CN106283270B - A kind of aquogel type alginate fibre and preparation method thereof - Google Patents
A kind of aquogel type alginate fibre and preparation method thereof Download PDFInfo
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- 239000000835 fiber Substances 0.000 title claims abstract description 164
- 238000002360 preparation method Methods 0.000 title claims abstract description 27
- 235000010443 alginic acid Nutrition 0.000 title claims abstract description 18
- 229920000615 alginic acid Polymers 0.000 title claims abstract description 18
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 title claims abstract description 17
- 229940072056 alginate Drugs 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 62
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 54
- 239000012153 distilled water Substances 0.000 claims abstract description 44
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- 238000009987 spinning Methods 0.000 claims abstract description 26
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000000661 sodium alginate Substances 0.000 claims abstract description 23
- 235000010413 sodium alginate Nutrition 0.000 claims abstract description 23
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- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 claims abstract description 20
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims abstract description 20
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- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 claims 1
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- 210000000416 exudates and transudate Anatomy 0.000 description 4
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- 239000000648 calcium alginate Substances 0.000 description 2
- 235000010410 calcium alginate Nutrition 0.000 description 2
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- OKHHGHGGPDJQHR-YMOPUZKJSA-L calcium;(2s,3s,4s,5s,6r)-6-[(2r,3s,4r,5s,6r)-2-carboxy-6-[(2r,3s,4r,5s,6r)-2-carboxylato-4,5,6-trihydroxyoxan-3-yl]oxy-4,5-dihydroxyoxan-3-yl]oxy-3,4,5-trihydroxyoxane-2-carboxylate Chemical compound [Ca+2].O[C@@H]1[C@H](O)[C@H](O)O[C@@H](C([O-])=O)[C@H]1O[C@H]1[C@@H](O)[C@@H](O)[C@H](O[C@H]2[C@H]([C@@H](O)[C@H](O)[C@H](O2)C([O-])=O)O)[C@H](C(O)=O)O1 OKHHGHGGPDJQHR-YMOPUZKJSA-L 0.000 description 2
- 230000001815 facial effect Effects 0.000 description 2
- 238000001891 gel spinning Methods 0.000 description 2
- 230000002439 hemostatic effect Effects 0.000 description 2
- QWPPOHNGKGFGJK-UHFFFAOYSA-N hypochlorous acid Chemical compound ClO QWPPOHNGKGFGJK-UHFFFAOYSA-N 0.000 description 2
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- 229910052751 metal Inorganic materials 0.000 description 2
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- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- AEMOLEFTQBMNLQ-BZINKQHNSA-N D-Guluronic Acid Chemical compound OC1O[C@H](C(O)=O)[C@H](O)[C@@H](O)[C@H]1O AEMOLEFTQBMNLQ-BZINKQHNSA-N 0.000 description 1
- AEMOLEFTQBMNLQ-VANFPWTGSA-N D-mannopyranuronic acid Chemical compound OC1O[C@H](C(O)=O)[C@@H](O)[C@H](O)[C@@H]1O AEMOLEFTQBMNLQ-VANFPWTGSA-N 0.000 description 1
- IAJILQKETJEXLJ-UHFFFAOYSA-N Galacturonsaeure Natural products O=CC(O)C(O)C(O)C(O)C(O)=O IAJILQKETJEXLJ-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 206010020751 Hypersensitivity Diseases 0.000 description 1
- 208000003251 Pruritus Diseases 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
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- 150000007513 acids Chemical class 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229960001126 alginic acid Drugs 0.000 description 1
- 239000000783 alginic acid Substances 0.000 description 1
- 150000004781 alginic acids Chemical class 0.000 description 1
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- 150000001413 amino acids Chemical class 0.000 description 1
- 230000003110 anti-inflammatory effect Effects 0.000 description 1
- 230000008952 bacterial invasion Effects 0.000 description 1
- AEMOLEFTQBMNLQ-UHFFFAOYSA-N beta-D-galactopyranuronic acid Natural products OC1OC(C(O)=O)C(O)C(O)C1O AEMOLEFTQBMNLQ-UHFFFAOYSA-N 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
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- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
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- 229920006253 high performance fiber Polymers 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
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- 238000002791 soaking Methods 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- OVYTZAASVAZITK-UHFFFAOYSA-M sodium;ethanol;hydroxide Chemical compound [OH-].[Na+].CCO OVYTZAASVAZITK-UHFFFAOYSA-M 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种水凝胶型海藻纤维及其制备方法,属于纺织科学技术领域。The invention relates to a hydrogel type seaweed fiber and a preparation method thereof, belonging to the field of textile science and technology.
背景技术Background technique
海藻纤维是以天然海藻中提取的多糖为原料,水溶性的金属盐溶液为凝固浴,通过湿法纺丝生产工艺得到的一种新型高性能纤维。采用海藻纤维制成的医用敷料,能够吸收伤口渗出液,在伤口表面形成凝胶体,加速创面止血,阻隔细菌入侵,促进伤口愈合;而且,这层凝胶体可以防止伤口和纤维之间的粘连,非常容易去除,减少伤口的二次伤害;另外,海藻纤维的生物相容性亦非常优异,长期使用不会引起伤口部位皮肤敏感或过敏反应等不良症状。目前,海藻纤维医用敷料已广泛使用。海藻中积累了海洋中丰富的矿物质,并含有碳水化合物、氨基酸、脂肪及各种维生素等成分,可以激活细胞的新陈代谢,具有消炎、止痒的功能,所以海藻纤维对人体皮肤有自然养护、保湿、美容的功效,同时对皮肤病治疗也具有特殊用途,非常适合用于制作美容护肤的水凝胶面膜。Seaweed fiber is a new type of high-performance fiber obtained by wet spinning production process with polysaccharide extracted from natural seaweed as raw material and water-soluble metal salt solution as coagulation bath. The medical dressing made of seaweed fiber can absorb wound exudate, form a gel on the surface of the wound, accelerate wound hemostasis, block bacterial invasion, and promote wound healing; moreover, this layer of gel can prevent the gap between the wound and the fibers. The adhesion is very easy to remove, reducing the secondary injury of the wound; in addition, the biocompatibility of seaweed fiber is also very good, and long-term use will not cause adverse symptoms such as skin sensitivity or allergic reaction at the wound site. At present, seaweed fiber medical dressings have been widely used. Seaweed has accumulated rich minerals in the ocean, and contains carbohydrates, amino acids, fats and various vitamins, which can activate cell metabolism and have anti-inflammatory and anti-itching functions. Therefore, seaweed fiber has natural maintenance, It has moisturizing and beautifying effects, and also has special uses for skin disease treatment, and is very suitable for making hydrogel masks for beauty and skin care.
