CN106290703A - Coal thermal insulation spontaneous combustion experimental provision and method - Google Patents
Coal thermal insulation spontaneous combustion experimental provision and method Download PDFInfo
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- 239000003245 coal Substances 0.000 title claims abstract description 130
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 26
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 15
- 229910052742 iron Inorganic materials 0.000 claims description 13
- 238000012360 testing method Methods 0.000 claims description 13
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- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
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- 238000005070 sampling Methods 0.000 description 5
- 238000002791 soaking Methods 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 238000009529 body temperature measurement Methods 0.000 description 4
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Abstract
Description
技术领域technical field
本发明属于煤自燃实验技术领域,具体涉及一种煤绝热自燃发火实验装置及方法。The invention belongs to the technical field of coal spontaneous combustion experiments, and in particular relates to a coal adiabatic spontaneous combustion experiment device and method.
背景技术Background technique
煤自燃火灾是全球性的灾难,严重威胁着人类健康、自然环境和煤矿安全生产,造成了巨大的资源损失和环境污染。煤自燃火灾形成演化过程复杂,氧化升温时间长、范围广、高温火源隐蔽,治理难度大,已成为当前亟待解决的难题。煤的自燃倾向性测试是煤自燃防治的基础和依据。现有煤自燃倾向性测试实验装置繁多,主要有大型煤自燃发火试验台、煤自燃低温程序升温试验装置两种。但是这两种试验台都有其固有的缺点,如大型煤自然发火实验台试验时间长,可重复性差;煤自燃低温程序升温试验装置对煤样被动加热,难以准确反应煤自燃过程特性。因此,有必要研制一种能避免上述两种实验装置缺点的试验装置。Coal spontaneous combustion fire is a global disaster, which seriously threatens human health, natural environment and coal mine safety production, and causes huge resource loss and environmental pollution. The formation and evolution process of coal spontaneous combustion fire is complex, the oxidation heating time is long, the range is wide, the high-temperature fire source is hidden, and the control is difficult, which has become an urgent problem to be solved. The spontaneous combustion tendency test of coal is the basis and basis for the prevention and control of coal spontaneous combustion. There are many experimental devices for testing the propensity of coal spontaneous combustion, mainly including large-scale coal spontaneous combustion test bench and coal spontaneous combustion low temperature programmed temperature test device. However, both of these test benches have their inherent shortcomings. For example, the large-scale coal spontaneous combustion test bench has a long test time and poor repeatability; the coal spontaneous combustion low-temperature programmed temperature test device passively heats the coal sample, and it is difficult to accurately reflect the characteristics of the coal spontaneous combustion process. Therefore, it is necessary to develop a test device that can avoid the shortcomings of the above two test devices.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种结构简单、设计新颖合理、实现方便且成本低、使用操作方便、温度控制精确、能够更加准确地模拟煤自燃升温高温点的演变过程、实用性强、使用效果好、便于推广使用的煤绝热自燃发火实验装置。The technical problem to be solved by the present invention is to provide a simple structure, novel and reasonable design, convenient implementation and low cost, convenient use and operation, precise temperature control, and more accurate simulation of coal spontaneous combustion and high temperature. Coal adiabatic spontaneous combustion and ignition experimental device with strong practicability, good use effect, and easy to popularize and use.
为解决上述技术问题,本发明采用的技术方案是:一种煤绝热自燃发火实验装置,其特征在于:包括气浴恒温箱和设置在气浴恒温箱内且用于放置煤样的煤样罐,以及供气系统和温度测控系统;In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a coal adiabatic spontaneous combustion experiment device, which is characterized in that it includes a gas bath constant temperature box and a coal sample tank arranged in the gas bath constant temperature box for placing coal samples , and gas supply system and temperature measurement and control system;
所述气浴恒温箱包括立方体形状的气浴恒温箱箱体和设置在所述气浴恒温箱箱体正面的气浴恒温箱箱门,所述气浴恒温箱箱体的顶部设置有第一通孔,所述第一通孔上设置有用于密封第一通孔的堵头,所述气浴恒温箱箱门与所述气浴恒温箱箱体闭合后的所述气浴恒温箱箱体内部空间为炉膛,所述炉膛内四个侧面上和炉膛内底部均设置有加热单元,所述炉膛内四个侧面的几何中心位置处均设置有均热风扇,所述气浴恒温箱箱体由位于所述炉膛外侧的镜面铁皮层和位于镜面铁皮层外侧的不锈钢板构成,所述镜面铁皮层与不锈钢板之间的间隙为真空保温腔,所述真空保温腔内填充有保温石棉;The air bath constant temperature box includes a cubic air bath constant temperature box body and an air bath constant temperature box door arranged on the front side of the air bath constant temperature box body. The top of the air bath constant temperature box body is provided with a first A through hole, the first through hole is provided with a plug for sealing the first through hole, and the gas bath thermostat box body after the gas bath thermostat box door and the gas bath thermostat box body are closed The inner space is a furnace, the four sides of the furnace and the bottom of the furnace are provided with heating units, the geometric centers of the four sides of the furnace are all provided with heat-soaking fans, and the gas bath constant temperature box body is It is composed of a mirror iron layer located outside the furnace and a stainless steel plate located outside the mirror iron layer, the gap between the mirror iron layer and the stainless steel plate is a vacuum insulation cavity, and the vacuum insulation cavity is filled with insulation asbestos;
