-160r/min, and the time is 14-16h, and place the uniformly mixed powder on the carbon steel substrate , the preset thickness is 600-800um;
步骤二、用高功率激光器进行多道熔覆,激光功率为2.3~2.7kW,扫描速度为300-600mm/min,光斑直径为3~4mm,搭接率为25%~40%,熔覆时用惰性气体保护。Step 2. Use high-power laser for multi-channel cladding. The laser power is 2.3-2.7kW, the scanning speed is 300-600mm/min, the spot diameter is 3-4mm, and the overlap rate is 25%-40%. Protect with inert gas.
优选的,步骤一中的球磨转速为150r/min,合金粉体的预置厚度为700um;步骤二中的惰性气体为Ar。Preferably, the ball milling speed in step 1 is 150r/min, and the preset thickness of the alloy powder is 700um; the inert gas in step 2 is Ar.
实施例1Example 1
本实施例高熔点高熵合金制备过程如下:The preparation process of the high-melting-point high-entropy alloy in this embodiment is as follows:
原料准备:将Co、Cr、Mo、Nb和Ti块体原料用机械方法去除氧化皮,按照摩尔比例Co:Cr:Mo:Nb:Ti=1:1:1:1:1:0.4进行精确称量配比,在酒精中用超声波震荡清洗干净;Raw material preparation: Co, Cr, Mo, Nb and Ti block raw materials are mechanically removed from scale, and accurately weighed according to the molar ratio Co:Cr:Mo:Nb:Ti=1:1:1:1:1:0.4 Proportioning, cleaning with ultrasonic vibration in alcohol;
合金熔炼:采用真空非自耗电弧炉熔炼合金;将混合好的原料置于真空电弧熔炼炉内的水冷铜模中,对电弧炉抽真空,当真空度达到5×10-3Pa后,充入工业氩气直到炉内压力达到半个大气压;每次熔炼合金熔化后,电弧保持时间45s;待合金冷却后再将坩埚内的合金翻面继续熔炼,如此重复4次,以保证合金混合均匀。Alloy smelting: use vacuum non-consumable electric arc furnace to smelt alloy; put the mixed raw materials in the water-cooled copper mold in the vacuum arc melting furnace, and vacuum the electric arc furnace. When the vacuum degree reaches 5×10-3Pa, charge Enter industrial argon until the pressure in the furnace reaches half an atmospheric pressure; each time the alloy is melted, the arc is kept for 45s; after the alloy is cooled, turn the alloy in the crucible to continue melting, and repeat this 4 times to ensure that the alloy is mixed evenly .
合金的组织结构及性能分析如下:The structure and properties of the alloy are analyzed as follows:
X射线衍射(XRD)结果:利用线切割将试样切割成10×10×10mm方块后,将试样表面依次用150#、400#、800#、1200#、1500#和2000#的金相砂纸仔细研磨。使用X射线衍射仪对金相样品进行相组成分析,扫描步长0.01/s,扫描角度2θ的范围从10°到90°。测试结果如图1所示。X-ray diffraction (XRD) results: After cutting the sample into 10×10×10mm squares by wire cutting, the surface of the sample was sequentially treated with metallographic Sandpaper carefully. The X-ray diffractometer is used to analyze the phase composition of the metallographic sample, the scanning step is 0.01/s, and the scanning angle 2θ ranges from 10° to 90°. The test results are shown in Figure 1.
扫描电镜(SEM)结果:用线切割将试样切割成10×10×10mm方块后,经150#、400#、800#、1200#、1500#和2000#的金相砂纸仔细研磨,并且机械抛光后,使用扫描电镜背散射模式观察合金组织。测试结果如图2所示。Scanning electron microscope (SEM) results: After the sample was cut into 10×10×10mm squares by wire cutting, it was carefully ground with metallographic sandpaper of 150#, 400#, 800#, 1200#, 1500# and 2000#, and mechanically After polishing, the alloy structure was observed using the backscattering mode of the scanning electron microscope. The test results are shown in Figure 2.
组织分析发现,该合金由简单的BCC固熔体组成,如图1所示;合金组织由典型的树枝晶及枝晶间结构组成,如图2所示。可见,合金组织呈典型的高熵合金组织特点。Microstructure analysis found that the alloy is composed of a simple BCC solid solution, as shown in Figure 1; the alloy structure is composed of typical dendrites and interdendritic structures, as shown in Figure 2. It can be seen that the alloy microstructure is a typical high-entropy alloy microstructure.