中国专利公开号为CN1986921A,发明名称为海藻纤维凝胶纺丝制备工艺,该申请公开了将海藻酸钠溶于氢氧化钠的水溶液中,并加入一定量次氯酸及盐等配置成纺丝溶液,以含有水、低级醇的溶液为第一凝固浴,含有低级醇、氯化氢及氯化钙水溶液为第二凝固浴,采用凝胶纺丝工艺制备海藻纤维的方法,但由于该方案纺丝溶液中加入了次氯酸及盐,容易导致喷丝头堵塞,并且制备出的纤维的力学性能较差。中国专利公开号为CN101033564A,发明名称为普通及功能性海藻酸钙纤维的制备方法与用途,该申请案公开了在海藻酸钠水溶液中添加适宜的功能性材料配置成纺丝溶液,以氯化钙水溶液为凝固浴,采用湿法纺丝制备海藻酸钙纤维的方法,但是由该方案制备出的海藻酸纤维在遇水的情况下不能凝胶化,限制了其在作为水凝胶面膜领域的应用。中国专利公开号为CN104338173A,发明名称为一种快速吸液凝胶化海藻止血敷料的生产方法和用途,该申请案公开了将海藻酸钙纤维的纺织品或无纺布制品首先浸泡在含一价金属盐的醇水溶液中,一段时间后脱除剩余的溶液,完成浸泡处理; 之后浸入醇与水混合的溶液,一段时间后脱除剩余的溶液,完成漂洗处理,再经干燥、裁切、包装、消毒制得成品,但是该方法制备出的快速吸液凝胶化海藻止血敷料的制备方法复杂,制备工艺时间较长,成本较高,而且凝胶效果不是很理想。The Chinese patent publication number is CN1986921A, and the name of the invention is the preparation process of seaweed fiber gel spinning. The application discloses dissolving sodium alginate in an aqueous solution of sodium hydroxide, and adding a certain amount of hypochlorous acid and salt to prepare spinning Solution, with the solution containing water and lower alcohol as the first coagulation bath, and the aqueous solution containing lower alcohol, hydrogen chloride and calcium chloride as the second coagulation bath, the method for preparing seaweed fiber by gel spinning process, but due to the spinning method of this scheme Hypochlorous acid and salt are added in the solution, which will easily cause the spinneret to be blocked, and the mechanical properties of the prepared fiber are poor. The Chinese patent publication number is CN101033564A, and the title of the invention is the preparation method and application of ordinary and functional calcium alginate fibers. The calcium aqueous solution is a coagulation bath, and the method of preparing calcium alginate fibers by wet spinning is used, but the alginate fibers prepared by this scheme cannot be gelled in the case of water, which limits its use in the field of hydrogel facial masks. Applications. The Chinese patent publication number is CN104338173A, and the title of the invention is a production method and application of a quick-absorbing gelatinized seaweed hemostatic dressing. In the alcohol aqueous solution of metal salt, remove the remaining solution after a period of time, and complete the soaking treatment; then immerse in the solution mixed with alcohol and water, remove the remaining solution after a period of time, complete the rinsing treatment, and then dry, cut and pack 1. Disinfect the finished product, but the preparation method of the fast liquid-absorbing gelled seaweed hemostatic dressing prepared by this method is complicated, the preparation process time is longer, the cost is higher, and the gel effect is not very ideal.
中国专利公开号为CN 103774281A,公开日为2014年5月7日,发明名称为一种保健海藻纤维纺丝的制备工艺,该申请案公开了将海藻酸钠溶于含有氢氧化钠、次氯酸钠的水溶液中,通过纺丝螺杆挤到凝固浴中,再将初步成型的海藻纤维进行离子交换,牵伸得到海藻纤维的方法,但是该方法制备出的海藻酸纤维遇水不能发生凝胶化,不能用于制作水凝胶面膜。The Chinese patent publication number is CN 103774281A, the publication date is May 7, 2014, and the title of the invention is a preparation process for health-care seaweed fiber spinning. The application discloses that sodium alginate is dissolved in sodium hydroxide and sodium hypochlorite. In the aqueous solution, the spinning screw is extruded into the coagulation bath, and then the preliminarily formed seaweed fiber is ion-exchanged and stretched to obtain the seaweed fiber. However, the alginic acid fiber prepared by this method cannot be gelled when it meets water, and cannot Used to make hydrogel masks.
目前,采用文献公开技术制备的海藻纤维,在蒸馏水中不能凝胶化,限制了海藻纤维在水凝胶面膜领域的应用。而且,采用文献公开技术制备的海藻纤维,即便是在含有钠离子的伤口渗出液中,其凝胶化时间也较长,需要至少30分钟以上的时间才能完成吸收渗液或脓血并转化成凝胶,对于急性大量出血或渗液的伤口清理及护理来说,仍难以满足要求。At present, the seaweed fibers prepared by the technology disclosed in the literature cannot be gelled in distilled water, which limits the application of seaweed fibers in the field of hydrogel facial masks. Moreover, the seaweed fiber prepared by the technology disclosed in the literature has a long gelation time even in the wound exudate containing sodium ions, and it takes at least 30 minutes to complete the absorption of exudate or pus and blood and transform It is still difficult to meet the requirements for wound cleaning and nursing of acute massive bleeding or exudate.