所述煤样罐由通过螺栓密闭连接的罐体和罐盖组成,所述罐体由内层罐体和外层罐体构成,所述内层罐体和外层罐体之间的间隙内设置有进气管,所述进气管的下端穿入内层罐体内部,所述进气管的上端伸出到内层罐体和外层罐体之间的间隙外部,所述罐盖上设置有第二通孔和下端伸入内层罐体内部的出气管,所述进气管的上端和出气管的上端均从第一通孔穿出到所述气浴恒温箱箱体外部;The coal sample tank is composed of a tank body and a tank cover tightly connected by bolts, the tank body is composed of an inner tank body and an outer tank body, and the gap between the inner tank body and the outer tank body is An air intake pipe is provided, the lower end of the air intake pipe penetrates into the interior of the inner tank body, the upper end of the air intake pipe protrudes outside the gap between the inner layer tank body and the outer layer tank body, and the tank cover is provided with a second Two through holes and the lower end extend into the air outlet pipe inside the inner tank body, and the upper end of the air inlet pipe and the upper end of the air outlet pipe all pass through the first through hole to the outside of the gas bath thermostat box;
所述温度测控系统包括控制器模块和控制计算机,以及用于对所述煤样罐内部温度进行实时检测的第一测温探头和用于对所述煤样罐外部温度进行实时检测的第二测温探头,所述第一测温探头穿过第二通孔伸入内层罐体内部,所述第二测温探头设置在所述气浴恒温箱内且位于所述煤样罐外部,所述第一测温探头的输出端和第二测温探头的输出端均与控制器模块的输入端连接,所述控制器模块的输出端接有加热控制继电器,所述加热控制继电器串联在加热单元的供电回路中;The temperature measurement and control system includes a controller module and a control computer, as well as a first temperature measuring probe for real-time detection of the internal temperature of the coal sample tank and a second temperature probe for real-time detection of the external temperature of the coal sample tank. A temperature measuring probe, the first temperature measuring probe extends into the inner tank body through the second through hole, the second temperature measuring probe is arranged in the gas bath thermostat and is located outside the coal sample tank, Both the output end of the first temperature measuring probe and the output end of the second temperature measuring probe are connected to the input end of the controller module, the output end of the controller module is connected with a heating control relay, and the heating control relay is connected in series In the power supply circuit of the heating unit;
所述供气系统包括依次连接的空气气源、干燥管、稳压阀、气体质量流量计和预热管,所述进气管的上端与预热管连接,所述气体质量流量计与控制器模块连接,所述控制器模块上接有通信电路模块,所述通信电路模块与控制计算机连接。The air supply system includes an air source, a drying pipe, a pressure stabilizing valve, a gas mass flow meter and a preheating pipe connected in sequence, the upper end of the inlet pipe is connected to the preheating pipe, and the gas mass flow meter is connected to the controller The modules are connected, the controller module is connected with a communication circuit module, and the communication circuit module is connected with the control computer.
上述的煤绝热自燃发火实验装置,其特征在于:所述气浴恒温箱箱门通过铰链与所述气浴恒温箱箱体铰接。The above-mentioned coal adiabatic spontaneous combustion experiment device is characterized in that: the door of the gas bath constant temperature box is hinged to the gas bath constant temperature box body through a hinge.
上述的煤绝热自燃发火实验装置,其特征在于:所述第一通孔的形状为管状,所述第一通孔的上端面高于所述气浴恒温箱箱体的上表面。The above-mentioned coal adiabatic spontaneous combustion experiment device is characterized in that: the shape of the first through hole is tubular, and the upper end surface of the first through hole is higher than the upper surface of the gas bath constant temperature box.
上述的煤绝热自燃发火实验装置,其特征在于:所述均热风扇为轴流式风扇。The above-mentioned coal adiabatic spontaneous combustion experimental device is characterized in that: the heat soaking fan is an axial flow fan.
上述的煤绝热自燃发火实验装置,其特征在于:所述罐体的形状为圆柱形,所述内层罐体和外层罐体,以及进气管和出气管均由紫铜材料制成。The above-mentioned coal adiabatic spontaneous combustion experiment device is characterized in that: the shape of the tank is cylindrical, and the inner and outer tanks, as well as the air inlet pipe and the air outlet pipe are all made of red copper.
上述的煤绝热自燃发火实验装置,其特征在于:所述空气气源为压缩空气瓶或无油空气泵。The above-mentioned coal adiabatic spontaneous combustion experiment device is characterized in that: the air source is a compressed air bottle or an oil-free air pump.