显微硬度:使用401MVD数显显微维氏硬度计测定合金的显微硬度,硬度测试之前,将合金试样使用经150#、400#、800#、1200#、1500#和2000#的金相砂纸仔细研磨,并进行机械抛光。试验时加载的载荷为500g,保持15s。每个样品随机测试7个点,去除最大和最小的数据后,取剩余5个数据点的平均值作为该合金的显微硬度值,如表1所示。Microhardness: Use 401MVD digital micro Vickers hardness tester to measure the microhardness of the alloy. Before the hardness test, the alloy samples are made of 150#, 400#, 800#, 1200#, 1500# and 2000# gold Carefully ground with sandpaper and mechanically polished. The load loaded during the test is 500g and kept for 15s. 7 points were randomly tested for each sample. After removing the largest and smallest data, the average value of the remaining 5 data points was taken as the microhardness value of the alloy, as shown in Table 1.
表1实施例1中高熔点高熵合金的显微硬度The microhardness of the high-melting-point high-entropy alloy in Table 1 Example 1
用MTS 809材料试验机测试合金的室温压缩力学性能,试样尺寸为φ3mm×6mm,应变速率为1×10-4s-1,合金具有很高的断裂强度,高达1780MPa;在压缩过程中变现为脆性断裂。在Gleeble-1500热模拟试验机上进行热压缩实验,变形温度为600~1300℃,应变速率为0.001~0.1s-1,变形量为30%~60%。以8~12℃/s的速度将试样加热到预设温度后进行压缩,可得在1200℃高温压缩下,合金抗压强度高达680MPa,且压缩塑性变形量大于35%,具有优异的高温强度和高温塑性变形能力。MTS 809 material testing machine was used to test the mechanical properties of the alloy at room temperature. The sample size was φ3mm×6mm, and the strain rate was 1×10 -4 s -1 . The alloy had a very high fracture strength, up to 1780MPa; for brittle fracture. The thermal compression test is carried out on a Gleeble-1500 thermal simulation testing machine, the deformation temperature is 600-1300°C, the strain rate is 0.001-0.1s -1 , and the deformation is 30%-60%. The sample is heated to the preset temperature at a speed of 8-12°C/s and then compressed. Under high-temperature compression at 1200°C, the compressive strength of the alloy is as high as 680MPa, and the compression plastic deformation is greater than 35%, which has excellent high-temperature strength and high temperature plastic deformation capacity.
实施例2Example 2
本实施例高熔点高熵合金激光熔覆涂层的制备如下:The preparation of the high melting point high entropy alloy laser cladding coating in this embodiment is as follows:
原料准备:将Co粉、Cr粉、Mo粉、Nb粉和Ti粉按照实施例1的摩尔比例进成分配比,采用电子天平称取各种元素的粉末,将配置好的粉末置于全方位行星式球磨机内混合,设定转速为150r/min,时间为15h,获得混合均匀的粉末;Raw material preparation: put Co powder, Cr powder, Mo powder, Nb powder and Ti powder into the composition ratio according to the molar ratio of Example 1, use an electronic balance to weigh the powders of various elements, and place the configured powders in an all-round Mix in a planetary ball mill, set the speed at 150r/min, and take 15h to obtain a uniformly mixed powder;
基体处理:用砂纸将45钢基体表面打磨光滑,然后用无水乙醇和丙酮一次清洗打磨后的基体,最后进行喷砂处理,得到表面粗化的基体;Substrate treatment: smooth the surface of the 45 steel substrate with sandpaper, then wash the polished substrate once with absolute ethanol and acetone, and finally perform sandblasting to obtain a roughened substrate;
涂层制备:将步骤一得到的混合粉末置于45刚基体上,得到约700um厚的预置粉末层,采用激光器进行多道熔覆,所用的激光功率为2.3~2.7kW,扫描速度为300~600mm/min,光斑直径为3~4mm,熔覆时用惰性气体Ar气保护。本发明采用激光熔覆技术制备在粗化的基体表面得到综合性能优良的高熵合金涂层。Coating preparation: Place the mixed powder obtained in step 1 on a 45mm rigid substrate to obtain a preset powder layer with a thickness of about 700um, and use a laser for multi-pass cladding with a laser power of 2.3-2.7kW and a scanning speed of 300 ~600mm/min, the spot diameter is 3~4mm, and the inert gas Ar gas is used for protection during cladding. The invention adopts laser cladding technology to prepare a high-entropy alloy coating with excellent comprehensive performance on the roughened substrate surface.