发明内容Contents of the invention
针对上述存在的问题,本发明的目的在于提供一种能够遇水快速凝胶的海藻纤维,主要是通过将海藻酸钠配制成纺丝原液,纺丝原液经计量泵从喷丝板挤出,经过氯化钙第一凝固浴得到初生纤维,初生纤维再经过第二浴中的氢氧化钠乙醇溶液,钠离子与初生纤维中的钙离子发生交换反应,调整纤维中钙离子的含量,逐步形成水凝胶型海藻纤维,然后再经第二次牵伸、洗涤浴中洗涤、第三次牵伸、干燥和卷绕,得到水凝胶型海藻纤维。制备出的水凝胶型海藻纤维可用于制作医用卫生敷料和美容护肤面膜,且断裂强度和柔韧性优异,生产工艺简单,成本低的水凝胶型海藻纤维及其制备方法,为了实现上述目的,其技术解决方案为:In view of the above-mentioned problems, the object of the present invention is to provide a kind of seaweed fiber that can quickly gel in water, mainly by preparing sodium alginate into a spinning stock solution, and the spinning stock solution is extruded from the spinneret through a metering pump, After the first coagulation bath of calcium chloride, the primary fibers are obtained, and the primary fibers pass through the sodium hydroxide ethanol solution in the second bath, and the sodium ions exchange with the calcium ions in the primary fibers to adjust the content of calcium ions in the fibers and gradually form The hydrogel-type seaweed fiber is then stretched for the second time, washed in a washing bath, drawn for the third time, dried and wound to obtain the hydrogel-type seaweed fiber. The prepared hydrogel-type seaweed fiber can be used to make medical sanitary dressings and beauty skin care masks, and has excellent breaking strength and flexibility, simple production process, low-cost hydrogel-type seaweed fiber and its preparation method, in order to achieve the above purpose , its technical solution is:
一种水凝胶型海藻纤维,水凝胶型海藻纤维中钙离子的含量为0.02~0.1 mg/g纤维,线密度为1.0~1.5 dtex,断裂强度为1.2~2.0 cN/dtex,对蒸馏水的吸液量为10~20g/g纤维,遇水即形成凝胶体。A hydrogel-type seaweed fiber, the content of calcium ions in the hydrogel-type seaweed fiber is 0.02-0.1 mg/g fiber, the linear density is 1.0-1.5 dtex, the breaking strength is 1.2-2.0 cN/dtex, and the resistance to distilled water The liquid absorption is 10-20g/g fiber, and it will form a gel when it meets water.
一种水凝胶型海藻纤维的制备方法,水凝胶型海藻纤维的制备方法包括如下步骤:A preparation method of hydrogel type seaweed fiber, the preparation method of hydrogel type seaweed fiber comprises the steps:
a 按照蒸馏水质量的5%~10%称取海藻酸钠,并将其添加到蒸馏水中机械搅拌溶解2~5 h,然后静置脱泡24~36 h,或者抽真空脱泡12~24 h,得到纺丝原液,所述的海藻酸钠的分子量为300000~500000,M/G值为1.5~2.5。a Weigh sodium alginate according to 5% to 10% of the mass of distilled water, add it to distilled water and mechanically stir to dissolve it for 2 to 5 hours, then let it stand for 24 to 36 hours for defoaming, or vacuumize for 12 to 24 hours to obtain spinning dope, the molecular weight of the sodium alginate is 300000-500000, and the M/G value is 1.5-2.5.
海藻酸钠的分子结构由甘露糖醛酸(简称M单元)和古罗糖醛酸(简称G单元)两种结构单元组成,两种糖醛酸在分子中比例和次序的变化,会导致海藻酸钠的物理化学性质各异。其中G单元能和钙离子形成螯合结构,而M单元与钙离子不发生任何作用。本发明选用M/G值介于1.5~2.5的海藻酸钠为原料,确保海藻纤维在氯化钙水溶液的凝固浴中快速成形,同时纤维中钙离子的含量控制在合适的范围,从源头对水凝胶型海藻纤维的分子结构进行设计。The molecular structure of sodium alginate is composed of two structural units, mannuronic acid (referred to as M unit) and guluronic acid (referred to as G unit). The changes in the ratio and order of the two uronic acids in the molecule will cause algae The physical and chemical properties of sodium sulfate vary. Among them, the G unit can form a chelate structure with calcium ions, while the M unit has no effect on calcium ions. The present invention selects sodium alginate with an M/G value between 1.5 and 2.5 as a raw material to ensure rapid formation of seaweed fibers in a coagulation bath of calcium chloride aqueous solution, and at the same time control the content of calcium ions in the fibers within a suitable range, and to control the seaweed fibers from the source. The molecular structure of hydrogel-type seaweed fiber is designed.
b 按照蒸馏水质量的1%~5%称取氯化钙,并将其添加到蒸馏水中机械搅拌溶解10~20 min,得到第一凝固浴。b Weigh calcium chloride according to 1% to 5% of the mass of distilled water, and add it to distilled water with mechanical stirring to dissolve for 10 to 20 minutes to obtain the first coagulation bath.
c 按照无水乙醇质量的5%~20%称取氢氧化钠,并将其添加到无水乙醇中机械搅拌溶解30~60 min,得到第二凝固浴。c Weigh sodium hydroxide according to 5% to 20% of the mass of absolute ethanol, and add it to absolute ethanol with mechanical stirring to dissolve for 30 to 60 minutes to obtain the second coagulation bath.