上述的煤绝热自燃发火实验装置,其特征在于:所述第一测温探头和第二测温探头均为PT-100温度探头,所述加热单元为加热电阻丝,所述加热电阻丝镶嵌在镜面铁皮层上;所述控制器模块为PLC模块,所述加热控制继电器为EUV-10A固态继电器。The above-mentioned coal adiabatic spontaneous combustion experimental device is characterized in that: the first temperature measuring probe and the second temperature measuring probe are both PT-100 temperature probes, the heating unit is a heating resistance wire, and the heating resistance wire is embedded in On the mirror iron layer; the controller module is a PLC module, and the heating control relay is an EUV-10A solid state relay.
上述的煤绝热自燃发火实验装置,其特征在于:所述第一测温探头伸入内层罐体内部的高度为内层罐体高度的一半。The above-mentioned coal adiabatic spontaneous combustion experiment device is characterized in that: the height of the first temperature measuring probe protruding into the inner tank body is half of the height of the inner tank body.
本发明还提供了一种方法步骤简单、实现方便、能够更加准确地模拟煤自燃升温高温点的演变过程、实用性强、使用效果好的煤绝热自燃发火实验方法,其特征在于,该方法包括以下步骤:The present invention also provides a coal adiabatic spontaneous combustion experimental method with simple steps, convenient implementation, more accurate simulation of the evolution process of the high temperature point of coal spontaneous combustion, strong practicability, and good use effect, characterized in that the method includes The following steps:
步骤一、将破碎、筛分好的煤样装入内层罐体内部,并将第一测温探头穿过第二通孔伸入内层罐体内部,然后将所述罐体和罐盖密闭;Step 1. Put the crushed and screened coal sample into the inner tank body, and extend the first temperature measuring probe into the inner tank body through the second through hole, and then put the tank body and the tank cover together Airtight;
步骤二、打开所述气浴恒温箱箱门,将所述煤样罐放置到所述气浴恒温箱内,去掉用于密封第一通孔的堵头,将进气管的上端和出气管的上端均从第一通孔穿出到所述气浴恒温箱箱体外部,在所述气浴恒温箱内设置第二测温探头,并将第一测温探头的信号线和第二测温探头的信号线从第一通孔穿出到所述气浴恒温箱箱体外部,将进气管的上端与预热管连接,将第一测温探头的信号线和第二测温探头的信号线与控制器模块的输入端连接,然后对第一通孔进行密闭处理;Step 2: Open the door of the gas bath constant temperature box, place the coal sample tank in the gas bath constant temperature box, remove the plug used to seal the first through hole, and connect the upper end of the air inlet pipe and the outlet pipe The upper ends pass through the first through hole to the outside of the gas bath incubator, and the second temperature measuring probe is arranged in the air bath incubating box, and the signal line of the first temperature measuring probe is connected to the second temperature measuring The signal line of the probe passes through the first through hole to the outside of the gas bath incubator, connects the upper end of the air intake pipe with the preheating pipe, and connects the signal line of the first temperature measuring probe with the signal of the second temperature measuring probe. The line is connected to the input end of the controller module, and then the first through hole is sealed;
步骤三、对供气系统及进气管进行气密性检查,不漏气后关闭所述气浴恒温箱箱门;Step 3. Carry out an air tightness check on the air supply system and the air intake pipe, and close the door of the air bath incubator after no air leakage;
步骤四、将气相色谱分析仪连接到出气管的上端;Step 4, connecting the gas chromatograph to the upper end of the outlet pipe;
步骤五、操作控制计算机,设定所述煤样罐内的温度上限值,并发送开始加热的控制信号给控制器模块,控制器模块控制加热控制继电器接通加热单元的供电回路,加热单元开始加热;Step 5, operate the control computer, set the upper temperature limit in the coal sample tank, and send a control signal to start heating to the controller module, the controller module controls the heating control relay to connect the power supply circuit of the heating unit, and the heating unit start heating;
步骤六、将干燥管与空气气源的连接断开,并将干燥管与氮气气源连接,往所述煤样罐内通入氮气,待第一测温探头和第二测温探头检测到的温度值稳定后,再将干燥管与氮气气源的连接断开,并将干燥管与空气气源连接,开始煤绝热自燃发火实验;Step 6. Disconnect the drying tube from the air source, connect the drying tube to the nitrogen gas source, and feed nitrogen into the coal sample tank until the first temperature measuring probe and the second temperature measuring probe detect After the temperature value is stable, disconnect the drying tube from the nitrogen gas source, connect the drying tube to the air source, and start the coal adiabatic spontaneous combustion experiment;