高熵合金激光熔覆涂层的组织和性能分析:Microstructure and performance analysis of high-entropy alloy laser cladding coating:
X射线衍射(XRD)结果:利用线切割将涂层试样切割成10×10×10mm方块后,将涂层表面依次使用150#、400#、800#、1200#、1500#和2000#的金相砂纸仔细研磨。使用X射线衍射仪对金相样品进行相组成分析,扫描步长0.01/s,扫描角度2θ的范围从10°到90°。获得高熵合金物相由简单的体心立方BCC固溶体组成。X-ray diffraction (XRD) results: After cutting the coating sample into 10×10×10mm squares by wire cutting, use 150#, 400#, 800#, 1200#, 1500# and 2000# in turn on the coating surface Grind carefully with metallographic sandpaper. The X-ray diffractometer is used to analyze the phase composition of the metallographic sample, the scanning step is 0.01/s, and the scanning angle 2θ ranges from 10° to 90°. The obtained high-entropy alloy phase consists of a simple body-centered cubic BCC solid solution.
扫描电镜(SEM)结果:用线切割将试样切割成10×10×10mm方块后,经150#、400#、800#、1200#、1500#和2000#的金相砂纸仔细研磨,并且机械抛光后,使用扫描电镜背散射模式观察涂层界面组织。获得高熵合金物相组成如图3所示。Scanning electron microscope (SEM) results: After the sample was cut into 10×10×10mm squares by wire cutting, it was carefully ground with metallographic sandpaper of 150#, 400#, 800#, 1200#, 1500# and 2000#, and mechanically After polishing, the coating interface structure was observed using the backscattering mode of the scanning electron microscope. The obtained high-entropy alloy phase composition is shown in Figure 3.
涂层硬度测试:使用401MVD数显显微维氏硬度计测定合金的显微硬度,硬度测试之前,将合金试样使用经150#、400#、800#、1200#、1500#和2000#的金相砂纸仔细研磨,并进行机械抛光。试验时加载的载荷为500g,保持15s。每个样品随机测试7个点,去除最大和最小的数据后,取剩余5个数据点的平均值作为该合金的显微硬度值。Coating hardness test: use 401MVD digital micro-Vickers hardness tester to measure the microhardness of the alloy. Metallographic sandpaper is carefully ground and mechanically polished. The load loaded during the test is 500g and kept for 15s. 7 points were randomly tested for each sample, and after removing the largest and smallest data, the average value of the remaining 5 data points was taken as the microhardness value of the alloy.
本实施例中利用激光熔覆技术获得高熵合金涂层,从图3的扫描图中可以看出,高熵合金涂层是均匀的树枝晶组织,涂层与基体之间有明显的过渡层,结合良好,因涂层熔覆热传导方向与热传导率不同,涂层不同位置枝晶形貌不同。高熵合计涂层表面硬度如表2所示,激光熔覆后涂层达到了859.46HV0.5。In this embodiment, the laser cladding technology is used to obtain the high-entropy alloy coating. It can be seen from the scanning diagram of Figure 3 that the high-entropy alloy coating is a uniform dendrite structure, and there is an obvious transition layer between the coating and the substrate. , the combination is good, because the thermal conduction direction and thermal conductivity of coating cladding are different, the dendrite morphology is different at different positions of the coating. The surface hardness of the high-entropy total coating is shown in Table 2, and the coating reaches 859.46HV 0.5 after laser cladding.
表2实施例2中高熔点高熵合金激光熔覆层的显微硬度Table 2 Microhardness of high melting point high entropy alloy laser cladding layer in Example 2
本发明的有益效果为:该高熵合金具有简单的体心立方结构,同时具备很高的强度和热稳定性,力学性能优异,能满足现代工业中对材料的更高性能要求,特别是高温性能的要求;该高熵合金涂层的制备,促进和拓展了高熵合金的应用领域;制备方法简单、易行、具备广阔的应用前景。The beneficial effects of the invention are: the high-entropy alloy has a simple body-centered cubic structure, has high strength and thermal stability, and has excellent mechanical properties, and can meet the higher performance requirements of materials in modern industry, especially high temperature Performance requirements; the preparation of the high-entropy alloy coating promotes and expands the application field of the high-entropy alloy; the preparation method is simple, easy to implement, and has broad application prospects.
本文虽然已经给出了本发明的几个实施例,但是本领域的技术人员应当理解,在不脱离本发明精神的情况下,可以对本文的实施例进行改变。上述实施例只是示例性的,不应以本文的实施例作为本发明权利范围的限定。Although several embodiments of the present invention have been given herein, those skilled in the art should understand that the embodiments herein can be changed without departing from the spirit of the present invention. The above-mentioned embodiments are only exemplary, and the embodiments herein should not be used as limitations on the scope of rights of the present invention.
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