本发明采用两步法制备水凝胶海藻纤维,第一步凝固采用氯化钙水溶液,首先保证海藻纤维的成形,第二步采用氢氧化钠的乙醇溶液,通过钠离子与成形纤维中的钙离子发生交换反应,调整纤维中钙离子的含量,逐步形成水凝胶型海藻纤维。同时,第二道凝固浴的溶剂采用无水乙醇,无水乙醇可通过萃取作用脱除初生纤维中含有的水分子,使成形的水凝胶海藻纤维能够保持纤维形态,而且保证干燥后的纤维不粘连、不并丝。The present invention adopts a two-step method to prepare hydrogel seaweed fiber. The first step is coagulation by using calcium chloride aqueous solution to ensure the formation of seaweed fiber. The ion exchange reaction occurs, the content of calcium ions in the fiber is adjusted, and the hydrogel-type seaweed fiber is gradually formed. At the same time, the solvent of the second coagulation bath is absolute ethanol, which can remove the water molecules contained in the nascent fibers through extraction, so that the formed hydrogel seaweed fibers can maintain the fiber shape, and ensure that the dried fibers are No sticking, no strands.
d 将步骤a制得的纺丝原液过滤,再经计量泵后从喷丝板挤出,进入步骤b制得的第一凝固浴中,第一凝固温度为40~60 ℃,凝固时间为1~2 min,得到初生纤维,所述的喷丝板的孔径为0.03~0.05 mm。d Filtrate the spinning dope prepared in step a, then extrude from the spinneret after passing through the metering pump, and enter the first coagulation bath prepared in step b, the first coagulation temperature is 40-60 ° C, and the coagulation time is 1 ~2 min to obtain primary fibers, and the hole diameter of the spinneret is 0.03-0.05 mm.
通过降低纤维中钙离子的含量,可获得水凝胶型海藻纤维,但钙离子含量过低会造成纤维力学性能的下降,给纤维的针刺、编织、分切等下游加工带来困难。本发明通过选用孔径为0.03~0.05 mm的喷丝板,降低成形纤维的直径,有利于纤维的充分凝固,并通过控制凝固浴的温度和纤维的凝固时间,保证纤维在充分凝固的同时能进行有效的牵伸,形成高取向的纤维超分子结构,从而获得高强度的水凝胶型海藻纤维基体。By reducing the content of calcium ions in the fibers, hydrogel-type seaweed fibers can be obtained, but too low a content of calcium ions will lead to a decrease in the mechanical properties of the fibers, which will bring difficulties to downstream processing such as needle punching, weaving, and slitting of the fibers. The present invention reduces the diameter of the formed fiber by selecting a spinneret with a hole diameter of 0.03-0.05 mm, which is beneficial to the full coagulation of the fiber, and by controlling the temperature of the coagulation bath and the coagulation time of the fiber, it is ensured that the fiber can be fully coagulated while being fully coagulated. Effective drafting forms a highly oriented fiber supramolecular structure, thereby obtaining a high-strength hydrogel-type seaweed fiber matrix.
e 将步骤d得到的初生纤维经第一次牵伸后引入步骤c制得的第二凝固浴中,第一次牵伸的牵伸倍数为2~4倍,第二凝固温度为40~60 ℃,凝固时间为1~3 min,再经第二次牵伸、洗涤浴中洗涤、第三次牵伸、干燥和卷绕,得到水凝胶型海藻纤维,所述的纤维的第二次牵伸的牵伸倍数为1.0~1.5倍,第三次牵伸的牵伸倍数为1.0~2.0倍,所述的纤维的洗涤浴为无水乙醇,洗涤时间为3~5 min,所述的纤维的干燥温度为60~80 ℃,干燥时间为3~5 min。e introduce the as-spun fiber obtained in step d into the second coagulation bath prepared in step c after the first drawing, the drafting ratio of the first drawing is 2 to 4 times, and the second coagulation temperature is 40 to 60 ℃, the coagulation time is 1 to 3 min, and then stretched for the second time, washed in a washing bath, drawn for the third time, dried and coiled to obtain hydrogel-type seaweed fibers, the second time of the fibers The drafting ratio of drafting is 1.0~1.5 times, and the drafting ratio of the third drafting is 1.0~2.0 times, and the washing bath of described fiber is dehydrated alcohol, and washing time is 3~5 min, and described The drying temperature of the fiber is 60-80 ℃, and the drying time is 3-5 minutes.
由于海藻纤维的纺丝液中含有大量的水分子,水凝胶型海藻纤维遇到水分子即发生凝胶化,所以干燥后的水凝胶型海藻纤维非常容易发生纤维之间的粘连,造成手感发硬,而且影响纤维的后续加工。本发明水凝胶型海藻纤维的制备方法,在纤维干燥之前先采用无水乙醇对成形后的水凝胶海藻纤维进行洗涤,洗涤的同时通过萃取作用脱除纤维中含有的水分子,并通过控制干燥温度和干燥时间,防止了水凝胶型海藻纤维的粘连发硬,以保证纤维后续加工的顺利进行。Since the spinning solution of seaweed fiber contains a large amount of water molecules, the hydrogel type seaweed fiber will gel when it encounters water molecules, so the dried hydrogel type seaweed fiber is very prone to adhesion between fibers, resulting in It feels hard and affects the subsequent processing of fibers. The preparation method of the hydrogel-type seaweed fiber of the present invention uses absolute ethanol to wash the formed hydrogel seaweed fiber before the fiber is dried, and removes the water molecules contained in the fiber by extraction while washing, and passes through Controlling the drying temperature and drying time prevents the adhesion and hardening of the hydrogel-type seaweed fiber, so as to ensure the smooth progress of the subsequent processing of the fiber.