步骤七、加热单元加热过程中,第一测温探头对所述煤样罐内部温度进行实时检测,第二测温探头对所述煤样罐外部温度进行实时检测,控制器模块对第一测温探头检测到的所述煤样罐内部温度信号和第二测温探头检测到的所述煤样罐外部温度信号进行周期性采样并传输给控制计算机进行显示,并将所述煤样罐内部温度信号的采样值与设定的温度上限值相比对,当采样值未达到设定的温度上限值时,控制器模块控制加热控制继电器持续接通加热单元的供电回路,加热单元持续加热,当采样值达到设定的温度上限值时,控制器模块控制加热控制继电器断开加热单元的供电回路,加热单元停止加热;同时,控制器模块记录所述煤样罐内的温度达到对煤样进行绝热自燃发火实验所需要测试的温度点,在所述煤样罐内的温度达到对煤样进行绝热自燃发火实验所需要测试的温度点时,气相色谱分析仪对煤样产生的气体组分进行检测。Step 7. During the heating process of the heating unit, the first temperature measuring probe detects the internal temperature of the coal sample tank in real time, the second temperature measuring probe detects the external temperature of the coal sample tank in real time, and the controller module detects the first measuring temperature. The internal temperature signal of the coal sample tank detected by the temperature probe and the external temperature signal of the coal sample tank detected by the second temperature measuring probe are periodically sampled and transmitted to the control computer for display, and the internal temperature signal of the coal sample tank is displayed. The sampling value of the temperature signal is compared with the set temperature upper limit value. When the sampling value does not reach the set temperature upper limit value, the controller module controls the heating control relay to continuously connect the power supply circuit of the heating unit, and the heating unit continues to Heating, when the sampling value reaches the set temperature upper limit, the controller module controls the heating control relay to disconnect the power supply circuit of the heating unit, and the heating unit stops heating; at the same time, the controller module records that the temperature in the coal sample tank reaches The temperature point that needs to be tested for the adiabatic spontaneous combustion experiment on the coal sample. When the temperature in the coal sample tank reaches the temperature point that needs to be tested for the adiabatic spontaneous combustion experiment on the coal sample, the gas chromatographic analyzer will detect the coal sample. Gas components are detected.
上述的方法,其特征在于:步骤五中设定的所述煤样罐内的温度上限值为200℃~1000℃,步骤七中对煤样进行绝热自燃发火实验所需要测试的温度点为十的倍数的温度点。The above-mentioned method is characterized in that: the upper temperature limit in the coal sample tank set in step five is 200° C. to 1000° C., and the temperature point to be tested for the adiabatic spontaneous combustion experiment on the coal sample in step seven is temperature points in multiples of ten.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明煤绝热自燃发火实验装置的结构简单,设计新颖合理,实现方便且成本低。1. The coal adiabatic spontaneous combustion experiment device of the present invention has simple structure, novel and reasonable design, convenient implementation and low cost.
2、本发明煤绝热自燃发火实验装置的使用操作方便,能够将煤自燃发火实验的温度提高到200℃~1000℃,能够更加准确地模拟煤自燃升温高温点的演变过程。2. The coal adiabatic spontaneous combustion experiment device of the present invention is easy to use and operate, can increase the temperature of the coal spontaneous combustion experiment to 200°C-1000°C, and can more accurately simulate the evolution process of the high temperature point of coal spontaneous combustion.
3、本发明的煤绝热自燃发火实验装置,通过设置控制器模块、第一测温探头、第二测温探头、加热单元和均热风扇,温度控制精确,能够进行多种升温方式的升温实验,能够更加准确地模拟煤自燃升温高温点的演变过程。3. The coal adiabatic spontaneous combustion experiment device of the present invention, by setting the controller module, the first temperature measuring probe, the second temperature measuring probe, the heating unit and the heat soaking fan, the temperature can be controlled accurately, and the temperature raising experiment of various heating methods can be carried out , which can more accurately simulate the evolution process of the high temperature point of coal spontaneous combustion.
4、本发明的煤绝热自燃发火实验方法的方法步骤简单,实现方便,记录的实验数据能够用于建立相关煤自燃模型,指导煤自燃发火的防治工程。4. The method steps of the coal adiabatic spontaneous combustion experimental method of the present invention are simple and easy to implement, and the recorded experimental data can be used to establish a related coal spontaneous combustion model to guide the prevention and control project of coal spontaneous combustion.
5、本发明的实用性强,使用效果好,便于推广使用。5. The present invention has strong practicability, good application effect, and is convenient for popularization and use.
综上所述,本发明的设计新颖合理,实现方便且成本低,使用操作方便,温度控制精确,能够更加准确地模拟煤自燃升温高温点的演变过程,实用性强,使用效果好,便于推广使用。To sum up, the present invention is novel and reasonable in design, convenient in implementation and low in cost, convenient in use and operation, precise in temperature control, and can more accurately simulate the evolution process of the high temperature point of spontaneous combustion of coal. It is practical, effective in use, and easy to popularize use.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明煤绝热自燃发火实验装置的结构示意图。Fig. 1 is a schematic structural diagram of a coal adiabatic spontaneous combustion experiment device of the present invention.
图2为本发明温度测控系统的电路原理框图。Fig. 2 is a schematic block diagram of the circuit of the temperature measurement and control system of the present invention.
附图标记说明:Explanation of reference signs:
1—气浴恒温箱; 2—镜面铁皮层; 3—不锈钢板;1—air bath incubator; 2—mirror iron layer; 3—stainless steel plate;
4—炉膛; 5—第一通孔; 6—真空保温腔;4—the hearth; 5—the first through hole; 6—the vacuum insulation chamber;
7—外层罐体; 8—内层罐体; 9—进气管;7—outer tank; 8—inner tank; 9—air intake pipe;
10—出气管; 11—第二通孔; 12—加热单元;10—air outlet pipe; 11—second through hole; 12—heating unit;
13—煤样; 14—煤样罐; 15—罐盖;13—coal sample; 14—coal sample tank; 15—tank cover;
16—空气气源; 17—干燥管; 18—稳压阀;16—air source; 17—drying pipe; 18—regulator valve;
19—气体质量流量计; 20—预热管; 21—控制器模块;19—gas mass flowmeter; 20—preheating tube; 21—controller module;
22—通信电路模块; 23—控制计算机; 24—第一测温探头;22—communication circuit module; 23—control computer; 24—first temperature measuring probe;
25—第二测温探头; 26—加热控制继电器; 27—气相色谱分析仪;28—均热风扇。25—second temperature measuring probe; 26—heating control relay; 27—gas chromatography analyzer; 28—soaking fan.
具体实施方式detailed description
如图1所示,本发明的煤绝热自燃发火实验装置,包括气浴恒温箱1和设置在气浴恒温箱1内且用于放置煤样13的煤样罐14,以及供气系统和温度测控系统;As shown in Figure 1, the coal adiabatic spontaneous combustion experiment device of the present invention comprises a gas bath thermostat 1 and a coal sample tank 14 arranged in the gas bath thermostat 1 and used to place a coal sample 13, and a gas supply system and temperature control system;
所述气浴恒温箱1包括立方体形状的气浴恒温箱箱体和设置在所述气浴恒温箱箱体正面的气浴恒温箱箱门,所述气浴恒温箱箱体的顶部设置有第一通孔5,所述第一通孔5上设置有用于密封第一通孔5的堵头,所述气浴恒温箱箱门与所述气浴恒温箱箱体闭合后的所述气浴恒温箱箱体内部空间为炉膛4,所述炉膛4内四个侧面上和炉膛4内底部均设置有加热单元12,所述炉膛4内四个侧面的几何中心位置处均设置有均热风扇28,所述气浴恒温箱箱体由位于所述炉膛4外侧的镜面铁皮层2和位于镜面铁皮层2外侧的不锈钢板3构成,所述镜面铁皮层2与不锈钢板3之间的间隙为真空保温腔6,所述真空保温腔6内填充有保温石棉;具体实施时,所述第一通孔5的孔径为30mm,所述炉膛4的长度为800mm,所述炉膛4的宽度为800mm,所述炉膛4的高度为1400mm;所述气浴恒温箱箱体的长度为1200mm,所述气浴恒温箱箱体的宽度为1200mm,所述气浴恒温箱箱体的高度为1400mm;The air bath constant temperature box 1 comprises a cubic air bath constant temperature box body and an air bath constant temperature box door arranged on the front side of the air bath constant temperature box body. The top of the air bath constant temperature box body is provided with a second A through hole 5, the first through hole 5 is provided with a plug for sealing the first through hole 5, the air bath after the gas bath thermostat box door is closed with the gas bath thermostat box body The inner space of the thermostatic box is a furnace 4, and heating units 12 are arranged on the four sides of the furnace 4 and the inner bottom of the furnace 4, and a heat-soaking fan is arranged at the geometric centers of the four sides of the furnace 4. 28. The air bath constant temperature box body is composed of a mirror iron layer 2 located outside the furnace 4 and a stainless steel plate 3 located outside the mirror iron layer 2, and the gap between the mirror iron layer 2 and the stainless steel plate 3 is Vacuum insulation cavity 6, filled with thermal insulation asbestos in the vacuum insulation cavity 6; during specific implementation, the aperture of the first through hole 5 is 30mm, the length of the furnace 4 is 800mm, and the width of the furnace 4 is 800mm , the height of the furnace 4 is 1400mm; the length of the gas bath thermostat box is 1200mm, the width of the gas bath thermostat box is 1200mm, and the height of the gas bath thermostat box is 1400mm;
所述煤样罐14由通过螺栓密闭连接的罐体和罐盖15组成,所述罐体由内层罐体8和外层罐体7构成,所述内层罐体8和外层罐体7之间的间隙内设置有进气管9,所述进气管9的下端穿入内层罐体8内部,所述进气管9的上端伸出到内层罐体8和外层罐体7之间的间隙外部,所述罐盖15上设置有第二通孔11和下端伸入内层罐体8内部的出气管10,所述进气管9的上端和出气管10的上端均从第一通孔5穿出到所述气浴恒温箱箱体外部;The coal sample tank 14 is made up of a tank body and a tank cover 15 that are airtightly connected by bolts, the tank body is composed of an inner tank body 8 and an outer tank body 7, and the inner tank body 8 and the outer tank body 7 is provided with an air intake pipe 9 in the gap, the lower end of the air intake pipe 9 penetrates the inside of the inner tank body 8, and the upper end of the air intake pipe 9 stretches out between the inner tank body 8 and the outer layer tank body 7 Outside the gap, the tank cover 15 is provided with a second through hole 11 and an air outlet pipe 10 whose lower end extends into the inner tank body 8. The upper end of the air inlet pipe 9 and the upper end of the air outlet pipe 10 are connected from the first through The hole 5 passes out to the outside of the gas bath thermostat box;