由于采用了上述技术方案,本发明一种水凝胶型海藻纤维及其制备方法的有益技术效果是:Owing to adopting above-mentioned technical scheme, the beneficial technical effect of a kind of hydrogel type seaweed fiber of the present invention and preparation method thereof is:
1 本发明水凝胶型海藻纤维的制备方法,通过原料的结构控制和凝固浴组成的设计,调整海藻纤维分子结构中的金属离子含量,获得了水凝胶型海藻纤维。本发明的制备方法简单,工艺流程短,生产成本较低,扩大了海藻纤维的应用领域,实现了海藻纤维在医疗卫生敷料和美容护肤面膜领域的通用。1. The preparation method of the hydrogel-type seaweed fiber of the present invention is to adjust the metal ion content in the molecular structure of the seaweed fiber through the structure control of the raw material and the design of the coagulation bath composition, and obtain the hydrogel-type seaweed fiber. The preparation method of the invention is simple, the process flow is short, and the production cost is low, the application field of the seaweed fiber is expanded, and the general application of the seaweed fiber in the fields of medical and sanitary dressings and cosmetic and skin care masks is realized.
2 本发明水凝胶型海藻纤维的制备方法,采用无水乙醇对成形后的水凝胶海藻纤维进行洗涤,洗涤的同时通过萃取作用脱除纤维中含有的水分子,并通过控制干燥温度和干燥时间,防止了水凝胶型海藻纤维的粘连发硬,不影响纤维的后续加工。2. The preparation method of the hydrogel-type seaweed fiber of the present invention uses absolute ethanol to wash the formed hydrogel seaweed fiber, removes the water molecules contained in the fiber by extraction while washing, and controls the drying temperature and The drying time prevents the adhesion and hardening of the hydrogel-type seaweed fiber, and does not affect the subsequent processing of the fiber.
3 本发明水凝胶型海藻纤维的制备方法,在降低海藻纤维分子结构中金属离子含量的同时,通过喷丝头孔径、凝固温度、凝固时间和牵伸倍数等工艺的控制,提高了水凝胶海藻纤维的强度和柔韧性,从而满足针刺、编织、分切等纤维下游加工的要求,可在现有产业基础上快速形成完整的产业链。3. The preparation method of the hydrogel type seaweed fiber of the present invention, while reducing the content of metal ions in the molecular structure of the seaweed fiber, through the control of the spinneret aperture, coagulation temperature, coagulation time and drafting ratio, etc., the hydraulic coagulation rate is improved. The strength and flexibility of glued seaweed fiber can meet the requirements of downstream processing of fibers such as needle punching, weaving and slitting, and can quickly form a complete industrial chain on the basis of the existing industry.
具体实施方式Detailed ways
下面结合具体实施例对本发明的水凝胶型海藻纤维的制备方法作进一步详细描述:Below in conjunction with specific embodiment the preparation method of hydrogel type seaweed fiber of the present invention is described in further detail:
实施例1Example 1
依次称取100克蒸馏水和5克分子量为300000,M/G值为1.5的海藻酸钠,边搅拌边将称取的海藻酸钠添加到蒸馏水中,机械搅拌2 h,然后静置脱泡24 h,得到纺丝原液;依次称取5000克蒸馏水和50克氯化钙,边搅拌边将称取的氯化钙添加到蒸馏水中,机械搅拌溶解10 min,得到第一凝固浴;依次称取5000克无水乙醇和250克氢氧化钠,边搅拌边将称取的氢氧化钠添加到无水乙醇中,机械搅拌溶解30 min,得到第二凝固浴;将纺丝原液过滤,再经计量泵后从孔径为0.03 mm的喷丝板挤出,进入第一凝固浴中,凝固温度为40 ℃,凝固时间为2 min,得到初生纤维;将初生纤维进行2倍第一次牵伸后引入第二凝固浴中,凝固温度为40 ℃,凝固时间为3 min,再进行1.5倍第二次牵伸后引入无水乙醇浴中洗涤,洗涤时间为3 min,然后进行2.0倍三次牵伸,在60 ℃的干燥箱中干燥处理5 min后卷绕收丝,得到钙离子的含量为0.02 mg/g纤维,线密度为1.0 dtex,断裂强度为1.2 cN/dtex,对蒸馏水的吸液量为20 g/g纤维的水凝胶型海藻纤维。Weigh 100 grams of distilled water and 5 grams of sodium alginate with a molecular weight of 300,000 and an M/G value of 1.5 in sequence, add the weighed sodium alginate to the distilled water while stirring, mechanically stir for 2 h, and then let it stand for degassing for 24 hours. h, to obtain the spinning stock solution; successively weigh 5000 grams of distilled water and 50 grams of calcium chloride, add the weighed calcium chloride to the distilled water while stirring, and mechanically stir and dissolve for 10 min to obtain the first coagulation bath; 5000 grams of absolute ethanol and 250 grams of sodium hydroxide, add the weighed sodium hydroxide to absolute ethanol while stirring, mechanically stir and dissolve for 30 min to obtain the second coagulation bath; filter the spinning stock solution, and then measure After the pump, it is extruded from the spinneret with a hole diameter of 0.03 mm, and enters the first coagulation bath with a coagulation temperature of 40 °C and a coagulation time of 2 min to obtain primary fibers; the primary fibers are drawn twice and then introduced into In the second coagulation bath, the coagulation temperature is 40 °C, and the coagulation time is 3 min. After the second drawing of 1.5 times, it is introduced into an anhydrous ethanol bath for washing. The washing time is 3 min, and then it is drawn 2.0 times three times. After drying in a drying oven at 60°C for 5 minutes, winding and winding, the obtained fiber has a calcium ion content of 0.02 mg/g, a linear density of 1.0 dtex, a breaking strength of 1.2 cN/dtex, and a liquid absorption of distilled water of Hydrogel-type seaweed fiber with 20 g/g fiber.