结合图2,所述温度测控系统包括控制器模块21和控制计算机23,以及用于对所述煤样罐14内部温度进行实时检测的第一测温探头24和用于对所述煤样罐14外部温度进行实时检测的第二测温探头25,所述第一测温探头24穿过第二通孔11伸入内层罐体8内部,所述第二测温探头25设置在所述气浴恒温箱1内且位于所述煤样罐14外部,所述第一测温探头24的输出端和第二测温探头25的输出端均与控制器模块21的输入端连接,所述控制器模块21的输出端接有加热控制继电器26,所述加热控制继电器26串联在加热单元12的供电回路中;In conjunction with Fig. 2, the temperature measurement and control system includes a controller module 21 and a control computer 23, and a first temperature measuring probe 24 for real-time detection of the internal temperature of the coal sample tank 14 and for monitoring the coal sample tank 14. 14 The second temperature measuring probe 25 for real-time detection of the external temperature, the first temperature measuring probe 24 extends into the inner tank body 8 through the second through hole 11, and the second temperature measuring probe 25 is arranged on the In the gas bath constant temperature box 1 and outside the coal sample tank 14, the output end of the first temperature measuring probe 24 and the output end of the second temperature measuring probe 25 are all connected to the input end of the controller module 21, and the The output terminal of the controller module 21 is connected with a heating control relay 26, and the heating control relay 26 is connected in series in the power supply circuit of the heating unit 12;
所述供气系统包括依次连接的空气气源16、干燥管17、稳压阀18、气体质量流量计19和预热管20,所述进气管9的上端与预热管20连接,所述气体质量流量计19与控制器模块21连接,所述控制器模块21上接有通信电路模块22,所述通信电路模块22与控制计算机23连接。通过设置预热管20,能够实现空气进入煤样罐14时的充分预热并与环境温度达到平衡;具体实施时,所述预热管20由铜管制成。The air supply system includes an air source 16, a drying pipe 17, a pressure stabilizing valve 18, a gas mass flow meter 19 and a preheating pipe 20 connected in sequence, and the upper end of the air intake pipe 9 is connected with the preheating pipe 20, and the The gas mass flowmeter 19 is connected with the controller module 21 , the controller module 21 is connected with the communication circuit module 22 , and the communication circuit module 22 is connected with the control computer 23 . By setting the preheating pipe 20, sufficient preheating of the air entering the coal sample tank 14 can be achieved and the temperature of the environment can be balanced; during specific implementation, the preheating pipe 20 is made of copper pipe.
本实施例中,所述气浴恒温箱箱门通过铰链与所述气浴恒温箱箱体铰接。具体实施时,所述气浴恒温箱箱体通过焊接的方式制成。In this embodiment, the door of the gas bath thermostat is hinged to the body of the gas bath thermostat through a hinge. During specific implementation, the box body of the gas bath constant temperature box is made by welding.
本实施例中,如图1所示,所述第一通孔5的形状为管状,所述第一通孔5的上端面高于所述气浴恒温箱箱体的上表面。In this embodiment, as shown in FIG. 1 , the shape of the first through hole 5 is tubular, and the upper surface of the first through hole 5 is higher than the upper surface of the gas bath constant temperature box.
本实施例中,所述均热风扇28为轴流式风扇。通过在炉膛4内四个侧面的几何中心位置处设置均热风扇28,能够保证气浴恒温箱1内的温度均匀。In this embodiment, the heat equalizing fan 28 is an axial flow fan. By arranging the uniform heat fan 28 at the geometric center of the four sides in the furnace 4, the temperature in the gas bath constant temperature box 1 can be guaranteed to be uniform.
本实施例中,所述罐体的形状为圆柱形,所述内层罐体8和外层罐体7,以及进气管9和出气管10均由紫铜材料制成。In this embodiment, the shape of the tank body is cylindrical, and the inner tank body 8 and the outer tank body 7, as well as the air inlet pipe 9 and the air outlet pipe 10 are all made of red copper.