实施例2Example 2
依次称取100克蒸馏水和10克分子量为500000,M/G值为2.5的海藻酸钠,边搅拌边将称取的海藻酸钠添加到蒸馏水中,机械搅拌5 h,然后静置脱泡36 h,得到纺丝原液;依次称取5000克蒸馏水和250克氯化钙,边搅拌边将称取的氯化钙添加到蒸馏水中,机械搅拌溶解20 min,得到第一凝固浴;依次称取5000克无水乙醇和1000克氢氧化钠,边搅拌边将称取的氢氧化钠添加到无水乙醇中,机械搅拌溶解60 min,得到第二凝固浴;将纺丝原液过滤,再经计量泵后从孔径为0.05 mm的喷丝板挤出,进入第一凝固浴中,凝固温度为60 ℃,凝固时间为1 min,得到初生纤维;将初生纤维进行4倍牵伸,然后引入第二凝固浴中,凝固温度为60 ℃,凝固时间为1 min,再进行1.0倍二次牵伸后引入无水乙醇浴中洗涤,洗涤时间为5min,然后进行1.0倍三次牵伸,在80 ℃的干燥箱中干燥处理3 min后卷绕收丝,得到钙离子的含量为0.1 mg/g纤维,线密度为1.5 dtex,断裂强度为2.0 cN/dtex,对蒸馏水的吸液量为10 g/g纤维的水凝胶型海藻纤维。Weigh 100 grams of distilled water and 10 grams of sodium alginate with a molecular weight of 500,000 and an M/G value of 2.5 in sequence, add the weighed sodium alginate to the distilled water while stirring, mechanically stir for 5 h, and then let it stand for degassing for 36 hours. h, to obtain the spinning stock solution; successively weigh 5000 grams of distilled water and 250 grams of calcium chloride, add the weighed calcium chloride to the distilled water while stirring, and mechanically stir and dissolve for 20 min to obtain the first coagulation bath; 5000 grams of absolute ethanol and 1000 grams of sodium hydroxide, while stirring, add the weighed sodium hydroxide to absolute ethanol, mechanically stir and dissolve for 60 min to obtain the second coagulation bath; filter the spinning stock solution, and then measure After the pump, it was extruded from the spinneret with a hole diameter of 0.05 mm, and entered into the first coagulation bath with a coagulation temperature of 60 °C and a coagulation time of 1 min to obtain primary fibers; the primary fibers were drawn 4 times, and then introduced into the second In the coagulation bath, the coagulation temperature is 60 °C, the coagulation time is 1 min, and then 1.0 times of second stretching is introduced into the absolute ethanol bath for washing for 5 min, and then 1.0 times of third drafting is carried out, at 80 °C After drying in a drying oven for 3 minutes, winding and winding, the obtained fiber has a calcium ion content of 0.1 mg/g, a linear density of 1.5 dtex, a breaking strength of 2.0 cN/dtex, and a liquid absorption of distilled water of 10 g/g Fibrous hydrogel-type seaweed fiber.
实施例3Example 3
依次称取100克蒸馏水和8克分子量为400000,M/G值为2.0的海藻酸钠,边搅拌边将称取的海藻酸钠添加到蒸馏水中,机械搅拌4 h,然后抽真空脱泡24 h,得到纺丝原液;依次称取5000克蒸馏水和150克氯化钙,边搅拌边将称取的氯化钙添加到蒸馏水中,机械搅拌溶解18 min,得到第一凝固浴;依次称取5000克无水乙醇和500克氢氧化钠,边搅拌边将称取的氢氧化钠添加到无水乙醇中,机械搅拌溶解50 min,得到第二凝固浴;将纺丝原液过滤,再经计量泵后从孔径为0.04 mm的喷丝板挤出,进入第一凝固浴中,凝固温度为50 ℃,凝固时间为1.5 min,得到初生纤维;将初生纤维进行3倍牵伸,然后引入第二凝固浴中,凝固温度为50 ℃,凝固时间为1.5 min,再进行1.2倍二次牵伸后引入无水乙醇浴中洗涤,洗涤时间为4 min,然后进行1.8倍三次牵伸,在70 ℃的干燥箱中干燥处理4 min后卷绕收丝,得到钙离子的含量为0.08 mg/g纤维,线密度为1.3 dtex,断裂强度为1.8 cN/dtex,对蒸馏水的吸液量为12 g/g纤维的水凝胶型海藻纤维。Sequentially weigh 100 grams of distilled water and 8 grams of sodium alginate with a molecular weight of 400,000 and an M/G value of 2.0, add the weighed sodium alginate to the distilled water while stirring, mechanically stir for 4 hours, and then vacuumize and degas for 24 hours. h, to obtain the spinning stock solution; successively weigh 5000 grams of distilled water and 150 grams of calcium chloride, add the weighed calcium chloride to the distilled water while stirring, and mechanically stir and dissolve for 18 min to obtain the first coagulation bath; 5000 grams of absolute ethanol and 500 grams of sodium hydroxide, while stirring, add the weighed sodium hydroxide to absolute ethanol, mechanically stir and dissolve for 50 min to obtain the second coagulation bath; filter the spinning stock solution, and then measure After the pump, it was extruded from the spinneret with a hole diameter of 0.04 mm, and entered the first coagulation bath, the coagulation temperature was 50 °C, and the coagulation time was 1.5 min to obtain primary fibers; the primary fibers were drawn 3 times, and then introduced into the second In the coagulation bath, the coagulation temperature is 50 °C, the coagulation time is 1.5 min, and then 1.2 times of secondary drawing is carried out, and then it is introduced into an anhydrous ethanol bath for 4 min. After drying in a drying oven for 4 minutes, the fibers were wound and the fibers were obtained with a calcium ion content of 0.08 mg/g, a linear density of 1.3 dtex, a breaking strength of 1.8 cN/dtex, and a liquid absorption of 12 g/g/dtex for distilled water. A hydrogel-type seaweed fiber of g-fiber.