本实施例中,所述空气气源16为压缩空气瓶或无油空气泵。In this embodiment, the air source 16 is a compressed air bottle or an oil-free air pump.
本实施例中,所述第一测温探头24和第二测温探头25均为PT-100温度探头,所述加热单元12为加热电阻丝,所述加热电阻丝镶嵌在镜面铁皮层2上;所述控制器模块21为PLC模块,所述加热控制继电器26为EUV-10A固态继电器。具体实施时,所述加热电阻丝的升温速度为0.01℃/min~20℃/min,所述加热电阻丝的温度稳定性为±0.1℃。所述PT-100温度探头的精度为±0.1+0.0017T,所述PT-100温度探头外部用聚四氟乙烯包装。In this embodiment, the first temperature measuring probe 24 and the second temperature measuring probe 25 are both PT-100 temperature probes, the heating unit 12 is a heating resistance wire, and the heating resistance wire is embedded on the mirror iron layer 2 ; The controller module 21 is a PLC module, and the heating control relay 26 is an EUV-10A solid state relay. During specific implementation, the heating rate of the heating resistance wire is 0.01°C/min˜20°C/min, and the temperature stability of the heating resistance wire is ±0.1°C. The accuracy of the PT-100 temperature probe is ±0.1+0.0017T, and the outside of the PT-100 temperature probe is packed with polytetrafluoroethylene.
本实施例中,如图1所示,所述第一测温探头24伸入内层罐体8内部的高度为内层罐体8高度的一半。这样设置第一测温探头24,能够测得较为精确的煤样罐14内部温度。In this embodiment, as shown in FIG. 1 , the height at which the first temperature measuring probe 24 protrudes into the inner tank body 8 is half of the height of the inner tank body 8 . By setting the first temperature measuring probe 24 in this way, a relatively accurate internal temperature of the coal sample tank 14 can be measured.
本发明的煤绝热自燃发火实验方法,包括以下步骤:Coal adiabatic spontaneous combustion ignition experimental method of the present invention comprises the following steps:
步骤一、将破碎、筛分好的煤样13装入内层罐体8内部,并将第一测温探头24穿过第二通孔11伸入内层罐体8内部,然后将所述罐体和罐盖15密闭;Step 1: Put the crushed and screened coal sample 13 into the inner tank body 8, and extend the first temperature measuring probe 24 into the inner tank body 8 through the second through hole 11, and then place the The tank body and tank cover 15 are airtight;
步骤二、打开所述气浴恒温箱箱门,将所述煤样罐14放置到所述气浴恒温箱1内,去掉用于密封第一通孔5的堵头,将进气管9的上端和出气管10的上端均从第一通孔5穿出到所述气浴恒温箱箱体外部,在所述气浴恒温箱1内设置第二测温探头25,并将第一测温探头24的信号线和第二测温探头25的信号线从第一通孔5穿出到所述气浴恒温箱箱体外部,将进气管9的上端与预热管20连接,将第一测温探头24的信号线和第二测温探头25的信号线与控制器模块21的输入端连接,然后对第一通孔5进行密闭处理;Step 2: Open the door of the gas bath incubator, place the coal sample tank 14 in the gas bath incubator 1, remove the plug for sealing the first through hole 5, and place the upper end of the air inlet pipe 9 and the upper end of the air outlet pipe 10 pass through the first through hole 5 to the outside of the gas bath thermostat casing, the second temperature measuring probe 25 is set in the gas bath thermostat 1, and the first temperature measuring probe The signal line of 24 and the signal line of the second temperature measuring probe 25 pass through the first through hole 5 to the outside of the gas bath incubator casing, the upper end of the air inlet pipe 9 is connected with the preheating pipe 20, and the first measuring The signal line of the temperature probe 24 and the signal line of the second temperature measuring probe 25 are connected to the input end of the controller module 21, and then the first through hole 5 is sealed;
步骤三、对供气系统及进气管9进行气密性检查,不漏气后关闭所述气浴恒温箱箱门;Step 3: Carry out an air tightness check on the air supply system and the intake pipe 9, and close the door of the air bath thermostat after no air leakage;
步骤四、将气相色谱分析仪27连接到出气管10的上端;Step 4, the gas chromatograph analyzer 27 is connected to the upper end of the outlet pipe 10;
步骤五、操作控制计算机23,设定所述煤样罐14内的温度上限值,并发送开始加热的控制信号给控制器模块21,控制器模块21控制加热控制继电器26接通加热单元12的供电回路,加热单元12开始加热;Step 5, operate the control computer 23, set the upper temperature limit in the coal sample tank 14, and send a control signal to start heating to the controller module 21, and the controller module 21 controls the heating control relay 26 to connect the heating unit 12 power supply circuit, the heating unit 12 starts heating;
步骤六、将干燥管17与空气气源16的连接断开,并将干燥管17与氮气气源连接,往所述煤样罐14内通入氮气,待第一测温探头24和第二测温探头25检测到的温度值稳定后,再将干燥管17与氮气气源的连接断开,并将干燥管17与空气气源16连接,开始煤绝热自燃发火实验;Step 6, disconnect the drying pipe 17 from the air source 16, connect the drying pipe 17 to the nitrogen gas source, feed nitrogen into the coal sample tank 14, wait for the first temperature measuring probe 24 and the second After the temperature value detected by the temperature measuring probe 25 is stable, the drying pipe 17 is disconnected from the nitrogen source, and the drying pipe 17 is connected to the air source 16 to start the coal adiabatic spontaneous combustion experiment;
步骤七、加热单元12加热过程中,第一测温探头24对所述煤样罐14内部温度进行实时检测,第二测温探头25对所述煤样罐14外部温度进行实时检测,控制器模块21对第一测温探头24检测到的所述煤样罐14内部温度信号和第二测温探头25检测到的所述煤样罐14外部温度信号进行周期性采样并传输给控制计算机23进行显示,并将所述煤样罐14内部温度信号的采样值与设定的温度上限值相比对,当采样值未达到设定的温度上限值时,控制器模块21控制加热控制继电器26持续接通加热单元12的供电回路,加热单元12持续加热,当采样值达到设定的温度上限值时,控制器模块21控制加热控制继电器26断开加热单元12的供电回路,加热单元12停止加热;同时,控制器模块21记录所述煤样罐14内的温度达到对煤样13进行绝热自燃发火实验所需要测试的温度点,在所述煤样罐14内的温度达到对煤样13进行绝热自燃发火实验所需要测试的温度点时,气相色谱分析仪27对煤样13产生的气体组分进行检测。具体实施时,所述气相色谱分析仪27选用SP2120矿井气分析专用气相色谱分析仪27,能够对O2、N2、CO、CO2、CH4、C2H6、C2H4、C2H2等种气体成分进行分离和浓度检测;所述气相色谱分析仪27记录的数据能够用于判断煤样13的燃烧情况,并建立相关煤自燃模型,指导煤自燃发火的防治工程。Step 7, during the heating process of the heating unit 12, the first temperature measuring probe 24 detects the internal temperature of the coal sample tank 14 in real time, and the second temperature measuring probe 25 detects the external temperature of the coal sample tank 14 in real time, and the controller The module 21 periodically samples the internal temperature signal of the coal sample tank 14 detected by the first temperature measuring probe 24 and the external temperature signal of the coal sample tank 14 detected by the second temperature measuring probe 25 and transmits them to the control computer 23 display, and compare the sampling value of the internal temperature signal of the coal sample tank 14 with the set temperature upper limit value, when the sampling value does not reach the set temperature upper limit value, the controller module 21 controls the heating control Relay 26 continuously connects the power supply circuit of heating unit 12, and heating unit 12 continues to heat. Unit 12 stops heating; meanwhile, controller module 21 records that the temperature in the coal sample tank 14 reaches the temperature point required for the coal sample 13 to be tested for adiabatic spontaneous combustion experiment, and the temperature in the coal sample tank 14 reaches the required temperature point. When the coal sample 13 is subjected to the temperature point required for the adiabatic spontaneous combustion experiment, the gas chromatograph analyzer 27 detects the gas components produced by the coal sample 13 . During specific implementation, the gas chromatographic analyzer 27 selects SP2120 gas chromatographic analyzer 27 dedicated to mine gas analysis, which can analyze O 2 , N 2 , CO, CO 2 , CH 4 , C 2 H 6 , C 2 H 4 , C 2 H 2 and other gas components are separated and detected; the data recorded by the gas chromatographic analyzer 27 can be used to judge the combustion of the coal sample 13, and establish a related coal spontaneous combustion model to guide the prevention and control of coal spontaneous combustion.
本实施例中,步骤五中设定的所述煤样罐14内的温度上限值为200℃~1000℃,步骤七中对煤样13进行绝热自燃发火实验所需要测试的温度点为十的倍数的温度点。In this embodiment, the upper temperature limit in the coal sample tank 14 set in step 5 is 200°C to 1000°C, and the temperature point to be tested for the adiabatic spontaneous combustion experiment on the coal sample 13 in step 7 is 10°C. multiples of temperature points.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.
Claims (10)
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CN106770983A (en) * | 2017-03-01 | 2017-05-31 | 西安科技大学 | A kind of mine laneway flow of flue gas simulated testing system and method |
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CN109628145A (en) * | 2019-01-27 | 2019-04-16 | 河南理工大学 | A kind of coal isothermal reaction experimental provision |
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CN113252840A (en) * | 2021-05-19 | 2021-08-13 | 重庆大学 | Testing arrangement of simulation coal spontaneous combustion and process of putting out a fire |
CN113252840B (en) * | 2021-05-19 | 2022-05-13 | 重庆大学 | A test device for simulating coal spontaneous combustion and fire extinguishing process |
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