实施例4Example 4
依次称取100克蒸馏水和6克分子量为400000,M/G值为1.8的海藻酸钠,边搅拌边将称取的海藻酸钠添加到蒸馏水中,机械搅拌3 h,然后抽真空脱泡12 h,得到纺丝原液;依次称取5000克蒸馏水和100克氯化钙,边搅拌边将称取的氯化钙添加到蒸馏水中,机械搅拌溶解15 min,得到第一凝固浴;依次称取5000克无水乙醇和400克氢氧化钠,边搅拌边将称取的氢氧化钠添加到无水乙醇中,机械搅拌溶解40 min,得到第二凝固浴;将纺丝原液过滤,再经计量泵后从孔径为0.03 mm的喷丝板挤出,进入第一凝固浴中,凝固温度为45 ℃,凝固时间为1.5 min,得到初生纤维;将初生纤维进行2.5倍牵伸,然后引入第二凝固浴中,凝固温度为45 ℃,凝固时间为2.5 min,再进行1.3倍二次牵伸后引入无水乙醇浴中洗涤,洗涤时间为4 min,然后进行1.6倍三次牵伸,在65 ℃的干燥箱中干燥处理5 min后卷绕收丝,得到钙离子的含量为0.06 mg/g纤维,线密度为1.2 dtex,断裂强度为1.6 cN/dtex,对蒸馏水的吸液量为16 g/g纤维的水凝胶型海藻纤维。Weigh 100 grams of distilled water and 6 grams of sodium alginate with a molecular weight of 400,000 and an M/G value of 1.8 in sequence, add the weighed sodium alginate to the distilled water while stirring, mechanically stir for 3 h, and then vacuumize and degas for 12 hours. h, to obtain the spinning stock solution; successively weigh 5000 grams of distilled water and 100 grams of calcium chloride, add the weighed calcium chloride to the distilled water while stirring, and mechanically stir and dissolve for 15 min to obtain the first coagulation bath; 5000 grams of absolute ethanol and 400 grams of sodium hydroxide, add the weighed sodium hydroxide to absolute ethanol while stirring, mechanically stir and dissolve for 40 min to obtain the second coagulation bath; filter the spinning stock solution, and then measure After the pump, it was extruded from a spinneret with a hole diameter of 0.03 mm and entered into the first coagulation bath with a coagulation temperature of 45 °C and a coagulation time of 1.5 min to obtain primary fibers; the primary fibers were drawn 2.5 times, and then introduced into the second In the coagulation bath, the coagulation temperature was 45 °C, and the coagulation time was 2.5 min. After a second stretching of 1.3 times, it was introduced into an anhydrous ethanol bath for 4 min. After drying in a drying oven for 5 min, winding and winding, the obtained fiber has a calcium ion content of 0.06 mg/g, a linear density of 1.2 dtex, a breaking strength of 1.6 cN/dtex, and a liquid absorption of distilled water of 16 g/g. A hydrogel-type seaweed fiber of g-fiber.
实施例5Example 5
依次称取100克蒸馏水和7克分子量为300000,M/G值为2.0的海藻酸钠,边搅拌边将称取的海藻酸钠添加到蒸馏水中,机械搅拌3 h,然后抽真空脱泡20 h,得到纺丝原液;依次称取5000克蒸馏水和150克氯化钙,边搅拌边将称取的氯化钙添加到蒸馏水中,机械搅拌溶解15 min,得到第一凝固浴;依次称取5000克无水乙醇和300克氢氧化钠,边搅拌边将称取的氢氧化钠添加到无水乙醇中,机械搅拌溶解40 min,得到第二凝固浴;将纺丝原液过滤,再经计量泵后从孔径为0.05 mm的喷丝板挤出,进入第一凝固浴中,凝固温度为50 ℃,凝固时间为1 min,得到初生纤维;将初生纤维进行3倍牵伸,然后引入第二凝固浴中,凝固温度为50 ℃,凝固时间为2 min,再进行1.2倍二次牵伸后引入无水乙醇浴中洗涤,洗涤时间为5 min,然后进行1.5倍三次牵伸,在75 ℃的干燥箱中干燥处理4 min后卷绕收丝,得到钙离子的含量为0.05 mg/g纤维,线密度为1.3 dtex,断裂强度为1.5 cN/dtex,对蒸馏水的吸液量为18 g/g纤维的水凝胶型海藻纤维。Sequentially weigh 100 grams of distilled water and 7 grams of sodium alginate with a molecular weight of 300,000 and an M/G value of 2.0, add the weighed sodium alginate to the distilled water while stirring, mechanically stir for 3 h, and then vacuumize and degas for 20 h, to obtain the spinning stock solution; successively weigh 5000 grams of distilled water and 150 grams of calcium chloride, add the weighed calcium chloride to the distilled water while stirring, and mechanically stir and dissolve for 15 min to obtain the first coagulation bath; 5000 grams of absolute ethanol and 300 grams of sodium hydroxide, add the weighed sodium hydroxide to absolute ethanol while stirring, mechanically stir and dissolve for 40 minutes to obtain the second coagulation bath; filter the spinning stock solution, and then measure After the pump, it was extruded from a spinneret with a hole diameter of 0.05 mm, and entered into the first coagulation bath with a coagulation temperature of 50 °C and a coagulation time of 1 min to obtain primary fibers; the primary fibers were drawn 3 times, and then introduced into the second In the coagulation bath, the coagulation temperature is 50 °C, the coagulation time is 2 min, and then 1.2 times of secondary drawing is carried out, and then introduced into an anhydrous ethanol bath for washing for 5 min, and then 1.5 times of third drawing, at 75 °C After drying in a drying oven for 4 minutes, the fiber is wound and taken up to obtain a fiber with a calcium ion content of 0.05 mg/g, a linear density of 1.3 dtex, a breaking strength of 1.5 cN/dtex, and a liquid absorption of distilled water of 18 g/g. A hydrogel-type seaweed fiber of g-fiber.
实施例6Example 6
依次称取100克蒸馏水和9克分子量为450000,M/G值为2.5的海藻酸钠,边搅拌边将称取的海藻酸钠添加到蒸馏水中,机械搅拌4 h,然后静置脱泡20 h,得到纺丝原液;依次称取5000克蒸馏水和200克氯化钙,边搅拌边将称取的氯化钙添加到蒸馏水中,机械搅拌溶解20 min,得到第一凝固浴;依次称取5000克无水乙醇和500克氢氧化钠,边搅拌边将称取的氢氧化钠添加到无水乙醇中,机械搅拌溶解50 min,得到第二凝固浴;将纺丝原液过滤,再经计量泵后从孔径为0.05 mm的喷丝板挤出,进入第一凝固浴中,凝固温度为50 ℃,凝固时间为1 min,得到初生纤维;将初生纤维进行3倍牵伸,然后引入第二凝固浴中,凝固温度为50 ℃,凝固时间为2 min,再进行1.1倍二次牵伸后引入无水乙醇浴中洗涤,洗涤时间为4min,然后进行1.3倍三次牵伸,在75 ℃的干燥箱中干燥处理4 min后卷绕收丝,得到钙离子的含量为0.03 mg/g纤维,线密度为1.4 dtex,断裂强度为1.3 cN/dtex,对蒸馏水的吸液量为19 g/g纤维的水凝胶型海藻纤维。Sequentially weigh 100 grams of distilled water and 9 grams of sodium alginate with a molecular weight of 450,000 and an M/G value of 2.5, add the weighed sodium alginate to the distilled water while stirring, mechanically stir for 4 h, and then let stand for degassing for 20 h, to obtain the spinning stock solution; successively weigh 5000 grams of distilled water and 200 grams of calcium chloride, add the weighed calcium chloride to the distilled water while stirring, and mechanically stir and dissolve for 20 min to obtain the first coagulation bath; 5000 grams of absolute ethanol and 500 grams of sodium hydroxide, while stirring, add the weighed sodium hydroxide to absolute ethanol, mechanically stir and dissolve for 50 min to obtain the second coagulation bath; filter the spinning stock solution, and then measure After the pump, it was extruded from a spinneret with a hole diameter of 0.05 mm, and entered into the first coagulation bath with a coagulation temperature of 50 °C and a coagulation time of 1 min to obtain primary fibers; the primary fibers were drawn 3 times, and then introduced into the second In the coagulation bath, the coagulation temperature was 50 °C, and the coagulation time was 2 min. After a 1.1-fold secondary drawing, it was introduced into an anhydrous ethanol bath for 4 min, and then a 1.3-fold third drawing was performed. After drying in a drying oven for 4 minutes, winding and winding, the obtained fiber has a calcium ion content of 0.03 mg/g, a linear density of 1.4 dtex, a breaking strength of 1.3 cN/dtex, and a liquid absorption of distilled water of 19 g/g Fibrous hydrogel-type seaweed fiber.
实施例1、2、3、4、5、6所得水凝胶型海藻纤维的线密度和断裂强度,纤维中钙离子含量,对蒸馏水的吸液量见表1。各项性能的测试方法如下:The linear density and breaking strength of the hydrogel type seaweed fiber obtained in Examples 1, 2, 3, 4, 5, and 6, the calcium ion content in the fiber, and the liquid absorption of distilled water are shown in Table 1. The test methods for each performance are as follows:
钙离子含量的测定:称取0.2 g海藻纤维样品于坩埚中,置于马弗炉内,经800 ℃,碳化处理3 h,冷却至室温后,加入2 mL HNO3,微微加热使其溶解,然后在50 mL容量瓶中定容,采用原子吸收光谱仪测得海藻纤维上钙离子的含量。Determination of calcium ion content: Weigh 0.2 g seaweed fiber sample in a crucible, place it in a muffle furnace, conduct carbonization treatment at 800 °C for 3 h, cool to room temperature, add 2 mL HNO 3 , and heat slightly to dissolve it. Then the volume was constant in a 50 mL volumetric flask, and the content of calcium ions on the seaweed fiber was measured by atomic absorption spectrometer.
吸液量的测定:称取0.1 g海藻纤维样品,置于在50 mL的蒸馏水中浸泡30 min;将吸水后的纤维离心脱水15 min,离心机转速为2000 r/min,称重,质量记为M1;然后将纤维置于105℃烘箱中烘至恒重,称重,质量记为M2。纤维的吸液量N=(M1—M2)/ M2。Determination of liquid absorption: Weigh 0.1 g of seaweed fiber sample, soak it in 50 mL of distilled water for 30 min; centrifuge and dehydrate the fiber after water absorption for 15 min, the speed of the centrifuge is 2000 r/min, weigh, and record the mass. is M 1 ; then put the fiber in an oven at 105°C and dry it to constant weight, weigh it, and record the mass as M 2 . The liquid absorption of fiber N=(M 1 -M 2 )/M 2 .
参照《GB/T 14335-2008 化学纤维 短纤维线密度试验方法》测试纤维的线密度,参照《GB/T 14337-2008 化学纤维 短纤维拉伸性能试验方法》测试纤维的断裂强度。Refer to "GB/T 14335-2008 Chemical Fiber - Staple Fiber Linear Density Test Method" to test the linear density of the fiber, and refer to "GB/T 14337-2008 Chemical Fiber - Short Fiber Tensile Properties Test Method" to test the breaking strength of the fiber.
表1 水凝胶型海藻纤维的各项性能Table 1 Properties of hydrogel-type seaweed fiber
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